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j m a t e r r e s t e c h n o l .

2 0 2 0;9(6):12187–12200

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https://www.journals.elsevier.com/journal-of-materials-research-and-technology

Original Article

Optimization of surface treatment in Calotropis


Gigantea (CG)-fibre yarn by simple techniques and
characterization of CG fibre yarn reinforced
laminate

K. Renugadevi a,∗, P.K. Devan b, M. Chandra Sekhara Reddy a, P. Karthik c , Tiju Thomas d
a Department of Mechanical Engineering, Sri Venkateswara College of Engineering, Karakambadi Road, Tirupati 517507, India
b Department of Mechanical Engineering, R M K College of Engineering and Technology, Puduvoyal, Tiruvallur District 601206, India
c Department of Mechanical Engineering, Loyola ICAM College of Engineering and Technology, Loyola Campus, Nungambakkam, Chennai

600034, India
d Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Madras, Chennai 600036, India

a r t i c l e i n f o a b s t r a c t

Article history: Calotropis Gigantea (CG) is a shrub plant that grows rampantly in South Asia. Here we report
Received 8 May 2020 the development of CG bast fibre yarns, which could yield replacements for artificial fibres
Accepted 12 August 2020 in engineering applications. Most of the researchers concentrated only in the short form
Available online 17 September 2020 of natural fibres, this leads to dropping the fibre reinforcement in continuous and lengthy
products. An attempt has been made in this research by taking CG fibre in the form of twisted
Keywords: yarn as reinforcement. The surface treatment is done to enhance the properties of the CG
Natural fibre yarn fibres and to reduce hydrophilic and hygroscopic behaviour using NaOH (aq.). Determining
Modulus the appropriate NaOH concentration in the treatment solution is essential to reduce the
Alkali treatment hydrophilicity of the fibres while retaining its mechanical properties. Generally optimised
Contact angle measurement NaOH concentration found by completing fibre characterization, which is a very lengthy and
Unidirectional orientation time-consuming process. In this research work, the optimum concentration of NaOH found
Fibre weight ratio by a quick and short process using simple techniques. Two techniques were used such as
Contact angle measurement of fibre surface and microscopic observation of xylem structure
to find an optimum concentration of NaOH in the aqueous solution. On treated CG fibres, the
contact angle is found to be as high as 112◦ for 4 wt.% NaOH (aq.) concentration; indicating
that the treatment renders the fibre hydrophobic and the observation of xylem structure
(voids) confirms in a minimum amount in the same 4 wt.% NaOH treated fibre. The mecha-
nism involved is rationalized using infrared/vibrational spectroscopy based measurements
of untreated and treated sampled. The orientation of the fibre helps with optimization of the
properties. The elastic modulus (measured as per ASTM standards) obtained are 4.18 GPa
(along the fibres) and 3.05 GPa (perpendicular to the fibres).
© 2020 The Authors. Published by Elsevier B.V. This is an open access article under the
CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).


Corresponding author.
E-mail: renukasarath12@gmail.com (K. Renugadevi).
https://doi.org/10.1016/j.jmrt.2020.08.058
2238-7854/© 2020 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
12188 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200

