Resp003s 0204

COMPLETE REVISION
February 2004
Process Industry Practices

Machinery
PIP RESP003S
Specification for Vertical Submerged Motor
Centrifugal Pumps for Water Service
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.
This Practice is subject to revision at any time by the responsible Function Team and
will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn.
Information on whether this Practice has been revised may be found at www.pip.org.
© Process Industry Practices (PIP), Construction Industry Institute, The

University of Texas at Austin, 3925 West Braker Lane (R4500), Austin,
Texas 78759. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.
PIP will not consider requests for interpretations (inquiries) for this Practice.
PRINTING HISTORY
October 1997 Issued
February 2004 Complete Revision
Not printed with State funds

COMPLETE REVISION
February 2004
Process Industry Practices

Machinery
PIP RESP003S
Specification for Vertical Submerged Motor
Centrifugal Pumps for Water Service
Table of Contents
1. Introduction .................................. 2 Appendix A..................................... 24

1.1 Purpose ............................................. 2 Application of Material Classes................ 24
1.2 Scope................................................. 2
Appendix B..................................... 26
2. References ................................... 2 Material Classes ...................................... 26
2.1 Process Industry Practices ................ 2
2.2 Industry Codes and Standards .......... 2 Data Sheets
RESP003S-D - Vertical Submerged Motor
3. Definitions .................................... 3 Centrifugal Pumps for Water Service
(U.S. Customary Units)
4. Requirements ............................... 5 RESP003S-DM - Vertical Submerged
4.1 Basic Design...................................... 5 Motor Centrifugal Pumps for Water
4.2 Motor Design ................................... 10 Service (SI Units)
4.3 Inspection, Testing, and Preparation
for Shipment .................................... 11
4.4 Supplier’s Documentation................ 16
Table 1- Recommended Spare Parts ...... 21
Table 2 - Minimum Uninterrupted
Operation for Pumps and
Auxiliaries ........................................ 22
Table 3 - Vibration Limits for Vertical
Submerged Motor Centrifugal
Pumps.............................................. 22
Table 4 - Maximum Severity of Defects in
Castings........................................... 23
Table 5- Performance Tolerances ........... 23
Process Industry Practices Page 1 of 26

PIP RESP003S COMPLETE REVISION
Specification for Vertical Submerged Motor Centrifugal Pumps for Water Service February 2004
1. Introduction
1.1 Purpose
This Practice provides the supplier with requirements for design and manufacture of vertical
submerged motor centrifugal pumps that are used for water services.
1.2 Scope
This Practice covers manufacturing and performance requirements for vertical submerged motor
centrifugal pumps and their accessories.
Pumps with service conditions within the limits listed below are covered by this Practice:
a. Maximum discharge pressure 3,500 kPa (500 psig)
b. Minimum pumping temperature 0°C (32°F)
c. Maximum pumping temperature 150°C (300°F)
d. Maximum rotational speed 3,600 rpm
This Practice is a complete revision of PIP RESP003S, and therefore, revision markings are not
provided.
2. References
Applicable parts of the following Practices and industry codes and standards shall be considered an
integral part of this Practice. The edition in effect on the date of contract award shall be used, except as
otherwise noted. Short titles will be used herein where appropriate:
2.1 Process Industry Practices (PIP)

− PIP RECP001 - Design of Pumping Systems That Use Centrifugal Pumps
2.2 Industry Codes and Standards
• American National Standards Institute (ANSI)

– ANSI S2.19 - Mechanical Vibration - Balance Quality Requirement of Rigid Rotors,
Part 1: Determination of Permissible Residual Unbalance
• American Society of Mechanical Engineers (ASME)
– ASME B16.1 - Cast Iron Pipe Flanges and Flanged Fittings
– ASME B16.47 - Large Diameter Steel Flanges
– ASME B16.5 - Pipe Flanges and Flanged Fittings
– Boiler and Pressure Vessel Code (ASME Code)
Section V - Nondestructive Examination
Section VIII, Division 1 - Pressure Vessels
Section IX - Welding and Brazing Qualifications
Page 2 of 26 Process Industry Practices

COMPLETE REVISION PIP RESP003S
February 2004 Specification for Vertical Submerged Motor Centrifugal Pumps for Water Service
• American Society for Testing and Materials (ASTM)

– ASTM E125 - Reference Photographs for Magnetic Particle Indications on Ferrous
Castings
– ASTM E709 - Practice for Magnetic Particle Examination
• Hydraulic Institute Organization/Association
– Hydraulic Institute Standard
• International Organization for Standardization (ISO)
– ISO 7005-1 - Metallic Flanges - Part 1: “Steel Flanges”
– ISO 7005-2 - Metallic Flanges - Part 2: “Cast Iron Flanges”
• Manufacturers Standardization Society (MSS)
– MSS SP-55 - Quality Standard for Steel Casings for Valves, Flanges, and Other Piping
Components - Visual Method
• National Fire Protection Association (NFPA)
– NFPA 20 - Installation of Centrifugal Fire Pumps
3. Definitions
For the purposes of this Practice, the following definitions apply:
best efficiency point (BEP): Point or capacity at which a pump achieves its highest efficiency
critical speed: Speed corresponding to a lateral natural frequency of a rotor
design: Term used to define various parameters, e.g., design power, design pressure, design temperature,
or design speed
maximum allowable working pressure (MAWP): Maximum continuous pressure for which the equipment
has been designed when it is operating at the maximum allowable temperature
maximum continuous speed (in revolutions per minute): Speed at least equal to 105% of the highest
speed required by any of the specified operating conditions
maximum discharge pressure: Maximum suction pressure plus the maximum differential pressure that the
pump is able to develop when operating with the maximum impeller diameter at maximum continuous
speed and maximum specified relative density (specific gravity)
minimum continuous stable flow: Lowest flow at which the pump can operate without exceeding the
vibration limits imposed by this Practice
normal wear parts: Parts normally restored or replaced at each pump overhaul. Typically these parts are
wear rings, interstage bushings, balancing devices, throat bushings, seal faces, bearings, and all gaskets.
operating region: Portion of a pump’s hydraulic coverage over which a pump operates

operating region - acceptable: Portion of a pump’s hydraulic coverage over which a pump is allowed to
operate, determined by upper vibration limit specified in this Practice, by temperature rise or by other
limitation specified by the supplier
operating region - preferred: Portion of a pump’s hydraulic coverage over which a pump’s vibration is
within the base limit specified in this Practice
owner: The party who owns the facility wherein the vertical submerged motor centrifugal pumps for
water service will be used
pressure casing: Composite of all stationary pressure-containing parts of a pump, including all nozzles,
seal glands, and other attached parts, but excluding the stationary and rotating members of mechanical
seals
purchaser: The party who awards the contract to the supplier. The purchaser may be the owner or the
owner’s authorized agent.
rated operating point: Point at which the supplier certifies that pump performance is within the
tolerances stated in this Practice
rotor: Assembly of all the rotating parts of a centrifugal pump excluding the seals and bearings. If
purchased as a spare, a rotor typically does not include the pump half coupling hub.
specific gravity (SG): Ratio of the liquid’s density to that of water at 4°C (39.2°F)
suction specific speed: An index defining the relationship between flow, NPSHR (defined in the
following equation) and rotating speed for pumps of similar geometry. Suction specific speed is
calculated for the pump’s performance at BEP with the maximum diameter impeller and provides an
assessment of a pump’s susceptibility to internal recirculation. Suction specific speed is calculated by the
following equation:
nqs = N(Q)0.5/(NPSHR)0.75
where
nqs = suction specific speed
N = rotating speed in revolutions per minute
Q = flow per impeller eye, in cubic meters per second (gallons
per minute) at the BEP with the maximum diameter impeller
NPSHR = net positive suction head required in meters (ft) at the BEP
for the maximum diameter impeller
Note: Suction specific speed derived using cubic meters per second and meters, multiplied by a
factor of 51.6, is equal to suction specific speed derived using U.S. gallons per minute
and feet. The usual symbol for suction specific speed in U.S. units is Nss .
supplier: Manufacturer of the pump or the manufacturer’s agent
unit responsibility: Responsibility for coordinating the technical aspects of the equipment and all
auxiliary systems included in the scope of order. Factors such as the power requirements, speed,
direction, of rotation, couplings, dynamics, lubrication, material test reports, instrumentation, piping, and
testing of components are included.

witnessed test or inspection: A test or inspection that requires a hold be applied to the production
schedule and that the inspection or test be carried out with the purchaser or the purchaser’s representative
in attendance
4. Requirements
4.1 Basic Design

4.1.1 General
4.1.1.1 Design criteria for pumps and auxiliaries shall be consistent with a minimum
service life of 20 years (excluding normal wear parts as identified in Table 1)
and with an uninterrupted operation in accordance with Table 2:
4.1.1.2 Supplier shall assume unit responsibility for all equipment and all auxiliary
systems included in the scope of the order.
4.1.1.3 The total dynamic head required to provide the specified discharge pressure at
the discharge flange based shall be determined according to minimum specified
liquid level. Purchaser shall specify the equipment’s normal and rated operating
points.
4.1.1.4 Pumps shall be capable of at least a 5% head increase at rated conditions by
replacement of the impeller(s) with impeller(s) of larger diameter or different
hydraulic design.
Comment: Purchaser may consider the use of a variable speed driver or
blank stages for multistage pumps to meet this requirement.
4.1.1.5 The guaranteed pump performance curve, included with the proposal, shall be
continuously rising to shutoff. For single operating pumps, percentage head rise
from rated head to shutoff shall be a minimum of 10%.
4.1.1.6 If the pump fails to meet the specified performance on site while handling the
specified liquid at the conditions stated on the purchaser’s data sheet, the
supplier shall be responsible for performing any corrective action required.
4.1.1.7 Design modifications to the pump bowls or internals that may affect the
hydraulic or mechanical performance shall not be permitted after order placement.
4.1.1.8 Suction specific speed shall not exceed 215 (11,000) units.
4.1.1.9 Pumps shall have a preferred operating region as described in PIP RECP001,
Figures A-1 and A-2.
4.1.1.10 BEP for the furnished impeller shall preferably be between the rated point and
the normal point.
4.1.1.11 Pump shall perform on the test stand (if performance testing is required) and on
its permanent foundation within the vibration criteria specified in
Section 4.1.8.2. After installation, the performance of the combined units shall
be the joint responsibility of the purchaser and the supplier.
4.1.1.12 Spare parts, replacement parts, and auxiliaries shall, as a minimum, meet all the
requirements of this Practice.

