SIRRI "A" and "E"

DEVELOPMENT PROJECT

DPG PLATFORM

OPERATIONAL TEST PROCEDURE

SUB-SYSTEM 2803

ANTIFOAM INJECTION

03 14/10/97 AB Approved for commissioning RT RG

02 23/09/97 RT Issued for approval after new info CV RG

01 11/09/97 BL Issued for Approval BL RG

00 24/06/97 BL Issued for Comments BL RG

CHECK APPR.
REV. DATE BY DESCRIPTION CONTR. COMP.
ENG. APPR.
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILISATION OF THIS DOCUMENT ARE FORBIDDEN
WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE COMPANY

S.A.R.L.
32,Av. Pablo Picasso - TSA76032 92754 NANTERRE CEDEX - FRANCE

TOTAL SIRRI / NIOC-OFFSHORE

EPSCC CONTRACT : SIR/PJ/004

DOCUMENT NUMBER REVISION STATUS CLASS

J01 DPG Z P 8015 03 C 1

serimer : 2803.doc

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2803

REVISION RECORD SHEET

Revision List of Updated/Modified Sections, if

Purpose
Number any

00 Issued for Approval -

01 Issued for appvoral (previously 5015) -

02 Approved for commissioning -

03 Issued for approval after new info 2-3-5

Note : Third column is to be filled in, when the document is being updated/modified.

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1 TEST SUMMARY

The purpose of the operational test is to control the performance of the

running pump at various flow rates.

1.1 AIM OF THE OPERATIONAL TEST

The aim of the operational test is to operate P-113710 and associated

equipment.

1.2. TEST DESCRIPTION

• Fill inhibited water compatible with environment into the DRUM

and associated lines (possibility to use calibration bottle)
• Run the pump at the various flow rates

1.3. TEMPORARY INSTALLATION

• The power supply by temporary generator

• Temporary lines from discharge line of the pumps to the drip pan
(open drain) or to empty drum

1.4. SPECAIL PRECAUTION

None

2 PLANNING AND MANPOWER

2.1. PLANNING TASKS

2.2. MANPOWER ESTIMATE

The manpower requirements are as follows :

MECHANICAL
1 Technician ~ full time

ELECTRICAL
1 Technician ~ part time

INSTRUMENT
1 Technician ~ part time

OPERATION
1 Operator ~ full time

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2.3. TEST DURATION ESTIMATE

The overhall operation duration is scheduled of lasting half day

2.4. POSITION IN COMMISSIONING SEQUENCE

2.5. VENDOR ASSISTANCE

None

3 TEST REQUIREMENT

3.1 PRECOMMISSIONING ACHIEVEMENT

The precommissioning of all equipment within the sub-system must be

completed for all disciplines

ù RFC certificate : Signed

ù No punch list pending with priority A listed

3.2 COMMISSIONING ACHIEVEMENT

ù Preliminary check and punch list done

ù Instrumentation functional test completed
ù Electrical functional test completed
ù Leak test completed

3.3 STATUS OF OTHER SUB-SYSTEMS

The following sub-system will have to be ready for the test :

ù Temporary generator
ù Power distribution network

3.4 SPECIAL TOOL & TEST EQUIPMENT

None

3.5 CONSUMABLES

ù Lubricants
ù Grease

3.6 SPARE

ù As per commissioning part list

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3.7 SAFETY

Only authorized personnel will be allowed in the areas where testing

is taking place

3.8 UTILITTES

ù Electricity
ù Potable water

4 TEST PREPARATION

4.1 BLIND LIST

None.

4.2 MECHANICAL PREPARATION TASK

ù Before mechanical preparation task the pump shall be electrically to

"OFF" position

ù Check the pump as per check list from FG 5222

ù Check the level of oil before starting the pump

ù Install hose on discharge line of the pumps at battery limit to open

drain or to drum

ùInstall a temporary device (such as back pressure valve,

relief valve or needle valve) at the injection pumps discharge line to
simulate the required operating pressure

4.3. SUB-SYSTEM PREPARATION TASK

ù Check that PSV is line up correctly

ù Check that the lining up of all circuits and instrumentation are

correct

5 START UP AND TUNING

ù The circuit for operation test is shown in the following P&ID :

J01-DPG-ZD-5010

Data available (see attached data sheet)

ù Manufacturer :
ù Suction pressure : ATM
ù Discharge pressure : 98,4 bar G
ù Capacity : 0,5 L/H
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5.1 START UP STEP BY STEP PROCEDURE

P-113710 : INJECTION PUMP

ù Energize PM-113710
ù Open tank line valve to suction pump
ù Open P-113710 A discharge line valve
ù Adjust the flow rate to 0,5 1/h by housing calibration pot
ù Start P-113710
ù Record 1 set of readings at each flow rate as per attached test sheet
form FG5223
ù Stop P-113710
ù Close suction and discharge lines valves
ù De-energize PM-113710
ù Drain the water out of the circuit
ùDisconnect the hoses
ù Re-install the pipe work

Note :
ù Maintain the water level in the drum while all tests
ù Discharge pressure injection pumps must be reached P>89 barg

6 OPERATIONAL TEST PROCEDURE

6.1. DEMONSTRATION TEST (will be conducted as per section 5.1)

6.2. PROCESS DATA RECORDING FORM FG5223

6.3. PRE-OPERATIONNAL TEST CHECK LIST FORM FG5222

7 POST TEST CONDITIONS

7.1. REINSTATEMENT TASKS :

None

7.2. PRESERVATION

None

7.3. SUB-SYSTEM STATUS

Ready for hand over

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