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ZIGGIOTTI ALESSANDRO - ALESSANDRO.ZIGGIOTTI@CRF.

IT

PS.50009
SHEET STEEL IN COILS AND CUT Fiat Class: NPR
LENGTHS - THICKNESS, AND WIDTH
CG Doc. Type: PS
TOLERANCES
Page: 1/7

Date: 04-JUL-2014
JOHNSON RICHARD - rj9@chrysler.com

HARMONIZED DOCUMENT
Co-Author
Author

Change level Date Description of change


- 04-JUL-2014 Initial Release
C.R.F. - Group Materials Labs Metals & Anticorrosion
FCA US -- METALLIC MATERIALS - 5810
Co-Author Department
Author Department

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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTOMOBILES SPA
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IN CASE OF DISPUTE, THE ONLY VALID REFERENCE IS THE ENGLISH EDITION
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SHEET STEEL IN COILS AND CUT LENGTHS –


THICKNESS, AND WIDTH

TABLE OF CONTENTS

1 GENERAL........................................................................................................................................... 2
1.1 Purpose ........................................................................................................................................... 2
1.2 Coverage of this Standard (Applicability) and Limitations on Usage) ......................................... 2
2 REFERENCES .................................................................................................................................... 2
3 DEFINITIONS/ABBREVIATIONS/ACRONYMS/SYMBOLS................................................................. 3
4 PROCESS AND PROCESS CONTROL REQUIREMENTS ................................................................. 3
4.1 Allowances for Thickness Tolerances ....................................................................................... 3
4.2 Allowances for Coil Width Tolerances ....................................................................................... 5
4.3 Allowances for Surface Planarity ............................................................................................... 6
4.4 Process control ........................................................................................................................... 6
5 SPECIAL REQUIREMENTS................................................................................................................ 7
6 QUALITY ............................................................................................................................................ 7
7 TEST EQUIPMENT ............................................................................................................................. 7
8 SAFETY PRECAUTIONS.................................................................................................................... 7
9 APPROVED SOURCE LIST................................................................................................................ 7

1 GENERAL

1.1 Purpose

This document sets forth a uniform procedure for thickness, width, and length measurements to
determine acceptability of sheet steel supplied in coils and cut lengths.

All sheet steel supplied to Chrysler Corporation Material Standards shall meet the requirements of this
standard as well as all of the requirements of the applicable material standard.

1.2 Coverage of this Standard (Applicability) and Limitations on Usage)

This standard applies to all hot rolled, cold rolled, and coated (see MS.50002) sheet steel products.

2 REFERENCES

Table 1 - References
Document Number Document Title
Thickness Tolerances of Cold-Rolled Steel Sheets & Coils (Carbon and
ASTM A568/A568M
High-Strength-Low-Alloy Steel) (Specified Nominal Thickness Tolerances)
Standard Specification for General Requirements for Steel Sheet, Metallic-
ASTM A924/A924M
Coated by the Hot-Dip Process

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3 DEFINITIONS/ABBREVIATIONS/ACRONYMS/SYMBOLS
CR: Cold Rolled Steel
HR: Hot Rolled Steel

4 PROCESS AND PROCESS CONTROL REQUIREMENTS


The uniform standard point of measurement for determining thickness will be as follows:

For coils and cut lengths supplied in widths up to 300 mm (~12"), the point of measurement will be at any
point across the width of the coil not less than 10 mm (3/8") from either cut edge of the coil. If the coil is
a multi from a master coil then the standard for coils larger than 300 mm (~12”) will apply.

For coils and cut lengths supplied in widths 300 mm (~12") and wider, the point of measurement will be
at any point across the width of the coil not less than 40 mm (1 9/16") from either side edge of the coil.

For all coils the measurements will be made after the first 15.24 m (50 ft.) of the coil length and before
the last 15.24 m (50 ft.) of coil.

All materials going into the first operation of fabrication must meet the minimum / nominal thickness
specified on the drawing.

4.1 Allowances for Thickness Tolerances

The uniform allowance for deviation from specified thickness will be as follows:

A. To calculate the minimum thickness from the nominal thickness specified on a drawing subtract the
tolerance given from one of the corresponding tables (3 – 7) of this document.

B. To calculate the maximum thickness from the nominal thickness specified on a drawing add the
tolerance given from one of the corresponding tables (3 – 7) of this document.

C. Where the minimum thickness has been specified on the drawing, find the corresponding gage
tolerance from one of the tables (3 – 7). Add the tolerance to the minimum thickness to calculate the
nominal gage. Does this nominal gage keep you in the same tolerance band width as the minimum
gage? If not add 0.01mm to get the correct nominal gage. Refer to section 4.1 A and B to
recalculate the minimum and maximum thickness for the specified gage.