From the literature review, it is inferred that the CG fibre has


1. Introduction an equivalent range of cellulose to produce better mechanical
properties when compared with existing fibre.
Green engineering is essential in the wake of global warm-
ing and progressive environmental degradation. Considering
this, most of the automobile industries have started the use 2. Materials and methods
of natural fibre composites which decompose readily. Given
this backdrop, work on natural fibres and their composites 2.1. Extraction of fibre
have gained relevance. To this end, Joshi et al. [1] have found
that emissions of COx and NOx from the incineration of China Calotropis Gigantea (CG) plant is a shrub plant abundantly
reed fibre composites and glass fibre composites are less when available in South Asian countries, such as India, Malaysia,
compared to that from artificial fibres. Natural fibre compos- Thailand, etc. CG fibres are extracted from the stem bark of
ites have more amount of fibre volume fraction and hence the plant. CG fibres are derived from the CG plant stem using
offer promise from the standpoint of delivering performance a retting process [9]. Initially, it is separated as short fibres with
equivalent to that of glass fibre composites. This approach a maximum length of ∼1 m. Later the bunch of short fibres is
offers prospects for light-weighting and hence offers a means twisted as a yarn to produce continuous lengthy fibres with
to achieve increased mileage of the vehicle [2]. This explains ∼150–160 twists per meter. These twisted yarns have an aver-
the transition from glass fibre composites to natural fibre com- age diameter of 1 mm [10,11]. The extraction process of CG
posites in several automobile accessories and interior parts. fibre from the CG plant has been shown in Fig. 1(a)–(f). Ini-
Mazlan et al. [3] have made a case for considering end- tially, the stem is separated from the plant and the flowers
of-recycling as an important factor to justify the use of the and leaves are removed; also the bark of the stem is removed.
material in a product. It turns out that such considerations Stems are allowed to dry in sunlight for one or two days, to
to indicate the prospects associated with natural fibre com- render the bark separation process easy. This is done since the
posites. In fact, the automobile industry has been reasonably process efficiency improves when dried stems are used. Later
quick at making this transition. Mercedes Benz used jute based the fibres are separated from the stem outer layer as well as the
composites to replace E-glass, A-glass, and S-glass compos- inner layer of the bark. Usually, 100 feet of the fibre is separated
ites in the interior parts of a vehicle [3]. This has impacted and twisted out from the plant in 3 h. Fig. 1(f) shows the final
the adoption of natural fibres beyond the automotive sector as form of CG fibre yarn which are used in the present work as
well. For instance, Tara Sen and Jagannatha Reddy [4] demon- reinforcement for natural fibre composites. Ramasamy et al.
strated the usage of natural fibres like bamboo, coir, sisal, jute [12] measured the fibre density to be 1.324 g/cm3 according to
and hemp in construction. Likewise, Jute fibres are being used ASTM standard D 3800-99.
as cement reinforcements, bamboo fibres are used in floor tiles
manufacturing, coir fibres are used to make fishing nets, and
2.2. NaOH (alkali) treatment
find use in the production of mattresses [4].
In this present work, Calotropis Gigantea based plant bast
Natural fibre composites offer good mechanical strengths
fibre is taken as reinforcement for composites. Bast fibre
but have to be treated with chemical and physical treat-
means a fibre bunch derived from outer layer cells of various
ments. These treatments work by changing the internal and
plant stems. In fact, this was spurred by the work of Gane-
external structure. This, in turn, results in the reduction of
shan et al. [5], wherein they examined the suitability of CG
moisture and water absorption by the fibre. This is of sig-
stem fibres as potential reinforcements for natural fibre com-
nificant value since the hygroscopic nature of these fibres is
posites based on the microstructure analysis like crystallinity
a major drawback and is the primary limitation associated
index, morphology and thermogravimetric properties. Certain
with its practical use. Xue Li et al. [13] listed various chemical
bast fibres are already in use in engineering applications to
treatments involved in natural fibre composites such as alka-
produce composites such as hemp, kenaf, jute etc. [6].
line treatment, silane treatment, acetylation of natural fibres,
Ashori and Bahreini [7] evaluated the chemical con-
benzoylation treatment, acrylation and acrylonitrile grafting,
stituents of bark and seed fibres derived from CG for suitability
maleated coupling agents, permanganate treatment, peroxide
as a raw material in the composites. Extracted Calotropis
treatment, isocyanate treatment, etc. to improve the mechan-
Gigantea bark fibre has 57% cellulose, 19% hemicelluloses, 18%
ical properties of plant fibre composites.
lignin, and 23% of alkali-soluble substances [7]. While select-
Hemicellulose and lignin contribute significantly to the
ing the new fibres, the chemical constituents play a major
moisture absorption property since these constituents con-
role in determining the mechanical properties of the fibre in
tain hydroxyl groups which absorb moisture present in the air
natural fibre composites. Especially reduction of the hemicel-
[14]. Hemicellulose contains glucose and other water-soluble
lulose content can aid in the reduction of moisture absorption
sugars in the form of hydroxyl groups; it is responsible for
property; this usually requires chemical or surface treatments.
20–35% of the dry weight of cellulose generally [15]. By elimi-
Most of the natural fibres which are in use as reinforcements in
nating the hydroxyl groups present in the hemicelluloses, the
composites have the same range of hemicellulose content [8].
moisture uptake typically reduces in the natural fibres. This
Table 1 lists the chemical constituents of natural fibres which
also leads to shrinkage of the fibre and weight loss. Physi-
are already in use as reinforcement in natural fibre composites
cal treatments mainly involve the conversion of fibre bunches
along with CG fibre [8].
into individual filaments to attain better mechanical prop-
erties. Mukhopadhyay and Fangueiro [16] employed physical
j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200 12189

Table 1 – Chemical constituents of various natural fibres used as reinforcement (abstracted from [8]).
S. No. Fibre name Cellulose (%) Hemicellulose (%) Lignin (%) Density (g/cm3 )

1 Calotropis Gigantea 57.00 19.00 18.00 1.15–1.20


2 Flax 64.10–71.90 16.70–20.60 2.00–2.22 1.50
3 Hemp 70.20–74.40 17.90–22.40 3.70–5.70 1.48
4 Jute 61.00–71.50 12.0–20.4 11.80–13.00 1.30
5 Kenaf 45.00–57.00 21.50 8.00–13.00 1.45
6 Okra 60.00–70.00 15.00–20.00 5.00–10.00 –
7 Ramie 68.60–76.20 13.10–16.70 0.60–0.70 1.50
8 Roselle 64.50 20.23 6.21 1.33

Fig. 1 – Extraction process of CG fibre from CG plant (a) image of the whole plant, (b) plant stem, (c) separated stems, (d) fibre
separation from bast area, (e) fibres in individual and twisted form, and (f) twisted CG fibre yarn.