4.1.1.13 Fire water pumps shall conform to NFPA 20 and this Practice.
4.1.2 Pressure Casings
4.1.2.1 MAWP of the pressure casing and flanges shall be greater than the maximum
discharge pressure at the pumping temperatures.
4.1.2.2 Pressure casing shall be designed with a corrosion allowance to meet the
requirements of Section 4.1.1.1.
4.1.3 Bowls
4.3.3.1 Thickness of cast bowls shall be suitable for the maximum discharge pressure
plus allowances for head increases at pumping temperature and hydrostatic test
pressure at ambient temperature with a 3.2-mm (1/8-inch) minimum corrosion
allowance.
4.1.3.2 Bowls with diameters of 300 mm (12 inches) and larger shall have flanged joints.
4.1.3.3 If threaded bowls are used for diameters smaller than 300 mm (12 inches), sealing
shall be achieved by means of O-rings in the partition grooves.
4.1.4 Nozzle and Pressure Casing Connections
4.1.4.1 Casing Opening Sizes
Openings for nozzles and other pressure casing connections shall be standard
nominal pipe sizes (NPS). Openings of 1-1/4, 2-1/2, 3-1/2, 5, 7, and 9 NPS shall
not be used.
4.1.4.2 Discharge Nozzles
1. Cast iron flanges shall be flat-faced and shall conform to the dimensional
requirements of ASME B16.1 (ISO 7005-2).
2. Flanges other than cast iron shall conform to the dimensional requirements
of ASME B16.5 (ISO 7005-1) or ASME B16.47.
3. Flat-face flanges with full raised face thickness are acceptable on casings.
Flanges in all materials that are thicker or have a larger outside diameter
than that required by ASME (ISO) standards are acceptable.
4. Flanges shall be full or spot-faced on the back and shall be designed for
through bolting.
4.1.4.3 Pressure Casing Connections
All connections shall be suitable for the hydrostatic test pressure of the region of
the casing to which they are attached.
4.1.5 Impellers
4.1.5.1 Impellers shall have solid hubs.
4.1.5.2 Impellers made from a cored pattern shall be acceptable if the core is completely
filled with a suitable metal that has a minimum melting point of 260°C (500°F).
Comment: The requirement to fill cored impeller hubs is intended to
minimize the danger to personnel when impellers are removed by
heating.

4.1.5.3 Collet-mounted impellers shall be acceptable if the absorbed power per stage
does not exceed 56 kW (75 hp).
4.1.5.4 At power levels greater than 56 kW (75 hp), keyed impellers shall be provided.
4.1.5.5 Use of snap rings as a means of preventing axial movement of impellers requires
prior written approval from the purchaser.
4.1.6 Wear Rings
4.1.6.1 If fully enclosed impellers are supplied, renewable wear rings shall be furnished.
4.1.6.2 The mating wear surfaces of hardenable materials shall have a difference in
Brinell hardness numbers of at least 50 unless both wear surfaces have Brinell
hardness numbers of at least 400.
4.1.6.3 Wear rings shall be held in place by means of a press fit with locking pins or
threaded dowels (axial or radial) or by flanged and screwed methods. Tack
welding shall not be permitted.
4.1.7 Running Clearances
4.1.7.1 When establishing running clearances between wear rings or between other
rotating and stationary parts, consideration shall be given to pumping
temperature, suction conditions, characteristics of the pumped liquid, expansion
and galling characteristics of the materials, and hydraulic efficiency.
4.1.7.2 Clearances shall be sufficient to ensure dependability of operation and freedom
from seizure under all operating conditions.
4.1.8 Dynamics
4.1.8.1 General
1. Actual critical speeds shall not encroach upon operating speeds.
2. Amplification factors shall not exceed 8 while accelerating through critical
speeds.
3. First critical speed in the pumped liquid shall not be in the range of 85% to
125% of the specified operating speed.
4. Rotating elements shall be dynamically balanced if possible.
5. Impellers with diameters of 152 mm (6 inches) and larger shall be balanced
in accordance with grade G2.5 of ANSI S2.19, or better.
4.1.8.2 Vibration
1. Overall vibration measurements of bearing housing shall be made in root
mean square (RMS) velocity.
2. Vibration measured during the performance test shall not exceed the values
shown in Table 3.
3. At any speed greater than the maximum continuous speed, up to and
including the trip speed of the driver, the vibration shall not exceed 150%
of the maximum value recorded at the maximum continuous speed.

4. Variable speed pumps shall operate over their specified speed range
without exceeding the vibration limits in Table 3.
4.1.9 Bearings
4.1.9.1 Motor thrust bearings shall be sized for continuous operation under all specified
conditions, including maximum differential pressure. All loads shall be
determined at design internal clearances and also at two times design internal
clearances.
4.1.9.2 Thrust bearings shall provide full load capabilities if the pump’s normal
direction of rotation is reversed.
4.1.9.3 Radial bearings shall be of the sleeve-type.
4.1.9.4 Pumps that have thrust bearings shall be approved by the purchaser.
4.1.10 Materials
4.1.10.1 General
1. The table in Appendix A is a guide showing material classes that may be
appropriate for various services.
2. Materials for pump parts shall conform to Appendix B, except that superior
or alternate materials recommended for the service shall be listed on the
purchaser’s data sheet.
3. Pump parts designated as “ASTM Full Compliance Materials” in the table
in Appendix B shall meet the requirements of the industry specifications
listed for materials in the table.
4. Pump parts not designated as “ASTM Compliance Materials” in the table in
Appendix B shall be made from materials with the applicable chemical
composition but need not meet the other requirements of the listed industry
specification.
5. Materials shall be clearly identified in the proposal with their applicable
industry standard numbers, including the material grade (see Appendix B).
If no such designation is available, the supplier’s material specification,
giving physical properties, chemical composition, and test requirements,
shall be included in the proposal.
6. Purchaser shall specify any corrosive agents present in the motive and
process fluids and in the environment, including constituents that may
cause stress corrosion cracking.
Comment: Typical agents of concern are amines, hydrogen sulfide,
cyanide, ammonia, chlorides, fluorides, and acids.
4.1.10.2 Castings
1. Castings shall be sound and generally free from porosity, hot tears, shrink
holes, blow holes, cracks, scale, blisters, and similar injurious defects.
2. Surfaces of castings shall be cleaned by sandblasting, shot blasting,
chemical cleaning, or any other standard method to meet the visual

requirements of MSS SP-55. Mold-parting fins and remains of gates and

riser shall be chipped, filed, or ground flush.
3. Use of chaplets in pressure castings shall be minimized. Chaplets shall be
clean, corrosion free (plating permitted), and of a composition compatible
with the casting. Chaplets shall not be used in impeller castings.
4. Ferrous pressure boundary and impeller castings shall not be repaired by
welding (see Section 4.1.10.3.3), peening, plugging, burning-in, or
impregnating, except as follows:
a. Weldable steel castings may be repaired by welding, with a qualified
welding procedure based on the requirements of ASME Code
Section VIII, Division 1 and Section IX. Weld repairs shall be inspected
according to the same quality standard used to inspect the casting.
b. Iron castings may be repaired by plugging within the limits of the
applicable ISO (ASTM) standards. Holes drilled for plugs shall be
carefully examined, using liquid penetrant, to ensure that all defective
material has been removed. All repairs that are not covered by ISO
(ASTM) standards shall be subject to the purchaser’s approval.
5. Fully enclosed cored voids, including voids closed by plugging, shall not be
permitted.
4.1.10.3 Welding
1. Welding and weld repairs of piping, pressure-containing parts, and wetted
parts shall be performed and inspected by operators and procedures
qualified in accordance with ASME Code Section VIII, Division 1 and
Section IX.
2. All repairs and repair welds shall be reviewed by the supplier to ensure that
they are properly heat treated and nondestructively examined for soundness
and compliance with the applicable qualified procedures. Repair welds
shall be nondestructively tested by the same method used originally to
qualify the part.
3. If approved by the purchaser, weld repairs may be made to cast iron casings
using the supplier’s proven weld procedures. Weld repair procedures shall
be part of standard procedures and shall be documented. The procedure and
qualification reports shall be submitted with the proposal, if requested (see
Section 4.1.10.2.4).
4.1.11 Nameplates
4.1.11.1 Pump and motor nameplates made of 18 Cr - 8 Ni, stainless steel, or monel shall
be securely attached to the surface plate assembly by fasteners made of the same
material as the nameplates.