Table 2 - Nominal Thickness Increments


Nominal Thickness (mm) Increment (mm)
Up to 2.00 0.05
2.10 and up 0.10

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Table 3 - Nominal Thickness Tolerances For Cold Rolled Sheet


Steel (Carbon) With Yield Strength < 270 MPa Bare And Coated

Specified Nom (mm) Tolerance (mm)


0.50 to 0.94 incl + 0.02
0.95 to 1.39 incl + 0.03
1.40 to 1.89 incl + 0.04
1.90 to 2.49 incl + 0.05
2.50 + + 0.06

Table 4 - Nominal Thickness Tolerances For Cold Rolled Sheet


Steel (Carbon) With 270 MPa < Yield Strength < 380 MPa Bare And
Coated

Specified Nom (mm) Tolerance (mm)


0.50 to 0.94 incl + 0.03
0.95 to 1.39 incl + 0.04
1.40 to 2.49 incl + 0.05
2.50+ + 0.06

Table 5 - Nominal Thickness Tolerances For Cold Rolled Sheet Steel


(Carbon) With Yield Strength > 380 MPa
Bare And Coated

Specified Nom (mm) Tolerance (mm)


0.50 to 0.59 incl + 0.03
0.60 to 0.69 incl + 0.04
0.70 to 1.09 incl + 0.05
1.10 to 1.59 incl + 0.06
1.60 to 2.29 incl + 0.07
2.30 + + 0.08

Table 6 - Nominal Thickness Tolerances For Hot Rolled Sheet Steel


(Carbon) With Yield Strength < 380 MPa
Bare And Coated

Specified Nom (mm) Tolerance (mm)


1.50 to 1.89 incl + 0.09
1.90 to 2.19 incl + 0.10

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Table 6 - Nominal Thickness Tolerances For Hot Rolled Sheet Steel


(Carbon) With Yield Strength < 380 MPa
Bare And Coated

Specified Nom (mm) Tolerance (mm)


2.20 to 2.29 incl + 0.11
2.30 to 2.59 incl + 0.12
2.60 to 4.49 incl + 0.13
4.50 to 6.49 incl + 0.15
6.50 to 8.99 incl + 0.20
9.00 + + 0.22

Table 7 - Nominal Thickness Tolerances For Hot Rolled Sheet Steel


(Carbon) With Yield Strength >380 MPa
Bare And Coated

Specified Nom (mm) Tolerance (mm)


1.50 to 1.69 incl + 0.10
1.70 to 1.89 incl + 0.11
1.90 to 2.19 incl + 0.12
2.20 to 2.59 incl + 0.13
2.60 to 4.49 incl + 0.14
4.50 to 6.49 incl + 0.16
6.50 + + 0.22

4.2 Allowances for Coil Width Tolerances

The uniform allowances for deviation from specified coil width will be as follows:

A. The minus width tolerance will be zero.

B. The plus width tolerance will be in accordance with the standard width tolerance tables. Width
tolerance tables are identified as Tables 8 and 9.

Table 8 - Width Tolerances Of Hot Rolled Mill Edge Sheet Coils And Cut To Lengths

Tolerances over specified widths (mm) – No tolerance


Specified Width (mm)
under
Carbon Steels HSLA
Over 300 – 600 incl 16 16
Over 600 – 1200 incl 26 28
Over 1200 – 1500 incl 32 38

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Table 8 - Width Tolerances Of Hot Rolled Mill Edge Sheet Coils And Cut To Lengths

Tolerances over specified widths (mm) – No tolerance


Specified Width (mm)
under
Carbon Steels HSLA
Over 1500 – 1800 incl 35 45
Over 1800 48 50

Table 9 - Width Tolerances Of Hot Rolled Cold Rolled And Coated Slit Edge Coils And
Cut To Lengths

Tolerances over specified widths (mm) – No tolerance


Specified Width (mm)
under
N.A. Market Euro Market
Over 300 – 600 incl 3 + 0.50
Over 600 – 1200 incl 5 4
Over 1200 – 1500 incl 6 4
Over 1500 – 1800 incl 8 4
Over 1800 10 4

4.3 Allowances for Surface Planarity

Planarity allowance is the maximum allowed distance between the rolled section surface and the
horizontal plane surface on which it rests (Table 10).

A. For lengths > 5000 mm and/or widths < 600 mm surface planarity allowances must be specified in the
purchase order and agreed upon every time with the Supplier.

B. Possible restricted allowances on surface planarity must be specified in the purchase order and
agreed upon every time with the Supplier.

Table 10 - Planarity Allowances Per Thickness (mm)


Length Width
≤ 0,7 > 0,7 to ≤ 1,20 > 1,2
(mm) (mm)
> 600 to < 1200 10 8 6
< 5000 > 1200 to < 1500 12 10 8
> 1500 16 14 12

4.4 Process control

Material received which does not meet the uniform requirements of this standard shall be subject to
rejection.

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For additional information, address inquiries to the Materials Engineering Department, Chrysler Group
LLC or to GML Metals, FGA

5 SPECIAL REQUIREMENTS
Not applicable.

6 QUALITY
Not applicable.

7 TEST EQUIPMENT
Not applicable.

8 SAFETY PRECAUTIONS
Not applicable.

9 APPROVED SOURCE LIST


Not applicable.

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