treatments like steam explosion process and thermomechan- units with acidic groups. It also mainly consists of xyloglu-
ical processes for achieving the same. Koohestani et al. [17] cans, xylans, glucomannans, etc. When the fibre is treated
investigated major factors such as enhancement in mechan- with alkali, the acidic groups react with base and get neu-
ical properties, energy consumption and effluent (sewage) tralised (hence resulting in the formation of water). Xylose
generation in natural fibre processing. They emphasized the (C5 H10 O5 ) is the main monomer of hemicelluloses; relevant
significance associated with silane, alkaline, acetylation and alkali reaction is shown with the help of this monomer in an
maleated coupling to eliminate soluble sugars present in the Eq. (1).
hemicellulose.
The process chosen should be such that it offers an
(C5 H10 O5 )n + NaOH → Fibre − O − Na + H2 O (1)
effective approach for the elimination of hemicellulose. The
chemistry of hemicellulose hence becomes essential. Gibson
[18] reported hemicelluloses to include 500–3000 monomer The reason for the selection of alkaline treatment in this
study is that it offers an easier approach (when compared
12190 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200

However, cellulose renders the system hydrophilic. A rele-


vant study here is that of Prasanna Venkatesh et al. [23] who
investigated the reduction in water absorption using alkali
treatment. It is shown to increase the mechanical properties
of the Sisal/polyester composites. They also found that long
fibres produce more strength than short fibres.
In this work, water absorption property is found by
using the Image-Pro software on images taken [24]. Water
droplet images were taken with a high-resolution camera and
imported to Image Pro software for the measurement of con-
tact angle that indicates the quantity of water absorption of
the material. Surfaces that show an acute contact angle that
Fig. 2 – Dimensional shrinkage of CG fibre after alkali absorbs water readily; obtuse contact angle correlates only
treatment through visual image. with partial hydrophilicity.

2.2.2. Optimization of alkali concentration in CG fibre


using microscopic examination of voids (xylem tissue)
to say the silane treatment) [19]. There has been prece- The second simple technique used to find an optimum con-
dence; Oushabi et al. [20] investigated the effect of the alkali centration of Alkali in CG fibre is by observing vascular
treatment in Date palm fibres and found the optimum con- bundles in natural fibre after its alkali treatment E-Glass fibres
centration of alkali by testing tensile properties, FTIR analysis, have been replaced by plant fibres through proper surface
TGA analysis and morphology. treatments which reduce the hydrophilicity and hygroscopic
Here sodium hydroxide (NaOH) aqueous solution is taken behaviour [26]. This also improves the mechanical properties
in different concentration by weight for soaking the CG fibres. of treated fibre [27]. Major modification occurs in vascular bun-
The concentrations are increased slowly from 0 wt.%, 1 wt.%, dles of cell walls (fibres), which also reduce water absorption
2 wt.%, 3 wt.%, 4 wt.% and 5 wt.% respectively and soaked for of fibres after the alkali treatment [26]. Initially, pores are cov-
1 h [20]. Soaked fibre yarns are removed from NaOH aqueous ered by lignin and a waxy layer of a primary wall in the raw
solution and it is cleaned with demineralised water until it fibre. After NaOH treatment, tracheid pores (associated with a
reaches the value of pH 7. The washed fibres are dried in sun- specific kind of dead xylem cells) become opened through the
light for one day and then kept in an oven at the temperature partial removal of lignin, hemicellulose and wax present in
of 70◦ C for 4 h. The dried fibre shows dimensional shrinkage the primary wall [27]. The untreated and alkali (NaOH) treated
due to removal of lignin, wax and partial removal of hemicel- CG fibres are examined through a microscope to identify the
lulose and alkali-soluble substances present in the fibre. CG impurities and the structure of xylem after alkali treatment
fibres have dimensional shrinkage of ∼30%; the final diame- of CG fibre. The binocular microscope with 10WF (wide field)
ter reduces from 1 mm to 0.7 mm after NaOH treatment. Fig. 2 and 40× magnification of lens are used to study the structure.
shows the dimensional shrinkage of CG fibre yarn visually. Phloroglucinol, concentrated hydrochloric acid and glycerine
in equal mixing ratio used as a staining solution to observe
2.2.1. Optimization of alkali concentration in CG fibre the samples in the microscope [28].
using contact angle method
Generally the Optimization of Alkali concentration of any nat- 2.2.3. Justification of alkali concentration using FTIR
ural fibre found by finding its mechanical properties after analysis
preparation of natural fibre reinforced laminate. Afolabi et al. The optimum concentration of alkali found using simple tech-
[21] investigated the Fabrication of pandanus tectorius (screw- niques and the results were justified with FTIR analysis. FTIR
pine) natural fibre using vacuum resin infusion by doing analysis was done at SAIF IITM Chennai. CG fibre is taken
surface treatment using various alkali concentrations. After and alkali-treated in the range of 0–5% by weight. These
the determination of tensile strength, the optimum con- Treated fibres are taken into thin layers and tested in Fourier
centration of NaOH found to produce better mechanical Transform Infra-Red (FTIR) spectra. Presence of peaks within
properties. The drawback of this method is the optimum con- selective absorption bands indicates and ensures the presence
centration may lie in between the selected range also. Hassan of chemical compounds in the alkali-treated fibre[32]. Results
et al. [22] optimised the tensile behaviour of Banana pseu- are obtained for all various alkali concentrations ranges from
dostem fibre reinforced composites using surface response 0% to 5% through FTIR analysis.
methodology contour plots of tensile specimens by treating
with an increase in concentration from 3% to 9% and con- 2.3. Optimised alkali-treated CG fibre yarn
cluded that by considering three individual parameters of fibre specification
like length, NaOH content and fibre loading in ANOVA soft-
ware. In this research work, optimum NaOH concentration for Optimised alkali-treated CG fibre yarn (4 wt.%) taken as rein-
CG fibre is found through contact angle measurement. forcement for laminate preparation further. The density of CG
Water absorption plays a major role in natural fibre com- fibre yarn is calculated by taking the ratio between the vol-
posite (NFC) reinforced laminates. The presence of cellulose ume of a certain length by measuring the diameter of fibre
enhances the mechanical properties of the NFC laminates. yarn using micrometre and weighed mass of the same length.
j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200 12191