4.1.11.2 Nameplates shall be stamped with the following information:

a. Purchaser’s item number
b. Supplier’s size and model number
c. Pump serial number
d. Casing hydrostatic test pressure, in kilopascals (psi gauge)
e. Speed, in revolutions per minute
f. Bearing manufacturer’s identity numbers
g. MAWP
h. Temperature (basis for MAWP)
4.1.11.3 In addition to being stamped on the nameplate, the pump serial number shall be
plainly and permanently marked on the pump casing.
4.2 Motor Design

4.2.1 General
4.2.1.1 For both onshore and offshore services in which the temperature of the pumped
liquid does not exceed 40°C (104°F), either oil-filled or water-filled motors can
be used. For pumped liquid temperatures exceeding 40°C (104°F), oil-filled
motors shall be used.
4.2.1.2 Submersible motors shall have a pressure-equalizing system or an external
oil/water-circulating system.
4.2.1.3 Oil-filled motors shall have forced oil circulation. Thermosyphonic circulation
shall be acceptable for water-filled motors.
4.2.1.4 For open sump applications, submersible motors shall have a shroud to ensure a
minimum cooling flow velocity of 0.5 m/s (1.65 ft/s) over the motor outer
casing. For slop oil service, a double shroud shall be provided to ensure that
pump suction is taken from the oil zone.
4.2.1.5 For submersible motors in slop oil service, oil field cable suitable for constant
immersion in hydrocarbon liquid shall be used. Alternatively, conventional
submersible power cable may be used provided that the cable is protected from
the hydrocarbon liquid. Proposed cable is subject to review and approval by the
purchaser.
4.2.1.6 Submersible motor windings shall be adequately braced to permit the
reapplication of the rated voltage across the windings with a minimum of 33%
residual voltage.
4.2.1.7 Winding insulation for water-filled motors shall be Class Y, and winding
insulation for oil-filled motors shall be equivalent to Class F, minimum.
4.2.1.8 Motor shall be shop-installed on the pump, aligned, and match-marked before
being shipped.

4.2.2 Motor Bearings

4.2.2.1 Radial bearings shall be sleeve-type. Use of antifriction bearings requires prior
written approval of the purchaser.
4.2.2.2 Thrust bearings shall be tilting-pad or solid-shoe type. Bearings shall be rated to
accept 200% of the maximum downthrust developed over the pump operating
range from minimum continuous flow to end-of-curve flow.
4.2.2.3 Pump-starting upthrust, if any, may be absorbed by a thrust button in the motor.
4.2.2.4 Thrust-bearing rating shall be based on the masses of the pump and motor rotors,
plus the coupling mass, plus the maximum pump hydraulic thrust.
4.2.2.5 Maximum pump hydraulic thrust shall be determined from calculations that
include thrusts developed during starting, stopping, and while operating at any
capacity, including zero flow.
4.2.3 Seals
Submersible motors shall be provided with mechanical seals. Lip seals shall not be
permitted as a primary means of sealing. Mercury seals shall not be permitted.
4.2.4 Dynamics
Motor rotors shall be dynamically balanced.
4.2.5 Couplings
Couplings shall be of a rigid design and may be spline, claw, or axially split type.
4.3 Inspection, Testing, and Preparation for Shipment

4.3.1 General
4.3.1.1 Purchaser shall specify the extent of purchaser’s participation in the inspection
and testing and the amount of advance notification required.
4.3.1.2 If shop inspection and testing have been specified, purchaser and supplier shall
coordinate manufacturing hold points and inspector’s visits.
4.3.1.3 Before witnessing mechanical running or performance tests, the purchaser shall
be informed that a successful preliminary “in-house” test has been completed.
4.3.1.4 Equipment required for the specified inspection and tests shall be provided.
4.3.1.5 Purchaser’s representative shall have access to review the supplier’s quality
assurance program.
4.3.2 Material Inspection
4.3.2.1 General
1. Ultrasonic, magnetic particle, or liquid penetrant inspection shall be
required if shown on the purchaser’s data sheet.

2. If not specified by purchaser, welds, cast steel, and wrought material may
be inspected by ultrasonic, magnetic particle, or liquid penetrant in
accordance with Sections 4.3.2.2 through 4.3.2.4.
3. If not specified by purchaser, cast iron may be inspected by magnetic
particle and liquid penetrant in accordance with Sections 4.3.2.3
and 4.3.2.4.
4. Steel impellers shall be subjected to a liquid penetrant examination or a wet
fluorescent magnetic particle examination if the peripheral velocity of the
impeller at operating speed is 45 m/s (150 ft/s) or higher.
5. Visible surfaces of the impeller shall be examined and shall be in
accordance with ASME Code Section VIII, Division 1, Appendices 6 and 8.
4.3.2.2 Ultrasonic Inspection
1. Ultrasonic inspection shall be in accordance with ASME Code Section V,
Articles 5 and 23.
2. Acceptance standard for welded fabrications shall be in accordance with
ASME Code Section VIII, Division 1, Appendix 12.
3. Acceptance standard for castings shall be in accordance with ASME Code
Section VIII, Division 1, Appendix 7.
4.3.2.3 Magnetic Particle Inspection
1. Both wet and dry methods of magnetic particle inspection shall conform to
ASTM E709.
2. Acceptance standard for welded fabrications shall be ASME Code
Section VIII, Division 1, Appendix 6 and Section V, Article 25.
3. Acceptability of defects in castings shall be based on a comparison with the
photographs in ASTM E125. For each type of defect, the degree of severity
shall not exceed the limit specified in Table 4.
4.3.2.4 Liquid Penetrant Inspection
1. Liquid penetrant inspection shall conform to ASME Code Section V,
Article 6.
2. Acceptance standard for welded fabrications shall be ASME Code
Section VIII, Division 1, Appendix 8 and Section V, Article 24.
3. Acceptance standard for castings shall be ASME Code Section VIII,
Division 1, Appendix 7.
4.3.3 Testing
4.3.3.1 General
1. Hydrostatic, performance, and complete-unit tests shall be provided in
accordance with the requirements on the purchaser’s data sheet.
2. If specified on the purchaser’s data sheet, the performance test shall be
conducted in accordance with the Hydraulic Institute Standard except that
efficiency data shall be for information only, and test tolerances shall
conform to Table 5.

3. The purchaser shall be notified a minimum of 5 working days before the

date the equipment will be ready for testing. If the testing is rescheduled,
the purchaser shall be notified a minimum of 5 working days before the
new test date.
4.3.3.2 Hydrostatic Test
1. All pressure-casing components including seal glands, seal chambers, and
welded auxiliary process fluid piping shall be hydrostatically tested with
liquid at a minimum pressure of 1-1/2 times the MAWP.
2. Test liquid shall be at a higher temperature than the nil-ductility transition
temperature of the material being tested.
3. Hydrostatic test liquid shall have a maximum of 50 ppm of chlorides.
Comment: Chloride in the test liquid will be deposited on components
during evaporative drying. Chlorides may cause cracking in
austenitic materials.
4. All residual liquid shall be removed from tested parts at the conclusion of
the test.
5. Tests shall be maintained for a sufficient period not less than 30 minutes to
permit complete examination of parts under pressure.
6. Test shall be considered satisfactory when neither leaks nor seepage
through the casing or casing joint is observed.
4.3.3.3 Performance Test
1. A performance test shall be conducted if any of the following conditions are
met:
a. Pumps are to be operated in parallel.
b. Purchaser specifies a performance test on the data sheet.
2. The following requirements shall be met before the performance test:
a. Contract seals and bearings shall be used.
b. All joints and connections shall be checked for tightness, and any leaks
shall be corrected.
c. All warning, protective, and control devices used during the test shall
be checked for proper operation, and adjustments shall be made as
required.
3. Unless otherwise specified, a performance test shall be conducted as
follows:
a. Test data, including head, capacity, power, and vibration, shall be taken
at a minimum of five points. These points are normally shutoff (no
vibration data required), minimum continuous stable flow, midway
between minimum and rated flow, rated flow, and maximum allowable
flow (as a minimum, 120% of BEP).

b. All running tests and mechanical checks shall be completed before the
purchaser’s inspection.
c. Unless otherwise agreed in writing with purchaser, the test speed shall
be within 3% of the rated speed shown on the purchaser’s data sheet.
Test results shall be converted to anticipated results at the rated speed.
4 The following requirements shall be met during the performance test:
a. Overall bearing housing vibration levels in RMS velocities and an FFT
spectrum shall be recorded at each test point. Vibration values shall not
exceed those given in Table 3.
b. Pumps shall not display signs of unfavorable operation, such as noise
caused by cavitation.
c. When operated at rated speed and capacity, pumps shall perform within
the tolerances given in Table 5.
5. Unless otherwise specified, the following requirements shall be met after
the performance test:
a. If it is necessary to dismantle a pump for the sole purpose of machining
impellers to meet the tolerances for differential head, no retest shall be
required unless the reduction in diameter exceeds 5% of the original
diameter.
b. The diameter of the impeller at the time of shop test, and the final
diameter of the impeller and wear ring clearances, shall be recorded on
a certified shop-test curve that shows the operating characteristics after
the diameter of the impeller has been reduced.
c. If it is necessary to dismantle a pump for some other correction, such as
improvement of power or mechanical operation, the initial test shall not
be acceptable, and the final performance test shall be run after the
correction is made.
6. Motors shall be tested to demonstrate that they are free from mechanical
and electrical defects. A motor test shall include the following:
a. High-potential test on the stator
b. Insulation resistance test
c. Measurement of the winding resistance
d. Measurement of the no-load current (each phase)
e. Measurement of nominal no-load speed
f. Determination of the locked rotor current
7. Curves showing motor efficiency and power factor at 100%, 75%, and 50%
of full load shall be provided. The test code method used in preparing the
performance data shall be provided.
8. For oil-filled motors, a polarization index test shall be conducted. The
polarization index shall not be less than 3.0.

