SIRRI "A" and "E"

DEVELOPMENT PROJECT

DPG PLATFORM

OPEN DRAINS

GRAVITY WATER TEST

SUB-SYSTEM 2302

03 11/09/97 RT Approved for commissioning RT RG

02 09/09/97 RT Modified as per M/TS/SR/E01/287/pl dated 4/9/97 RT RG

01 08/08/97 RT Modified as per MOM # 3 (31/07/97) CV RG

00 30/06/97 BL Issued for Approval BL RG

CHECK APPR.
REV. DATE BY DESCRIPTION CONTR. COMP.
ENG. APPR.
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILISATION OF THIS DOCUMENT ARE FORBIDDEN
WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE COMPANY

S.A.R.L.
32,Av. Pablo Picasso - TSA76032 92754 NANTERRE CEDEX - FRANCE

TOTAL SIRRI / NIOC-OFFSHORE

EPSCC CONTRACT : SIR/PJ/004

DOCUMENT NUMBER REVISION STATUS CLASS

J01 DPG Z P 8003 03 C 1

SERIMER/2302A.DOC
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REVISION RECORD SHEET

Revision Purpose List of

Number Updated/Modified
Sections, if any

00 Issued for Approval -

01 Modified as per MOM # 3 All pages

02 Modified as per M/TS/SR/E01/287/pl Pages 3 - 4 - 5

03 Approved for commissioning -

Note : Third column is to filled in, when the document is being updated/modified.
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1 TEST SUMMARY

WARNING :

This procedure applies only to off-shore leak test. The equipped Wellheads
will be installed offshore after the drilling operations, consequently the
present leak test will be performed from the blind flanges installed upstream
from the chocke valves, not from the equipped Wellheads.

This procedure is written for DPG.

LEAK TEST

The aim of leak test at gravity pressure is to minimise hazards that could
result from leaks.

1.1 DESCRIPTION

The sub-system will be leak tested at the following pressure level :

by water gravity, for the drain system

1.2 TEMPORARY INSTALLATION

Suitable hose connections shall be provided at several points of the system.

- Normal soft water will be used for the test. Consequently the test is
compatible with environment.
- No inhibitor required since water will be drained off after the test.

2 PLANNING AND MANPOWER

2.1 PLANNING TASK

2.2 MANPOWER ESTIMATE

The manpower requirement are as follows :

PER SHIFT :

- 1 PERVISOR
- 4 PIPE FITTERS
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2.3 TEST DURATION ESTIMATE

The overall operation duration is scheduled to be two (2) days.

Once the system is filed up with water, the leak test will last 2 hours.

TEST REQUIREMENT

3.1 PRECOMMISSIONING ACHIEVEMENT

RFC dossier ready (contractor internal document) as per EPCC

contract.

There are no punchlist outstanding items priority A.

3.2 OTHER SUBSYSTEM

None

3.3 SPECIAL TOOL AND EQUIPMENT

One 4” blind flange 150lb RF ,unless already supplied by project.

One 1” blind flange 150lb RF ,unless already supplied by project.

Five 2” blind flange 150lb RF, unless already supplied by project.

Pressure & Temperature Recorder.

3.4 CONSUMABLES

Calibrated pressure gauge ranging 0-10 bars at several locations

Fitting (quick couplings)

3.5 SPARES

Gasket for the various type flanges

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3.6 SAFETY

One (1) work permit must be issued for the test, and condition listed
must be adhered to.
Only authorised personnel will be allowed in the areas where
testing is taking place.

3.7 UTILITIES
None

TEST PREPARATION

4.1 BLIND LIST

One 4” blind flange on line 4” OD 114315 B03

One 3” blind flange on line 3” OD 114304 B03
One 2” blind flange on line 2” OD 114306 B03
Two 2” blind flange on line 2” OD 114302 B03
One 2” blind flange on line 2” OD 114303 B03
One 2” blind flange on line 2” OD 114308 B03

( See coloured drawings )

4.2 MECHANICAL PREPARATION TASK PROCESS

Prepare fittings for water pipe connection on a following lines :

- 2” OD 114307 B03 (J01-DPG-Z-D.5003)

- 2” OD 114417 B03 (J01-DPG-Z-D-5004)

- 2” OD 114319 B03 (J01-DPG-Z-D-5005)

or alternatively to the highest drain point accessible

START UP AND TUNING

Prepare the circuits according to attached coloured drawings

J01-DPG-Z-D-5001
J01-DPG-Z-D-5002
J01-DPG-Z-D-5003
J01-DPG-Z-D-5004
J01-DPG-Z-D-5005
J01-DPG-Z-D-5007
J01-DPG-Z-D-5008
J01-DPG-Z-D-5010
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5.1 START UP STEP BY STEP PROCEDURE

1) Leak test the whole system between the production flowlines,

production manifold, test manifold and pig launcher and receiver for
all open drains.
(see coloured P & ID’s).

2) Install 0-10 barg pressure gauges on suitable vents of the system

(at least 5 ).

3) Install the blind flanges on the following location:

One 4” blind flange on line 4” OD 114315 B03 (J01-DPG-Z-D-5007)

One 3” blind flange on line 3” OD 114304 B03 (J01-DPG-Z-D-5002)
One 2” blind flange on line 2” OD 114306 B03 (J01-DPG-Z-D-5003)
Two 2” blind flange on line 2” OD 114302 B03 (J01-DPG-Z-D-5001)
One 2” blind flange on line 2” OD 114303 B03 (J01-DPG-Z-D-5001)
One 2” blind flange on line 2” OD 114308 B03 (J01-DPG-Z-D-5001)

4)Install plugs on the following location :

Two 2” plug on line 2” OD 114317 B03 (J01-PG-Z-D-108) at the air

compressor skid limit.
One 2” plug on line 2” OD 114317 B03 (J01-DPG-Z-D-108)
One 2” plug on line 2” OD 1143.. B03 (J01-DPG-Z-D-110) at the
demulsifier injection package.
One 2” plug on line 2” OD 1143.. B03 (J01-DPG-Z-D-110) at the
corrosion inhibitor injection package.
One 2” plug on line 2” OD 114318 B03 (J01-DPG-Z-D-110) at the
antifoam injection package.

5) Proceed to a general inspection of flanges.

LEAK TEST PROCEDURES, including :

6.1 LEAK TEST REPORT FORM 4241

6.2 STEP BY STEP LEAK TEST PROCEDURE

6.3 P & ID WITH LINE LOCATION