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BARBONI-4 - Drilling Program 1

Belayim Petroleum Company - Drilling & Work Over Department

P L
ET
ROBE

Well:
BARBONI-4
NORTH PORTH SAID CONCESSION

Development / Offshore / Directional


Drilling Program

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BARBONI-4 - Drilling Program 3

TABLE OF CONTENTS
2 List of main contractors..................................................................................................................................... 5
3 General Well Information ................................................................................................................................. 6
4 Geological and Reservoir information.............................................................................................................. 8
5 Well Sketch ....................................................................................................................................................... 11
6 Drilling data summary table............................................................................................................................ 12
7 Location Map.................................................................................................................................................... 13
8 Well engineering ............................................................................................................................................... 14
8.1 Pressure Gradient Estimation ........................................................................................................................ 14
8.2 Drilling difficulties and highlights................................................................................................................. 17
9 Casing setting depth ......................................................................................................................................... 18
9.1 26" x 36" hole section for 30" CP to 200mVD RKB (200mMD RKB)......................................................... 18
9.2 16” section for 13 3/8” surface casing to 1156mVD RKB (1183mMD RKB).............................................. 18
9.3 12 ¼” section for 9 5/8” production casing to 1504mVD RKB (1672mMD RKB) ...................................... 20
9.4 8 ½” section for 7” production liner to 1599mVD RKB (1819mMD RKB) ................................................. 21
10 Rig Specifications ............................................................................................................................................. 22
11 Operation Summary......................................................................................................................................... 24
11.1 36" Section for 30” CP to 200m MD RKB (200m TVD RKB)..................................................................... 24
11.2 16" Section for 13 3/8” Surface CSG to 1183m MD RKB (1156m TVD RKB)........................................... 25
11.3 12 1/4" Section for 9 5/8" Production CSG to 1672m MD RKB (1504m TVD RKB) ................................. 28
11.4 8 ½” section for 7” production liner to 1819mMD RKB ( 1599mVD RKB) ................................................ 30
12 Directional plan ................................................................................................................................................ 33
12.1 Directional plan guidelines ............................................................................................................................ 33
12.2 Planning report .............................................................................................................................................. 35
12.3 Well profile.................................................................................................................................................... 36
12.4 Directional Survey (Plan) .............................................................................................................................. 37
12.5 Anticollisioning Report ................................................................................................................................. 38
12.6 Spider view (1) .............................................................................................................................................. 39
12.7 Spider view (2) .............................................................................................................................................. 40
13 Wellhead............................................................................................................................................................ 41
13.1 Sketch ............................................................................................................................................................ 41
13.2 Wellhead Orientation and Wellhead Plan View Dimensions ........................................................................ 42
14 BOPs .................................................................................................................................................................. 43
14.1 16” hole section – Diverter stack................................................................................................................... 43
14.2 12 1/4” & 8 1/2" hole sections – 18 3/4” 10K BOPs stack............................................................................ 43
14.3 Riser & BOPs configuration.......................................................................................................................... 44
15 Time and cost estimation ................................................................................................................................. 45
15.1 AFE ............................................................................................................................................................... 46
16 Bit Programme ................................................................................................................................................. 47
17 Casing Design Data .......................................................................................................................................... 48
18 Mud programme .............................................................................................................................................. 49
19 Cementing Programme.................................................................................................................................... 57

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BARBONI-4 - Drilling Program 4
19.1 30" Conductor pipe cementing job ................................................................................................................ 58
19.2 13 3/8” Intermediate casing cement job ........................................................................................................ 59
19.3 9 5/8” Production casing cement job ............................................................................................................. 60
19.4 7” Production liner cement job ...................................................................................................................... 61
20 Drilling BHAs and Hydraulic Regimes .......................................................................................................... 62
21 Bop, Well Head and Casing Pressure Test..................................................................................................... 69

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BARBONI-4 - Drilling Program 5

2 List of main contractors

Type of Service Contractor Name of Key Person Mob. No./fax No.


Name

Drilling Unit (Constellation) GSF Terry Rutherford 010.2404008

Cementing services Halliburton Osama Sanad 012.3166271

Drilling Fluids Baroid Wael El Sorafy 012.2289972

Drilling Fluids MI Hussein Khalil 010.1664980

Dir & PDM (RSS) Anadril Khaled Fawzi 010.1751652

Electric Logging Schlumberger Tarek Halaby 010.1751654

Casing Services Weatherford Nagib 010.1777075

Casing Circulating Pkr POSS M. Zayed 010.1300087

Hammering Mega 012.2174680

Mud Logging Services Sperry Sun Abdalla Montasser 012.3506161

Mud Centrifuge MI Swaco Sayed Gerttalla 012.3923741

Drilling Jars GESCO Karim Zaki 012.2105193

The planning of well design and operations is conform with ENI E&P division standards
for drilling and production optimization with the aim to fulfill the HSE policy
requirements (ref. memorandum OPS 323 dated 02/12/2004).
The execution of well operation shall conform to Petrobel SIMOPS procedures.

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BARBONI-4 - Drilling Program 6

3 General Well Information

Well Name Barboni-4 - Devel. / Dir / Off


Country / Concession Egypt / Temsah Development lease
Drilling Unit GSF - Constellation
Actual RKB – Water Depth 49.18 m - 91m
X = 758,365.69mE / Y = 1,006,875.32mN
Well Head Coordinates BARBONI platform (see attached slot allocation)

Target (Anomaly#2) X = 758,210.04mE / Y = 1,006,620.06mN @ 1267 mssl

Target (Anomaly#4) X = 758,105.07mE / Y = 1,006,427.11mN @ 1460 mssl

Max. Inclination 49.61° (from 1,497m MD to well TD)


Target Azimuth 207.15°
TD - 1585m TVD ssl
1,006,875.32m North
Well head coordinates
758,365.69m East
RKB 49.18m
KOP (nudging) 234mMD
BUR 1°/30mMD
EOB / Angle / Az 414mMD / 6° / 160°
Basic Direction KOP - 1st 504mMD
Well Data BU 1.5°/30mMD
EOB / Angle / Az 656.8mMD / 9.03° / 217.05°
KOP - 2nd 847.4mMD
BUR 2°/30mMD
EOB / Angle / Az 1497.7 mMD / 49.6°/ 207.15°
1818.56m MD / 1599m TVD
T.D (m) MD/VD (bottom sand Unit A)
RKB
Max horizontal displacement @ T.D. 620m
Target Zone Names Anomaly #2
Pressure, Kg/cm2 143.1 (@ 1,266.8m ssl)
Eq. MW [Kg/cm²/10m]
1.13
At datum depth
Reservoir data
Target Zone Names Anomaly #4
Pressure, Kg/cm2 115 – 140 (@1460m ssl)
Eq. MW [Kg/cm²/10m]
0.79 – 0.96
At datum depth

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BARBONI-4 - Drilling Program 7

Casing Setting Depth


Casing Depth
Drilling Phase Csg size Formation
(RKB = 49.18m)
36" 200m TVD (200m MD) 30" M. Ghamr
16” 1156m TVD (1183m MD) 13 3/8” Wastani & Kafr El Sheikh

12 ¼” 1504m TVD (1672m MD) 9 5/8" Kafr El Sheikh

8 ½” 1599m TVD (1819m MD) 7" Liner Kafr El Sheikh

Formation Tops

Formation Name (m ssl) Expected drilling problems

Mit Ghamr Mud losses and bit balling, formation washouts

Wastani 865 Mud losses and bit balling

Kafr El Sheikh 1180 Reactive shales

Top Anomaly # 2 1265 Possible overcharged sand layers

Top Anomaly# 4 1457 Depleted reservoir sands


Mud Programme
Drilling Phase Mud Type MW [kg/l] Formation

36" Seawater + HiVis 1.03 – 1.05 M. Ghamr


16” WBM - +KCl 1.06 - 1.17 Wastani & Kafr El Sheikh
12 ¼” WBM (Ultradril) 1.35 - 1.38 Kafr El Sheikh
1.1
8 ½” WBM (DIF) Kafr El Sheikh
(to be adjusted)

Reference wells Barboni-1, Barboni-2, Barboni-2 St#1 and Barboni-3

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BARBONI-4 - Drilling Program 8

4 Geological and Reservoir information

FIELD : Barboni
WELL : Barboni 4
TARGETS : Kafr El Sheikh Formation, Anomaly 2 & Anomaly 4
COORDINATES : Anomaly 2: X=758,210.04 m E, Y=1,006,620.06 m N, Z= 1,267 m ssl
Anomaly 4: X=758,105.07 m E, Y=1,006,427.11 m N, Z= 1,460 m ssl
INCLINATION & AZIMUTH : No restriction
TOLERANCE AT TARGET: No tolerance toward the southern quadrants,
25m radius toward northern quadrants is accepted.

• WELL OBJECTIVES

Barboni gas field is located about 60km NNE from Port Said, within North Port Said
Concession. The field has been discovered in 1997 by exploratory well Barboni 1 which
encountered, within a depth ranging from 1,100 to 2,050m TVDSS, four gas bearing levels; all
the reservoir sandstones are within the Pliocene section of Kafr El Sheikh formation.
Barboni-1 field discovery have been developed with the tie-back and completion of the same
well, with the drilling of two additional wells (Barboni-2 & Barboni-3) and with the start of
production (June 2005).

Barboni 4 will be drilled as deviated well starting from Barboni Platform, torward SSW direction
with with an horizontal displacement of about 750m and a vertical TD of -1,550m ssl.
Barboni 4 has been designed as infilling well in order to anticipate production and maximise the
recovery from Anomaly 4. This well will also substitute the foreseen change of zone of Barboni 2
(in Anomaly 4) and Barboni 1 (in Anomaly 2).

The proposed TD is @ -1550 m ssl within Anomaly 4 sandstones.


It is agreed that the final TD will be decided during the follow up of the drilling operations
according to the well results and to the rat hole length needed for completion.

• REFERENCE WELL

The main reference wells are Barboni 2 and Barboni 2 St.


In the following table the Level zonation of Barboni field is reported.

Barboni 1 Barboni 2 Barboni 2 St Barboni 3


Level
Top Bottom Top Bottom Top Bottom Top Bottom
Anomaly-1 1237.3 1249.9 1225.0 1245.3 1225.0 1241.1 1233.8 1255.8
Anomaly-2 1266.3 1298.0 1270.7 1298.3 1265.7 1301.0 1281.2 1293.0
Anomaly-3 Not present 1349.1 1390.4 1351.5 1394.2 1363.1 1404.9
Anomaly-4 1478.8 1770.7 1457.1 1763.6 1457.9 1757.8 1502.9 1727.1

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BARBONI-4 - Drilling Program 9

In the following table the forecasted depth of the anomalies in Barboni 4 are reported

Barboni 4 Prognosis
Level
Top Bottom Thk

Anomaly-1 1225 1244 19


Anomaly-2 1265 1305 40
Anomaly-3 1352 1393 41
Anomaly-4 1457 NR --

• PRESSURE REGIMES & FLUIDS

Expected pressure in the reservoirs crossed by the well:


Anomaly 1, 2 and 3 are at their original reservoir pressure. Anomaly 4 is depleted.

Pressure Depth
Zone Fluid Type
[kg/cm2] [TVD ssl]
AN - 1 145.0 1194.8 Gas with high SW
AN - 2 143.1 1266.8 Gas
An – 3 Unavailable Gas
AN – 4 GWC @ 1591 m
166.7
Virgin Condition TVD ssl
1479.1
AN – 4 GWC @ 1565 m
Unknown
Present Condition TVD ssl

On May 2006 an RST Log verified that the original GWC rose up about 25m in 11 months of
production. At present no reliable SBHP or STHP is available for Anomaly #4. However,
according to a material balance simulation, the present pressure within Anomaly #4 should be in
a range between 115 and 140 Kg/cm2 (@ 1460 m TVD ssl reference depth).

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BARBONI-4 - Drilling Program 10

• TEMPERATURE PROGNOSIS

Direct temperature measurement from Barboni's 1 12 1/4" log runs are available for temperature
prediction in the borehole. Using Fertl's interpolation of three subsequent runs, a static
temperature of about 69 degrees Celsius @ 1755 m TVDSS has been forecasted.
This value is close to an homogeneous geothermal gradient of 30oC/100m.

Temperature Celsius
20 30 40 50 60 70 80 90 100
500
Geoth 30 C

700 Geoth 25 C

Wireline BHT
900

Barboni LWD
1100
Barboni 1 12.25" Corrected
Fertl Method
1300
TVDSS

1500

1700
68.5 @ 1756 TVDSS

1900

2100

2300

2500

• LOGGING PROGRAM

Subject to discussion with Petrophysics Division, the logging program is the following:

In 12 1/4" and 8 1/2" hole sections: GR and Resistivity as LWD recording.

Within Anomaly 4 reservoir : MDT as Wireline recording.

• COMPLETION

The wells will be completed with Inside Casing Gravel Pack on Anomaly 2 and Anomaly 4.
Completion design with sliding sleeve in front of Anomaly 2 should allow commingle production
at the beginning and eventually future water shut off both from the upper and the lower level.

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BARBONI-4 - Drilling Program 11

5 Well Sketch

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BARBONI-4 - Drilling Program 12

6 Drilling data summary table

Hole Size 30”CP 16” 12 ¼” 8 1/2”


(Inch)

Hole Depth 206m MD 1184m MD 1673m MD 1820m MD


(206m TVD) (1157m TVD) (1505m TVD) (1600m TVD)

Depth 200m MD 1183m MD 1672m MD 1819 m MD

Size 30” 13 3/8" 9 5/8" 7" Liner


Casing Weight 1” wt 68# 47# 32#
Data (12 ¼” SD) (8 1/2" Drift)

Grade X – 52 P110 P110 Q125

Thread XLF BTC AMS AMS

Type “G” “G” “G”+ Gas “G”+ Gas


Block Block

Qty (ton) ---- --- --- -------

Cement TOC @ Surface (L) Surface (L) 865 TOL


Data (mVD) (T) 894.7 (T) 1290

Cmt Vol. 183.7 (L) 644 (L) 88 35


Tail/Lead (T) 103.5 (T) 97.2
(bbls)

Type Seawater + Spud mud + IWBM DIF


Mud HiVis pills KCL
(Ultradril)
Data
M.W. (sg) 1.03- 1.05 1.06-1.17 1.35-1.38 1.10

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BARBONI-4 - Drilling Program 13

7 Location Map

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BARBONI-4 - Drilling Program 14

8 Well engineering

8.1 Pressure Gradient Estimation

Pressure gradients and profiles of the Barboni-4 well have been estimated base on the data
collected from the other Barboni wells.
The VSP data recorded at the end of the well Barboni-1 have been elaborated to obtain the
overburden and the fracture gradient values of the formation to be drilled. LOT/FIT data from
reference wells have been used to validate the pressure profile obtained through the VSP.
RFT and shut-in wellhead pressure have been evaluated to determine the reservoir pressure and to
estimate the actual nature of the depletion within the Anomaly#4.

