CALYPSO-NEXXTGEN-MOW-008 – Rev.

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CALYPSO JC2
CIBITUNG

METHOD OF WORK
PRESSURE TEST

APPROVED WITH NOTE APPROVED REJECTED

Date :

Contractor Acknowledge

Prepared Checked Approved

HSE PM HSE
ENGINEER HSE SM/PM
PT NEXXTGEN Turner & Townsend PT Prisma Mitra Globalindo Utama
 CONTENTS

DESCRIPTION PAGE NO

TITTLE : METHOD STATEMENT Installation of Piping Fuel System - Pressure Test………………

TABULATION OF REVISED PAGES...…………………………………………………………………...

CONTENTS…………………………………………………………………………………………………1

1. PURPOSE………………………………………………………………………………………..2

2. SCOPE………………………………………………………..…………………………………..2

3. DEFINITION…………………………………………………………………………………….2

4. RESPONSIBILITY……………………………………………………………………………....2

5 MATERIAL & EQUIPMENT LIST……………………………………………………………3

6. PRESSURE TEST METHOD…………………………………………………………………...5

7. SCOPE OF WORK………………………………………………………………………………6

8. APPENDIX……………………………………………………………………….……………...8
 1. PURPOSE
The purpose of this document is to describe method of statement for perform pressure test.
2. SCOPE
This document covers on construction of pressure test PDG-JC2 CALYPSO PROJECT under PT.
NEXXTGEN
3. DEFINITION
TERMS DEFINITION
Project PDG - JC 2 CALYPSO
Owner Princeton Digital Group
Consultant (RE) PT turner & Townsend & PT Prisma Mitra Globalindo Utama
General Constractor Nexxtgen
MOS Method of Statement
MAR Material & Equipment Approval Request
ITP Inspection Test Plan
Table 1 : Definition
Reff. Drawing :
CALYPSO – P1 – EGEN – SD – 003,
CALYPSO – P1 – EGEN - SD – 004,
CALYPSO – P1 - EGEN – SD – 005,
CALYPSO – P1 – EGEN – SD – 006A

4. RESPONSIBILITY
Shows responsibility of personal involved.
No. Designation
(All area)
1 Mechanical
Project
Manager
2 General supervisor
3 QA/QC Engineer
4 Safety Officers
5 Supervisor
QTY RESPONSIBILITY
1 Plan, control & monitor all mechanical works included
manpower planning refer to master schedule. Make sure all
equipment, material & manpower are available prior to starting
works. Make sure all mechanical works performed refer to
standard (approved documents/drawings) and follow safety
rules. Supervise all electrical workers under him/her. Report
progress mechanical works to Project Manager.
1 Planning and supervising installation activities. Check & make
sure all material/equipment on site refer to approved
document/standard. Supervise all workers (technician &
helper) under him to do their job.
1 Inspect, verify, and prepare work statement refer to standard
and approved document/drawing and meet quality standard
quality.
1 To provide toolbox and guidance to work and to ensure that
work is carries out in a safe manner. Permit to work shall be
received & sign prior to starting works.
1 Obtain permit to work, control the sequence according to MOS,
approved shops drawings, and MSA, ensure mechanical aspect
of the work are according to the specification, ensure
safe practices are followed and ensure quality of
workmanships during execution.
Ensure material temporary storage and protection is meeting
the vendor’s and site practice / standard requirement.
Ensure all the tools being used for the installation are calibrated
and meeting the vendor’s and standard requirement.

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 No. Designation QTY RESPONSIBILITY
(All area)
6 General worker 6 To carry out all the mechanical & electrical aspects of the
(technicians & lighting protection & earthing system installation, involve
helpers) physically demanding construction such as cutting, bending,
jointing equipment & material on height ground working area.
All the installation work shall refer to related approved
documents & drawings.
Table 2. Responsibility.

5. MATERIAL & EQUIPMENT LIST

All material used shall refer to approved MAR (Material Approval Request), material
dimension and position refer to drawing CALYPSO – P1 – EGEN – SD – 003, CALYPSO – P1 –
EGEN – SD – 004, CALYPSO – P1 – EGEN – SD – 005, CALYPSO – P1 – EGEN – SD – 006,
CALYPSO – P1 – EGEN - 006A.

5.1 Material List

Attached is the material that will be used when perform pressure test the storage tank area,
underground pipe area, pump room area, pipe vertical, roof top area.
No. Description Specification
1 Carbon Steel Pipe 1”, 2”, 3”, 4”, Schedule 40
2 Flange Carbon Steel 1”, 2”, 3”, 4”
3 Valve & Fitting 1”, 2”, 3”, 4”
4 Air Compressor Standard
5 Puddle Flange 3”
6 Air Filter Standard
7 Pressure Gauge Standard
8 Gasket Non Asbestos
9 Hose Standard
10 Air Accumulator Standard

5.2 Plant Machinery & Equipment

Shows Equipment & Tools List to be used when for perform pressure test.

