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2 0 2 0;9(6):12187–12200
https://www.journals.elsevier.com/journal-of-materials-research-and-technology
Original Article
K. Renugadevi a,∗, P.K. Devan b, M. Chandra Sekhara Reddy a, P. Karthik c , Tiju Thomas d
a Department of Mechanical Engineering, Sri Venkateswara College of Engineering, Karakambadi Road, Tirupati 517507, India
b Department of Mechanical Engineering, R M K College of Engineering and Technology, Puduvoyal, Tiruvallur District 601206, India
c Department of Mechanical Engineering, Loyola ICAM College of Engineering and Technology, Loyola Campus, Nungambakkam, Chennai
600034, India
d Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Madras, Chennai 600036, India
a r t i c l e i n f o a b s t r a c t
Article history: Calotropis Gigantea (CG) is a shrub plant that grows rampantly in South Asia. Here we report
Received 8 May 2020 the development of CG bast fibre yarns, which could yield replacements for artificial fibres
Accepted 12 August 2020 in engineering applications. Most of the researchers concentrated only in the short form
Available online 17 September 2020 of natural fibres, this leads to dropping the fibre reinforcement in continuous and lengthy
products. An attempt has been made in this research by taking CG fibre in the form of twisted
Keywords: yarn as reinforcement. The surface treatment is done to enhance the properties of the CG
Natural fibre yarn fibres and to reduce hydrophilic and hygroscopic behaviour using NaOH (aq.). Determining
Modulus the appropriate NaOH concentration in the treatment solution is essential to reduce the
Alkali treatment hydrophilicity of the fibres while retaining its mechanical properties. Generally optimised
Contact angle measurement NaOH concentration found by completing fibre characterization, which is a very lengthy and
Unidirectional orientation time-consuming process. In this research work, the optimum concentration of NaOH found
Fibre weight ratio by a quick and short process using simple techniques. Two techniques were used such as
Contact angle measurement of fibre surface and microscopic observation of xylem structure
to find an optimum concentration of NaOH in the aqueous solution. On treated CG fibres, the
contact angle is found to be as high as 112◦ for 4 wt.% NaOH (aq.) concentration; indicating
that the treatment renders the fibre hydrophobic and the observation of xylem structure
(voids) confirms in a minimum amount in the same 4 wt.% NaOH treated fibre. The mecha-
nism involved is rationalized using infrared/vibrational spectroscopy based measurements
of untreated and treated sampled. The orientation of the fibre helps with optimization of the
properties. The elastic modulus (measured as per ASTM standards) obtained are 4.18 GPa
(along the fibres) and 3.05 GPa (perpendicular to the fibres).
© 2020 The Authors. Published by Elsevier B.V. This is an open access article under the
CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
∗
Corresponding author.
E-mail: renukasarath12@gmail.com (K. Renugadevi).
https://doi.org/10.1016/j.jmrt.2020.08.058
2238-7854/© 2020 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
12188 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200
Table 1 – Chemical constituents of various natural fibres used as reinforcement (abstracted from [8]).
S. No. Fibre name Cellulose (%) Hemicellulose (%) Lignin (%) Density (g/cm3 )
Fig. 1 – Extraction process of CG fibre from CG plant (a) image of the whole plant, (b) plant stem, (c) separated stems, (d) fibre
separation from bast area, (e) fibres in individual and twisted form, and (f) twisted CG fibre yarn.
treatments like steam explosion process and thermomechan- units with acidic groups. It also mainly consists of xyloglu-
ical processes for achieving the same. Koohestani et al. [17] cans, xylans, glucomannans, etc. When the fibre is treated
investigated major factors such as enhancement in mechan- with alkali, the acidic groups react with base and get neu-
ical properties, energy consumption and effluent (sewage) tralised (hence resulting in the formation of water). Xylose
generation in natural fibre processing. They emphasized the (C5 H10 O5 ) is the main monomer of hemicelluloses; relevant
significance associated with silane, alkaline, acetylation and alkali reaction is shown with the help of this monomer in an
maleated coupling to eliminate soluble sugars present in the Eq. (1).
hemicellulose.