The pore pressure is expected to be at normal gradient from the surface up to the top of the Kafr El
Sheikh formation, where it starts to show a gradual increasing trend. The 13 3/8" casing will isolate
the under/normal compacted surface formations. The setting of the 13 3/8" will allow the installation
of the 18 3/4" BOPs before entering inside the mineralized levels of the Anomaly#1.
Pore pressure trend on top of the five sand bodies of the Kafr El Sheikh (Anomalyes 1 to 5) shows
a peak on top of each sand bodies and a reverse trend inside each sand level. This trend justifies
the 1.22sg EMW kick (23bbls gain) taken on Barboni-1 just above Anomaly #1. Max pore pressure
in the 12 1/4" section is estimated in 1.21-1.23 kg/cm²/10m on top of Anomaly #1. Mud weight
adopted in the reference wells (1.38 - 1.42sg) do not reflect the real pore pressure trend of the
shale in this section; in fact the presence of splintered cavings with mud weight lower than 1.32sg is
probably the indication of formation stresses inducted by the proximity of a mayor closure fault. In
light of this possible formational stress, it is of paramount importance to set the 9 5/8" casing just on
top of the depleted sand body of the Anomaly#4.
Anomaly#4 is currently producing through well Barboni-1, and its actual pore pressure is estimated
within the range 0.76-0.93 kg/cm²/10m (referred to TVD RKB). Mud weight in this section will be
adjusted according to well behaviour.

The pressure profiles for the Barboni field and the estimated pressure gradients for the well
Barboni-4 are presented in the next pages.

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BARBONI-4 - Drilling Program 15

Barboni Field Formation Gradients


0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.10 2.20
90

B-3 Pore Pres Estimated

190 B-4 Pore Pres Estimated

B-1 PPFG Pore Pres


290
B-1 Mud Weight ST#1

B-2 Mud Weight


390
B-2 St#1 Mud Weight

B-3 Mud Weight


490

590

Overburden Gradient
690

Fracture Gradient
Pore Gradient

Mud Weight

790

890
Vertical Depth [m ssl]

ANOMALY#1
990

1,090

1,190

1,290
ANOMALY#2

1,390

1,490

1,590

ANOMALY#4
1,690 Original Reservoir
ANOMALY#4 Expected Pressure Regime
Depleted Pressure Regime

1,790

1,890

1,990
ANOMALY#5 No Data
about the Actual Reservoir
Depletion are Available
Gradients [kg/cm2*10m]
2,090

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BARBONI-4 - Drilling Program 16
0
BARBONI-4 - ESTIMATED PRESSURE GRADIENT REGIMES
50
Sea bottom @ 91 m
100

150

200
30" C.P.

250

300

350

400

450

Overburden Gradient
500

Fracture Gradient
Max Mud Weight
Pore Gradient

550

600

650

700

750

800

850
Wastani Fm @ 870 m
900

950

1000

1050
Kafr El Sheikh Fm @ 1080 m LOT /FIT ref wells
1100 13 3/8" CSG

1150

1200
Anomaly #1 @ 1225 m
1250
Anomaly #2 @ 1265 m
WELL SECONDARY TARGET
1300
ANOMALY #1 & ANOMALY #2
1350 Anomaly #3 @ 1352 m [ORIGINAL RESERVOIR PRESSURE]

1400
ANOMALY #4 EXPECTED RANGE OF PRESSURE
9 5/8" CSG
1450
ANOMALY #4 ORIGINAL PRESSURE
1500 Anomaly #4 @ 1457 m
WELL PRIMARY TARGET
7" Liner
1550 PROBABLE DEPLETION
LITHOLOGY Note: All depths referred to MSL Pressure Gradient [kg/cm2/10m]

1600
0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.10 2.20

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BARBONI-4 - Drilling Program 17
8.2 Drilling difficulties and highlights

Mud Losses
• No major mud losses are expected while drilling. In Barboni-2 few mud losses were
recorded in the 16” section (max formation losses 6bbls/hr). Formation losses were cured
easily with LCM pills or they plugged by themselves. In 16” phase the high flow rate might
produced surface losses.
• The use of a KCl polimer mud system since the beginning is not advisable since it
reduces the mud cake thickness and enhance the seepage losses in the uncompacted
clay/shales of the Mit Ghamir Fm.
• In the 16" section inside the Mit Ghamir formation the use of an excessive flow rate
(>850gpm) might cause formation wash-outs.

Hole Stability and Hole Cleaning


• The reactive shale of the El Wastani Formation may produce bore hole instability
(drag/overpull, bit/stabilizers balled and pack-off were encountered in Barboni-1), to
overcome these problems KCl will be added to the mud system in order to inhibit the shale
inside the El Wastani Fm.
• Although no mud losses/or few mud losses were recorded in reference wells within the 16”
phase, it is recommended to extend circulation time and to spot fiber pills to keep the hole
clean avoiding overcharge to the formation (high ECD). An efficient surface solid control
system will be very helpful for cutting removal and mud cleaning.
• Barboni-2 showed wellbore instability problems probably due to formation stresses. The
overbalance given with the suggested mud weight (1.35-1.38sg in the 12 1/4" section) is
designed to cope with this issue. It is recommended to increase the mud weight as soon as
cavings (even in small quantity) get collected over the shakers and to check the quantity of
cuttings in return while drilling or while circulating the hole clean.
• The high deviated profile (max angle ~50°) may cause the formation of cuttings bed. To
maximize hole cleaning keep the string in rotation with 140-160 rpm at all the time. Pump
high-viscosity or heavy pills every three stands or as per hole condition dictates.

Pay Zones
• Barboni-4 has been designed as a replacement of the Barboni-2 St#1 well in order to
anticipate the production from the anomalies #2 &#4. Well path will encountered all the four
upper anomalies of the Barboni field (from Anomaly#1 to Anomaly#4); due to their thickness
and to the high porosity high drilling gas is to be expected in a fast perforation of the same
layers. Attention should be paid in keeping the mud weight even in & out. In case of high
drilling gas stop drilling and circulate the gas out; do not increase the mud weight before
reaching a stable background gas.
• Expected pore pressure for the Anomaly #4 is ranging between 0.76 and 0.93 kg/cm²/10m;
due to the high depletion of this level it will be of paramount importance the setting of the 9
5/8" casing as close as possible to the top of the sand body. In accordance with Petroleum
Dept. decision will be taken over the opportunity of setting the 9 5/8" shoe within the first
twenty meters of the Anomaly #4, to cover the interbedded sand bodies in the top part of it.
The isolation of the pressurized shale in the top part of this anomaly, will be the key to a
safe reduction of the mud weight in the 8 1/2" section.

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BARBONI-4 - Drilling Program 18

9 Casing setting depth

The casing profile has been designed to include all casing strings that are anticipated in order to
reach the primary target of the well with 8 ½” hole.
The designed casing setting depths may vary and will be dependent upon the LOT results at the
casings shoes, actual pore pressure trend and actual mud weight, as well as unexpected hole
problems during the drilling operations (eg.: fault behaviour).

9.1 26" x 36" hole section for 30" CP to 200mVD RKB (200mMD RKB)

◊ In order to minimize the concurrence of simultaneous operations with the other producing
wells on the Barboni platform, decision has been taken to drill the 36" hole for the 30" CP,
instead of proceeding with the hammering of the same.
◊ The purpose of setting the CP at this depth is to isolate the weak and lose formation below
mudline and avoid losses while drilling the 16" section and the 13 3/8" casing running.
◊ The 30" CP will allow the use of the diverter system for the drilling of the 16" section.
◊ 36" hole will be drilled by means of a tandem of 26" bit + 36" underreamer.
◊ The section will be drilled without return at surface with seawater and super sweep pills for
hole cleaning purposes.

Min. Shoe Csg Nr.


Weight Burst Collapse Tensile
Size Grade Connection Bending 2 2 Depth Length Of
(lb/ft) (kg/cm ) (kg/cm ) (ton)
(kip-ft) (m MD) (m) joints
30” X-52 1.0” wt–309.72# XLF 2,770 211 111 2,149 200 200 16

9.2 16” section for 13 3/8” surface casing to 1156mVD RKB (1183mMD RKB)

◊ The purpose of drilling this phase is to set the 13 3/8” casing to cover all the
unconsolidated sands of Mit Ghamr and Wastani formation. The 13 3/8” casing will be
set @ 1156 mVD RKB, at the top of the Kafr El Sheikh formation (about 30m inside it).

Csg
Weight Burst Collapse Tensile Shoe Depth Nr. Of
Size Grade Connection 2 2 Length
(lb/ft) (kg/cm ) (kg/cm ) (ton) (m - MD) joints
(m)
13 3/8” P-110 68 BTC 485 164 970 1183 1183 95

◊ The section will be drilled by mean of a conventional steerable system (motor + bent
housing). The use of the APWD to monitor the hole cleaning is planned.
◊ It is important to cover all the sands of the Wastani formation and set the shoe in the
upper shales of the Kafr El Sheikh and get a good LOT value to deepen the next section.
◊ Directional plan foresees to nudge the well just below the shoe to overcome anticollision
problems with the well Barboni-2 and Barboni-1 (see directional plan section view). Two
additional KOPs are present inside the section: the first, at 504mVD RKB, will turn the well
azimuth from 160° to 217.05° (BUR 1.5°/30m), with a final inclination of 9°; whereas a
second KOP at 847m MD RKB, will increase the section inclination up to 31° (at 13 3/8"
casing point).

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BARBONI-4 - Drilling Program 19
◊ Gyro survey will be recorded until clear of magnetic interference (584m MD) from nearby
wells. Round trip in order to L/D the orienting sub and install the PBL sub is not planned
but will be evaluated as per hole condition dictates.
◊ The mud (WBM inhibited) should range between 1.06sg to 1.18sg. The mud system will
be prepared starting with a low KCl concentration (3%), and this will be increased (5-7%)
to enhance the inhibition properties to properly face the gumbo shales of the Wastani
formation.
◊ The expected choke margin at the end of the next 12 1/4" section is approx 33.5 kg/cm².
The expected kick tolerance for the 13 3/8" casing shoe, considering a maximum pore
pressure gradient in case of kick of 1.39 kg/cm²/10m (1.0% more than the planned max
mud weight in section and about 13% higher than the expected max pore pressure in
section), and as formation fluid gas at 0.25sg, is about 94.4 bbl.

Expected Max Expected Max Mud Pore Pressure


Kill Mud
Vertical Depth Fracture Grad. @ Pore Grad. in Weight in Grad. in case of
Weight
Shoe Section Drilling Kick
Section [inch] [m] [kg/cm2/10m] [kg/cm2/10m] [sg] [kg/cm2/10m] [sg]
CSG/LNR 13.375 1156 1.67 --- --- --- ---
12.25 1504 --- 1.23 1.38 1.39 1.46

Choke Margin (MAASP) Influx Height Kick Tolerance


@ Expected Fracture Gradient @ Expected Fracture Gradient @ Expected Fracture Gradient
[kg/cm2] [psi] [m] [bbl] [m3]
33.52 476.82 279.60 94.4 15.01

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BARBONI-4 - Drilling Program 20

9.3 12 ¼” section for 9 5/8” production casing to 1504mVD RKB (1672mMD


RKB)

◊ The section will be drilled across the Kafr El Sheikh Fm. and will cross the three sand bodies
(Anomalies #1, #2 and #3) located in the upper part of the Barboni field sequence. The
crossed anomalies are at their virgin pressure (Anomaly#2 is the secondary target of the
well).
◊ This section will be drilled by means of Anadril RSS system. Based on the performance
achieved on Barboni-2 and Barboni-3 wells in terms of shale inhibition, reduced cuttings
agglomeration and cuttings accretion on the BHA components, inhibitive water base mud
system (Ultradril – MI) will be adopted. Max mud weight for this section is estimated in
1.38sg, however formation stresses might require further increase in the mud weight (in
Barboni-3 mud weight has been increased up to 1.42sg).
◊ The 9 5/8” casing shoe will be set as close as possible to the top of the Anomaly#4, with the
aim to cover all the permeable layers at virgin pressure above the depleted reservoir sands
and to minimize the shales to be drilled with the 8 ½” section before entering the sand body.
This will allow to cut the mud weight of the DIF for the 8 ½” section.

Shoe Csg
Weight Burst Collapse Tensile Nr. Of
Size Grade Connection 2 2 Depth Length
(lb/ft) (kg/cm ) (kg/cm ) (ton) joints
(m - MD) (m)
9 5/8” P-110 47# AMS 664 372 667 1672 1672 134

◊ This section will be drilled by means of Anadril RSS system. No major change in the
azimuth are foreseen (from 215.25° to 207.15°), whereas the inclination will rise up with a
BUR of 2°/30m, from 31° to about 50° (at 1497m MD RKB).
◊ LWD (Res-GR) will be recorded all along the section. No PPFG services have been
requested.
◊ The expected choke margin at the end of the next 8 1/2" section is approx 79.71 kg/cm².
The expected kick tolerance for the 9 5/8" casing shoe, considering a maximum pore
pressure gradient in case of kick of 1.11 kg/cm²/10m (1.0% more than the planned max mud
weight in section and about 19.74% higher than the expected max pore pressure in
section), and as formation fluid gas at 0.25sg, is about 190.6 bbl.

Expected Max Expected Max Mud Pore Pressure


Kill Mud
Vertical Depth Fracture Grad. @ Pore Grad. in Weight in Grad. in case of
Weight
Shoe Section Drilling Kick
Section [inch] [m] [kg/cm2/10m] [kg/cm2/10m] [sg] [kg/cm2/10m] [sg]
CSG/LNR 9.625 1504 1.63 --- --- --- ---
8.50 1599 --- 0.93 1.10 1.11 1.18

Choke Margin (MAASP) Influx Height Kick Tolerance


@ Expected Fracture Gradient @ Expected Fracture Gradient @ Expected Fracture Gradient
[kg/cm2] [psi] [m] [bbl] [m3]
79.71 1133.77 880.80 190.6 30.30

Note:Current kick tolerance design is based on an estimated value of fracture gradient (1.63 kg/cm²/10m)
inside the Anomaly #4 depleted sand.

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BARBONI-4 - Drilling Program 21

9.4 8 ½” section for 7” production liner to 1599mVD RKB (1819mMD RKB)

◊ This section will be drilled through the producing sands of the Anomaly#4. No directional
work will be performed (holding inclination to 50°, azimuth to 217.15°).
◊ The section will be drilled with DIF. The DIF density will be 1.1sg, to be adjusted as actual
hole condition dictates.
◊ The Reservoir simulation has prognosed the formation gradient, considering the current
production of well Barboni-1 equal to 115-140 kg/cm², grad 0.762-0.927 kg/l @ 1509m TVD.
◊ The 7” casing will be set inside the sand body (Anomaly#4 length ≈350m TVD) about 15m
TVD above the calculated actual GWC.