9. Fire water pumps shall be tested to 150% of rated capacity.

10. After the performance test, the pump shall be set at its rated point and run
for a continuous period of 1-hour minimum. Test measurements shall be
taken at 15-minute intervals during this period.
4.3.3.4 Complete-Unit Test
1. If specified, a complete-unit test shall be performed. Purchaser and supplier
shall agree upon test details.
2. Components, such as pumps, drivers, and auxiliaries that make up a
complete unit, shall be tested together.
4.3.4 Preparation for Shipment
4.3.4.1 Equipment shall be prepared for the type of shipment specified, including
restraint of the rotor if necessary, so that the equipment will reach the shipping
destination without damage.
4.3.4.2 Restrained rotors shall be identified by means of corrosion-resistant tags
attached with stainless steel wire.
4.3.4.3 Preparation shall make the equipment suitable for 6 months of outdoor storage
from the time of shipment, and no disassembly shall be required before
operation, except for inspection of bearings and seals. If storage for a longer
period is contemplated, the purchaser and supplier shall mutually agree upon the
procedures to be followed.
4.3.4.4 Instructions necessary to preserve the integrity of the storage preparation after
the equipment arrives at the job site and before startup shall be provided.
4.3.4.5 Equipment shall be prepared for shipment after all testing and inspection has
been completed and the equipment has been released by the purchaser.
Preparation shall include the following:
a. Packing used in tests shall be removed from the stuffing boxes before
shipment.
b. Unless otherwise specified, pumps shall not be disassembled after the
performance test. The pump, including the seal chamber, shall be
completely drained and dried, and all internal parts shall be coated with a
suitable rust preventative.
c. All exterior surfaces except for machined and stainless steel surfaces shall
be given a minimum of one coat of the supplier’s standard paint. Paint shall
contain no lead or chromates.
d. Exterior machined surfaces of cast iron and carbon steel parts shall be
coated with a suitable rust preventative.
e. Internal areas of cast iron and carbon steel bearing housings and oil system
components shall be coated with a suitable oil-soluble rust preventative.
f. Flanged openings shall be provided with gasketed closures.
g. Threaded openings shall be provided with steel caps or steel plugs.

h. Lifting points and lifting lugs shall be clearly identified.

i. Equipment shall be identified with item and serial numbers.
j. Material shipped separately shall be identified with securely affixed,
corrosion-resistant metal tags indicating the item and serial number of the
equipment for which the material is intended.
k. Crated equipment shall be shipped with duplicate packing lists, one inside
and one outside of the shipping container.
l. Exposed shafts and shaft couplings shall be wrapped with waterproof,
moldable waxed cloth or volatile corrosion-inhibiting paper. Seams shall be
sealed with oil-proof adhesive tape.
4.3.4.6 Bearing assemblies shall be fully protected from entry of moisture and dirt.
4.3.4.7 If vapor-phase-inhibitor crystals or desiccant bags are installed in large cavities
to absorb moisture, the desiccant bags shall be attached in an accessible area for
ease of removal. If applicable, bags shall be installed in wire cages attached to
flanged covers, and bag locations shall be indicated by corrosion-resistant tags
attached with stainless steel wire.
4.3.4.8 One (1) copy of standard installation instructions shall be packed and shipped
with the equipment.
4.4 Supplier’s Documentation

4.4.1 Identification
All data and correspondence shall be identified in transmittal (cover) letters and in title
blocks or title pages with the following information:
a. Purchaser’s/user’s corporate name
b. Job/project number
c. Equipment item number and service name
d. Inquiry or purchaser order number
4.4.2 Proposal
4.4.2.1 General
1. The original proposal and the specified number of copies shall be sent to
the address specified in the inquiry documents.
2. At a minimum, the proposal shall include the data specified in
Sections 4.4.2.2 through 4.4.2.4 and a specific statement that the system and
all its components are in strict accordance with this Practice or a list that
details and explains each deviation.
3. Enough details shall be provided to enable the purchaser to evaluate any
proposed alternate designs.
4. All correspondence shall be clearly identified in accordance with
Section 4.4.1.

4.4.2.2 Drawings
1. At a minimum, the following drawings shall be furnished:
a. General arrangement or outline drawing showing direction of rotation,
size, and approximate location of major purchaser connections, overall
dimensions, maintenance clearance dimensions, overall weights,
erection weights, and maximum maintenance weights (indicated for
each piece)
b. Cross-sectional drawings showing the details of proposed equipment
2. If typical drawings, schematics, and bills of materials are used, they shall be
marked to show the correct weight and dimension data and to reflect the
actual equipment and scope proposed.
4.4.2.3 Technical Data
The following technical data shall be included in the proposal:
a. Data sheets with complete supplier’s information entered thereon and
literature to fully describe details of the equipment
b. Agreed upon schedule for transmitting data specified
c. Schedule, in weeks, for shipment of the equipment after receipt of the order
d. List of major wearing components
e. List of spare parts recommended for startup and normal maintenance (see
Table 1)
f. Weld repair procedure for cast iron casings
4.4.2.4 Curves
Complete performance curves, including differential head, typical efficiency,
water NPSHR, and power expressed as functions of capacity shall be included in
the proposal.
a. Curves shall be extended from zero capacity to at least 120% of BEP
capacity, and the rated operating point shall be indicated.
b. Head curve for maximum and minimum impeller diameters shall be
included.
c. Eye area of the first stage impeller and the impeller identification number
shall be shown on the curves.
d. Minimum flow shall be indicated.
4.4.2.5 Options
The proposal shall include a list of procedures for any special or optional tests
that have been specified by the purchaser or proposed by the supplier.

4.4.3 Contract Data

4.4.3.1 General
1. A complete list of supplier’s data shall be included with the first issue of
the major drawings. The list shall contain titles, drawing numbers, and a
schedule for transmission of all the data.
2. Each drawing, bill of materials, and data sheet shall have a title block in its
lower right-hand corner that shows the date of certification, a reference to
identification data specified in Section 4.4.1, the revision number and date,
and the title.
3. On receipt, purchaser will review the data. Review shall not constitute
permission to deviate from any requirements in the order, unless the
purchaser agrees to do so in writing.
4. After the data have been reviewed, certified copies shall be furnished in the
quantity specified.
4.4.3.2 Drawings and Data
1. Drawings and manuals shall contain sufficient information so that the
purchaser can properly install, operate, and maintain the equipment.
2. Drawings shall be clearly legible and shall be identified in accordance with
Section 4.4.3.1.1.
3. Purchaser comments on the drawings that revise the specifications or scope
of supply require a purchase order change. Purchaser shall be notified of
the need for such changes promptly so that the purchaser can issue revised
specifications and/or data sheets.
4. Certified test curves and data shall be submitted within 15 days after testing
and shall include head, power recalculated to the proper specific gravity,
and efficiency plotted against capacity. If applicable, viscosity corrections
shall be indicated.
5. NPSHR curve shall be included. Curve shall be drawn from actual test data
for an impeller cast from the same pattern.
6. Curve sheet shall include maximum and minimum diameters of the impeller
design supplied, eye area of the first stage impeller, identification number
of the impeller or impellers, and pump serial number.
4.4.3.3 Parts Lists and Recommended Spares
1. Complete parts lists for all equipment and accessories shall be supplied.
2. Lists shall include unique part numbers, materials of construction, and
delivery times.
3. Each part shall be identified and shown on cross-sectional or assembly-type
drawings so that the purchaser may determine the interchangeability of
these parts with other equipment.
4. Parts that have been modified from standard dimensions and/or finished to
satisfy specific performance requirements shall be uniquely identified by

part number for interchangeability and future duplication purposes.