The process chosen should be such that it offers an
(C5 H10 O5 )n + NaOH → Fibre − O − Na + H2 O (1)
effective approach for the elimination of hemicellulose. The
chemistry of hemicellulose hence becomes essential. Gibson
[18] reported hemicelluloses to include 500–3000 monomer The reason for the selection of alkaline treatment in this
study is that it offers an easier approach (when compared
12190 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200
Fig. 4 – Fabrication Process of CG fibre reinforced laminate: (a) female part of die, (b) male part of die, (c) combined die set up,
(d) preparation of mat, (a) Fabricated laminate and (f) prepared specimens for tensile test.
further drop in ultimate tensile strength and Young’s modulus. Two layers of CG fibre mats are kept and the composite
Plant fibre composites (PFC) are mainly fabricated to replace laminate is prepared in single-ply condition. The male part
synthetic fibres in the field of automotive, constructive and of the die is kept on the female part after the completion of
packaging industries. While selecting the PFCs for any appli- layers and 20 kg of weight is applied on the hand lay-up setup
cation, it also requires good tribological behaviour to increase to reduce void formation. The whole set up is left for one day
the lifetime of the product. Surface treatments of fibre and for the curing process of matrix and reinforcement adhesion.
fibre orientation are important factors that can affect the tri- Specimens are prepared as per ASTM standards using abrasive
bological properties of PFCs [38]. Yousif and chin analysed the water jet cutting process to obtain good surface finish.
tribological properties of Kenaf fibre reinforced composites in The fibre and matrix weights are calculated to attain 35%
different orientations by taking load as the justifying factor. of fibre volume fraction after laminate preparation. Mike J
The importantly normal orientation of fibre enhances wear Clifford et al. [42] investigated the best fibre volume fraction
performance of epoxy by ∼85% when compared to parallel and for flax fibre yarn reinforced laminates. They showed it to be
anti-parallel loading condition [39]. ∼35%, to obtain reasonable mechanical properties. They also
derived the equation to calculate fibre volume fraction of a
laminate analytically. Eq. (3) [42] is used to calculate the fibre
volume fraction of CG fibre reinforced laminate after fabrica-
2.6. Laminate preparation by hand lay-up technique tion.
1 0 70 00.00
2 1 98 40.00
3 2 102 45.71
4 3 108 54.29
2.8. Optimization of alkali concentration in CG fibre
5 4 112 60.00
6 5 75 07.14
2.8.1. Optimization of alkali concentration in CG fibre
using contact angle method
tested and results were derived from the flexural test data. The alkali-treated CG fibre with concentration ranges from 0%
Flexural strength and modulus calculated using the following to 5% is prepared as small mats and are shown in Fig. 5.
Eqs. (5) and (6). [46,47] Water droplets are dropped using a syringe and the
droplets are captured using Nikon DSLR D3400 camera with
3fl
Flexural strength (F) = (N/mm2 ) (5) 24.2-megapixel resolution. The captured images are then
2bd2
transferred to Image Pro software and the surface contact
angles are measured. The images of a droplet on the mats are
ml3
Flexural modulus (EI) = (N/mm2 ) (6) shown in Fig. 6 and measured contact angles are tabulated
4bd2
systematically (Table 5).
where, f = maximum load until rupture (295 N); m = slope Table 5 shows an increase in contact angle – from raw fibre
between load and deflection (295/3.4) in N/mm; L = free length to 4% alkali-treated samples. Increase in NaOH concentration
of the specimen (67.82 mm); b = breadth of the specimen removes the impurities as well as voids present in the cellu-
(12.7 mm); d = depth of the specimen (5.34 mm). lose. The reduction in voids decreases the water absorption
of the CG fibre. Table 5 shows that 4 wt.% alkali-treated CG
2.7.3. Morphological properties – SEM analysis fibre produces highly obtuse angle; this indicates the optimum
Tensile strength tested specimens are used to study about fail- alkali concentration of CG fibre. This is consistent with our
ure characteristics of CG fibre yarn laminate through scanning previous work [25] wherein we fabricated CG fibre reinforced
electron microscopy (SEM). Fractured area of tensile tested spring with various concentration of alkali-treated CG fibre.
j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200 12195
Fig. 7 – Microscopic examination of alkali-treated CG fibre with untreated CG fibre. (a) 0% – in the raw material, impurities
cover the voids of the fibre; (b) 1% – initial stage of elimination of impurities and partial opening of voids; (c) 2% – fully open
of voids and partial removal of impurities.