TOL-Shoe Csg
Weight Burst Collapse Tensile Nr. Of
Size Grade Conn. 2 2 Depth Length
(lb/ft) (kg/cm ) (kg/cm ) (ton) joints
(m - MD) (m)
7” Q-125 32# AMS 995 824 528 1572 - 1819 247 20

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BARBONI-4 - Drilling Program 22

10 Rig Specifications

Name GSF J/U Constellation II

Type Friede & Goldman JU-2000, ultra harsh environment jack-up

Year of construction 2003

Class ABS Self Elevating Drilling Vessel + CDS (2000 Rules)

Hull dimension 76.2 m x 70.4 m x 9.45 m (250 ft x 231 ft x 31 ft)

Length of legs – Max usable 167 m (548 ft) - 148 m (486ft)

Rated water depth 121.9 m (400 ft)

Rated drilling depth 9,144 m (30,000 ft)

Variable load (in drilling mode) 4,535 Mton including hook load

Cantilever reach 22.86 m x 4.57 m x 4.57 m (75 ft x 15 ft x 15 ft)

Power supply 5 Caterpillar 3516B x 1,855HP converted in 5 x 910 kw at 60Hz – 600V

Well control equipment 10,000 psi (available on board)

Diverter system Vetco KFDJ-1000 – 47" – 500psi with 2 x 16" (1,480psi) diverter lines

BOPs bag preventer Bag preventer Hydril BX 18 3/4" x 10,000psi

BOPs RAMs system 2 Double Hydril 18 3/4 x 10,000psi with 2 x 4 1/16" outlets

Cranes 3 National Oilwell Kingpost 72 DNS 120ft boom + 1 Hydralift boom crane

Cement pump Halliburton HCS-25D Adv. 2 x 10bbl measuring tank + 25 mixing tank

Mud / Cement manifold Stand Pipe 5"x 7,500psi – Rotary hoses 4"x 7,500psi – Cement 3"x
15,000psi

Hoisting equipment capacity Crown Block rating 725.75Mt (7 sheaves x 1 3/4" cable)

Drawworks 1 Emsco C-3 Type II, 3,000 hp

Top drive 1 National Oilwell PS2 – 680 Mton rated load capacity

Mud pumps 3 National Oilwell 14-P-220 – 2,200HP – mud manifold 3.5" x 7,500 psi

Bulk mud capacity 17,,920 ft3 (8 bulk tanks) + 5,000 saks storage capacity

Bulk cement capacity 2 x 2,285 ft3

Liquid mud capacity 4,766 bbls (in 8 different mud tanks) - 2 x 30bbl trip tanks

Accommodation 180 persons

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BARBONI-4 - Drilling Program 23

J/U rig Constellation is equipped with an


horizontal to vertical pipe transfer system (Deck
Smart™), that allows the offline make up in
horizontal position of drilling and casing tubular
and horizontal to vertical stand transportation for
casing sizes up to 13 3/8" and all drill pipe and
drill collar in the range 3 1/2" – 9 1/2". The
tubular make-up machine (bucking) is an
hydraulic operated machine mounted on the
cantilever pipe rack and designed to M/U or B/O
double of casing and triple stands of drill pipe
and drill collars.

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BARBONI-4 - Drilling Program 24

11 Operation Summary

11.1 36" Section for 30” CP to 200m MD RKB (200m TVD RKB)

1. P/U & M/U 26" bit + 36" Hole opener; M/U drilling BHA with 9 1/2" DC and 5 7/8"
HWDP.
2. RIH to bottom. ROV will follow the correct run of the BHA through the 40" funnel of
the platform.
3. Drill the 36" hole to section TD at 206m (26" bit depth). Section will be drilled with
seawater and hi-viscous pills (40-60bbl per connection). The section will be drilled
with the minimum WOB, high flow rate and high rpm to enhance the hole
verticality. Keep ROV on bottom at all the time to check for cutting/mud in return.
Note: Space out BHA in order to have kellydown with bit at seabottom, add one single
joint for drilling the first 9m of formation (self penetration), in order to have only one
connection half way from seabed to section TD.
Note: Gyro survey will be performed after having drilled the first 9m (the single joint
added), at mid connection by MS Gyro recording, and at section TD by dropping
the TOTCO survey tool.
4. At section TD sweep the hole with high-viscous pill.
5. Perform a wiper trip at seabottom without pulling the 36" hole opener above
mudline.
6. Run back to bottom, displacing the hole with gel mud at 1.2sg. Drop TOTCO to
record survey.
7. POOH and L/D 26" bit and 36" hole opener.
8. R/U 30" CP handling and running equipment. P/U 30" stab-in shoe joint and M/U to
the second joint. Check for the float valve function integrity.
9. Continue running 30" CP to seabottom and follow the correct passing of the CP
inside the platform funnels.
10. Continue running the 30" CP as per casing tally to the bottom:

PIPE CHARACTERISTICS Length (m) String Wgt. Depths


Jnts (Tons)
from
DESCRIPTION Weight
(Nr) OD Single 1.1 s.g. RKB (m)
(lb/ft) Grade Connection (*)
Total Air
Mud
(inch)
1 Stab-in shoe 30” 309.72 X-52 XLF 1 1 0.46 0.4 200
16 Intermediate Joints 30” 309.72 X-52 XLF 200 201 92.182 79.673 0
1
(stick-up)

11. R/U cementing stinger handling/running equipment.


12. RIH with 5" cement stinger on 5 7/8" HWDPs and 5 7/8" DPs. Check for X-over
availability to run the 5" stinger with the 5 7/8" HWDPs. Sting into the stab-in float
shoe and circulate (monitor for any return from the annulus 30" CP – DPs).
13. R/U cementing lines and perform pressure test of same.
14. Perform cement job as per program (ROV at seabed to check for slurry on return).

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BARBONI-4 - Drilling Program 25
15. Displace the cementing inner string (under-displace avoiding to wash the shoe).
Bleed off pressure and check for back-flow. Sting out, and POOH. L/D cement
stinger.
16. WOC. While waiting on cement, weld pad eyes on the 30" CP and install
tensioning system.
17. Execute cold cut for the 30” CP and dress cut for diverter overshot. Weld 2 x 2” low
torque valves on the 30" CP.
18. Install overshot system and connect to diverter.
19. N/U flow nipple, flow line and surface connections.
20. Run drill string and perform a diverter function test from the driller’s panel and
remote station as follows:
• Close the diverter around drill pipe and circulate through diverter lines.
• Gradually build up to maximum pump rate.
NOTE: the diverter system is not a blow-out preventer and is not designed to
hold pressure, but only to direct flow far from the rig.
21. RIH with used 26” bit on slick BHA (use the same dp used for the CP cement job) and
wash inside CP to shoe with seawater.
22. Drill out the shoe.
23. Displace hole with spud mud as per program (1.06 – 1.08sg). While POOH clean
each DP connection from cement rings and rack back in derrick.
Note: recording of MS Gyro inside DP will be evaluated according to the TOTCO survey
readings.

Offline activities:
ƒ P/U enough DP, DC and HWDP stands to reach the 16” section TD.
ƒ Prepare 26" slick BHA.
ƒ Prepare 16" steerable BHA.

11.2 16" Section for 13 3/8” Surface CSG to 1183m MD RKB (1156m TVD
RKB)

1. P/U steerable BHA with bent sub 1.5° and motor. P/U LWD & APWD tools, insert
orientation sub (UHBO) to record Gyro surveys; execute shallow test for motor and
communication test for MWD/LWD.
2. RIH to 30” CP shoe. Wash rat hole.
3. Drill 16” hole vertically to about 220m MD (UHBO out of the CP) and record inside
DPs Gyro survey.
4. Inside DP Gyro surveys will be performed at this depth and until the distance with the
near well makes unreliable the MWD readings (monitor carefully cuttings and ROP).
At 234m the well will be nudged with 1.0° build up rate and 160° azimuth to a max
inclination of 6°. Gyro surveys will be run every stand till 435m and every stand or

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BARBONI-4 - Drilling Program 26
every second stand until approximately 584m MD (until a reliable MWD readings is
recorded). North Seeking Gyro tools for surveying is requested.
5. Inclination and azimuth (6° - 160°) will be kept till 504m MD; at this stage the well will
be kicked off in order to change the azimuth (final azimuth 217.05°) and to increase
slightly the inclination (final inclination 9°).
6. No provision for an additional trip to L/D the orienting sub and to insert in BHA the
circulating sub (PBL) is made; however, proper size of PBL sub and the tools for the
M/U of a RSS BHA will be available on-board.
7. Third KOP is planned at around 847m; well will be kicked-off with a BUR of 2°/30m, in
order to reach the 13 3/8" casing point with an inclination of about 31deg and 215.25°
azimuth.
8. At section TD sweep hole with high density/ high viscosity or fiber pill. Circulate
shakers clean.
9. POOH to 30” shoe. Flow check.
10. Wiper trip will be evaluated accordingly to well bore conditions.
11. Pull out and rack back BHA (download of LWD data to be performed as off-line
activity).
12. Prepare rig floor for casing run.
13. Run 13 3/8” casing as per program using ICP PKR.
14. Run 13 3/8” casing (68#, P110, BTR) in the following order:

PIPE CHARACTERISTICS Length (m) String Wgt. String


Jnts (Tons)
Length
DESCRIPTION Weight
(Nr) OD Single 1.18 s.g. (m)
(lb/ft) Grade Connection (*)
Total Air
Mud
(inch)
1 Shoe 13 3/8” 68 P110 BTR Box x float shoe 0.75 0.75 0.076 0.065 1183
2 Shoe Joint 13 3/8” 68 P110 BTR Pin Down x Box Up 25 25.75 2.606 2.215 1182.25
1 Stab-In Collar 13 3/8” 68 P110 BTR Pin Down x Box Up 0.5 26.25 2.656 2.258 1157.25
93 Intermediate Joints 13 3/8” 68 P110 BTR Pin Down x Box Up 1162.5 1188.75 120.295 102.25 0
-5.25**
* Estimated casing jnt length approximately 12.5m
** Stick out.

15. Seal the first four (4) joints with thread-lock compound. After 6 joints, test the float
equipment and record pressure losses on both pumps. Fill up every joint with mud.
16. Continue RIH with 13 3/8” casing. The last three joints, M/U ICC packer and carefully wash
down; once reached bottom, circulate a minimum of 1.5 the casing volume or until shakers
clean and record pressure losses. While circulating check carefully for losses.
17. Mud engineer shall record initial pits levels and shall be present at the mud pits during the
whole cementing and displacement operations reporting any loss on returns.
18. R/D circulating head and install cement head loaded with cement plugs (non rotating PDC
drillable plugs.
Note: the opportunity of performing the cement job with a cement stinger will be evaluated
as per hole condition. 13 3/8" stab-in shoe joint and a cement stinger will be
available at rigsite for contingency plan. The opportunity of using the 5" DP instead
of the 5 7/8" DP to avoid the dual elevator trip will be considered.

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BARBONI-4 - Drilling Program 27
19. Test cement lines to 300-4000psi and perform cement job as per program. Break circulation
and record pressure losses with cement unit.
20. Swich to rig pumps and pump down required mud volume to displace top plug and slurry
volume. Reduce the flow rate at the end of the displacement to avoid any sudden pressure
surge when bumping the plug.
21. Bump plugs and pressure test casing to 800 psi over the final pump pressure for 10
minutes. If plugs fail to bump do not over displace (maximum over-displacement equal to
half capacity of shoe track). Displace the cement at the maximum permissible rate and
surface pressure, unless otherwise stated in the Cement Program. If there is a loss in return
during displacement reduce the pump rate, to regain full circulation. If returns cannot be
regained continue to displace the cement with the lowest permissible rate and record returns
volume.
22. Bleed off gradually casing pressure and check for back flow. If the float does not hold, shut-
in at the surface and WOC. In this case the pressure remaining must not exceed the
observed differential pressure between the mud and the cement.
23. WOC at least two times the tickening time of the slurry. Examine periodically slurry surface
samples. If lead slurry doesn’t reach surface perform top cement job by running dual 2 7/8”
tubing string into 30” x13 3/8” annulus.
24. Remove cement head.
25. Cut window inside 30” CP. Rough cut 13 3/8" casing and L/D 13 3/8" stub.
26. Disconnect diverter system, execute final cut on 30" CP at wellhead module deck and L/D
30” stump.
27. Using a cold cutter execute final cut of 13 3/8” casing 1.13 m above the Wellhead Module
Deck and recover crop end. Lay down diverter and 30” stump.
28. Centralize the 13 3/8” casing inside 30”CP by install 30”x13 3/8” plate.
29. Weld 13 5/8” x 5kpi braden head. Align side outlets as per wellhead orientation sketch in this
program.
30. After welding, check the braden head ID with 13 5/8” drift. Test Braden Head with nitrogen
to a pressure equivalent to 1,000psi of hydraulic oil. Braden head test should be carried out
after cooling the same at a temperature lower than 50°C.
31. Install DSA and 13 5/8” riser. N/U 18 3/4” BOPs stack.
32. Connect kill and choke lines, flow nipple and flow line. Execute BOPs function test from
remote panel.
33. Test 13 3/8” casing head, BOPs flanges and BOPs (refer to BOPs, Well Head and casing
pressure test section).
34. Install wear bushing.

Offline activities:
ƒ Perform the complete download of the LWD memory data with the tool racked in derrick.
ƒ P/U 13 3/8" casing in stands (3 jnts) and rack in derrick. The first three (3) joints will be
sealed with thread-lock compound.
ƒ P/U enough DP stands to reach the 12 1/4” section TD.

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BARBONI-4 - Drilling Program 28
ƒ L/D 16" BHA.

11.3 12 1/4" Section for 9 5/8" Production CSG to 1672m MD RKB (1504m
TVD RKB)

1. P/U 12 ¼” bit and M/U rotary steerable BHA with LWD & APWD devices. Execute shallow
test for steerable system and communication test for MWD/LWD tool. Check for quality signal
and decoding. Insert PBL circulating sub in BHA and perform surface function test of same.
2. RIH to float collar, washing down precautionary last two stands.
3. Drill out float collar and cement to 10m above the shoe. Install side entry sub and R/U to
pump down from DP and annulus. Perform casing pressure test at 1000psi for 10min (record
volumes pumped).
4. Complete drilling out cement, shoe and drill 3m of new formation. Circulate to condition mud
weight inside rat hole. Pull bit inside 13 3/8” shoe.
5. R/U cement lines, pressure test same (400/4000 psi). Perform FIT at 1,65 EMW (expected
value of LOT is about 1.67 kg/lt EMW). In case of premature LOT, the opportunity of
performing a squeeze job will be evaluated.
6. Displace spud mud in hole with inhibitive water base mud (MI – Ultradril).
7. Drill 12 1/4" section according to directional drilling program.
8. Monitor every connection (up/down weight & torque/drag). If drag increases, suspend drilling
operation and sweep the hole from cutting beds using heavy mud pill. While cleaning the hole
monitor carefully the amount of cuttings in return over the shakers. Reciprocate the string and
keep same in rotation with 130-140rpm to enhance hole cleaning.
9. Intermediate short trip will be evaluated as per hole condition dictates.
10. At 1485m TVD (about 20m in vertical above the top of Anomaly#4), decrease the ROP in
order to enhance log data acquisition and the correlation with Barboni-2 St#1 well. Final
section TD will be decided in accordance with Petroleum Dept.
11. At section TD, circulate bottoms up and sweep the hole with high density pills.
12. Wiper trip to 13 3/8” casing shoe will be evaluated according to hole condition.
13. POOH the drilling BHA and rack back same (download of LWD data to be performed as
offline activity).
14. Change upper pipe rams to 9 5/8” casing RAMs and pressure test bonnet seal. Retrieve wear
bushing.
15. Run 9 5/8” casing as per casing program using ICC PKR for casing fill-up and circulation.

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BARBONI-4 - Drilling Program 29

PIPE CHARACTERISTICS Length (m) String Wgt. (Tons) String


Jnts 1.38 sg Lenght
DESCRIPTION OD Weight Single
(Nr) (lb/ft) Grade Connection (*)
Total Air Cumul. (meters)
(inch) In Mud
1 Float Shoe 9 5/8” 47 P110 AMS Box x float shoe 0.75 0.75 0.052 0.042 1671.25
3 Intermediate Joint 9 5/8” 47 P110 AMS Pin Down x Box Up 37.5 38.25 2.675 2.204 1633.75
1 Insert Float Collar 9 5/8” 47 P110 AMS Pin Down x Box Up 0.5 38.75 2.710 2.233 1633.25
89 Intermediate Joints 9 5/8” 47 P110 AMS Pin Down x Box Up 1112.5 1151.25 80.522 66.350 520.75
1 ECP 9 5/8 8.25 1159.75 81.117 66.840 512.25
41 Intermediate Joints 9 5/8” 47 P110 AMS Pin Down x Box Up 512.5 1672.25 116.963 96.377 0
-0.25
(**)
* Estimated casing jnt length approximately 12.5m
** Stick out.