Alternate systems require approval.
5. Standard purchased items shall be identified by the original manufacturer’s
name and part number.
6. Recommended spares for startup and normal maintenance shall be indicated
on the parts lists.
7. The parts lists shall be submitted to the purchaser promptly after receipt of
the reviewed drawings and in time to permit delivery of the parts before
startup of the pump. Transmittal letter shall be identified in accordance
with Section 4.4.1.
4.4.3.4 Installation, Operation, Maintenance, and Technical Data Manuals
1. A manual or manuals shall be compiled and shipped with the equipment the
information identified in accordance with Section 4.4.1, including the
following:
a. An index sheet containing section titles, and a complete list of
referenced and enclosed drawings by title and drawing number
b. Written instructions and a cross-referenced list of drawings to enable
the purchaser to correctly install, operate, and maintain all the
equipment ordered. The purchaser shall specify the number of copies
required.
c. Manuals prepared for the specified installation. If preprinted manuals
are provided, they shall be supplemented with specific order data in
accordance with Section 4.4.3.4.1.b.
2. Installation manual
a. Installation manual shall include the following:
(1) Information such as special alignment and grouting procedures and
all other installation design data
(2) Utility specifications (including quantities)
(3) Sketches that show the location of the center of gravity and rigging
provisions to permit the removal of the top half of the casings,
rotors, and any subassemblies that weigh more than 135 kg (300 lb)
b. Special information required for proper installation design that is not on
the drawings shall be provided separately from the operating and
maintenance instructions.
c. Special installation information shall be forwarded at a time agreed
upon with purchaser in the purchase order but not later than the final
issue of drawings.
3. Operating, maintenance, and technical data manual
A manual containing operating, maintenance, and technical data shall be
shipped with the equipment and shall include the following:

a. Instructions for pump operation at specified environmental

conditions, such as temperature
b. Required/recommended maintenance procedures

TABLE 1
RECOMMENDED SPARE PARTS
Spares Recommended for
Part Startup Normal Maintenance
Number of Identical Pumps: 1-3 4-6 7+ 1-3 4-6 7-9 10+
(1) (4)
Cartridge 1 1 1 1
(1) (5)
Element 1 1 1 1
(2) (6)
Rotor 1 1 1 1
Head (Case Cover and Stuffing Box) 1
Shaft (w/Key) 1 1 2 N/3
Impeller 1 1 2 N/3
(7)
Wear Rings (Set) 1 1 1 1 1 2 N/3
(8)
Bearings Complete (Antifriction, Radial) 1 1 2 1 2 N/3 N/3
(8)
Bearings Complete (Antifriction, Thrust) 1 1 2 1 2 N/3 N/3
(8)
Bearings Complete (Hydrodynamic, Radial) 1 1 2 1 2 N/3 N/3
(8)
Bearing Pads Only (Hydrodynamic, Radial) 1 1 2 1 2 N/3 N/3
(8)
Bearing Complete (Hydrodynamic, Thrust) 1 1 2 1 2 N/3 N/3
(8)
Bearing Pads Only (Hydrodynamic, Thrust) 1 1 2 1 2 N/3 N/3
(3) (7) (8)
Mechanical Seal / Packing 1 2 N/3 1 2 N/3 N/3
(7)
Shaft Sleeve 1 2 N/3 1 2 N/3 N/3
(7)
Gaskets, Shims, O-Rings (Set) 1 2 N/3 1 2 N/3 N/3
Bowls N/3
Spiders (Set) 1 1 1 N/3 N/3
Bearings, Bushings (Set) 1 1 2 1 1 N/3 N/3
Notes:
N = Number of identical pumps
(1) Vital service pumps are generally unspared, partly spared, or multistage. When a vital service pump fails, loss of
production or violation of environmental permits can result.
(2) Essential service pumps are required for operation and have an installed spare. A production loss will occur only
if main and spare fail simultaneously.
(3) Cartridge-type mechanical seals shall include sleeve and gland.
(4) Cartridge consists of assembled element plus discharge head, seal(s), and bearing housing(s).
(5) Element consists of assembled rotor plus stationary hydraulic parts (diffuser[s] or volute[s]).
(6) Rotor consists of all rotating parts attached to the shaft.
(7) Normal wear parts for 3 years
(8) For each pump set

TABLE 2
MINIMUM UNINTERRUPTED OPERATION FOR PUMPS AND AUXILIARIES
Minimum Uninterrupted Water
Operation Temperature
5 years Less than 50°C (120°F)
3 years Between 50°C (120°F) and 60°C (135°F)
2 years Between 60°C (135°F) and 65°C (150°F)
1 year Greater than 65°C (150°F)
TABLE 3
VIBRATION LIMITS FOR
VERTICAL SUBMERGED MOTOR CENTRIFUGAL PUMPS
Location of Measurement Pump Thrust Bearing Housing
Pump Bearing Type All
Vibration at any flow within the pump’s
preferred operating region:
Overall Vu < 5.0 mm/s RMS (0.20 inch/s RMS)
Discrete Frequencies Vf <3.4 mm/s RMS (0.13 inch/s RMS)
Increase in allowable vibration at flows

beyond the preferred operating region but 30%
within the acceptable operating region
Notes:
Values calculated from the basic limits shall be rounded off to two (2) significant
figures.
Vu = unfiltered velocity
Vf = filtered velocity, determined by fast Fourier transfer (FFT)

TABLE 4
MAXIMUM SEVERITY OF DEFECTS IN CASTINGS
Type Defect Maximum Severity Level
I Linear discontinuities 1
II Shrinkage 2
III Inclusions 2
IV Chills and chaplets 1
V Porosity 1
VI Welds 1
TABLE 5
PERFORMANCE TOLERANCES
Condition Rated Point (%) Shutoff (%)
Rated differential head
0 to 150 m (0 to 500 ft) -2 +10
a
+5 -10
151 to 300 m (501 to 1,000 ft) -2 +8
a
+3 -8
Above 300 m (1,000 ft) -2 +5
a
+2 -5
Rated power +4b
Rated NPSH +0
Note: Efficiency is not a rating value.
a Negative tolerance specified here shall be allowed only if the test curve still shows
a rising characteristic.
b Under any combination of the above (Cumulative tolerances are not acceptable.)

Appendix A
Application of Material Classes

Temperature
(Max. of 150°°C [300°°F] Pressure Material Class
Water Service unless noted) Range (Refer to Appendix B) Water Description Note
Fresh (Potable) <100 (212) <3,500 kPa A-1 or C-1 Note 1
(500 psi)
Seawater <100 (212) <3,500 kPa B-1; C-2, or C-3 See Note 2
(500 psi)
Oily Water & <150 (300) <3,500 kPa A-1 & Note 3 A-1 for Noncorrosive to
Surface Foul (500 psi) Mildly Corrosive Oily Water
Water/Reflux (For More Corrosive
Streams (May Waters, see Note 3.)
contain various
hydrocarbons.)
Produced Water/ Notes 4 & 5 <3,500 kPa C-2, C-3, C-4 Notes 4 & 5
Injection Water (500 psi)
Formation Water Note 6 <3,500 kPa C-3, C-4 Note 6
(500 psi)
General Notes:
a. For waters that may be in contact with hydrocarbons, purchaser must indicate whether water is considered sour.
Purchaser shall indicate whether H2S is present (even in trace amounts).
b. If ammonia is present from chemical-treating reactions or from other sources, bronze internals shall not be used.
c. Some types of waters described in the following Water Description Notes are not typically encountered in the refinery or
process plant. However, these waters (or waters with similar corrosive elements) may be pumped in auxiliary or related
plant systems, thereby justifying their inclusion to cover all user applications.
Water Description Notes:
1. Fresh potable water is assumed to be saturated or nearly saturated with oxygen and at a temperature below 100°C
(212°F). At a temperatures above 100°C (212°F), water may become aggressive and unstable, requiring special
material class based on water chemistry.
2. Seawater is assumed to be fully oxygenated and clean seawater; i.e., seawater does not contain hydrocarbons and is
not brackish bay water with excessively high chlorides and other contaminants. Seawater outside this definition requires
special material recommendations. Additionally, if flow rate is less than 1 m/s (3 ft/s) or frequently stagnant, pitting may
occur and special material recommendations are required.
3. Oily and surface foul water, water draw, and reflux streams vary widely in corrosivity. Class A-1 or more corrosion-
resistant classes may be required. Special material recommendations shall be obtained on the basis of expected
contaminants.
4. Produced water is corrosive and defined as seawater (or similar high-chloride water from an aquifer) that has been
injected into an oil field and subsequently risen to the surface as an oil-water mixture from which water is removed and
reinjected. Typical produced water is assumed to have H2S, possibly CO2, a minimum pH of 6.0, and maximum
chlorides of 60,000 ppm. Class C-2 is normally a minimum, but class shall be based on purchaser-furnished water
chemistry, temperature, and other parameters defined by purchaser and supplier. Classes C-3 or C-4 may be required.
Material temperature limits are dependent on specific corrosive conditions.
5. Injection water is water injected into an oil-bearing formation to maintain formation pressure and enhance oil recovery.
Corrosiveness of injection water may vary widely because the water may be seawater, produced water, freshwater, or
aquifer water with varying corrosivity. Typical injection water is high in chlorides and may contain H2S and CO2. Class C-
2 is normally a minimum, but class shall be based on purchaser-furnished water chemistry, temperature, and other
parameters defined by purchaser and supplier. Classes C-3 or C-4 may be required. Material temperature limits are
dependent on specific corrosive conditions.

6. Formation water is similar to produced water and considered a highly saline water (brine). Formation water comes from
aquifers and other sources. Typically, formation water has very high concentrations of chlorides (150,000 ppm or
higher), possibly H2S, and nearly neutral pH. Class shall be based on purchaser-furnished water chemistry,
temperature, and other parameters defined by purchaser and supplier. Classes C-3, C-4, or other special materials
beyond the scope of this Practice may be required. Material temperature limits are dependent on specific corrosive
conditions.