Table 2 – Technical specifications of alkali-treated CG Table 3 – Mechanical properties of Araldite used as a


fibre yarn used as reinforcement. binder (resin) for laminate preparation.
Property Specification Sl. No Property Value
3
Density () 1.19 g/cm 1 Density (g/cm3 ) 01.19
Diameter (d) 0.7 mm 2 Tensile strength (MPa) 52.00
Twist level (T) 150 tpm 3 Tensile modulus (GPa) 02.80
Twisting angle () 5◦ 4 Elongation at break (%) 11.00
Packing fraction () 0.7 5 Shear modulus (GPa) 01.23

The image of the CG fibre yarn is transferred to Image pro soft-


ware (Image pro plus–Media Cybernetics) and the twist angle
is measured at various places. Packing fraction of CG fibre is
calculated using the Eq. (2).
Rask et al. [33] showed that the twisting action of flax fibre
does not influence the composite stiffness flax fibre. Peças
Paulo et al. [2] found that the twist angle plays an important
role in the cohesion of fibres and yarn strength up to the opti-
mum angle. Beyond that the fibre loses its strength owing to
high obliquity leading to a decrease in the binding strength in
between fibre and matrix. Naik et al. [34] analysed the effect
of different twisting angle (0◦ , 5◦ , 10◦ , 15◦ ) on E-glass and car-
bon fibre yarn reinforced composites. Twisted yarns produce
low elastic modulus when compared to the untwisted strands
due to micro buckling of fibres inside; when the twisting angle
increases the modulus decreases further [34]. Twisting angle of
5◦ produces better properties than increased twisting angles.
This is done with 190 twists per metre (TPM). This is consis-
tent with the work of Mike et al. [35], who analysed the effect of
twisting angle and packing fraction of reinforced fibre on ten- Fig. 3 – Fibre orientation of fabricated laminate.
sile strength of unidirectional plant fibre composites (PFCs).
Mike et al. observed that due to the increase in the twist-
ing angle of fibre yarn, the tensile strength of PFCs drastically ability, compression, etc. The hardener provides sufficient gel
reduces. Owing to the short length of staple fibres, it needs to time, viscosity and increases the re-mould time. The prop-
be twisted to produce yarns for reinforcement. He also derived erties of matrix are given by Huntsman distributors [41] for
an analytical expression to calculate the packing fraction from Araldite/HY 951 after 12 h of curing and tested as per ISO
the twisting level of the fibre yarn. norms. Table 3 lists the properties of binder or matrix used
in the fabrication of composite.
Packing fraction () = 0.7(1 − 0.78e−0.195T ) (2)
2.5. Fibre orientation in mat preparation
T = twist level per metre (TPM).
If the packing fraction lies above 0.6, it usually results in The optimum concentration of NaOH treatment for CG fibre
good mechanical properties. In fact, the packing fraction of is found to be 4 wt.% through contact angle measurements,
the sample reported here is 0.7; details of the CG fibre yarn microscopic examination and FTIR analysis. Treated CG fibre
geometry is given in Table 2. has been used to form a two-layer mat in the orientation of
0◦ /0◦ and 90◦ /90◦ (ref: Fig. 8) in single-ply condition to find
2.4. Resin maximum and minimum ultimate tensile strength and elastic
modulus [36]. Fig. 3 indicates the direction of fibre reinforce-
Muthukumar et al. [31] listed the major properties and ment and loading of the specimen.
suitability of the epoxy resin for developing natural fibre com- Fibre orientation in the matrix plays a major role in com-
posites. Araldite (Epoxy) is considered to be a good matrix posites to withstand against the load without failure. Michael
material for making natural fibre composite. This is because, et al. [37] investigated the maximum possible orientation
the epoxy resin possesses desirable properties like excellent of fibre in the matrix to yield enhancement of mechanical
adhesion to fresh surfaces of a wide range of chemistries, properties by taking Lyocell fibre as the reinforcement in the
high resistance to chemical and atmospheric attack, and high polypropylene matrix. He has taken five different orientations
dimensional stability [40]. Araldite and Hardener HY951 are from 0◦ to 90◦ and concluded that if the fibre orientation is
purchased from Huntsman Distributors, Chennai. 10% weight <±45◦ , the material becomes softer and deforms easily with
of Hardener (HY951) is mixed to prepare the matrix along with larger elongation. If the orientation is >±45◦ , the opposite phe-
the epoxy resin. The hardener (HY951) influences the physi- nomena take place due to the delamination effect of the fibre.
cal and mechanical properties such as tensile ability, flexural This cause an elongation decrease considerably leading to a
12192 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200