16. Seal the first four (4) joints with bakerlock. Fill up every joint with mud.
17. After 6 joints, test the float equipment pumping at different flow rates and record pressure
losses.
18. An external inflatable casing packer 13 3/8”-9 5/8” will be run to isolate the annulus at 520m
MD (about 650m inside the 13 3/8” casing shoe).
19. At the 13 3/8” shoe circulate the casing volume. Perform circulation test at different flow
rates.
20. With casing on bottom, circulate a minimum of 1.5 the casing volume or until shaker clean
and record pressure losses.
21. R/D circulating head and install cement head loaded with cement plugs (non rotating PDC
drillable plugs).
22. Test cement lines and perform cement job as per program.
23. Bump plugs to 700psi over the final pump pressure. If plugs fail to bump do not over
displace (maximum over-displacement equal to half capacity of shoe track).
24. Bleed off gradually casing pressure and check for back flow. If the float does not hold, shut-in
at the surface and WOC.
25. WOC for about two hours. Set the external casing packer as per service company
procedures (recorded the volume of fluid pumped in and returned back). If the plugs did not
bump, the ECP packer will be set after the complete WOC.
26. Perform the ECP test at 900psi for 10min pressurizing up the annulus (record the pumped
volumes). Theoretic leak off pressure, considering a fracture gradient at the shoe of the 13
3/8" CSG equal to 1.67 kg/cm²/10m and the height of the slurry at 865m MD, is at 635psi.
27. Complete WOC as per cementing program (if the ECP test fails, the WOC will be performed
with BOP closed and with a minimum back pressure applied). Check slurry surface samples.
28. Disconnect BOPs lines. Hang off BOPs stack.
29. Rough cut with cold cutter 9 5/8" casing and L/D cut off landing joint.
30. Lift 18 3/4" BOP stack and drop 9 5/8” casing slips with at least 40 klb overpull over final
landing string weight (the minimum overpull value will be given according to the real data).
Wrap casing slips around casing and latch them with the spring retaining ring. Lower slips
into braden head checking for correct alignment.

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BARBONI-4 - Drilling Program 30
31. Execute 9 5/8" casing final cut at about 4” from the top of braden head. Install the primary
and secondary packing on 13 5/8" braden head. Install 13 5/8" 5k x 13 5/8" 10K casing spool.
32. Install DSA and 13 5/8” riser. N/U 18 3/4” BOPs stack.
33. Connect kill and choke lines, flow nipple and flow line. Execute BOP function test from
remote panel.
34. Test 9 5/8” casing head, BOP flanges and BOP (refer to BOP, Well Head and Casing
Pressure test section).
35. Install wear bushing.

Offline activities:
ƒ Perform the complete download of the LWD memory data with the tool racked in derrick.
ƒ Pick up one 9 5/8” casing joint and assemble with 9 5/8" x 13 3/8" ECP. Drift ECP (8 ½”
drift) and rack back in derrick.
ƒ P/U 9 5/8" casing in stands (3 jnts) and rack in derrick. The first three (3) joints will be
sealed with thread-lock compound.
ƒ P/U enough DP stands to reach the 8 1/2” section TD.
ƒ L/D 12 1/4" BHA
ƒ Prepare cementing head (loaded with no rotating plugs).

11.4 8 ½” section for 7” production liner to 1819mMD RKB ( 1599mVD


RKB)

1. RIH with 8 ½” Bit + slick BHA to TOC.


2. Drill out shoe track leaving approximately 5m of cmt inside it.
3. Circulate bottom’s up conditioning mud.
4. POOH.
5. RIH with cleaning BHA (8 ½” bit + 9 5/8” scraper/speed well).
6. RIH to TOC.
7. Circulate bottom’s up conditioning mud.
8. Displace the well from IWBM to DIF @ 1.1sg (to be confirmed).
9. Clean all surface lines, flow lines, ditches, shaker house. Flush manifold, choke and
kill lines. Circulate to shaker DIF and check for properties.
10. Perform 9 5/8" casing pressure test (refer to BOP, Well Head and Casing Pressure
test section). POOH with cleaning BHA.
11. R/U Schlumberger wireline and record CBL/VDL/CCL/USIT.
12. R/D Schlumberger.
15. P/U 8 ½” bit and M/U to rotary BHA. Execute shallow test for MWD /LWD/PWD tools. Install
PBL sub. Execute surface test for PBL ports and recover activating balls.
16. RIH to TOC and drill out same. Wash rat hole and circulate bottoms up.
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BARBONI-4 - Drilling Program 31
17. Pull bit back in shoe and perform extended flow check (30 min).
18. Drill 8 1/2" section to 1805m MD – 1585m TVD (well TD). Section TD to be confirmed based
on recorded LWD with Petroleum Dept.
19. Circulate the hole clean till shakers clean. Wiper trip to 9 5/8” casing shoe will be evaluated
as per hole conditions dictate.
20. Flow check. POOH the drilling BHA and rack back same (download of LWD data to be
performed as offline activity)and POOH.
21. Record logs as per geological logging program.
22. R/U equipment for casing handling and R/U ICC packer.
23. Retrieve wear bushing.

24. Run 7” Liner (32 #, Q125, AMS) as follow:

PIPE CHARACTERISTICS Length (m) String Wgt. String


Jnts (Tons)
Length
DESCRIPTION Weight
(Nr) OD Single 1.1 s.g. (m)
(lb/ft) Grade Connection (*)
Total Air
Mud
(inch)
1 Float Shoe 7” 32 Q125 AMS Box x float shoe 0.75 0.75 0.035 0.030 1818.25
2 Intermediate Joint 7” 32 Q125 AMS Pin Down x Box Up 25 25.75 1.226 1.054 1793.25
1 Collar 7” 32 Q125 AMS Pin Down x Box Up 0.5 26.25 1.250 1.075 1792.75
10 Intermediate Joint 7” 32 Q125 AMS Pin Down x Box Up 212.5 238.75 11.370 9.778 1580.25
1 7”x9 5/8” Hanger 7” 32 Q125 AMS Pin Down x Box Up 8 246.75 11.418 9.819 1572.25

• Estimated casing jnt length approximately 12.5m

Note: The opportunity of running some 13%Cr joints will be decided in accordance with
Completion Dept.
25. After running 6 joints, test the float equipment and record pressure losses at different flow
rate.
26. Perform circulation test at different flow rate once the liner string is completely made up.
Keep the circulating pressure at surface below the liner hanger setting pressure. Make sure
the pack-off is not leaking (liner hanger above RT). Circulate 1.5 times the liner capability.
27. Prior to M/U drift DP and check ID of all tools, subs, crossovers and pup joints to ensure
passage of the cement darts and of the slips setting ball. At 7” casing shoe, circulate inside
liner volume. Perform circulation test at different flow rate. Record P/U, S/O weight.
28. Continue to run casing to bottom.
29. Set the liner hanger as per BOT procedures. Release setting tool and circulate while
preparing the cement slurry. R/U cement lines and manifold lines for direct and reverse
circulation.
30. Test cement lines.
31. Perform cement job as per program.
32. Displace wiper plug and slurry volume with cement unit. Bump plugs to 800psi over the final
pump pressure. If plugs fail to bump do not over displace (max overdisplacement equal to
half capacity of shoe track).

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BARBONI-4 - Drilling Program 32
33. Set packer as per BOT instruction. Pull out running assembly, close the bag preventer and
circulate at least twice the annulus capacity in reverse out. Check for cement at surface .
Circulate bottm’s up long way. Perform a pressure test for the packer seal at 1,500psi.
34. POOH setting tool with landing string. R/D cementing equipment.
35. Test BOP with seawater (refer to BOP, Well Head and casing pressure test section).
36. Install wear bushing.
37. M/U 6” slick BHA on 3 ½” drill pipe and RIH to top of cement.
38. Dress top of cement (and landing collar if required by Completion Dept.).
39. Circulate and condition mud.
40. R/U Gyro MS and record the same.
41. POOH and L/D 6” BHA.
42. M/U 6” BHA + 7” scraper + 3 ½” DP + 9 5/8” scraper + 9 5/8” brusher and RIH to top liner,
work string.
43. Circulate bottom’s up.
44. Perform 7” liner and 9 5/8” casing test (refer to BOP, Well Head and Casing Pressure test
section).
45. POOH and L/D BHA.
46. R/U Schlumberger wireline and record CBL/VDL/CCL/USIT.
47. R/D Schlumberger.

Offline activities:
ƒ Perform the complete download of the LWD memory data with the tool racked in derrick.
ƒ Verify liner hanger setting pressure and check with liner hanger operator if string rotation
is allowed. M/U the liner hanger assy loaded with the cement plugs and the Baker rotating
cement head and rack back in derrick.
ƒ P/U 7" liner in stands (3 jnts) and rack in derrick. The first three (3) joints will be sealed
with thread-lock compound.
ƒ P/U enough DP stands to reach the 8 1/2” section TD.
ƒ L/D 5 7/8" DP excess.
ƒ M/U 3 1/2" DP stands for completion purposes.
ƒ Prepare 6" BHA.
ƒ Prepare 7" x 9 5/8" scraper BHA.
ƒ L/D 8 1/2" BHA.
ƒ M/U 8 1/2" cleaning BHA.

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BARBONI-4 - Drilling Program 33

12 Directional plan
12.1 Directional plan guidelines

• The coordinates of the Barboni-4 slot has been derived from the Barboni-1 coordinates
(considered as platform center), and the actual slot spacing. Slot allocation is as per
attached sketch.

Slot Allocation on Barboni-1

2.00

Barboni-3
1.836m
1.00

Barboni-2
0.00 Barboni-1
-4.00 -3.00 -2.00 -1.00 0.00 1.00 2.00 3.00
m North

-1.00
2.438m Future 1
Future 2

-2.00

-3.00
Barboni-4

-4.00

m East

• Some anticollision issues are anticipated in the upper part of the well. The presence of three
existing wells and the current slot allocation result in a center to center distance between
the planned wellpath and the other wells, lower than 6m till about 405m MD. MS Gyro
surveys are planned to a depth of about 585m MD (Magscan results), and will be performed

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BARBONI-4 - Drilling Program 34
at every stand (as a minimum) till 435m MD, and every stand or every second stand till
585m MD.
• Mandatory is to have always a SR between the target well and the other producing wells
(wells in production during the drilling operations) higher than 2.0. Minimum SR (planned) is
2.45 at 295m MD (proximity with Barboni-2 well).
• Drilling ahead shall be stopped in any circumstances in which the separation factor between
the target well and the platform producing wells will fall below the threshold of danger (Zone
X as per STAP-P-1-M-6120 page 50). Drilling will be suspended until the preparation of a
contingency plan will be finalized.
Directional Plan
• Barboni-4 well will be nudged with 1.0° build up rate and 160° azimuth starting from 234m
MD, to a max inclination of 6° (to be reached at 414m MD). Gyro surveys will be run every
stand till 434m and every stand or every second stand until approximately 585m MD (until a
reliable MWD readings is recorded).
• Inclination and azimuth (6° - 160°) will be kept till 504m MD; at this stage the well will be
kicked off (2nd KOP) in order to change the azimuth (final azimuth 217.05° at 657m MD) and
to increase slightly the inclination (final inclination 9° at 657m MD).
• Third KOP is planned at around 8847m; well will be kicked-off with a BUR of 2°/30m, in
order to reach the 13 3/8" casing point (1183m MD) with an inclination of about 31deg and
215.25° azimuth. The last two stands before the 13 3/8" section TD will be drilled in rotary
(holding section), in order to allow a better casing centralization and cementing at the shoe.
• The build-up section will start again after the setting of the 13 3/8" (BUR of 2°/30m), the well
will reach the final inclination (49.61°) and the final azimuth (207.15°) at 1498m MD, within
the 12 1/4" section. The rest of the well will be drilled holding direction and inclination.

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BARBONI-4 - Drilling Program 35

12.2 Planning report

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BARBONI-4 - Drilling Program 36

12.3 Well profile


G

Field: BARBONI T M
Azimuths to Grid North
Site: Barboni Platform True North: -0.37°
Magnetic North: 3.20°
Well: Barboni-4
Magnetic Field
Wellpath: Barboni-4 Strength: 43997nT
Dip Angle: 47.04°
Date: 5/24/2006
Model: igrf2000

West(-)/East(+) [200m/in]

200

-200 30" CP 0
°
0
160
2180°
00°
200 21
30" CP
0° 7°

13 3/8" CSG

South(-)/North(+) [200m/in]
-200

400


An#2 Target Point

-400
9 5/8" CSG
600 207
°

An#4 Target Point


7" Liner
True Vertical Depth [200m/in]


-600

800

10°

15°

20°
1000

25° FORMATION TOP DETAILS


No. TVDPath MDPath Formation
30° 1 140.00 140.00 Seabed
2 914.21 920.00 Top Wastani Fm.
13 3/8" CSG 3 1129.27 1152.00 Top Kafr El Sheikh
° 4 1274.00 1329.53 Anomaly #1
35 5 1293.00 1355.11 Kafr El Sheikh
1200 6 1314.00 1384.22 Anomaly #2
7 1354.00 1441.85 Kafr El Sheikh
°
40 8
9
1401.00
1442.00
1513.01
1576.28
Anomaly #3
Kafr El Sheikh
10 1506.00 1675.05 Anomaly #4
°
45

An#2 Target Point TARGET DETAILS

1400 Name TVD +N/-S +E/-W Shape


An#2 Target Point 1316.18 -258.24 -154.98 Point
An#4 Target Point 1509.18 -451.19 -259.95 Point
°
50

9 5/8" CSG
CASING DETAILS

An#4 Target Point No. TVD MD Name Size

1600 1 200.00 200.00 30" CP 30.000


7" Liner 2 1156.02 1183.00 13 3/8" CSG 13.375
3 1504.02 1672.00 9 5/8" CSG 9.625
4 1598.99 1818.56 7" Liner 7.000

0 200 400 600


Vertical Section at 209.66° [200m/in]

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BARBONI-4 - Drilling Program 37

12.4 Directional Survey (Plan)

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BARBONI-4 - Drilling Program 38

12.5 Anticollisioning Report

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BARBONI-4 - Drilling Program 39

12.6 Spider view (1)

Barboni-4/Barboni-4

B1
3.0

2.0
B2 B3
1.0

0.0 B4
South(-)/North(+) [m]

B5
-7.0 -6.0 -5.0 -4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0

-1.0

B6
-2.0

-3.0

-4.0

-5.0

-6.0

-7.0

-8.0

-9.0 Barboni-4

West(-)/East(+) [m]
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BARBONI-4 - Drilling Program 40

12.7 Spider view (2)


B-4/Barboni-4

0
-1100 -1000 -900 -800 -700 -600 -500 -400 -300 -200 -100 0 100 200 300 400 500 600 700 800 900 1000

-100

-200

-300
South(-)/North(+) [m]

-400

-500

B-4,Barboni-4,B-4
Barboni-4
Plan
-600

-700

-800

-900

B-2 & B-2 St#1 (Barboni-2 St#1)


-1000
B-1 (Barboni-1)
-1100

B-3 (Barboni-3)
-1200

West(-)/East(+) [m]
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BARBONI-4 - Drilling Program 41

13 Wellhead
13.1 Sketch

Breda wellhead 5,000psi – Single completion 13 3/8” CSG x 9 5/8” CSG x 4 ½” Tbg.

