ZAFRYLL AMIR BIN ZULKIFLY

Kuala Lumpur, Malaysia

Mobile: +60139073181 Email: zafryllamir95@yahoo.com Linkedin: www.linkedin.com/in/zafryll-amir-zulkifly
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CAREER INSIGHT____________________________________________________

Energetic and self-driven Executive in Corporate Quality department that handled Quality Management System (QMS) for 4
subsidiaries with 16 main divisions and 68 business units covering manufacturing and non-manufacturing side for Fortune
Global 500 company PROTON - Geely automotive industry. Actively monitor 3739 company’s QMS documentations and process
implementation compliance to ISO 9001:2015 and IATF 16949 requirements. Act as Internal Lead Auditor that successfully audit
44 processes for Internal QMS Audit (IQA) and SIRIM Audit. Managed to complete 5 Cross Functional Team (CFT) projects that
contribute to 31% defects reduction and achieve 63% efficiency of business acumen.

PROFESSIONAL PROFILE & WORKING EXPERIENCES________________________

Perusahaan Otomobil Nasional (PROTON) Shah Alam, Selangor
Executive, Quality Management System (Corporate Quality) – Lead Internal Quality Auditor 2020 - Current
 Perform internal QMS audits for both technical and non-technical business units (ISO 9001:2015) – 44 areas
 Conduct Certification Body audits with SIRIM QAS International (ISO 9001:2015)
 Perform correction and corrective action analysis on non-conforming report (NCR) – 100% timely submission
 On-site NCR improvement verification at PROTON’s subsidiaries as evidence of compliance – 95 % closure rate
 Develop centralized online platform for PROTON’s documentation monitoring system – 16 divisions
 Engage and establish document’s process structure monitoring – 68 Customer, Support and Management business units
 Perform lean manufacturing compliance training with process owners (IATF 16949)
 Conduct monthly Quality Management trainings to newcomers

5 Projects Completion – Cross Functional Team (CFT)

Theoretical study on reducing pinholes issues - Painting Shop

 Reduce painting defect (31% reduction in 2 months, reduce repair cost – RM2970).
 Successfully submit paperwork for new electro-deposited oven and overhead conveyor oil installation.
Value Analysis Value Engineering (VAVE) – Car Seat’s Material Replacement - Interior Design R&D
 Perform analysis to improve the strength and weight reduction at low cost investment - PP plastic part comparison
 Perform external benchmarking and material’s breakdown comparison and selection - total reduction of RM57.21 / car.
Sales Satisfaction Index (SSI) and Customer Satisfaction Index (CSI) improvement - Sales
 Perform SWOT market share study – Proposed approaches towards high potential customer conversion and retention rate
 Analysis on Sales Advisors competencies and capabilities – Proposed personalized training criteria and skillset exchange
 Analysis towards part supply improvement – Multiple vendors selection and delivery enforcement strategy
Improvement for child parts packaging - Warehouse Parts Centre
 Perform efficient overall packaging lead time study – 63% improvement time reduction
 Proposed consistent Monthly Average Demand (MAD) forecasting formula for parts ordering
Manpower’s performance feasibility study - Human Resource Business Partner
 Perform study on manpower capability planning and competency level descriptors
 Complete integration of skillset planning, knowledge management, capability development and career progression in
achieving technical leadership growth.

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Top Glove International – R&D Center Klang, Selangor
Research Engineer 2018 – 2019

Projects’ Completion

Develop innovative commercialization of newchemicals and fillers

 Perform chemical properties and performances analysis - High purity reinforcing filler, efficient crosslinking agent, high
stability antioxidants, and high quality accelerators.
Periodic samples monitoring
 Organized test data tabulated in SAP
 Improve chemical drainage system – Meet treating chemical’s cost saving of RM250,000
 Leverage project’s team in re-planning the factory layout for efficient supply of acids and alkalis.