Fig. 4 – Fabrication Process of CG fibre reinforced laminate: (a) female part of die, (b) male part of die, (c) combined die set up,
(d) preparation of mat, (a) Fabricated laminate and (f) prepared specimens for tensile test.

further drop in ultimate tensile strength and Young’s modulus. Two layers of CG fibre mats are kept and the composite
Plant fibre composites (PFC) are mainly fabricated to replace laminate is prepared in single-ply condition. The male part
synthetic fibres in the field of automotive, constructive and of the die is kept on the female part after the completion of
packaging industries. While selecting the PFCs for any appli- layers and 20 kg of weight is applied on the hand lay-up setup
cation, it also requires good tribological behaviour to increase to reduce void formation. The whole set up is left for one day
the lifetime of the product. Surface treatments of fibre and for the curing process of matrix and reinforcement adhesion.
fibre orientation are important factors that can affect the tri- Specimens are prepared as per ASTM standards using abrasive
bological properties of PFCs [38]. Yousif and chin analysed the water jet cutting process to obtain good surface finish.
tribological properties of Kenaf fibre reinforced composites in The fibre and matrix weights are calculated to attain 35%
different orientations by taking load as the justifying factor. of fibre volume fraction after laminate preparation. Mike J
The importantly normal orientation of fibre enhances wear Clifford et al. [42] investigated the best fibre volume fraction
performance of epoxy by ∼85% when compared to parallel and for flax fibre yarn reinforced laminates. They showed it to be
anti-parallel loading condition [39]. ∼35%, to obtain reasonable mechanical properties. They also
derived the equation to calculate fibre volume fraction of a
laminate analytically. Eq. (3) [42] is used to calculate the fibre
volume fraction of CG fibre reinforced laminate after fabrica-
2.6. Laminate preparation by hand lay-up technique tion.

4 wt.% alkali-treated CG fibre yarn is tightly wound on the c mf


Fibre volume fraction (Vf ) = (3)
setup. It is then stitched with cotton thread by hand to render f mc
in the form of a mat. Mild steel hand lay-up set up is fabricated
to prepare a laminate with the area of 81 square inches. The where, c = Density of composite (1.16 g/cm3 ); mf = Mass of the
setup is kept on a table and petroleum jelly is applied as a lubri- fibre (92 g); f = Density of fibre (g/cm3 ) = 1.19 g/cm3 ; mc = Mass
cant to separate the die and laminate after curing. Araldite and of the composite (257 g); Vc = Volume of the Composite
Hardener (HY951) mixed in a standard ratio of 10:1 to prepare (.552 × 20 × 20) cm3 .
a matrix and it is applied as a base layer in the hand lay-up The density of the CG fibre yarn laminate could be calcu-
setup; the CG fibre mat is kept as reinforcement. Fig. 4 shows lated by measuring the mass and volume of the laminate.
the fabrication process of laminate and specimens prepared The main drawback of hand layup process is the forma-
to examine mechanical properties. tion of voids; this may be reduced by creating vacuum bagging
j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200 12193

reduce void content by applying vacuum bag gaging and grad-


Table 4 – Physical properties of 4 wt.% CG fibre reinforced
fabricated laminate. ual curing pressure. It leads to achieve minimal void content of
acceptable value as 2.52 [42], this will lead to producing better
Sl. No. Property Value
mechanical properties evidently.
1. Fibre volume fraction (%) 34.9
2 Theoretical density (g/cm3 ) 1.19 2.7. Mechanical and morphological properties
3 Experimental density (g/cm3 ) 1.16 ± 0.025
2 Void content (%) 2.52 ± 0.003
2.7.1. Tensile test
Tensile properties of CG fibre yarn reinforced laminates were
as well as applying rollers for the penetration of resin in tested according to ASTM Standards D638 [31] at Microlabs
between the fibre yarns in the fabrication process [43]. Many situated in Ambattur, Chennai. Crosshead movement of with
factors are involved in the formation of voids in the fabrica- a feed 1 mm/min by a gradual increase in load applied up to
tion process; curing pressure plays an important role in the ultimate loading point. Three identical specimens were tested
void formation. By controlling the curing pressure the voids in UTM to produce repeatability. CG fibre laminate prepared
can be reduced considerably and the mechanical properties by using two layers with 0◦ orientation and three specimens
increased correspondingly [44]. Void volume fraction in the are cut along the direction and three specimens are cut at 90◦
fabricated laminate can be calculated using Eq. (4) [45] and direction (ref: Fig. 3). Two strain gauges are fixed in the gauge
tabulated in Table 4. length of the specimen to measure linear and lateral strains.
  Young’s modulus and Poisson’s ratio are calculated from the
%mmatrix %mfibre stress-strain curve of the tested samples in both orientations.
Vv = 100 − composite + (4)
matrix fibre
2.7.2. Flexural test
where, Vv = Void volume fraction (%); %mmatrix = Percentage of Three-point bend test (Flexural Test) is performed according
matrix mass present in the fabricated laminate (64.20 wt.%); to ASTM standards D790 in a Universal Testing Machine (UTM)
%mfibre = Percentage of fibre mass present in the fabricated lam- at Microlabs Ambattur, Chennai. The flexural test allows mea-
inate (35.80 wt.%); m and f = density of the matrix and CG surements regarding the Dynamic condition of the material.
fibre (1.19 g/cm3 for both fibre and matrix). The specimens are taken with well-defined dimensions of
Table 4 indicates the optimum level of parameters obtained length, width and thickness (100 × 12.7 × 5.3 mm). The spec-
by taking the quantity of the raw materials in a suitable man- imen is tested with a crosshead speed of 1 mm/min under
ner referred from literature. Precautions could be taken to uniform load in the UTM machine. Three specimens were