Barboni - 4

16,315

Actuated Wing valve


15,525

Mezzanine
14,400

13,131
Casing cut

Well-head Module
12,000

The 18 5/8” casing will be cut as per attached sketch, in order to have the base flange of the Xmas
tree at the mezzanine height, as per Project drawings.

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BARBONI-4 - Drilling Program 42

13.2 Wellhead Orientation and Wellhead Plan View Dimensions

Flow line tie-in point

45°
Not present BARBONI-2
BARBONI-4

BARBONI-1 BARBONI-3

RIG APPROACH

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BARBONI-4 - Drilling Program 43

BOPs
13.3 16” hole section – Diverter stack

Diverter system installed on rig Constellation is a Varco System (KFDJ-1000) integrated in the RKB
with a max pass through of 27 1/2". Diverter system will be installed at all the time during the normal
perforation. An overshot system (spool + mandrel + packer) connect the diverter system to the
BOPs or to the 30" riser for the 16" surface section of the well.
Diverter system is rated 1500psi (maximum allowed operating pressure), whereas its normal
working pressure is 750psi (extended life of seal components).
Overshot system is rated 1500psi (maximum allowed operating pressure), whereas its normal
working pressure is 300psi (extended life of seal components).

13.4 12 1/4” & 8 1/2" hole sections – 18 3/4” 10K BOPs stack

Note:
• the upper variable rams will be changed in fixed 9 5/8” RAMs before running the 9 5/8” casing strings.
• For the running of the 7" Liner the use of 4 1/2" x 7" variable RAMs is accepted.
• Shear RAMs capable of shearing a 5" DP grade S-135.

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BARBONI-4 - Drilling Program 44

13.5 Riser & BOPs configuration

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BARBONI-4 - Drilling Program 45

14 Time and cost estimation

Total time for the drilling activities (including the setting of the 7" liner and the wellbore
preparation), is estimated in 37 days. Considering the J/U rig Constellation actual rig rate
(187,500 US$/day) and the service cost per day, the total cost for the drilling operation is
11,091,772 US$, equivalent to 299,778 US$/day or 6,097 US$/m drilled.

Cumulative
OPERATIONS Time [day]
Time
J/U rig Constellation moving (16nM) and positioning 6.0 6.0
Drilling 26" x 36" hole section 0.8 6.8
30" CP running and cementing. WOC. Diverter system installation 2.7 9.5
Drilling 16" hole section 6.1 15.6
13 3/8" casing running and cementing. WOC. Braden head 4.0 19.6
installation. BOPs installation.
Drilling 12 1/4" hole section 5.7 25.3
9 5/8" casing running and cementing. Set ECP. Wellhead job. 2.8 28.1
Drilling 8 1/2" hole section. 2.1 30.2
Record LOGs as per geological program (wiper trip) 2.6 32.8
7" liner running and cementing 2.9 35.7
Wellbore preparation 1.5 37.2
TOTAL 37.2

Current time estimation does not take into account the offline operation capabilities of the J/U rig
Constellation.

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BARBONI-4 - Drilling Program 46

14.1 AFE
Well: Barboni-4 Average Daily Cost (US k$/day) $254.23
Rig: CONSTELLATION (While Drilling) Average Cost/m (US k$/day) $6.10
Phase Moving & 30" CP drilling & 16" Drilling 13 3/8" CSG 12"1/4 Drilling 9 5/8" 8 1/2" Drilling 8 1/2" Log + 7" Liner TOTAL
Positioning Cementing CSG Wiper Trip
ITEM DESCRIPTION Depth [m] 0 200 1183 1183 1672 1672 1819 1819 1819 1819
Time [Days] 6.0 3.5 6.1 4.0 5.7 2.8 2.1 2.6 4.5 37.2
1.1 30" CP 627 125,400 125,400
1.3 13 3/8" CASING 179 212,325 212,325
1.5 9 5/8" CASING 146 244,413 244,413
1.6 7" CASING 109 34,908 34,908
1.7 LINER HANGER and ACCESSORIES 50,000 50,000
1.8 CASING-CEMENTING ACCESSORIES 5,000 19,915 14,188 22,260 56,363
1.9 WELLHEAD AND MANIFOLDS 14,000 24,500 55,762 39,726 119,988
1.11 TUBING - COMPLETION EQUIPMENT 38 0
1.12 DOWNHOLE EQUIPMENT 0
1.13 MUD AND CHEMICALS 13,500 47,250 82,617 53,771 76,894 38,308 27,675 35,100 60,101 421,715
1.14 COMPLETION FLUID + FILTERING 0
1.15 CEMENT AND ADDITIVES 80,000 75,000 25,000 180,000
1.16 BITS AND CORE HEADS 28,000 40,000 60,000 35,000 163,000
1.17 FUEL & LUBRICANTS 2,000 12,000 7,000 12,240 7,966 11,392 5,675 4,100 5,200 8,904 74,476
1.18 OTHER 450 2,700 1,575 2,754 1,792 2,563 1,277 923 1,170 2,003 16,757
1.0 TOTAL MATERIALS COST 14,700 233,725 137,611 431,531 150,849 418,587 67,698 41,470 203,176 1,699,345
2.1 DRILLING RIG RATES 187,500 1,125,000 656,250 1,147,461 746,813 1,067,969 532,050 384,375 487,500 834,734 6,982,152
2.2 RIG MOB/DEMOB 0
2.3 CATERING 350 2,100 1,225 2,142 1,394 1,994 993 718 910 1,558 13,033
2.4 EXTRA RIG EQUIPMENT 1,500 9,000 5,250 9,180 5,975 8,544 4,256 3,075 3,900 6,678 55,857
2.0 TOTAL RIG COST 1,136,100 662,725 1,158,783 754,181 1,078,506 537,300 388,168 492,310 842,970 7,051,042
3.1 CASING AND TUBING SERVICES 2,500 4,375 9,958 7,094 11,130 32,556
3.2 MUD LOGGING 1,000 6,000 3,500 6,120 3,983 5,696 2,838 2,050 2,600 4,452 37,238
3.3 MUD ENGINEER 670 4,020 2,345 4,100 2,669 3,816 1,901 1,374 1,742 2,983 24,950
3.4 CEMENT UNIT + OPERATOR 1,470 8,820 5,145 8,996 5,855 8,373 4,171 3,014 3,822 6,544 54,740
3.5 POWERDRIVE + MWD + Crew 17,500 107,096 34,851 99,677 24,829 35,875 22,750 325,079
3.6 PWD 1,500 9,180 2,987 8,544 2,128 3,075 1,950 27,864
3.7 LWD 2,450 13,955 3,476 5,023 3,185 25,638
3.8 ELECTRIC LOGS 10,000 45,000 55,000
3.9 HAMMERING 15,000 15,000 15,000
4 JAR - FISHING 190 665 1,163 757 1,082 539 390 494 846 5,935
4.1 CENTRIFUGES - HI G DRIERS 400 1,400 2,448 1,593 2,278 1,135 820 1,040 1,781 12,495
4.2 CASING CIRCULATING PACKER 2,800 11,152 7,945 12,465 31,563
4.3 COIL TUBING SERVICES 0
4.4 WELL COMPLETION GRAVEL PACK 0
4.5 CASING PERFORATIONS 0
4.7 SLICK LINE SERVICES 2,000 0
4.8 CUTTINGS MANAGEMENT 400 0
4.9 RIG SUPERVISION 2,200 0 7,700 13,464 8,763 12,531 6,243 4,510 5,720 9,794 68,724
5 ROV - DIVING SERVICES 5,000 30,000 30,000
5.1 ENI E&P TECHNICAL SUPPORT 450 2,700 1,575 2,754 1,792 2,563 1,277 923 1,170 2,003 16,757
3.0 TOTAL SERVICES COST 51,540 41,705 165,320 84,360 158,515 63,576 57,052 89,473 51,998 763,540
4.1 COMMUNICATION 450 600 1,575 2,754 1,792 2,563 1,277 923 1,170 2,003 14,657
4.2 MARINE TRANSPORTATION 45,000 12,000 157,500 275,391 179,235 256,313 127,692 92,250 117,000 200,336 1,417,716
4.3 HELICOPTER TRANSPORTATION 4,000 4,000 14,000 24,479 15,932 22,783 11,350 8,200 10,400 17,808 128,953
4.4 LOGISTIC BASE 500 900 1,750 3,060 1,992 2,848 1,419 1,025 1,300 2,226 16,519
4.0 TOTAL LOGISTIC COST 17,500 174,825 305,684 198,951 284,507 141,738 102,398 129,870 222,373 1,577,845

TOTAL PHASE COST : $ 1,219,840 1,112,980 1,767,397 1,469,023 1,672,377 1,161,201 615,314 753,123 1,320,518 11,091,772
TOTAL WELL COST : $ 1,219,840 2,332,820 4,100,217 5,569,240 7,241,616 8,402,817 9,018,131 9,771,254 11,091,772

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BARBONI-4 - Drilling Program 47

15 Bit Programme

Phase Model / IADC code Type Company

26” XT1C (1.1.5) Used DBS

TC13M (1.1.5) Reed


16” New
MSDGHC (1.1.5) Smith

DS69 Reed
12 ¼” New
M91 Smith

8 1/2” TBA TBA

Bit selection will be operational related and based on field successful case histories, bit features, and
BHA configuration with the aim of improving the actual drilling performances.

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BARBONI-4 - Drilling Program 48

16 Casing Design Data

CASING DESIGN SUMMARY TABLE

Hole Section CASING DATA Depth (MD RKB) CASING PROPERTIES


TENSILE pipe
CSG OD WEIGHT GRADE CONNECTION DRIFT From To BURST COLLAPSE BURST Conn.
body
inch inch lb/ft ksi type in m m psi psi ksi ksi
16" 13 3/8" 68 P110 BTC 12 1/4" 0 1183 6910 2330 2139 4930
12 1/4" 9 5/8" 47 P110 AMS 8 1/2" 0 1672 9440 5300 1493 9160
8 1/2" 7" 32 Q125 AMS 6" 1572 1819 14160 11720 1163 14160

Hole Section CASING DATA BURST COLLAPSE TENSILE Design SF


CSG OD WEIGHT GRADE CONNECTION Min SF Design SF Min SF Design SF Min SF Design SF Triaxial
inch inch lb/ft ksi type
16" 13 3/8" 68 P110 BTC 1.1 3.81 1.1 1.21 1.8 8.76 3.98
12 1/4" 9 5/8" 47 P110 AMS 1.1 6.28 1.1 1.81 1.8 3.42 2.96
8 1/2" 7" 32 Q125 AMS 1.2 5.48 1.1 3.38 1.8 21.62 4.23

¾ The 13 3/8” casing (68# P110 BTC), the 9 5/8" casing (47# P110 AMS) and the 7" liner (32# Q125 AMS) have been positively verified to
the anticipated stresses for the well in object according to the Eni "Casing Design Manual" procedures (STAP-P-1-M-6110).

¾ Packer fluid was assumed 1.25sg (completion fluid used in Barboni-3 well is 1.25 – 1.22sg completion fluid was adopted on Barboni-2
well).

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BARBONI-4 - Drilling Program 49

17 Mud programme

The well Barboni-4, is a development off-shore well that will be drilled in Barboni Marine field.
The target zones are Anomaly 2 & 4 within Kafr El Sheikh formation. The surface section will
be drilled using traditional Kcl/Polymer (Spud Mud) to cake-off the unconsolidated sands of
the Mit Ghamr & Wastani formations. The intermediate section will be drilled using a high
performance water based mud system (ULTRADRIL). The reservoir will be drilled using non
damaging system (Flo-Pro) supported with special sized Calcium Carbonate.

KEY ISSUES

Lost Circulation: this issue may be encountered within the surface section (lose sands). This
issue will be controlled with the use of thick slurry of pre-hydrated gel. Down hole losses
within the reservoir setion will be controlled using special sized Calcium Carbonate.

Hole Cleaning: low-shear rate viscosity “LSRV” values (6 and 3 rpm) has a greater impact on
hole cleaning than yield point, in addition it provides cuttings suspension under dynamic, as
well as static, conditions. Controlling LSRV with the Duovis as per designed concentration will
eliminate any chance of hole problems that may result from improper cleaning.
Hole cleaning is not only means within the open hole, but also inside the cased holes.
MI’s Virtual Hydraulics need to be run all the time to indicate cleaning performance all
over the hole sections.

Hole Stability: due to the active nature of Kafr El Sheikh Formation shale, an inhibited system
should be utilized to eliminate this activity. ULTRADRIL is the recommended system to
achieve the required stability of Kafr El Sheikh Formation.
Mud density plays an effective role in hole stability. It is recommended at any signs of
pressurized shale at the shakers to increase the mud density.

Stuck Pipe (Hole Pack-off): the past experience on well Barboni-2 raised the issue of the hole
pack-off during the tripping out of hole. Proper mud density, together with tripping practices
are the main factors to eliminate such issue. The following technique is recommended
whenever tripping out :

ƒ Prior tripping out, rotate the string with minimum 120-140 RPM and circulate with the
maximum flow rate.
ƒ Keep circulation for minimum of 1.5 times the hole volume or till shakers are clean.
ƒ Stop rig pumps,
ƒ Pull out on elevators only,
ƒ If any overpull is experienced, repeat the above passages from step #1.

Recommended GPM: Recommended RPM:

For 16.0" hole 900 – 1000gpm 130 – 150 RPM


For 12.25" hole 800 – 1000gpm 120 – 150 RPM
For 8.5" hole 350 – 500gpm 70 – 120 RPM

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BARBONI-4 - Drilling Program 50

Project Summary

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BARBONI-4 - Drilling Program 51
Estimated mud volume accounting

Hole volume
Hole in Capacity l/m From m To m Interval m Volume m3
36 656.3 140 200 60 39.4
16 129.6 200 1183 983 127.4
12.25 76.0 1183 1672 489 37.2
8 1/2 36.6 1672 1819 147 5.4

Casing volume
CSG in Capacity l/m From m To m Interval m Volume m3
30 CP 397.00 0 200 200 79.4
13 3/8" 78.09 0 1183 1183 92.4
9 5/8" 36.91 0 1672 1672 61.7
7" liner 18.82 1572 1819 247 4.6

Estimated mud volume


Phase 16" 12 1/4" 8 1/2"
Mud type KCl Mud Ultradrill DIF
Surface volume 150 150 150
Casing volume 79.4 92.4 61.7
Hole volume 127.4 37.2 5.4
Diluition factor 2.50 3.00 3.00
Diluition 318.5 111.6 16.2
Mud previous phase 0 0 0
Mud from Mud Plant 90
Mud built mc 675.3 301.2 233.3
Mud built bbl 4247 bbl 1894 bbl 1467 bbl

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BARBONI-4 - Drilling Program 52

36” HOLE Section

36” hole section will be drilled using sea water with frequent sweeps of high viscous pills composed
of pre-hydrated bentonite. Upon drilling the required depth, the hole will be displaced with gel mud
having a density of 1.20 kg/l prior running with 30" conductor pipe.