Appendix B
Material Classes
MATERIAL
CLASS A-1 B-1 (7) C-1 C-2 C-3 C-4
Casing/Bowls NR Ni-Al-Br 316L Duplex (3) S. Duplex (4) 6 Moly (5)
Impeller 316L Ni-Al-Br 316L Duplex S. Duplex 6 Moly
PUMP PART ASTM Full
(1) (2) Comp Matl
Bowls Yes A439 D2 B148 958 A743 CF3M Duplex S. Duplex 6 Moly
(A890 Gr 4a) (A890 Gr 5a)
Impeller Yes A743 CF3M B148 958 A743 CF3M Duplex S. Duplex 6 Moly
(A890 Gr 4a) (A890 Gr 5a)
Pump Shafts Yes A276 316 or A276 XM19 A276 316L or Duplex S. Duplex 6 Moly
A276 XM19 A276 XM19
Bowl Bearings (6) No B584 937 Cutless Rubber B584 937 Duplex S. Duplex 6 Moly
Bolting: Studs Yes A193 B-8M A193 XM19 A193 316L Duplex S. Duplex 6 Moly
Nuts A194 8-M A194 XM19 A194 316L
Lock Collets No A276 XM19 A276 XM19 A276 316L Duplex S. Duplex 6 Moly
Coupling No A276 XM19 A276 XM19 A276 316L Duplex S. Duplex 6 Moly
Motor Housing Yes A240 316L or Duplex or A240 316L Duplex S. Duplex 6 Moly
A312 316L 6 Moly
Riser Column Yes A240 316L or Ni-Al-Br A240 316L or Duplex S. Duplex 6 Moly
A312 316L A312 316L
Strainer No 316L Duplex or 316L Duplex S. Duplex 6 Moly
6 Moly
Ni-Al-Br = Nickel Aluminum Bronze NR = Ni-Resist
Notes:
(1) Mating wear surfaces of hardenable materials shall have a difference in Brinell hardness numbers (BHN) of at least
50 BHN unless both wear surfaces have BHN of 400 or higher.
(2) Requirement for hard-facing and specific hard-facing material may be specified by the purchaser on data sheets. Method
of hard-facing application may also be specified by purchaser, or both material and method of application may be
specified by mutual agreement between purchaser and supplier. Alternatives to hard-facing may include opening of
running clearances and/or use of nongalling materials.
(3) Duplex (austenitic-ferritic) stainless steels are typically identified by trade name and have slightly varying composition
and corrosion-resistant properties. One of the most common wrought duplex steels (UNS 31803) has a nominal
composition of 22% chromium, 5.5% nickel, 3% molybdenum, and 0.14% nitrogen.
(4) Super duplex stainless steels are distinguished from standard duplex steels (Note 3) by increased amounts of chromium
(25% nominal) and other alloys, typically nickel, molybdenum, and nitrogen. These stainless steels are most frequently
designated by trade name with slightly varying compositions and specific corrosion resistance.
(5) 6-Moly (super austenitic) stainless steels are enhanced austenitic stainless steels that have maximum resistance to
pitting and crevice corrosion. These steels are typically required for the most severe services with high-chloride
concentrations. These steels are designated by trade name. Choice of a specific steel shall be according to purchaser
preference, mutual agreement between purchaser and supplier, and/or specific corrosive conditions.
(6) Synthetic cutless rubber or Thordon (or equivalent) are acceptable alternatives for sandy or abrasive water service.
(7) Nickel-aluminum-bronze shall be temper annealed.

ASSOC. PIP
DATA SHEET RESP003S-D
RESP003S
VERTICAL SUBMERGED MOTOR CENTRIFUGAL PUMPS PAGE 1 OF 2
FOR WATER SERVICE (U.S. CUSTOMARY UNITS) FEBRUARY 2004
ISSUED FOR: PROPOSAL PURCHASE AS BUILT
FACILITY NAME/LOCATION:
ITEM NAME: PURCHASER/LOCATION:
ITEM TAG NO.: JOB NO:
SERVICE: PURCHASER ORDER NO.:
UNIT: SUPPLIER/LOCATION:
P&ID NO.: SUPPLIER ORDER/SERIAL NOS.: /
DATA PROVIDED BY: PURCHASER SUPPLIER u SUPPLIER IF NOT BY PURCHASER

DESIGN OPERATING DATA PERFORMANCE DATA (CONT'D)
SERVICE CONTINUOUS INTERMITTENT STANDBY CHARACTERISTICS AT:

ATTENDED UNATTENDED (PUMPING LEVEL CONSTANT) PERCENT OF THE RATED CAPACITY
PUMP FUNCTION: MIN CONT. FLOW 100 110 125
PUMP OPERATING MODE: INDIVIDUALLY IN PARALLEL BOWL ASSEMBLY DIFF. HEAD: FT

LIQUID CHARACTERISTICS COLUMN AND HEAD LOSS: FT
LIQUID PUMPED: TDS: PPM PUMP TOTAL DIFF. HEAD: FT
FLOW TEMPERATURE: °F DISCHARGE PRESS: PSIA
SPECIFIC GRAVITY AT FLOW TEMP.: VEL. IN COLUMN: FT/S
VAPOR PRESSURE AT FLOW TEMP.: PSIA PUMP EFFICIENCY: %
TSS: NONE PPM UNKNOWN REQ'D POWER (LIQ. PUMPED): HP
CHARACTER OF SOLIDS: ABRASIVE NON ABRASIVE MIN REQ’D SUBMERGENCE: FT

DESCRIPTION:
GAS IN LIQUID NONE VOL.: % UNKNOWN EQUIPMENT DATA

TYPE OF GAS: PUMP, DRIVER AND AUXILIARIES
PRINCIPAL CORROSIVES: PUMP
PH: CL: PPM MANUFACTURER:
OPERATING CONDITIONS MODEL/TYPE/SIZE:
WELL FLOWING, PRESSURE AT DATUM: PSIA SERIAL NUMBER:
NON-FLOWING OTHER: ELECTRIC MOTOR

PRODUCTIVITY INDEX: P.I.: MANUFACTURER:
RATED CAPACITY: USGPM MODEL/TYPE/SIZE:
INSTALLATION SERIAL NUMBER:
DISCHARGE PRESSURE DIS.PRESS: PSIA CABLE
HEAD ABOVE DATUM HEAD ABOVE MAKE/TYPE/DIAM:
BOWL ASSEMBLY
DIFFERENTIAL HEAD
DATUM: FT WEIGHTS
BOWL ASS’Y DIFFERNTIAL PUMP: LBS
DISCH. ELEV. C HEAD: FT MOTOR: LBS
DATUM ELEVATION
DISCH. ELEV.: FT CABLE: LBS
DATUM ELEV.: FT LUBRICANT:
STATIC LEVEL: FT LEVEL READING GAGE: SUPPLIER STOCK NONE

STATIC LEVEL DRAWDN LVL: FT
SETTING
PUMPING LVL: FT CONSTRUCTION DATA

DRAWDOWN
DEPTH OF WELL OR SUMP
MIN.SUBMERGENCE REQ’D PUMP CONSTRUCTION

ABOVE FIRST STAGE: IMPELLER(S) NO.: 1ST STAGE FOLLOW STAGES
PUMPING LEVEL FT ACTUAL DIAM.: IN
CASING DRIFT MAXIMUM DIAM.: IN
OVERALL LENGTH
DIA.: IN MINIMUM DIAM.: IN

PUMP/DRIVER
MIN. SUBMERGENCE
REQUIRED ABOVE
C OF FIRST STAGE DEPTH OF WELL OR IMPELLER EYE AREA: SQ. IN
SUMP: FT EYE ENTRANCE VELOCITY: FT/S
OVER LENGTH, PUMP PERIPHERAL EYE VEL.: FT/S
CASING DRIFT DIA.