Fig. 5 – Alkali-treated CG fibre mats for contact angle measurement.


12194 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200

Fig. 6 – Contact angle measurement on alkali-treated CG fibre with droplet.

specimens was coated with auto fine coater before taking


Table 5 – Measured contact angle for various treated CG
fibre. Evidently appropriate choice of the alkali microstructural images to improve the absorption of electrons
concentration is key to reducing hydrophilicity. and to produce better images. Scanning Electron micrographs
were taken with a magnification of 100 X with the voltage
Sl. No Alkali Contact angle Increase in
concentration (◦ ) angle (%) range of 5–30 kV to analyse morphological features of the lam-
(wt.%) inates at SAIF, IIT Madras.

1 0 70 00.00
2 1 98 40.00
3 2 102 45.71
4 3 108 54.29
2.8. Optimization of alkali concentration in CG fibre
5 4 112 60.00
6 5 75 07.14
2.8.1. Optimization of alkali concentration in CG fibre
using contact angle method
tested and results were derived from the flexural test data. The alkali-treated CG fibre with concentration ranges from 0%
Flexural strength and modulus calculated using the following to 5% is prepared as small mats and are shown in Fig. 5.
Eqs. (5) and (6). [46,47] Water droplets are dropped using a syringe and the
droplets are captured using Nikon DSLR D3400 camera with
3fl
Flexural strength (F) = (N/mm2 ) (5) 24.2-megapixel resolution. The captured images are then
2bd2
transferred to Image Pro software and the surface contact
angles are measured. The images of a droplet on the mats are
ml3
Flexural modulus (EI) = (N/mm2 ) (6) shown in Fig. 6 and measured contact angles are tabulated
4bd2
systematically (Table 5).
where, f = maximum load until rupture (295 N); m = slope Table 5 shows an increase in contact angle – from raw fibre
between load and deflection (295/3.4) in N/mm; L = free length to 4% alkali-treated samples. Increase in NaOH concentration
of the specimen (67.82 mm); b = breadth of the specimen removes the impurities as well as voids present in the cellu-
(12.7 mm); d = depth of the specimen (5.34 mm). lose. The reduction in voids decreases the water absorption
of the CG fibre. Table 5 shows that 4 wt.% alkali-treated CG
2.7.3. Morphological properties – SEM analysis fibre produces highly obtuse angle; this indicates the optimum
Tensile strength tested specimens are used to study about fail- alkali concentration of CG fibre. This is consistent with our
ure characteristics of CG fibre yarn laminate through scanning previous work [25] wherein we fabricated CG fibre reinforced
electron microscopy (SEM). Fractured area of tensile tested spring with various concentration of alkali-treated CG fibre.
j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200 12195

Fig. 7 – Microscopic examination of alkali-treated CG fibre with untreated CG fibre. (a) 0% – in the raw material, impurities
cover the voids of the fibre; (b) 1% – initial stage of elimination of impurities and partial opening of voids; (c) 2% – fully open
of voids and partial removal of impurities.

Fig. 8 – Microscopic examination of alkali-treated CG fibre with various concentration. (a) 3% – initial breakage of voids and
incomplete removal of impurities; (b) 4% – breakage of voids and complete removal of impurities; (c) 5% – breakage of voids
and also fibres indicating the presence of excess hydroxyl groups; (d) a clear image of xylem (void) structure and breakage
of xylem vessel identified in high magnification (40×).

2.8.2. Optimization of alkali concentration in CG fibre the presence of tracheid in the spiral shape; this acts as voids
using microscopic examination of voids (xylem) in the fibre. This, in fact, is an indication of the elimination of
Alkali-treated CG fibre with various concentrations has been impurities due to the sodium hydroxide treatment. Fig. 7(c)
observed through a binocular microscope to study about illustrates the 2 wt.% alkali-treated fibre which shows clear
xylem structure. Eradication of voids takes palace while indications of voids and partial elimination of impurities.
increasing the alkali concentration, but full elimination of Fig. 8(a) shows the initial breakage of voids and the near-
voids is not possible due to excess rupture of cellulose takes complete elimination of impurities through the increase of the
place when the alkali-concentration increases. sodium hydroxide solution concentration to 3 wt.%. Fig. 8(b)
Fig. 7 shows the images of alkali-treated fibres, along with shows complete elimination of waxy and lignin layers present
untreated CG fibres – ranging from 1 wt.% to 5 wt.% treated in the cell wall (fibre); also the breakage of voids is clear.
samples. Fig. 7(a) shows the presence of impurities such as Fig. 8(c) shows the breakage of voids as well as the rupture
waxy layers and lignin layers on cell walls. Fig. 7(b) indicates of cellulose owing to the presence of excess hydroxyl groups
12196 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200

Fig. 9 – Variation of peak intensity between 4 wt.%


alkali-treated CG fibre with untreated CG fibre.