Fluid System Sea Water / High Viscous Pills / Gel Mud


Lithology Mit Ghamr formation Friable sands & clay.

Key Products & Formulation:

Products Function Concentration Chemical Name


Barite Weighting control Barium Sulfate
Caustic Soda Alkalinity & hardness treatment 0.5 – 0.75 ppb Sodium Hydroxide
Soda ash Alkalinity & hardness treatment 0.75-1.0 ppb Sodium Carbonate
API Bentonite Viscosifier & Gelling agent 25 - 30 ppb Treated Clay
Drispac SL Fluid loss reducer 2 - 4 ppb Poly Anionic Cellulose
Duovis Rheology modifier 0.5 – 1.0 ppb Biopolymer
KCL Shale Inhibition 6 – 8 % by Wt Potassium Chloride
Lube 167 Lubricant 1.0 % by Vol. lubricant

Recommended Properties:

Parameters from To Unit Remarks


Mud weight 1.03 1.20 Kg/L As hole dictate
Funnel Viscosity 60 50 Sec/Quart To be higher at the top section
PV ALAP ALAP Cps (As low as possible)
YP 30 25 Lb/100ft2
GELS 10 15 Lb/100ft2
To be calculated for maximum hole
3 RPM 8 14 Lb/100ft2
cleaning.
Fluid Loss N.C <8 Cc’s/30 min To be controlled prior Wastani formation
MBT 30 25 PPB
PH 9.5 10.0
Chloride 35,000 45,000 With KCL

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BARBONI-4 - Drilling Program 53

16” Hole Section

From Surface to Top of Kafr El Sheikh Formation


16” hole section will be drilled through the lose and un-consolidated sands of Mit Ghamr & Wastani
formations. This type of formations require thick slurry of gel to cake off the lose sands. Viscous
sweeps with pre-hydrated gel is required to achieve the proper cleaning, together with adequate
formation sealing.
The second part of this section composed of young & active clay which require some inhibition to
facilitate the running of 13 3/8" casing. We recommend to mix KCL with 8 % by weight and
"Asphasol D" together with 1% of Lube 167 prior getting through Wastani formation.
The API Filtrate needs to be controlled prior getting through Wastani formation. Casing point will be
considered after drilling 20-30 m inside the Kafr El Sheikh formation.

Fluid System Gel Mud


Friable sands & clay.
Lithology Mit Ghamr formation Wastani formation
Clay & sands.

Key Products & Formulation:

Products Function Concentration Chemical Name


Caustic Soda Alkalinity & hardness treatment 0.5 – 0.75 ppb Sodium Hydroxide
Soda ash Alkalinity & hardness treatment 0.75-1.0 ppb Sodium Carbonate
API Bentonite Viscosifier & Gelling agent 25 - 30 ppb Treated Clay
Drispac SL Fluid loss reducer 2 - 4 ppb Poly Anionic Cellulose
Duovis Rheology modifier 0.5 – 1.0 ppb Biopolymer
KCL Shale Inhibition 6 – 8 % by Wt Potassium Chloride
Asphasol D Shale Inhibition 2-3 ppb Partially dispersed asphaltic
Lube 167 Lubricant 1.0 % by Vol. lubricant

Recommended Properties:

Parameters from To Unit Remarks


Mud weight 1.05 1.18 Kg/L As hole dictate
Funnel Viscosity 60 50 Sec/Quart To be higher at the top section
PV ALAP ALAP Cps (As low as possible)
YP 30 25 Lb/100ft2
GELS 10 15 Lb/100ft2
3 RPM 8 14 Lb/100ft2 To be calculated for maximum hole cleaning.
Fluid Loss N.C <8 Cc’s/30 min To be controlled prior Wastani formation
MBT 30 25 PPB
PH 9.5 10.0
Chloride 35,000 45,000 With KCL

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BARBONI-4 - Drilling Program 54

12 1/4” Hole Section

From top of Kafr El Sheikh Formation to Top of Anomaly #4.

12.25” hole section will be drilled through the Kafr El Sheikh Formation & Anomaly #2. This section
is mainly composed of active & time sensitive shale which requires high performance inhibited
system. ULTRADRIL is a new generation water-base drilling fluid system designed to deliver the
performance characteristics of an invert emulsion drilling fluid (OBM) without the inherent
environmental limitations. The design employs a triple-inhibition mechanism approach to provide
optimum shale inhibition without depending on performance-limiting salts, such as CaCl2. The
system employs three additives: a specially engineered shale inhibitor, an encapsulating polymer,
and a specifically developed accretion inhibitor.
The interval will be drilled using the salvaged mud (Ultradril) that was used in well Barboni-3. This
mud should be run through the available solid control equipment in order to get rid of the fine solids.

Guidelines and Recommendations

The following guidelines should be followed during running the mud system:
- Drill cement, casing shoe, and rat hole with mud from previous section. Conduct FIT test
and displace hole with new ULTRADRILL mud.
- pH: The pH of the active system should be controlled between 9.0-9.5.
- Dilution: premix of dilution fluid should be based on the expected depletion rate and the
rate of dilution to maintain the proper concentration of Ultra-Hib and Ultra-Cap. Any premix
should made by 3.5 % Ultra-Hib 2 ppb Ultra cap and 2 ppb Poly-Pac UL.
- Bit balling /Poor ROP: This mud system is designed to improve the ROP and reduce the
tendency to bit balling if any indication of bit balling or poor ROP are noticed, increase the
concentration of Ultra-Free (which can be add directly into the mud system).
The expected salvaged volume is 600 bbl from well Barboni-3.

Fluid System ULTRADRIL


Kafr El Sheikh Formation Shale and sandstone
Lithology Anomaly # 2 Sand and Shale.

Key Products & Formulation:

Products Function Concentration


Barite Weighting Agent 60.0 ppb
KCL Inhibition for shale 7 – 10 % by wt
M-I Cide Bacteria Cide 0.25 - 0.5 ppb
Drispac SL Fluid loss control additive 1.0 – 2.0 ppb
Flo-Trol Fluid loss control additive 2.0 – 3.0 ppb
Duovis Biopolymer 0.5 ppb
MIX II Bridging & sealing control If Needed
ULTRA-CAP™ Clay Dispersion Inhibition 2.5 – 3.0 ppb
ULTRA-HIB™ Primary Shale Inhibition 2.0 – 3.0% 9.0 ppb
Clay-Accretion Inhibition, Lubricity, ROP
ULTRA-FREE™ 2 - 3% 10.5 ppb
Enhancement

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BARBONI-4 - Drilling Program 55

Recommended Properties:

Parameters from To Unit Remarks


Mud weight 1.38 1.40 Kg/L As hole dictate
Funnel Viscosity 55 65 Sec / quart
PV ALAP ALAP Cps (As low as possible)
YP 20 25 Lb/100ft2
GELS 10 15 Lb/100ft2
3 RPM 10 15 Lb/100ft2 To be calculated for maximum hole cleaning.
Fluid Loss 2 3 Cc’s/30 min To be as low as possible
Should be monitored in low value to minimize
MBT 2.5 5.0 PPB
LGS
PH 9.0 9.5
Chloride 40,000 50,000 Mg/L With KCl and sea water.
To be decreased as much for better
Hardness 400 800 Mg/l
performance of the polymers.

8 1/2” Hole Section

From Top of Anomaly #4 to T.D


Note: discharge the barite content and transfer all Ultradril fluid to storage. Prior to the de-barite
process of Ultradril fluid, suggestion is made to raise the pH to 9.5 and to add 0.25 ppb MI
Cide for possible 30 day storage.
8.5” Hole section will be drilled through the Anomaly #4 (almost completely). The same
recommendation of the previous phase will be kept. The drilling mud system Drill In Fluid (DIF) at
1.10 sg will be utilized to drill this interval.
Displacing procedure will be released in due time according to current wellbore conditions.

Fluid System FLOPRO

Key Products & Formulation:

Products Function Concentration


Calcium carbonate sized Bridging material 45.0 ppb
KCL Inhibition for shale 10 % by wt
Soda ash Alkalinity & hardness treatment 1.0 ppb
Flotrol Fluid loss control additive 7.0 ppb
Flovis Biopolymer 2.0 ppb
pH Buffer pH control 2.0 ppb

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BARBONI-4 - Drilling Program 56

Recommended Properties:

Parameters from To Unit Remarks


Mud weight 1.10 1.10 Kg/L As hole dictate
Funnel Viscosity 50 55 Sec / quart
PV ALAP ALAP Cps (As low as possible)
YP 20 25 Lb/100ft2
GELS 10 15 Lb/100ft2
3 RPM 10 15 Lb/100ft2 To be calculated for maximum hole cleaning.
Fluid Loss 2 4 Cc’s/30 min To be as low as possible
Should be monitored in low value to minimize
MBT 2.5 4.0 PPB
LGS
PH 9.5 10.0

Note: For all recommendation concerning circulation losses and pipe sticking refer to “Petrobel /
ENI general drilling procedures“.

Minimum Stock requirements on board (Tons)

Barite 100
Bentonite 30
Cement 100
Pipe freeing agent 8 Drums
Dispersant 0.8
Viscosifier 1
Mica fine 3
Mica medium 3
Mica course 3
Granulari fine 3
Granulari course 3
Calcium Carbonate F/M/C 3/3/3

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BARBONI-4 - Drilling Program 57

18 Cementing Programme

The following programme is based on design well data and lithological prognosis and has to be
considered as reference. The operating cementing programme will be revised on actual well data

Verify the volumetric efficiency of each mud pump to ascertain the practical value of litres/strokes
during displacement.

Verify carefully pumping line circuit is lined up properly and all valves in the correct position

When mixing cement, samples of slurry shall be collected in numbered containers, taken at the
start, middle and end of each type of slurry

Collect mixing water samples and one sample of dry cement from each tank used

In case of missing bump plug, never over displace more than half the shoe track volume

Check for back flow to ascertain if the float is holding

If the float equipment fails, shut-in the well. Monitor the pressure gauge so that the required
pressure can be maintained by bleeding excessive pressure periodically.

In this case, the pressure remaining must not exceed the observed differential pressure between
the mud and the cement.

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BARBONI-4 - Drilling Program 58

18.1 30" Conductor pipe cementing job

MD VD
MW 1.03 sg RKB 49.18 m 49.18 m

Capacity [l/m] Size Volume [l]


sea bed Hole Volume 36 656.68
mud line 140 m 140 m Real Hole Size 36 656.68
Vol.Hole 36 656.68
Vol.Ex. 30 in 30 456.03
Vol. ext.csg 30 456.03
Vol. int.csg 28 397.25
DP 5 7/8" 5.153 13.45
Vol.Int.20" inch 185.31

Tail Slurry 1.90 kg/l


[m] Cap.[l/m] Vol. [l]
36" - 30" 60 200.65 12039.2
Int.Csg 30" 3 397.25 1191.8
Rat Hole 6 656.68 3940.1
197 m 197 m Excess % 100 12039.2
Shoe 30" 200 m 200 m m3 29.2
Hole 36" 206 m 206 m bbl 183.7

MD [m] VD [m] WT [kg/l]


Sea Water 100 bbl 1.03
-0.107 kg/cm² Mud 0 1.20
Final Pressure end of displacement
-1.515 psi
Volume
Hydrostatic Press. EMW Displacement Lenght [l]
Bottom 20.8 1.04 kg/l DP 5 7/8" 147.82 1989
Previous shoe #REF! #REF! Lines 450
Frac @ BTM 24.6 1.23 kg/l 2 mc
P.Frac@Prev.shoe #REF! 1.07 kg/l 10 bbl
Margin @ Bottom 3.8
Margin @ Prev shoe #REF!
Margin during WOC 0.72 Bottom

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BARBONI-4 - Drilling Program 59

18.2 13 3/8” Intermediate casing cement job

MD VD
MW 1.18 sg RKB 0 m 0 m

Capacity [l/m] Size Volume [l]


sea bed Hole Volume 16 129.72
Real Hole Size 16 129.72
Vol. int. CP 30" 28 397.25
Vol. Ex. 13 3/8 13.375 90.64
0.00
Vol. int.csg 12.415 78.10
DP 5 7/8" 5.153 13.45
Vol.Int.13 3/8 12.415 78.10

CP 30" 200 m 200 m


Lead Slurry 1.44 kg/l
[m] Cap.[l/m] Vol. [l]
0
30"-13 3/8" 200 306.61 61321.8
16" - 13 3/8" 700 39.07 27349.9
Excess 50 13675.0
m3 102.3
bbl 644

Top Tail 900 m 894.74 m Tail Slurry 1.90 kg/l


[m] Cap.[l/m] Vol. [l]
16" - 13 3/8" 283 39.07 11057.2
Int.Csg 13 3/8" 25 78.10 1952.5
Rat Hole 1 129.72 129.7
Float Collar 1158 m 1134.5 m Excess % 30 3317.2
Shoe 13.375" 1183 m 1156 m m3 16.5
Hole 16" 1184 m 1157 m bbl 103.5

MD [m] VD [m] WT [kg/l]


Spacer 0 0 1.32
210.527 Atm Mud 0 0 1.18
Final Pressure end of displacement
3000 PSI
Volume pump stroke 97% Lt/stk
Hydrostatic Press. EMW Displacement Lenght [l] Strokes
Bottom 178.5 1.54 kg/l csg 13.375" 1158 90438
Previous shoe 28.8 1.44 kg/l 0
Frac @ BTM 193.1 1.67 kg/l 0
P.Frac@Prev.shoe 24.6 1.23 kg/l Lines 450
Margin @ Bottom 14.6 90888
Margin @ Prev shoe -4.2 572 bbl

Margin during WOC 33.58 Bottom

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BARBONI-4 - Drilling Program 60

18.3 9 5/8” Production casing cement job

MD VD
MW 1.38 sg RKB 0 m 0 m

Capacity [l/m] Size Volume [l]


sea bed Hole Volume 12.25 76.04
Real Hole Size 12.25 76.04
Mud Vol. internal 13 3/8 12.413 78.07
ECP ECP 520 m 519 m Vol. Ex. 9 5/8 9.625 46.94
Vol. int.csg 8.535 36.91
DP 5 7/8" 5.153 13.45
Top Spacer 665 m 662 m Vol.Int.9 5/8 8.535 36.91
Top Lead 865 m 860 m

CSG 13 3/8" 1183 m 1156 m


Lead Slurry 1.90 kg/l
[m] Cap.[l/m] Vol. [l]
0
13 3/8"-9 5/8" 318 31.13 9900.2
12 1/4" - 9 5/8" 107 29.10 3113.2
Top Tail 1290 m 1240 m Excess 30 934.0
m3 13.9
Sand body#1 1314 m 1274 m bbl 88

Sand body#2 1385 m 1314 m Tail Slurry Gas Block 1.90 kg/l
[m] Cap.[l/m] Vol. [l]
12 1/4" - 9 5/8" 382 29.10 11114.5
Sand body#3 1514 m 1401 m Int.Csg 9 5/8" 25 36.91 922.8
Rat Hole 1 76.04 76.0
Float Collar 1647 m 1482 m Excess % 30 3334.4
Shoe 9.625" 1672 m 1504 m m3 15.4
Hole 12,25" 1673 m 1505 m bbl 97.2

MD [m] VD [m] WT [kg/l]