TRAININGS & CERTIFICATIONS________________________________________

 New Product Development System (NPDS)
 ISO 9001 IATF 16949 Organization & Supplier Lead Auditor –
 Risk Management & Mitigation Analysis
SIRIM QAS International
 Lean Six Sigma Green Belt
 ISO 9001 IATF 16949 Clauses Awareness Training –
SIRIM QAS International  Finance Management
 ISO 9001 Internal Quality Audit – SIRIM QAS International  Intermediate Mandarin Language
 ISO 9001:2015 Quality Management System (QMS)  Microsoft Project Professional – Project
 Advanced Product Quality Planning (APQP) Management
 Microsoft Excel Advanced 2016
 Production Part Approval Process (PPAP)
 Measurement System Analysis (MSA)  Microsoft PowerPoint Advanced
 Analyzing Big Data using Power BI
 Statistical Process Control (SPC)
 Customer Mindset Training
 Personal Quality Training

MACHINES HANDLING_______________________________________________

Scanning Electron Microscope (SEM), Mass Spectrometry, High Performance Liquid Chromatography (HPLC), Gel Permeation
Chromatography (GPC), Gas Chromatography (GC), Melt Flow Index Measuring (MFI), Mooney Viscometer, Particle Size Analyzer,
Zeta Potential, Contact Angle, Injection Molding, Extrusion, Blow Molding, Internal Mixer, and Tensile Tester, Hot Press & Hardness,
Abrasion.

CORE COMPETENCIES AND ACHIEVEMENTS______________________________

President, Dean’s List Club - UiTM
 Provide efficient learning method to help student achieved both academic and co-curriculum excellence - Mentor Sharing
Session and Final Exam Tutoring programmed.
 Lead sport day event, Liga Sukan Rakyat 2017 - Promote community sense of teamwork.

President, HIMSAK - UiTM

 Cooperate in managing students’ welfare - Cater on financial issue and transportation for semester break and public holiday.
 Collaborate with HIMSAK from other campus in helping student’s academic - Distribution allowance for thesis.

Project Leader, ENACTUS - UiTM

 Collaborate with Pertubuhan Kebangsaan Orang Kerdil Malaysia (PKOKM) in creating job opportunity for dwarfism
 Case study for water cleaning issue and proposed cleaning method for Kedah rural areas.
AWARDS_________________________________________________________

 Vice Chancellor Award (Dean’s List whole semesters) 2/3

 Gold Award IMIT-SIC & IIIDJohor, 2017 (Final Year Project)
 Winner Best Video Pitching & Faculty Presenter Award, 2017 (Entrepreneurship Green Shoe Soles)
 4th Place PRIM, 2016 (Recycling Diapers into Value Added Plastic Product)
 Gold Award USIC, 2016 (Recycling Diapers into Value Added Plastic Product)

EDUCATIONS______________________________________________________

BSc. (Hons) Polymer Technology Universiti Teknologi Mara: CGPA 3.69/4.00 UiTM Arau

6 Projects Completion

Effect of fiber orientation on strength of woven performance - Individual project

 Managed to draw out the perfect orientation of fibers to increase composite’s strength & rigidity - High parallelism to
direction of load
Recycling diapers into value added plastic product - Team leader
 Proposed synergistic combination of fabric with Polyester Resin to produce new plastic material - Promote high resistance
towards force and shock resistance
 Promote replacement for current used marble and glass - Low cost product with pollution reduction

Door wedge product design - Individual project

 Perform improvement design for door wedge using Solidwork Simulation.
 Suitable plastic material analysis, 3D observation and cutting angle design - Promotes high strength to support door load

Analysis of weld lines movement for hot runner system-Individual project (Published)
https://link.springer.com/chapter/10.1007%2F978-981-10-8471-3_87
 Analysis of 120mm (L) x 10mm (T) x 60mm (W) products dimensions to investigate the movement of weld lines using MoldFlow
Adviser
 Perform study for optimum temperature for hot runner system (50mm from origin at highest temperature different 80ᵒC) -
Enhance visible plastic surface appearance (remove weld line)

Smart music education (Published)

https://www.researchgate.net/publication/319889308 SMART MUSIC EDUCATION
 Proposed innovative music rhythm techniques - Enhanced 60% students memory motor skills

Mechanical performances of EPDM rubber filled with carbonized rubber seed shell (CRSS) as natural reinforcing filler (Published)
https://www.researchgate.net/publication/328910378_Performance_evaluation_of_carbonized_rubber_seed
shell_CRSS_filler_as_reinforcer_in_rubber_binder
 Analysis on strengthen the properties of synthetic rubber using natural filler replacing current usage of carbon black - Reduce
toxicity in environment and lower the cost of processing.
 Perform samples testing using tensile machine, abrasion tester, Mooney Viscometer, hardness tester – Improved tensile
strength and elongation at break of EPDM rubber

Foundation in Biological Science University Malaya

Secondary Education: PMR (8A); SPM (9A) SMK Dato’ Ahmad Maher

REFERENCES______________________________________________________
En. Naiman Mohd Sarip En. Asyraf Rohim
(Research Supervisor) (Head QMS, PROTON)
+60166419545 +60196545013 3/3