No. Description Purpose

1 Scaffold
2 Screwdriver
3 Pass ring wrench
4 Cable power
5 Hose Compressor
6 Clamp Hose
Table 3. Equipment & Tool List
To work safely when working at height inside room more than 2 meters
To open and closed bolt
To open and closed bolt & nut
To supply power
To supply air from air compressor to pipe
To tighten the hose

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 Table 5. Equipment & Tool List

5.3 Manpower
The actual manpower of each type of installation may very according to the site condition and
requirement. All workers shall wear appropriate PPE (hard hat, safety shoes, high visibility vest and
protective gloves) and safety harness when working above 2 meter in height. Man power on site shall
consist of supervisor, technician & helper. Since lighting supports and lighting fixture are installed on
height, then make sure all people working at height use safety body harness and work on scaffolding.
Scaffolding shall be green tag prior to installation work performed.

- List Manpowers Of Work

No. Name Position

1 Supriyanto SPV
2 Tony Purnomo Skill
3 Andre Purnama Skill
4 Dwi Cahyo Helper
5 Agus Setiawan Helper
6 Cahya Safetyman
Table 4. List Manpowers Of Work

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6. PRESSURE TEST METHOD
6.1 General Guidelines
Prepare all related approval document required to perform work which is complete and
confirmed with approved document by consultant engineers including and not limited to
required submittals listed in specification which consist of shop drawing, material approval
request (MAR), confirmation of conformance between delivery material with approved
material (code/mode/type, length, weight, width, material, quantity, etc), confirmation of
conformance between temporary storage and vendor storage requirement/standard.

6.2 General Works for Perform Pressure Test

This section describes general instructions to be observed during installation fix sleeve
work. All equipment and tools shall be checked and make sure prior to doing installation
piping fuel system.
a. Preparation Test Location
- Clear and safe access to work areas,
- Construction of temporary stagging/scaffolding for access to work area and all
mechanical work,
- Ensure that during testing there is witnesses from the client/owner
b. Preparation of Test Material, Equipment, and Tools,
c. Perform Pressure Test :
- Storage tank pipe area
- Underground pipe area
- Pump room pipe area
- Vertical pipe area
- Roof top pipe area
d. Cleaning of work area (Housekeeping);
• Do work area cleaning (House Keeping) 30 minutes before working hours end
• Clean the work area of all work waste and place it in the space provided according to
the waste category.
• Clean all work tools from trash or damaging dust.
• Place and rearrange all work tools in the space provided and arrange them according
to their type.
• Ensure that no work tools are left in the field without coordination with the field
supervisor.

6.3 Specific Provisions On Occupational Safety And Health

Safety is an absolute right for every individual who is part of the scope of work. PT
Nexxtgen is committed to carrying out work that is safe for workers and the environment,
always emphasizing the following points:
a. All work complies with all Occupational Safety and Health and Environmental
requirements.
b. All work MUST be stopped during bad weather and (extreme) storms.
c. All equipment, used by workers who are trained and competent.
d. All tools and machines must be inspected and declared fit for use as well as carrying out
inspection according to the color code.
e. All work activities must use Personal Protective Equipment.

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 6.4 Personal Protective Equipment (PPE)
a. Safety Helmet
b. Gloves
c. Safety Shoes
d. Protective Glasses
e. Ear Protector
f. Full Body Harnesses

6.5. Protection
a. Fire Blanket
b. APAR
c. Scaffolding

7. SCOPE OF WORK

7.1. Prepare drawing for installation of a piping fuel system,

The drawing was made before carrying out the piping fuel system installation work process. The
aim is to prepare drawings to be used as field technical references, so that they can be used as a
reference for perform pressure test.

7.2. Prepare the material to be installed,

Prepare material project to install piping fuel system, to determine the availability of
project requirements.

7.3. Application of perform pressure test

The pressure test is carried out with reference to ASME B31.1 (power piping). When carrying
out a pressure test in the storage tank pipe area, underground water pipes, pump room pipe area,
vertical pipe area, roof top pipe area, the work will include :
A. Make sure the fuel pipe installation to be tested is connected properly and correctly.
B. The test pressure should be 1.5 times the design pressure for pneumatic test.
C. Do not attempt to repair any leak while the system is pressurized. If any leaks are found,
relieve the test pressure and perform repairs.

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D. Underground piping area, storage tank piping area, pump room area, vertical pipe area, roof
top piping area to be tested.
E. The testing method is pneumatic test using compressed air.
- The pressure test is carried out once with a pressure of 1.5x the pump capacity of
around 500 kPa (5 Bar).
- The pressure test was carried out for 15 minutes.
- Note : The pressure drop should not exceed 3%
F. The piping will be checked with soap and water solution to check for leakages.
G. If a pressure gauge indicated the pressure drop, the testing operations
connection and shut-off valve be first rechecked for leak and tightened as
necessary.
H. If a pressure drop is still evident, then all joints and lastly the piping itself
will be checked with soap and water solution.
I. Resolve all leaking points, and re-establishing testing as per step e.
J. Upon completion of testing period, inspection to be performed with all
relevant parties and sign off.

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8. APPENDIX

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