Fig. 10 – Tensile test specimens after breakage. (a) 0◦


in the 5 wt.% solution of NaOH (aq.) [27]. Fig. 8(d) indicates that
orientation specimen after breakage, (b) 90◦ orientation
the voids collapse, as seen in this high magnification (100×).
specimen after breakage.

2.8.3. Justification of Alkali concentration in CG fibre


using FTIR analysis
FTIR analysis is used to analyse the impact of alkali treatment in 0◦ orientation and up to 8.92% in the 90◦ orientation. Pois-
of the CG fibre as well as to justify the results obtained from son’s ratio is 0.38 in major direction and 0.32 in minor direction
new techniques such as contact angle measurement and void of fibre orientation. CG fibre reinforced laminate is anisotropic
examination in the fibre. FTIR analysis done for various alkali in nature, due to delamination when the load applied in the
concentrated CG fibres ranges from 0% to 5%. The maximum transverse direction (90◦ ) Table 7 [48] gives the mean value of
difference in peak intensities observed in 4 wt.% alkali-treated tensile test outputs for 0◦ and 90◦ orientations with standard
fibre and the same compared with untreated fibre[29-30]. Fig. 9 deviation 0.35.
shows the peak difference in the graph and Table 6 shows the Fig. 11(a) shows the graph drawn between the induced
difference in arbitrary units between treated and untreated stress and strain when the load is applied gradually on the
fibres. Table 6 inferred that alkali treatment removes the waxy specimen in both orientations. The graph clearly shows that
layers present in the fibre outer layer as well as water-soluble the 0◦ orientation of fibre gives better results with the one.
sugars present in the fibre in the maximum level when the Fig. 11(b) shows the comparison between the matrix and
NaOH concentration is 4 wt.%. fibre reinforced laminates in 0◦ and 90◦ . Fig. 11(b) Graph
indicates that 0◦ fibre orientation laminate produces better
2.9. Mechanical test properties performance comparatively; also Young’s modulus and shear
modulus increases by 49.28% and 23.58% in this case.
In this work, the optimum valued 4 wt.% alkali-treated CG fibre Table 8 compares the overall consolidated mechanical
reinforced laminate fabricated and cut as per ASTM dimen- properties of tested specimens. Table 8 indicates that CG
sions for tensile testing. The tensile test is carried out in 0◦ and fibre reinforcement in the matrix improves the mechanical
90◦ orientation of the CG laminate to determine maximum and properties of composite laminates in 0◦ orientation and 90◦
minimum strength of fibre reinforced laminate. Fig. 10 shows compared with original matrix properties. Orientation also
the tested specimens of CG fibre laminates after completion impacts on properties of CG fibre reinforced composites; hence
of the test. 0◦ orientation produces maximum properties than 90◦ orien-
The tensile test is done in the universal testing machine tation laminate.
and stress-strain curves are plotted to determine Young’s Table 9 lists the mechanical properties of various plant
modulus and Poisson’s ratio of the material in both major (0◦ ) fibres used technologically. Some of the natural fibres produce
and minor (90◦ ) directions of load conditions (ref: Fig. 3). Three improved mechanical properties when it is subjected to differ-
specimens were taken in each orientation and tested and the ent surface treatments. The mechanical properties of most of
results obtained with minimal standard deviation of 0.35. Ini- the natural fibres match with the selected natural fibre. Max-
tially Matrix material is brittle and it has an elastic modulus of imum level mechanical properties attained in this CG fibre
∼2.8 GPa. After reinforcement, CG fibre ductility is observed to yarn reinforced laminate by optimising important parameters
have improved. In fact, it has an elastic modulus of 4.18 GPa in while fabricating the laminate by hand lay-up technique.
0◦ orientation specimen and 3.05 GPa in 90◦ orientation. Due to Tensile tested specimen’s fractured zone of 4 wt.% alkali-
CG fibre reinforcement young’s modulus increases up to 49.3% treated fibre laminate specimen micrographs are obtained
j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200 12197

Table 6 – Difference in peak intensity of chemical compounds between 4 wt.% alkali-treated CG fibre with untreated CG
fibre.
S. No. Absorption Chemical Available compounds in fibre 4% alkali-treated Difference in
band (cm−1 ) group fibre – peaks absorption peaks
(intensity in arb. (%) from graph
units)