Preflush 665 662 0
37.294 Atm Spacer 200 198 1.63
Final Pressure end of displacement
531.44 PSI Mud 665 662 1.38

Displacement
Hydrostatic Press. EMW Displacement Lenght [l]
Bottom 246.0 1.64 kg/l csg 9,625" 1647 60793 #DIV/0!
Previous shoe 179.9 1.56 kg/l 0 #DIV/0!
Frac @ BTM 260.2 1.73 kg/l 0 #DIV/0!
P.Frac@Prev.shoe 193.1 1.67 kg/l Lines 450 #DIV/0!
Margin @ Bottom 14.2 61243 #DIV/0!
Margin @ Prev shoe 13.2 385 bbl
Margin during WOC 56.54 Body#1
Margin during WOC 56.06 Body#2
Margin during WOC 55.02 Body#3

NOTE: Lead slurry at 1.70 sg will be evaluate in case of losses

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BARBONI-4 - Drilling Program 61

18.4 7” Production liner cement job

MD VD
MW 1.10 sg RKB 0 m 0 m

Capacity [l/m] Size Volume [l]


sea bed Hole Volume 8.5 36.61
Real Hole Size 8.5 36.61
Mud Vol. int.9.625 8.535 36.91
Vol. Ex. 7 in 7 24.83
Top Spacer 1372 m 1305 m Vol. Int.7" Lin 6 18.24
DP 5 7/8" 5.153 13.45
Vol.Int.9.625 in 8.535 36.91
Top Liner 1572 m 1439 m

Slurry Gas Block 1.90 kg/l


[m] Cap.[l/m] Vol. [l]
Ann.9.625"- 7" 100 12.08 1208.3
Hole 8.5"- 7" 147 11.78 1731.8
Shoe - Collar 25 18.24 456.0
Rat Hole 1 36.61 36.6
Excess on TL 50 36.91 1845.5
CSG 9 5/8" 1672 m 1504 m Excess 20 353.7
m3 5.6
bbl 35

Sand Body#4 1675 m 1506 m

Float Collar 1794 m 1577 m


Shoe 7" 1819 m 1599 m
Hole 8.5" 1820 m 1600 m

Spacer 200 134 1.5


Final Pressure end of 16.4 Atm Mud 1372 1305 1.10
displacement 233.7 PSI
Volume pump stroke 97%
Hydrostatic Press. EMW Displacement Lenght [l]
Bottom 194.1 1.21 kg/l DP 5 7/8" 1572 21151
Previous shoe 176.0 1.17 kg/l 7" Int. Cgg 222 4050
Frac @ BTM 287.8 1.80 kg/l
P.Frac@Prev.shoe 260.2 1.73 kg/l Lines 450
Margin @ Bottom 93.8 Atm 26 mc
Margin @ Prev shoe 84.2 Atm 161 bbl
Margin during WOC 30.7 Atm BTM GAS

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BARBONI-4 - Drilling Program 62

19 Drilling BHAs and Hydraulic Regimes

BHA #1 - 26” x 36" Hole Section

5 7/8" I 4 1/4"

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BARBONI-4 - Drilling Program 63
BHA #2 - 16” – Kick-off –Build (PDM+LWD+MWD+APWD)

Cum. Len. (m) Petrobel


5-7/8 " 23.40 DPS, Premium 254.64 Barboni-4
Barboni
Petrobel Barboni
5 7/8" HWDP (15 joints) 244.64 Barboni-4
Barboni-4 16" MTR BHA
Crossover 94.64

BHA DESCRIPTION
2 x 8" Collar (2 joints) 93.49
ELEMENT LENGTH (m) OD (in) ID (in) MAX OD (in)
16" Bit 0.57 16.00 3.75 16.00
A962M7848GT (1.5 deg) 9.76 9.63 7.85 15.75
15" S.Stabilizer W/ Float 2.50 9.63 3.00 15.00
Crossover 0.38 8.00 2.50 8.00
8"Jar 74.88 ARC-8 (W/APWD) 5.49 8.25 2.81 9.10
Crossover 0.38 8.00 2.50 8.00
PowerPulse HF 7.49 8.25 5.90 8.41
Crossover 0.56 8.00 2.50 8.00
UBHO Sub 0.80 8.13 4.50 8.13
3 x 8" Collar (3 joints) 64.95 8" NM Drill Collar 9.25 8.00 4.85 8.00
3 x 8" Collar (3 joints) 27.77 8.00 2.81 8.00
8"Jar 9.93 8.00 2.81 8.16
2 x 8" Collar (2 joints) 18.61 8.00 2.81 8.00
Crossover 1.15 8.00 3.00 8.00
8" NM Drill Collar 37.18 5 7/8" HWDP (15 joints) 150.00 5.88 4.00 7.00
5-7/8 " 23.40 DPS, Premium 10.00 5.73 5.15 7.00

UBHO Sub 27.93


Crossover 27.13

PowerPulse HF 26.57
DRILLING OVERVIEW
This is a steerable assembly to nudge the well at surface with gryo
Crossover 19.08 readings and then continue with MWD after free from magnetic
interference.

ARC-8 (W/APWD) 18.70

Crossover 13.21 Depth in: 200.00 m Depth out: 1183.00 m


15" S.Stabilizer W/ Float 12.83
Inclination in: 0.00° To: 31.00°

A962M7848GT (1.5 deg) 10.33 Direction in: 160.00° To: 215.00°

16" Bit 0.57 Total Drilled 983.00 m Dogleg: 2

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BARBONI-4 - Drilling Program 64

HYDRAULICS - SUMMARY
Company Name: Petrobel P-T: Off Pressure Drop Summary
Field: Petrobel Barboni Mud Wt: 1.180 sg Surf. Eqpt: 74 psi
Structure: Barboni PV: 8.0 cP * Inside Drillstr. 333 psi
Well: Barboni-4 YP: 27.0 lbf/100ft2 Tools: 275 psi
Location: K: 2636.4 eq.cP Motor/RSS: 563 psi
Borehole: Barboni-4 n: 0.297 Bit Nozzles: 586 psi
Operator: Fann 3: 0.0 lbf/100ft2 * Annulus: 63 psi
District: Fann 6: 0.0 lbf/100ft2 Chokeline: psi
BHA Data: Barboni-4 16" MTR BHA R1.0 230506 A Fann 100: 0.0 lbf/100ft2 Hyd Imbalance: 0 psi
Wellbore Data: Barboni-4 Wellgeometry 240506 AO Fann 200: 0.0 lbf/100ft2 TOTAL: 1895 psi
Survey Data: Barboni-4 Plan Rev13.0 240506 AO Fann 300: 35.0 lbf/100ft2 (Actual):
Date: 25-May-2006 14:55 Fann 600: 43.0 lbf/100ft2 *Including TJ losses (10%) and Cuttings (Annulus)
Model: Power Law Bit Optimization
Flowrate: 900 gal/min Bit Flowrate: 846 gal/min
** ECD at Bit: 1.2189 sg Depth In: m Jet Velocity: 257.9 ft/s
** ECD at Shoe: 1.2102 sg Depth Out: m Bit HSI: 1.44 hp/in2
User Depth: 0.0 m Bit TVD: 1142.0 m Jet Imp.Force: 1113.1 lbf
** ECD at Depth: 1.1800 sg Bit MD: 1169.0 m % Hyd Pow: 30.94
** ECD's are corrected for Tool Joints and cuttings
BHA Description Borehole description
*Including TJ losses (10%)
Element Length ID OD Cum Len * Press Drop Element Length ID Cum Len
m in in m psi m in m
16" Bit + nozz 0.57 3.75 8.50 0.57 586.4 30" Casing 185.00 28.00 185.00
A962M7848GT 9.76 7.85 9.63 10.33 563.2 Open Hole 984.00 16.00 1169.00
15 1/2" S.Stabilizer W 2.50 3.00 9.63 12.83 3.4
8" Short NM Drill Coll 9.25 4.85 8.00 22.08 1.8
Crossover 0.38 2.50 8.00 22.46 1.1
PowerPulse HF 7.49 5.90 8.25 29.95 275.1
Crossover 0.56 2.50 8.00 30.51 1.6
UBHO Sub 0.80 4.50 8.13 31.31 0.2
8" NM Drill Collar 9.25 4.85 8.00 40.56 1.8
3 x 8" Collar 27.77 2.81 8.00 68.33 49.1
8"Jar 9.93 2.81 8.00 78.26 17.6
2 x 8" Collar 18.61 2.81 8.00 96.87 32.9
Crossover 1.15 3.00 8.00 98.02 1.6
5 7/8" HWDP 150.00 4.00 5.88 248.02 63.3
5-7/8 " 23.40 DPS, Pr 920.98 5.15 5.73 1169.00 158.7

Bit Details Reamer Surface Equipment : 3


Type: Milled Tooth Type: Length ID
Bit Diameter: 16.000 in Diameter: 0.000 in m in
TFA: 1.052 in2 TFA: Standpipe: 14 4.00
Nozzles (1/32in) 3x18, 1x20 Rotary Hose: 17 3.00
Swivel: 2 2.50
Kelly: 12 3.25
Effective: 146 3.83
Motor Details
Motor: A962M7848GT Hydraulic Thrust: 35.4 1000 lbf Maximum WOB: 84.1 1000 lbf
Bearing Flow: 6.0 % Bearing Capacity: 48.7 1000 lbf Maximum Overpull: 13.3 1000 lbf
Wear: 0.0 %
Rotor Nozzle: 0 in/32 On-Bottom RPM: 69.1 rpm On-Bottom Pressure Drop: 563.2 psi
Min Flowrate: 600.0 gal/min WOB: 46.0 1000 lbf Off-Bottom Pressure Drop: 363.2 psi
Max Flowrate: 1200.0 gal/min DTOR: 4905.2 ft.lbf
Bearing Flowrate: 54.0 gal/min Delta P: 200.0 psi Stall Nozzle Flowrate: 0.0 gal/min
Nozzle Flowrate: 0.0 gal/min Stall Motor Flowrate: 900.0 gal/min
Motor Flowrate: 900.0 gal/min Mechanical HP: 64.5 hhp Stall WOB: 382.6 1000 lbf
Optimum HP: 361.0 hhp Stall DTOR: 40814.2 ft.lbf
RSS Actuator Flow: % Efficiency: 17.9 % Stall Pressure Drop: 2027.3 psi

Cuttings Hole Cleaning Flow below critical rate


Cuttings Diameter: 0.50 in RPM: 60
Cuttings Density: 2.60 g/cm3 Critical Rate: 1952.6 gal/min Quality Control: Date:
ROP: 30.0 m/hr Annular Flow: 900.0 gal/min Created By: A. Osman 5/25/2006
Cutt. Concentration: 1.90 % by Vol Critical MD: 185 m Checked By:
Bit ECD Increase: 0.03 sg Hole Inclination: 0 deg

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Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
BARBONI-4 - Drilling Program 65
BHA #3 - 12 1/4” Drilling BHA (RSS+LWD+MWD+APWD)

Cum. Len. (m) Petrobel


5-7/8 " 23.40 DPS, Premium 250.55 Barboni-4
Barboni
Petrobel Barboni
5 7/8" HWDP (15 joints) 240.55 Barboni-4
Barboni-4 12.25" PD BHA

Crossover 90.55
BHA DESCRIPTION

89.55 ELEMENT LENGTH (m) OD (in) ID (in) MAX OD (in)


2 x 8 1/4" Drill Collar (2 joints)
12 1/4 " PDC Bit 0.44 12.25 3.25 12.25
PD 900 3.77 9.25 3.00 11.80
12 1/8" String Stabilizer 1.50 9.00 2.50 12.13
Flex Crossover 1.00 8.25 2.50 8.25
Crossover 1.00 8.25 2.50 8.25
Hydro-Mechanical Jar 69.55 ARC-8 (w/APWD) 5.49 8.25 2.81 9.10
Crossover 1.00 8.25 2.50 8.25
PowerPulse HF 7.50 8.25 5.90 8.41
Crossover 1.00 8.25 2.50 8.25
8 1/4" Non-Magnetic Drill C 10.00 8.25 2.50 8.25
3 x 8 1/4" Drill Collar (3 joi 30.00 8.25 2.50 8.25
62.70 Hydro-Mechanical Jar 6.86 8.00 2.81 8.16
3 x 8 1/4" Drill Collar (3 joints)
2 x 8 1/4" Drill Collar (2 joi 20.00 8.25 2.50 8.25
Crossover 1.00 8.25 2.50 8.25
5 7/8" HWDP (15 joints) 150.00 5.88 4.00 7.00
5-7/8 " 23.40 DPS, Premium 10.00 5.73 5.15 7.00
8 1/4" Non-Magnetic Drill
Collar 32.70

Crossover 22.70

DRILLING OVERVIEW
This is a rotary steerable BHA to continue deviating the well while
PowerPulse HF 21.70 providing Vision-Resistivity service.

Crossover 14.20

ARC-8 (w/APWD) 13.20 Depth in: 1183.00 m Depth out: 1672.00 m

Inclination in: 31.40° To: 49.61°


Crossover 7.71
Flex Crossover 6.71 Direction in: 215.00° To: 207.00°
12 1/8" String Stabilizer 5.71
Total Drilled 489.00 m Dogleg: 2
PD 900 4.21

12 1/4 " PDC Bit 0.44

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BARBONI-4 - Drilling Program 66

HYDRAULICS - SUMMARY
Company Name: Petrobel P-T: Off Pressure Drop Summary
Field: Petrobel Barboni Mud Wt: 1.380 sg Surf. Eqpt: 135 psi
Structure: Barboni PV: 30.0 cP * Inside Drillstr. 949 psi
Well: Barboni-4 YP: 27.0 lbf/100ft2 Tools: 262 psi
Location: K: 610.2 eq.cP Motor/RSS: 28 psi
Borehole: Barboni-4 n: 0.610 Bit Nozzles: 723 psi
Operator: Fann 3: 0.0 lbf/100ft2 * Annulus: 87 psi
District: Fann 6: 0.0 lbf/100ft2 Chokeline: psi
BHA Data: Barboni-4 12.25" PD BHA R1.0 230506 A Fann 100: 0.0 lbf/100ft2 Hyd Imbalance: 0 psi
Wellbore Data: Barboni-4 Wellgeometry 240506 AO Fann 200: 0.0 lbf/100ft2 TOTAL: 2184 psi
Survey Data: Barboni-4 Plan Rev13.0 240506 AO Fann 300: 57.0 lbf/100ft2 (Actual):
Date: 25-May-2006 15:04 Fann 600: 87.0 lbf/100ft2 *Including TJ losses (10%) and Cuttings (Annulus)
Model: Power Law Bit Optimization
Flowrate: 800 gal/min Bit Flowrate: 800 gal/min
** ECD at Bit: 1.4209 sg Depth In: m Jet Velocity: 264.9 ft/s
** ECD at Shoe: 1.4163 sg Depth Out: m Bit HSI: 2.86 hp/in2
User Depth: 0.0 m Bit TVD: 1490.0 m Jet Imp.Force: 1264.5 lbf
** ECD at Depth: 1.3800 sg Bit MD: 1658.0 m % Hyd Pow: 33.11
** ECD's are corrected for Tool Joints and cuttings
BHA Description Borehole description
*Including TJ losses (10%)
Element Length ID OD Cum Len * Press Drop Element Length ID Cum Len
m in in m psi m in m
12 1/4 " PDC Bit + no 0.44 3.25 8.00 0.44 724.1 13 3/8" Casing 1169.00 12.41 1169.00
PD 900 3.77 3.00 9.25 4.21 28.5 Open Hole 489.00 12.25 1658.00
12 1/8" String Stabiliz 1.50 2.50 9.00 5.71 9.1
Flex Crossover 1.00 2.50 8.25 6.71 6.1
Crossover 1.00 2.50 8.25 7.71 6.1
ARC-8 5.49 2.81 8.25 13.20 7.6
Crossover 1.00 2.50 8.25 14.20 6.1
PowerPulse HF 7.50 5.90 8.25 21.70 254.2
Crossover 1.00 2.50 8.25 22.70 6.1
8 1/4" Non-Magnetic 10.00 2.50 8.25 32.70 60.7
3 x 8 1/4" Drill Collar 30.00 2.50 8.25 62.70 182.2
Hydro-Mechanical Ja 6.86 2.81 8.00 69.55 24.8
2 x 8 1/4" Drill Collar 20.00 2.50 8.25 89.55 121.4
Crossover 1.00 2.50 8.25 90.55 6.1
5 7/8" HWDP 150.00 4.00 5.88 240.55 114.4
5-7/8 " 23.40 DPS, Pr 1417.45 5.15 5.73 1658.00 405.3