Fig. 8 – Microscopic examination of alkali-treated CG fibre with various concentration. (a) 3% – initial breakage of voids and
incomplete removal of impurities; (b) 4% – breakage of voids and complete removal of impurities; (c) 5% – breakage of voids
and also fibres indicating the presence of excess hydroxyl groups; (d) a clear image of xylem (void) structure and breakage
of xylem vessel identified in high magnification (40×).
2.8.2. Optimization of alkali concentration in CG fibre the presence of tracheid in the spiral shape; this acts as voids
using microscopic examination of voids (xylem) in the fibre. This, in fact, is an indication of the elimination of
Alkali-treated CG fibre with various concentrations has been impurities due to the sodium hydroxide treatment. Fig. 7(c)
observed through a binocular microscope to study about illustrates the 2 wt.% alkali-treated fibre which shows clear
xylem structure. Eradication of voids takes palace while indications of voids and partial elimination of impurities.
increasing the alkali concentration, but full elimination of Fig. 8(a) shows the initial breakage of voids and the near-
voids is not possible due to excess rupture of cellulose takes complete elimination of impurities through the increase of the
place when the alkali-concentration increases. sodium hydroxide solution concentration to 3 wt.%. Fig. 8(b)
Fig. 7 shows the images of alkali-treated fibres, along with shows complete elimination of waxy and lignin layers present
untreated CG fibres – ranging from 1 wt.% to 5 wt.% treated in the cell wall (fibre); also the breakage of voids is clear.
samples. Fig. 7(a) shows the presence of impurities such as Fig. 8(c) shows the breakage of voids as well as the rupture
waxy layers and lignin layers on cell walls. Fig. 7(b) indicates of cellulose owing to the presence of excess hydroxyl groups
12196 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200
Table 6 – Difference in peak intensity of chemical compounds between 4 wt.% alkali-treated CG fibre with untreated CG
fibre.
S. No. Absorption Chemical Available compounds in fibre 4% alkali-treated Difference in
band (cm−1 ) group fibre – peaks absorption peaks
(intensity in arb. (%) from graph
units)
Table 7 – Mean values of load, stress, strain in axial and lateral directions for 0◦ and 90◦ orientation specimens.
S. No. 0◦ specimen orientation 90◦ specimen orientation
Load (N) Axial stress (MPa) Axial strain Lateral strain Load (N) Axial stress (MPa) Axial strain Lateral strain
Table 8 – Mechanical properties of 0◦ and 90◦ orientation specimens compared with epoxy resin properties.
S. No Properties Properties of epoxy resin After CG fibre reinforcement
◦
0 orientation specimen 90◦ orientation specimen
from the scanning electron microscope analysis [56]. Fig. 12(a) ensures the uniform distribution of matrix and fibre as well as
confirms the failure of the specimen initiated from the matrix a negligible amount of void present in it.
and not from the fibre while observing specimens SEM image Fig. 12(a) shows the microstructure and failure occurring
after the tensile test; this shows that CG fibre reinforcement in the fractured specimens of tensile test. Fig. 12(a) shows the
improves the property of the composite laminates. Fig. 12(b) fracture of the matrix and there is a pulling force between the
12198 j m a t e r r e s t e c h n o l . 2 0 2 0;9(6):12187–12200
Fig. 11 – Tensile test results: (a) stress-strain curves for 0◦ and 90◦ orientation specimens, and (b) properties comparison of
matrix, 0◦ and 90◦ fibre oriented-reinforcement (with respect to matrix).
Table 9 – Mechanical properties of existing natural fibre laminates with CG fibre yarn laminate.
Sl. No Natural fibre Tensile Young’s Strain at Flexural Flexural Density References
strength modulus break (%) strength modulus (Ef ) (g/cm3 )
(MPa) (GPA) (MPa) (GPa)
Fig. 12 – SEM Analysis results (a) SEM image shows matrix failure in the composite, (b) Presence of voids and uniform
distribution of matrix and fibre.
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