Professional Documents
Culture Documents
DEVELOPMENT PROJECT
PHASE 8
COMMISSIONING
DOCUMENT NUMBER REVISION
/conversion/tmp/activity_task_scratch/637390754.doc
TOTALFINAELF OPERATIONAL TEST PROCEDURE TUNU 8
SUB-SYS 6502 FKP DESCR Open Drain FKP LOCATION : FKP PAGE : 2 OF 11
DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
SUMMARY
/conversion/tmp/activity_task_scratch/637390754.doc
TOTALFINAELF OPERATIONAL TEST PROCEDURE TUNU 8
SUB-SYS 6502 FKP DESCR Open Drain FKP LOCATION : FKP PAGE : 3 OF 11
DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
1 TEST SUMMARY
To check the equipment has been correctly installed and prepared for
commissioning in accordance with the vendors’ instruction.
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TOTALFINAELF OPERATIONAL TEST PROCEDURE TUNU 8
SUB-SYS 6502 FKP DESCR Open Drain FKP LOCATION : FKP PAGE : 4 OF 11
DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
Mechanical 1
Electrical 1
Process 1
Start-up 1
Panel operator 1
1 day
None
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TOTALFINAELF OPERATIONAL TEST PROCEDURE TUNU 8
SUB-SYS 6502 FKP DESCR Open Drain FKP LOCATION : FKP PAGE : 5 OF 11
DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
3 TEST REQUIREMENTS
3.5 CONSUMABLES
Fresh water
3.6 SPARES
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TOTALFINAELF OPERATIONAL TEST PROCEDURE TUNU 8
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DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
3.7 SAFETY
3.8 UTILITIES
None
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TOTALFINAELF OPERATIONAL TEST PROCEDURE TUNU 8
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DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
4 TEST PREPARATION
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DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
5 START-UP, TUNING
This section covers the scope of work required to prepare equipment items,
system and sub-system for the operating tests.
1. Obtain Permit-to-Work.
3. Inspect the pump (5-P 4990) and pipe-work for damaged items that
will prevent the Operational Test.
4. Check that all blinds have been removed from the pump suction and
discharge lines and all branches from the Open Drain Drum after the
hydro test.
5. Check that the Open Drain pump outlet Non Return valve is installed
the correct way round.
8. Open the following valves on the Open Drain Drum 5-V 4960
9. Close the following valves on the Open Drain Drum 5-V 4910:
Connect a temporary water hose to the highest point DRIP PAN and fill
the Open Drain Drum until water is seen flowing from the upper future
inst connection 2” valve, close valve and continue filling until LAH-4961
is activated
/conversion/tmp/activity_task_scratch/637390754.doc
TOTALFINAELF OPERATIONAL TEST PROCEDURE TUNU 8
SUB-SYS 6502 FKP DESCR Open Drain FKP LOCATION : FKP PAGE : 9 OF 11
DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
2. Ensure the pump motor is electrically isolated and cannot be started from
the MCC or the Control Room
3. Check that the pump cannot be started locally in either the LOCAL or
REMOTE modes (HS-4990-1).
4. Connect the temporary water hose to supply from the highest point of drip
pans and fill the open drain until 5LAH-4961 is active.
10.Start the Open Drain Pump locally using PB-4990-1 and check that pump
starts OK. Check the pump condition for a few minutes. Check that PCS
indication is RUN for XL-4990-2.
11.Stop the pump by push and lock emergency stop push botton on local.
PB-4990-2.
15.Reset the local Emergency Stop button PB-4990-2. Check that the
Common Fault alarm XA-4990-1 is cleared on the PCS.
17.Start the Open Drain Pump REMOTE using PB-4990-4 and check that
pump starts OK. Check that PCS indication is RUN for XL-4990-2.
18.Check that the pump stops using the Remote Push Button PB-4990-3.
Check that PCS indication is STOP for XL-4990-3.
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SUB-SYS 6502 FKP DESCR Open Drain FKP LOCATION : FKP
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DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
20.The Open Drain Pump will start automatically when the level in the
Drum is above the 750 mm level . Check that the pump starts OK. Check
the pump condition for a few minutes.
23.Check when the Pump cuts out. The level should be about 600 mm.
25.Start filling the Drum with water again via the temporary water supply
hose and check when the Pump starts. Stop filling the Drum with water.
27.Restart the pump and once the flow is stable fill out the OPERATIONAL
TEST RECORD SHEET for CENTRIFUGAL PUMP – FORM 5221.
As the Pump is set on LOCAL operation make sure the pump is not allowed
to run dry. The system may have to be topped up with water again if the
test is not completed on the first run.
During the Pump test monitor the Drum Pressure Gauge PG 4992. This
should read 0 Barg.
To calculate the pump flow rates the flow of water from the Open Drain
Drum. Record the time it takes for the pump to reduce the water level in
the Drum from 750 mm to 600mm. Design Flow Rate = 10 M3/Hr
This volume is calculated at ……. M3.
28.Once satisfied with the test results return the system to Normal Operation
with the pump stopped in REMOTE and all valves in the correct operating
position.
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SUB-SYS 6502 FKP DESCR Open Drain FKP LOCATION : FKP
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DATE NAME AND
STEP TASK DESCRIPTION COMPLETED SIGNATURE
Electrical Fault test
31. Select FKP Open Drain Pump to REMOTE control via HS4990-1.
Note: The Pump should now be running in Remote Automatic Mode.
32. Simulate an Electrical Fault (over current) on the Open Drain Pump.
The Pump should stop. Confirm that this happens.
33. Check that the Common Fault XA4990-1 alarm activates on the PCS
and that Available tag XL4990-2 is seen as not available on the PCS.
34. Check that Open Drain Pump cannot be restarted from PCS or Locally.
LALL trip in
36. Select REMOTE mode for Open Drain pump to LOCAL HS 4990-1.
38. Empty the Drum with via the 3” valve to the disposal tube, until the
LALL4960 (200mm) activates
42. Select LOCAL mode for open drain pump to REMOTE HS 4990-1.
/conversion/tmp/activity_task_scratch/637390754.doc