1. 3600–3000 O–H Cellulose, hemicellulose, and aliphatic 3310 +3


Hydroxyl hydroxyl of lignin
groups
2. 3000–2800 C–H Cellulose, methyl groups of 2810 0
Aliphatic hemicellulose, methoxyl groups of lignin
and alkyl and methylene groups of waxes
groups
3. 1800–1700 C=O Carbonyl of acetyl ester and the carboxyl 1760 −4
of hemicellulose, ketone and carboxyl of
carboxylic acid of lignin, carboxyl ester of
pectin, and carbonyl ester of waxes
4. 1700–1600 C=C Aromatic group of lignin 1690 −65
5. 1500–1300 O–CH3 , Methoxyl group of lignin 1450 −61
O–H, C–H
6. 1300–1200 C–O–C, Presence of ether in lignin 1290 −58
C–C
7. 1200–1000 C–O Alcohol of cellulose, aliphatic alcohol and 1020 −57
ethers of lignin and pectin
8. 900–800 C–O–C, Aromatic hydrogen of lignin (weakest 810 −30
C–C intensity)
9. 800–700 C–H Aromatic hydrogen of lignin (weakest 740 −74
intensity) and waxes

Table 7 – Mean values of load, stress, strain in axial and lateral directions for 0◦ and 90◦ orientation specimens.
S. No. 0◦ specimen orientation 90◦ specimen orientation

Load (N) Axial stress (MPa) Axial strain Lateral strain Load (N) Axial stress (MPa) Axial strain Lateral strain

1. 101 1.48 0.004 0.001 78 1.38 0.002 0.002


2. 779 12.16 0.008 0.003 533 9.10 0.004 0.002
3. 955 19.00 0.010 0.005 800 14.80 0.006 0.002
4. 1213 30.25 0.012 0.006 1001 22.68 0.008 0.003
5. 1493 39.76 0.015 0.008 1212 28.90 0.009 0.004
6. 1838 50.79 0.018 0.010 1490 36.13 0.010 0.004
7. 2526 62.63 0.022 0.011 1777 40.60 0.011 0.004
8. 3453 90.49 0.027 0.012 2023 45.07 0.013 0.005
9. 4162 109.73 0.033 0.014 2168 50.53 0.015 0.005
10. 4817 137.05 0.037 0.015 2369 54.70 0.017 0.006
11. 5891 154.03 0.041 0.017 2471 59.80 0.019 0.006
12. 6761 171.14 0.046 0.018 2667 65.63 0.021 0.007
13. 8083 207.24 0.050 0.019 2861 71.27 0.023 0.007

Table 8 – Mechanical properties of 0◦ and 90◦ orientation specimens compared with epoxy resin properties.
S. No Properties Properties of epoxy resin After CG fibre reinforcement


0 orientation specimen 90◦ orientation specimen

1 Ultimate tensile stress (MPa) 52.00 207.24 71.27


2 Yield stress (MPa) – 165.79 57.02
3 Young’s modulus (GPa) 02.80 4.18 ± 0.282 3.05 ± 0.244
4 Elongation at break (%) 11.00 4.97 ± 0.206 2.33 ± 0.047
5 Poisson’s ratio 00.14 0.38 ± 0.014 0.314 ± 0.024
6 Shear modulus (GPa) 01.23 1.52 ± 0.103 1.16 ± 0.113

from the scanning electron microscope analysis [56]. Fig. 12(a) ensures the uniform distribution of matrix and fibre as well as
confirms the failure of the specimen initiated from the matrix a negligible amount of void present in it.
and not from the fibre while observing specimens SEM image Fig. 12(a) shows the microstructure and failure occurring
after the tensile test; this shows that CG fibre reinforcement in the fractured specimens of tensile test. Fig. 12(a) shows the
improves the property of the composite laminates. Fig. 12(b) fracture of the matrix and there is a pulling force between the
12198 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200

Fig. 11 – Tensile test results: (a) stress-strain curves for 0◦ and 90◦ orientation specimens, and (b) properties comparison of
matrix, 0◦ and 90◦ fibre oriented-reinforcement (with respect to matrix).

Table 9 – Mechanical properties of existing natural fibre laminates with CG fibre yarn laminate.
Sl. No Natural fibre Tensile Young’s Strain at Flexural Flexural Density References
strength modulus break (%) strength modulus (Ef ) (g/cm3 )
(MPa) (GPA) (MPa) (GPa)

1 Calotropis Gigantea 207.24 4.18 4.97 82.87 3.50 1.16 –


fibre yarn (4 wt.% NaOH
treated)
2 Coir fibre(5 wt.% NaOH 23.80 2.96 0.52 40.40 3.75 1.15–1.46 [49]
treated)
3 Bamboo fiber (6 wt.% 363.00 11.20 3.30 84.30 4.91 0.60–1.10 [50]
NaOH treated)
4 Jute (5 wt.% NaOH 12.46 1.05 1.50–1.80 38.68 3.08 1.30–1.46 [51]
treated)
5 Date Palm fibre 25.62 1.36 7.00 34.68 1.85 1.10 [52]
(1 wt.%NaOH
treated)/PP/EPDM
6 Ramie fibre untreated 86.00 9.56 2.0–3.8 103.00 – 1.50 [53]
7 Sisal fibre untreated 8.63 1.31 3.00 39.00 3.05 1.33–1.50 [54]
8 Flax fibre untreated 68.29 5.87 1.98 101.57 2.14 1.50 [55]
(weft direction)

Fig. 12 – SEM Analysis results (a) SEM image shows matrix failure in the composite, (b) Presence of voids and uniform
distribution of matrix and fibre.
j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200 12199

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