DRIVER: FT PATTERN NUMBER:
SETTING: FT NUMBER OF
NUMBER OF VANES:
VANES:
PERFORMANCE DATA IMPELLERS: SEMI CLOSED CLOSED
PUMP CHARACTERISTICS IMPELLERS: COLLET FITTED KEY FITTED
SHUT OFF HEAD BOWL ASSY AT ACT.: BOWL ASSEMBLY: THREADED BOLTED
IMPELLER DIAMETER: FT PRESURES:
CAPACITY AT END OF CURVE: USGPM MAWP AT °F MAWP HYDROTEST PRESS
RATIO: END CURVE FLOW/RATED FLOW: BOWL ASSEMBLY: PSIG
RATIO: SHUT OFF HD/RATED FLOW: COLUMN ASSEMBLY: PSIG
PUMP DIFF. HEAD AT END OF CURVE: FT HEAD ASSEMBLY: PSIG
MAX BHP FULL CURVE (LIQ. PUMPED): HP CONNECTIONS:
DRIVER NAMEPLATE RATING: HP RISER COLUMN JOINTS SIZE ANSI CLASS FACING
PERM MIN. CONTINUOUS FLOW: USGPM THREAD: IN
PERM OPER TIME AGAINST CLOSED VALVE: S FLANGED: IN

FIRST CRITICAL SPEED: RPM
MAX. UPTHRUST: LBS
MAX DOWNTHRUST: LBS
NO. DATE REVISION DESCRIPTION BY APVD.
ASSOC. PIP
DATA SHEET RESP003S-D
RESP003S
FOR WATER SERVICE (U.S. CUSTOMARY UNITS) FEBRUARY 2004
CONSTRUCTION DATA (CONT'D) CABLE DATA
PUMP CONSTRUCTION (CONT'D) TYPE: ROUND FLAT HOLLOW

POWER CABLE RECESS SIZE:
COLUMN ADAPTOR CONDUCTORS: EACH
(PUMP TO RISER COLUMN): SIZE ANSI CLASS FACING LENGTH: FT
THREAD: IN DIAMETER, OD: IN
FLANGED: IN CROSS SECTION EACH CONDUCTOR: SQ. IN

SURFACE PLATE ASSEMBLY INSULATION TYPE:
NO YES SIZE OD THICKN. B.C. CABLE ENTRY IN WELL:
SURFACE PLATE FLANGE: IN IN IN PACKED OFF IN SURFACE PLATE THROUGH DISCHARGE ELBOW
BOLTING NUMBER/SIZE: / IN INSULATOR THRU WELL HEAD HANGER
SIZE RATING FACING u SPECIAL REQUIREMENTS

ELBOW DISCHARGE FLANGE: IN CL SPECIAL REQUIREMENTS
RISEN COLUMN TOP CONNECTION: CHECK VALVE IN COLUMN PIPE:
FLANGED: IN CL YES, AT ELEVATION: FT NO
THREAD: IN GAS SEPARATOR: YES NO
SIZE POWER CABLE OPENING: IN SHOP INSPECTION AND VERIFIED TESTS:
MATERIALS OF CONSTRUCTION SUPPLIER'S STANDARD SHOP TESTS REQUIRED
BOWLS: AS FOLLOWS: CERTIFIED WITNESSED
IMPELLERS: HYDROTEST: BOWLS:
SHAFT. BOWL ASSEMBLY: SURFACE PLATE ASS’Y:
BEARINGS, BOWL ASSEMBLY: PERFORMANCE TEST:
BOLTING STUDS: RUNNING TEST MOTOR (4 HRS):
NUTS: DISMANTLING:
LOCK COLLETS: HIGH POT-TEST MOTOR WINDING:
COUPLING: HIGH POT. TEST CABLES SPLICES:
MOTOR HOUSING: NDT IMPELLERS: (1)
UTILITY DATA NDT CASING: (1)
MAIN POWER SUPPLY: DYNAMIC BALANCE IMPELLER:
3 PHASE/60 CYCLE/ VOLTS DRAWING AND OTHER DATA DWG. NO. YES NO
CONTROL & PROTECTION: DIMENSIONAL DWG. OF COMPLETELY
3 PHASE/60 CYCLE/ VOLTS ASSEMBLED UNIT:
SUBMERSIBLE MOTOR/CABLE DATA OPER . & MAINT. INSTRUCTIONS:
MOTOR DATA CROSS SECT DWG. WITH PART NOS:
SPEED AT FULL LOAD: RPM BILLS OF MATERIALS:
ROTATION, VIEWED FROM END OPPOSITE SHAFT EXTENSION: CW CCW COMPL’D PUMP DATA SHEET:
RATED POWER (NAMEPLATE RATING): HP CERT’D TEST CURVE & DATA:
VOLTAGE RATING AT MOTOR TERMINAL: V RECOMM’D SPARE PARTS LIST:
LOCKED ROTOR CURRENT: INSTRUMENT WIRING DIAGRAM:
MINIMUM STARTING TORQUE: % MECHANICAL SEAL DRAWING:

MINIMUM BREAKDOWN TORQUE: % MISCELLANEOUS
EFFICIENCY AT FULL LOAD: % PAINTING PUMP HEAD, COLUMN MOUNTING FLANGE:
POWER FACTOR AT FULL LOAD: % PURCHASER'S PAINT SPEC.:
CURRENT AT FULL LOAD: A SUPPLIER'S STANDARD PAINT

WINDING TO BE BRACED FOR FULL VOLTAGE MINIMUM DRY FILM THICKNESS: MILS
START WITH A RESIDUAL VOLTAGE OF: COPPER ANODE FOULING PREVENTION SYSTEM: YES NO
WINDING TEMP. ACTUAL RISE (BY RESISTANCE METHOD): °F PURCHASER'S REFERENCES
MAXIMUM PERMISSIBLE: °F PUMPS OF THE SAME TYPE & SIZE IN OPERATION
CLASS INSULATION: PUMPS MARK NO. INQ./ORDER # DATA SHEET NO.
PRESSURE EQUALIZATION SYSTEM:
DIAPHRAGM BALANCING TUBE BLADDER EXT. CIRC. SYST.

MOTOR OIL:
HEAT EXCHANGER COOLING: YES NO THIS DATA SHEET COVERS
EXTERNAL CIRCULATION SYSTEM: YES NO PUMP MARK NO PUMPS
SHAFT SEALING: MECHANICAL SEAL

THRUST BEARING RATED: LBS
NOTES:
(1) TYPE OF NDT REQUIRED: MAG PARTICLE
LIQUID PENETRANT RADIOGRAPH ULTRASONIC

ASSOC. PIP
DATA SHEET RESP003S-DM
RESP003S
FOR WATER SERVICE (SI UNITS) FEBRUARY 2004
ISSUED FOR: PROPOSAL PURCHASE AS BUILT
FACILITY NAME/LOCATION:
ITEM NAME: PURCHASER/LOCATION:
ITEM TAG NO.: JOB NO:
SERVICE: PURCHASER ORDER NO.:
UNIT: SUPPLIER/LOCATION:
P&ID NO.: SUPPLIER ORDER/SERIAL NOS.: /
DATA PROVIDED BY: PURCHASER SUPPLIER u SUPPLIER IF NOT BY PURCHASER

DESIGN OPERATING DATA PERFORMANCE DATA (CONT'D)
SERVICE CONTINUOUS INTERMITTENT STANDBY CHARACTERISTICS AT:

ATTENDED UNATTENDED (PUMPING LEVEL CONSTANT) PERCENT OF THE RATED CAPACITY
PUMP FUNCTION: MIN CONT. FLOW 100 110 125
PUMP OPERATING MODE: INDIVIDUALLY IN PARALLEL BOWL ASSEMBLY DIFF. HEAD: M

LIQUID CHARACTERISTICS COLUMN AND HEAD LOSS: M
LIQUID PUMPED: TDS: MG/L PUMP TOTAL DIFF. HEAD: M
FLOW TEMPERATURE: °C DISCHARGE PRESS: KPA(ABS)
SPECIFIC GRAVITY AT FLOW TEMP.: VEL. IN COLUMN: M/S
VAPOR PRESSURE AT FLOW TEMP.: KPA(ABS) PUMP EFFICIENCY: %
TSS: NONE MG/L UNKNOWN REQ'D POWER (LIQ. PUMPED): KW
CHARACTER OF SOLIDS: ABRASIVE NON ABRASIVE MIN REQ’D SUBMERGENCE: M

DESCRIPTION:
GAS IN LIQUID NONE VOL.: % UNKNOWN EQUIPMENT DATA

TYPE OF GAS: PUMP, DRIVER AND AUXILIARIES
PRINCIPAL CORROSIVES: PUMP
PH: CL: MG/L MANUFACTURER:
OPERATING CONDITIONS MODEL/TYPE/SIZE:
WELL FLOWING, PRESS. AT DATUM: KPA(ABS) SERIAL NUMBER:
NON-FLOWING OTHER: ELECTRIC MOTOR

PRODUCTIVITY INDEX: P.I.: MANUFACTURER:
RATED CAPACITY: L/S MODEL/TYPE/SIZE:
INSTALLATION SERIAL NUMBER:
DISCHARGE PRESSURE DIS.PRESS: KPA(ABS) CABLE
HEAD ABOVE DATUM HEAD ABOVE MAKE/TYPE/DIAM:
BOWL ASSEMBLY
DIFFERENTIAL HEAD
DATUM: M WEIGHTS
BOWL ASS’Y DIFFERNTIAL PUMP: KG
DISCH. ELEV. C HEAD: M MOTOR: KG
DATUM ELEVATION
DISCH. ELEV.: M CABLE: KG
DATUM ELEV.: M LUBRICANT:
STATIC LEVEL: M LEVEL READING GAGE: SUPPLIER STOCK NONE

STATIC LEVEL DRAWDN LVL: M
SETTING
PUMPING LVL: M CONSTRUCTION DATA

DRAWDOWN
DEPTH OF WELL OR SUMP
MIN.SUBMERGENCE REQ’D PUMP CONSTRUCTION

ABOVE FIRST STAGE: IMPELLER(S) NO.: 1ST STAGE FOLLOW STAGES
PUMPING LEVEL M ACTUAL DIAM.: mm
CASING DRIFT MAXIMUM DIAM.: mm
OVERALL LENGTH
DIA.: mm MINIMUM DIAM.: mm

PUMP/DRIVER
MIN. SUBMERGENCE
REQUIRED ABOVE
C OF FIRST STAGE DEPTH OF WELL OR IMPELLER EYE AREA: CM2
SUMP: M EYE ENTRANCE VELOCITY: M/S
OVER LENGTH, PUMP PERIPHERAL EYE VEL.: M/S
CASING DRIFT DIA.