Bit Details Reamer Surface Equipment : 3


Type: PDC Type: Length ID
Bit Diameter: 12.250 in Diameter: 0.000 in m in
TFA: 0.969 in2 TFA: Standpipe: 14 4.00
Nozzles (1/32in) 3x15, 3x14 Rotary Hose: 17 3.00
Swivel: 2 2.50
Kelly: 12 3.25
Effective: 146 3.83
Motor Details
Motor: Hydraulic Thrust: 1000 lbf Maximum WOB: 1000 lbf
Bearing Flow: % Bearing Capacity: 1000 lbf Maximum Overpull: 1000 lbf
Wear: %
Rotor Nozzle: in/32 On-Bottom RPM: rpm On-Bottom Pressure Drop: psi
Min Flowrate: gal/min WOB: 1000 lbf Off-Bottom Pressure Drop: psi
Max Flowrate: gal/min DTOR: ft.lbf
Bearing Flowrate: gal/min Delta P: psi Stall Nozzle Flowrate: gal/min
Nozzle Flowrate: gal/min Stall Motor Flowrate: gal/min
Motor Flowrate: gal/min Mechanical HP: hhp Stall WOB: 1000 lbf
Optimum HP: hhp Stall DTOR: ft.lbf
RSS Actuator Flow: 0.0 % Efficiency: % Stall Pressure Drop: psi

Cuttings Hole Cleaning Flow below critical rate


Cuttings Diameter: 0.50 in RPM: 150
Cuttings Density: 2.60 g/cm3 Critical Rate: 923.4 gal/min Quality Control: Date:
ROP: 30.0 m/hr Annular Flow: 800.0 gal/min Created By:
Cutt. Concentration: 1.26 % by Vol Critical MD: 1652 m Checked By:
Bit ECD Increase: 0.02 sg Hole Inclination: 50 deg

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Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
BARBONI-4 - Drilling Program 67
BHA #4 - 8 1/2" –Drilling BHA (LWD+MWD+APWD)

Cum. Len. (m) Petrobel


5-7/8 " 23.40 DPS, Premium 253.36 Barboni-4
Barboni
Petrobel Barboni
15 x 5 7/8" HWDP (15 joints) 243.36 Barboni-4
Barboni-4 8.5" MTR BHA

Crossover 93.36
BHA DESCRIPTION

92.36 ELEMENT LENGTH (m) OD (in) ID (in) MAX OD (in)


2 x 6 3/4" Drill Collar (2 joints)
8 1/2 " Bit 0.30 8.50 2.25 8.50
A675M7850XP (1.15 deg) 7.68 6.75 5.50 8.38
8 3/8" String Stabilizer 1.50 6.75 2.25 6.75
Crossover 1.00 6.75 2.25 6.75
Hydro-Mechanical Jar 72.36 ARC-6 (w/APWD) 5.49 6.75 2.81 7.50
Crossover 1.00 6.75 2.25 6.75
PowerPulse 7.53 6.75 5.11 6.89
Crossover 1.00 6.75 2.25 6.75
6 3/4" NM Drill Collar 10.00 6.75 2.25 6.75
65.50 3 x 6 3/4" Drill Collar (3 joi 30.00 6.75 2.25 6.75
3 x 6 3/4" Drill Collar (3 joints)
Hydro-Mechanical Jar 6.86 6.75 2.50 6.91
2 x 6 3/4" Drill Collar (2 joi 20.00 6.75 2.25 6.75
Crossover 1.00 6.75 2.25 6.75
15 x 5 7/8" HWDP (15 joint 150.00 5.88 4.00 7.00
5-7/8 " 23.40 DPS, Premium 10.00 5.73 5.15 7.00
6 3/4" NM Drill Collar 35.50

Crossover 25.50

PowerPulse 24.50
DRILLING OVERVIEW
This is a steerable hold BHA to maintain angle and direction till TD
Crossover 16.97 while giving Vision-Resistivity service.

ARC-6 (w/APWD) 15.97

Crossover 10.48 Depth in: 1658.00 m Depth out: 1805.00 m


8 3/8" String Stabilizer 9.48
Inclination in: 50.00° To: 50.00°

A675M7850XP (1.15 deg) 7.98 Direction in: 207.00° To: 207.00°

Total Drilled 147.00 m Dogleg: 0


8 1/2 " Bit 0.30

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Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
BARBONI-4 - Drilling Program 68

HYDRAULICS - SUMMARY
Company Name: Petrobel P-T: Off Pressure Drop Summary
Field: Petrobel Barboni Mud Wt: 1.100 sg Surf. Eqpt: 41 psi
Structure: Barboni PV: 15.0 cP * Inside Drillstr. 365 psi
Well: Barboni-4 YP: 27.0 lbf/100ft2 Tools: 162 psi
Location: K: 1292.8 eq.cP Motor/RSS: 649 psi
Borehole: Barboni-4 n: 0.440 Bit Nozzles: 538 psi
Operator: Fann 3: 0.0 lbf/100ft2 * Annulus: 118 psi
District: Fann 6: 0.0 lbf/100ft2 Chokeline: psi
BHA Data: Barboni-4 8.5" MTR BHA R1.0 230506 A Fann 100: 0.0 lbf/100ft2 Hyd Imbalance: 0 psi
Wellbore Data: Barboni-4 Wellgeometry 240506 AO Fann 200: 0.0 lbf/100ft2 TOTAL: 1873 psi
Survey Data: Barboni-4 Plan Rev13.0 240506 AO Fann 300: 42.0 lbf/100ft2 (Actual):
Date: 25-May-2006 15:17 Fann 600: 57.0 lbf/100ft2 *Including TJ losses (10%) and Cuttings (Annulus)
Model: Power Law Bit Optimization
Flowrate: 500 gal/min Bit Flowrate: 470 gal/min
** ECD at Bit: 1.1523 sg Depth In: m Jet Velocity: 256.0 ft/s
** ECD at Shoe: 1.1352 sg Depth Out: m Bit HSI: 2.60 hp/in2
User Depth: 0.0 m Bit TVD: 1585.0 m Jet Imp.Force: 572.1 lbf
** ECD at Depth: 1.1000 sg Bit MD: 1804.6 m % Hyd Pow: 28.73
** ECD's are corrected for Tool Joints and cuttings
BHA Description Borehole description
*Including TJ losses (10%)
Element Length ID OD Cum Len * Press Drop Element Length ID Cum Len
m in in m psi m in m
8 1/2 " Bit + nozz 0.30 2.25 5.75 0.30 538.9 9 5/8" Casing 1169.00 12.41 1169.00
A675M7850XP 7.68 5.50 6.75 7.98 648.8 9 5/8" Casing 489.00 12.25 1658.00
8 3/8" String Stabilize 1.50 2.25 6.75 9.48 3.9 Open Hole 146.56 8.50 1804.56
Crossover 1.00 2.25 6.75 10.48 2.6
ARC-6 5.49 2.81 6.75 15.97 19.0
Crossover 1.00 2.25 6.75 16.97 2.6
PowerPulse 7.53 5.11 6.75 24.50 143.4
Crossover 1.00 2.25 6.75 25.50 2.6
6 3/4" NM Drill Collar 10.00 2.25 6.75 35.50 26.1
3 x 6 3/4" Drill Collar 30.00 2.25 6.75 65.50 78.2
Hydro-Mechanical Ja 6.86 2.50 6.75 72.36 11.4
2 x 6 3/4" Drill Collar 20.00 2.25 6.75 92.36 52.1
Crossover 1.00 2.25 6.75 93.36 2.6
15 x 5 7/8" HWDP 150.00 4.00 5.88 243.36 35.2
5-7/8 " 23.40 DPS, Pr 1561.20 5.15 5.73 1804.56 146.5

Bit Details Reamer Surface Equipment : 3


Type: Insert Type: Length ID
Bit Diameter: 8.500 in Diameter: 0.000 in m in
TFA: 0.589 in2 TFA: Standpipe: 14 4.00
Nozzles (1/32in) 3x16 Rotary Hose: 17 3.00
Swivel: 2 2.50
Kelly: 12 3.25
Effective: 146 3.83
Motor Details
Motor: A675M7850XP Hydraulic Thrust: 13.7 1000 lbf Maximum WOB: 43.7 1000 lbf
Bearing Flow: 6.0 % Bearing Capacity: 30.0 1000 lbf Maximum Overpull: 16.3 1000 lbf
Wear: 0.0 %
Rotor Nozzle: 0 in/32 On-Bottom RPM: 143.1 rpm On-Bottom Pressure Drop: 648.8 psi
Min Flowrate: 300.0 gal/min WOB: 43.8 1000 lbf Off-Bottom Pressure Drop: 448.8 psi
Max Flowrate: 600.0 gal/min DTOR: 1861.6 ft.lbf
Bearing Flowrate: 30.0 gal/min Delta P: 200.0 psi Stall Nozzle Flowrate: 0.0 gal/min
Nozzle Flowrate: 0.0 gal/min Stall Motor Flowrate: 500.0 gal/min
Motor Flowrate: 500.0 gal/min Mechanical HP: 50.7 hhp Stall WOB: 298.1 1000 lbf
Optimum HP: 147.3 hhp Stall DTOR: 12669.3 ft.lbf
RSS Actuator Flow: % Efficiency: 34.4 % Stall Pressure Drop: 1810.0 psi

Cuttings Hole Cleaning Flow below critical rate


Cuttings Diameter: 0.10 in RPM: 60
Cuttings Density: 2.60 g/cm3 Critical Rate: 801.5 gal/min Quality Control: Date:
ROP: 30.0 m/hr Annular Flow: 500.0 gal/min Created By:
Cutt. Concentration: 0.97 % by Vol Critical MD: 1658 m Checked By:
Bit ECD Increase: 0.01 sg Hole Inclination: 50 deg

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Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
BARBONI-4 - Drilling Program 69

20 Bop, Well Head and Casing Pressure Test

BOP EQUIPMENT TESTS

Reference to ENI E&P Well Control Policy Manual STAP P-1-M-6150, in consideration of GSF
rules, PETROBEL grants the following derogation:
- extend BOP PRESSURE TEST FREQUENCY from 14 days to 21 days as per GSF
Well Control Manual
- new time value for BOP high PRESSURE TEST DURATIONS from “recommended
minimum 10 min” to five minutes duration as per GSF Well Control Manual.
Note maximum pressure drop over this 5 min period is 100psi.
All BOP stacks will be pressure tested at their rated working pressure, prior to use, on test stumps.

BOP tests after installations


1) Pipe rams and annular BOPs shall be tested with open end cup tester to a low pressure of 300
psi and to high pressure at least equal to the maximum anticipated well head pressure.
2) Blind/shear rams shall be tested using blind plug testers to the same pressure as stated above
for pipe rams.
3) Where a plug tester is not available, blind/shear rams will be tested against the casing each
time a new casing string has been set prior to drilling out the cement. In this case the testing
pressure will not be exceed 1,500 psi.
4) In all cases, the maximum test pressure for each BOP test will not exceed 70% of the rated
working pressure of the lowest rated item of equipment in the well head assembly, casing or
preventer stack assembly, whichever is lower.

Surface BOP testing procedures


BOP stack, choke and kill lines shall be flushed with water prior to test. If a heavy mud loaded with
large amounts of solids is used, particular care in flushing of lines and valves is required
The wear bushing must be removed.
A cup tester or a blind test plug may always for BOP testing:
1) With cup tester, the following precautions are necessary:
ƒ An open ended BOP cup tester’ should be used run in on drill pipe inside the first joint of the
casing. An open end cup tester is required to avoid pressurizing of the casing below this point if the
cups leak, hence bringing mud flow through the drill pipes to the surface.
ƒ The drill pipe test string must be able to withstand the total load applied on the cup tester as
function of the maximum testing pressure.
ƒ To monitor for any casing pack-off leakage, the casing spool outlet valve must be open. The
check valve in the casing spool will also be kept open by the appropriate needle valve.
2) With a test plug, the following precautions are necessary:
ƒ The surface volume pumped during the test shall be carefully monitored to ensure that the
casing is not being pressurized if the test plugs seal leaks.

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Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
BARBONI-4 - Drilling Program 70
ƒ To monitor for any casing pack-off leakage, the casing spool outlet valve will be open. The
check valve in the casing spool will also be kept open by the appropriate needle valve.

Wellhead

Pressure test of Bradenhead must be carried out using hydraulic oil after cooling of the flange and
will not exceed 70% of API 13 3/8" casing collapse pressure.
The pressure test of the casing spool, will not exceed the minimum pressure between 70% of 9 5/8"
CSG collapse pressure and maximum pressure of the 11" flange.
The pressure test of tubing spool, will not exceed the minimum pressure between 70% of 9 5/8"
CSG collapse pressure and maximum pressure of the 11" flange.

13 5/8” x 5,000 bradenhead


Collapse Pressure
Well CASING
100% 70%

BARBONI-4 13 3/8” – 68# - P110 2,330 1,631

Braden Head Max Pressure 5,000 3,500


Max. Pressure at Wellhead While Drilling (psi) 980 psi (*)
Pressure Test 1,000 psi

13⅝ x 5,000 - 11" x,000 TBG Spool


Collapse Pressure
Well CASING
100% 70%

9” 5/8 – 47# - P110 5,300 3,710


BARBONI-4
Flange Max. Pres. 5,000 3,500
Max Wellhead Pressure
871 / 1,620 (*)
Drilling / Completion
Pressure Test 3,500 psi
(*) Considering a gas specific gravity of 0.25 kg/l

Casing pressure test

¾ 13” 3/8 Surface CSG at 1,000psi. The casing has been verified considering that the test is
carried out with 1.18sg mud inside the casing and behind it.

¾ 7" X 9” 5/8 Production CSG at 1,600psi (calculated under the hypothesis of 1.25sg
completion fluid, 1.1sg drilling fluid at the moment of the test, and 1.087 kg/cm²/10m
reservoir highest pressure gradient – Anomaly# 2). The burst pressure during the test
doesn’t exceed the 70% of the pipe resistance (9 5/8” 47# P110 burst resistance 9,440psi -
70% of burst rating is equal to 6,608psi – 7" 32# Q125 burst resistance14,160psi, 70% of
burst rating is equal to 9,912psi).

Note: all the casing test will be confirmed during the operations according to the actual well data

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Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

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