DRIVER: M PATTERN NUMBER:
SETTING: M NUMBER OF
NUMBER OF VANES:
VANES:
PERFORMANCE DATA IMPELLERS: SEMI CLOSED CLOSED
PUMP CHARACTERISTICS IMPELLERS: COLLET FITTED KEY FITTED
SHUT OFF HEAD BOWL ASSY AT ACT.: BOWL ASSEMBLY: THREADED BOLTED
IMPELLER DIAMETER: M PRESURES:
CAPACITY AT END OF CURVE: M3/HR MAWP AT °C MAWP HYDROTEST PRESS
RATIO: END CURVE FLOW/RATED FLOW: BOWL ASSEMBLY: KPA(GA)
RATIO: SHUT OFF HD/RATED FLOW: COLUMN ASSEMBLY: KPA(GA)
PUMP DIFF. HEAD AT END OF CURVE: M HEAD ASSEMBLY: KPA(GA)
MAX BHP FULL CURVE (LIQ. PUMPED): KW CONNECTIONS:
DRIVER NAMEPLATE RATING: KW RISER COLUMN JOINTS SIZE ANSI CLASS FACING
PERM MIN. CONTINUOUS FLOW: L/S THREAD: mm
PERM OPER TIME AGAINST CLOSED VALVE: S FLANGED: mm

FIRST CRITICAL SPEED: RPM
MAX. UPTHRUST: N
MAX DOWNTHRUST: N
NO. DATE REVISION DESCRIPTION BY APVD.
ASSOC. PIP
DATA SHEET RESP003S-DM
RESP003S
FOR WATER SERVICE (SI UNITS) FEBRUARY 2004
CONSTRUCTION DATA (CONT'D) CABLE DATA
PUMP CONSTRUCTION (CONT'D) TYPE: ROUND FLAT HOLLOW

POWER CABLE RECESS SIZE:
COLUMN ADAPTOR CONDUCTORS: EACH
(PUMP TO RISER COLUMN): SIZE ANSI CLASS FACING LENGTH: M
THREAD: mm DIAMETER, OD: mm
FLANGED: mm CROSS SECTION EACH CONDUCTOR: mm2

SURFACE PLATE ASSEMBLY INSULATION TYPE:
NO YES SIZE OD THICKN. B.C. CABLE ENTRY IN WELL:
SURFACE PLATE FLANGE: mm mm mm PACKED OFF IN SURFACE PLATE THROUGH DISCHARGE ELBOW
BOLTING NUMBER/SIZE: / mm INSULATOR THRU WELL HEAD HANGER
SIZE RATING FACING u SPECIAL REQUIREMENTS

ELBOW DISCHARGE FLANGE: mm CL SPECIAL REQUIREMENTS
RISEN COLUMN TOP CONNECTION: CHECK VALVE IN COLUMN PIPE:
FLANGED: mm CL YES, AT ELEVATION: M NO
THREAD: mm GAS SEPARATOR: YES NO
SIZE POWER CABLE OPENING: mm SHOP INSPECTION AND VERIFIED TESTS:
MATERIALS OF CONSTRUCTION SUPPLIER'S STANDARD SHOP TESTS REQUIRED
BOWLS: AS FOLLOWS: CERTIFIED WITNESSED
IMPELLERS: HYDROTEST: BOWLS:
SHAFT. BOWL ASSEMBLY: SURFACE PLATE ASS’Y:
BEARINGS, BOWL ASSEMBLY: PERFORMANCE TEST:
BOLTING STUDS: RUNNING TEST MOTOR (4 HRS):
NUTS: DISMANTLING:
LOCK COLLETS: HIGH POT-TEST MOTOR WINDING:
COUPLING: HIGH POT. TEST CABLES SPLICES:
MOTOR HOUSING: NDT IMPELLERS: (1)
UTILITY DATA NDT CASING: (1)
MAIN POWER SUPPLY: DYNAMIC BALANCE IMPELLER:
3 PHASE/60 CYCLE/ VOLTS DRAWING AND OTHER DATA DWG. NO. YES NO
CONTROL & PROTECTION: DIMENSIONAL DWG. OF COMPLETELY
3 PHASE/60 CYCLE/ VOLTS ASSEMBLED UNIT:
SUBMERSIBLE MOTOR/CABLE DATA OPER . & MAINT. INSTRUCTIONS:
MOTOR DATA CROSS SECT DWG WITH PART NOS:
SPEED AT FULL LOAD: RPM BILLS OF MATERIALS:
ROTATION, VIEWED FROM END OPPOSITE SHAFT EXTENSION: CW CCW COMPL’D PUMP DATA SHEET:
RATED POWER (NAMEPLATE RATING): KW CERT’D TEST CURVE & DATA:
VOLTAGE RATING AT MOTOR TERMINAL: V RECOMM’D SPARE PARTS LIST:
LOCKED ROTOR CURRENT: INSTRUMENT WIRING DIAGRAM:
MINIMUM STARTING TORQUE: % MECHANICAL SEAL DRAWING:

MINIMUM BREAKDOWN TORQUE: % MISCELLANEOUS
EFFICIENCY AT FULL LOAD: % PAINTING PUMP HEAD, COLUMN MOUNTING FLANGE:
POWER FACTOR AT FULL LOAD: % PURCHASER'S PAINT SPEC.:
CURRENT AT FULL LOAD: A SUPPLIER'S STANDARD PAINT

WINDING TO BE BRACED FOR FULL VOLTAGE MINIMUM DRY FILM THICKNESS: mm
START WITH A RESIDUAL VOLTAGE OF: COPPER ANODE FOULING PREVENTION SYSTEM: YES NO
WINDING TEMP. ACTUAL RISE (BY RESISTANCE METHOD): °C PURCHASER'S REFERENCES
MAXIMUM PERMISSIBLE: °C PUMPS OF THE SAME TYPE & SIZE IN OPERATION
CLASS INSULATION: PUMPS MARK NO. INQ./ORDER # DATA SHEET NO.
PRESSURE EQUALIZATION SYSTEM:
DIAPHRAGM BALANCING TUBE BLADDER EXT. CIRC. SYST.

MOTOR OIL:
HEAT EXCHANGER COOLING: YES NO THIS DATA SHEET COVERS
EXTERNAL CIRCULATION SYSTEM: YES NO PUMP MARK NO PUMPS
SHAFT SEALING: MECHANICAL SEAL

THRUST BEARING RATED:
NOTES:
(1) TYPE OF NDT REQUIRED: MAG PARTICLE
LIQUID PENETRANT RADIOGRAPH ULTRASONIC

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COMPLETE REVISION

Process Industry Practices

© Process Industry Practices (PIP), Construction Industry Institute, The

Not printed with State funds

Process Industry Practices

1. Introduction .................................. 2 Appendix A..................................... 24

Process Industry Practices Page 1 of 26

2.1 Process Industry Practices (PIP)

2.2 Industry Codes and Standards

• American National Standards Institute (ANSI)

Page 2 of 26 Process Industry Practices

• American Society for Testing and Materials (ASTM)

critical speed: Speed corresponding to a lateral natural frequency of a rotor

Process Industry Practices Page 3 of 26

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4.1 Basic Design

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requirements of MSS SP-55. Mold-parting fins and remains of gates and

Process Industry Practices Page 9 of 26

4.1.11.2 Nameplates shall be stamped with the following information:

4.2 Motor Design

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4.2.2 Motor Bearings

4.3 Inspection, Testing, and Preparation for Shipment

Process Industry Practices Page 11 of 26

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3. The purchaser shall be notified a minimum of 5 working days before the

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9. Fire water pumps shall be tested to 150% of rated capacity.

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h. Lifting points and lifting lugs shall be clearly identified.

4.4 Supplier’s Documentation

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Process Industry Practices Page 17 of 26

4.4.3 Contract Data

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part number for interchangeability and future duplication purposes.

Process Industry Practices Page 19 of 26

a. Instructions for pump operation at specified environmental

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Discrete Frequencies Vf <3.4 mm/s RMS (0.13 inch/s RMS)

Increase in allowable vibration at flows

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Process Industry Practices Page 23 of 26

Application of Material Classes

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Process Industry Practices Page 25 of 26

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DATA PROVIDED BY: PURCHASER SUPPLIER u SUPPLIER IF NOT BY PURCHASER

SERVICE CONTINUOUS INTERMITTENT STANDBY CHARACTERISTICS AT:

PUMP OPERATING MODE: INDIVIDUALLY IN PARALLEL BOWL ASSEMBLY DIFF. HEAD: FT

TSS: NONE PPM UNKNOWN REQ'D POWER (LIQ. PUMPED): HP

CHARACTER OF SOLIDS: ABRASIVE NON ABRASIVE MIN REQ’D SUBMERGENCE: FT

GAS IN LIQUID NONE VOL.: % UNKNOWN EQUIPMENT DATA

WELL FLOWING, PRESSURE AT DATUM: PSIA SERIAL NUMBER:

NON-FLOWING OTHER: ELECTRIC MOTOR

STATIC LEVEL: FT LEVEL READING GAGE: SUPPLIER STOCK NONE

PUMPING LVL: FT CONSTRUCTION DATA