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Low Carbon Concrete Application in Thailand

Concrete Products and Aggregate Co. Ltd.


AGENDA

• Background of hydraulic cement


• SCG hydraulic cement series (Hybrid I, II and III)
• Standard and specification for hybrid concrete
• CPAC low carbon products
• Hybrid I concrete testing
• Project reference and application in Thailand
-CPAC hybrid I low carbon concrete
• Implement the next gen of Hybrid II CPAC low carbon concrete
Background of Hydraulic cement

‘Hydraulic Cement’ is an environmentally friendly product


with greenhouse gas emission reduction. Project on ‘Go
Green with Hydraulic Cement' has been campaigned since
2017 in both public and private sectors to ensure of cement
production process be contributed to the achievement of
Thailand Nationally Determined Contribution (NDC)
Roadmap on Mitigation 2021 – 2030 and respond to
global challenges on environment for sustainable
growth.
SCG Hydraulic Cement Product Trend

Hydraulic cement (SCG Hybrid cement series)


0.86 Clinker factor
Hybrid Cement I Reduce 49 kg-CO2/Ton-cement
0.65-0.75 Clinker factor
Next Gen Hybrid Cement II Reduce 144 kg-CO2/Ton-cement

≤0.50 Clinker factor


Future Hybrid Cement III Reduce 329 kg-CO2/Ton-cement

Clinker Technology
Hydraulic Cement Standard in Thailand

Ordinary Portland Cement (OPC) Hydraulic Cement

Ordinary Portland Cement is the Hydraulic Cement allows optimal use of raw
traditional cement contain a materials and the ability to produce innovative
cements. It contains optional requirements that
combination of prescriptive and
are not available under other specifications.
performance
limits.
ASTM C150(USA) , BS EN 197(UK,EU) ASTM C1157(USA) , BS EN 7583(UK,EU)

TIS15-2555(TH) TIS2594-2556(TH)

Chemical Base Control Performance Base Control


(standardize by the chemicals compound and physical (standardize by the performance and physical
properties.) properties.)

Portland cement 5 types: Hydraulic Cement 6 types:


Type 1 General use Type GU Hydraulic cement for general construction.
Type 2 Used when medium sulphate resistance or Use when one or more of the special types are not
moderate heat is required while react with water required
Type 3 used when high compressive strength is Type HE High Early-Strength.
required in early stage. Type MS Moderate Sulfate Resistance.
Type 4 used when low heat is required when reacting Type HS High Sulfate Resistance.
with water. Type MH Moderate Heat of Hydration.
Type 5 used when high sulphate resistance is required. Type LH Low Heat of Hydration.
What is Hydraulic Cement?
TIS Standard : TIs 2594 (Hydraulic cement)
Performance control

TIS 2594 does not control in chemical composition but control in performance such as
Compressive strength, setting time .
Hydraulic Cement in Gov Standard
DEPARTMENT OF PUBLIC WORKS
AND TOWN & COUNTRY PLANNING
Construction Standard

Standard specification of
construction material in
building construction DPT
Building Bridge Road standard 1101 - 2564

DEPARTMENT OF RURAL ROADS


Construction Standard

Standards of Department of Rural Roads.


101-2563: Concrete and Reinforced Concrete Works
Standards of Department of Rural Roads.
Building Road / Recycling / 231-2562: Concrete Pavement
Highway Soil Cement

Royal Irrigation Department


Construction Standard
Director-General of the Royal Irrigation Department
Signed to approve for
"using the hydraulic cement in irrigation
Dam and Weir Ditch lining Local Road Project” in March 2021.
facilities

• Office of the Permanent Secretary for Defense (Polished cement floor)


• Royal Thai Armed Forces Headquarters, Military Service Operations Department
Ministry of Defense • Department of Civil Aviation (Residential Building)
• Royal Thai Navy, Naval Engineering Department (Residential Building)
CPAC Low Carbon Concrete
Low carbon concrete
• Use Hydraulic cement (Hybrid cement)
•Use supplemental cementitous materials
→Pozzolanic Materials: Fly Ash
• Use less OPC cement
** Fly ash has been considered to use as a cement replacement since 1997
and has played an important role for CPAC product development **

Materials Standard
Ordinary Portland Cement Type I TIS. 15
(มอก. 15)

Hydraulic Cement (Hybrid Cement) TIS 2594


(มอก 2594)
Fly Ash EIT. 1014
(PFA, Pulverized Fuel Ash) (วสท. 1014)

TIS. 2135
(มอก. 2135)
Low carbon concrete application
CPAC Low Carbon Concrete

Quality Class Durability Class Decorative Class Specialty Class

•Normal products produced •Waterproof Concrete •Stamped Concrete •Low Heat Concrete
with slump and compressive •Roof Slab Concrete •Colored Concrete •Post-tensioned Concrete
strength guarantee •Marine Concrete •Slip Form Concrete
•Sulfate Resisting Concrete •High Strength Concrete
•Freezing Room Concrete •Fair Faced Concrete
•Acid Resisting Concrete •Self-Compacting Concrete
•Industrial Floor Concrete •Easy Working Concrete
•Etc. •Etc.
Concrete Testing of Hybrid Cement
Development of Concrete
Design of Experimental
• Experiment:
Mix 1 Mix 2 Mix 3 Mix 4 Mix 5 Mix 6 Mix 1 Mix 2 Mix 3 Mix 4 Mix 5 Mix 6

RMC280 OPC-SKK RMC280 HB9% (SC)-SKK RMC280 OPC-STL RMC280 HB9% (SC)-STL RMC280 OPC-SKW RMC280 HB8% (SC)-SKW RMC280 OPC-SKK + MM20% RMC280 HB9%(SC)-SKK + MM20% RMC280 OPC-STL + MM20% RMC280 HB9%(SC)-STL + MM20% RMC280 OPC-SKW + MM20% RMC280 HB8%(SC)-SKW + MM20%

Slump at 0:00 = 12.5 cm. Slump at 0:00 = 13.0 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 14.0 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 13.0 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 13.5 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 11.0 cm.

Slump at 0:00 = 12.5 cm. Slump at 0:00 = 13.0 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 14.0 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 13.0 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 13.5 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 12.5 cm. Slump at 0:00 = 11.0 cm.

Slump at 0:30 = 10.0 cm. Slump at 0:30 = 10.0 cm. Slump at 0:30 = 9.5 cm. Slump at 0:30 = 11.0 cm. Slump at 0:30 = 10.0 cm. Slump at 0:30 = 10.0 cm. Slump at 0:30 = 10.0 cm. Slump at 0:30 = 11.5 cm. Slump at 0:30 = 10.0 cm. Slump at 0:30 = 11.0 cm. Slump at 0:30 = 11.5 cm. Slump at 0:30 = 10.5 cm.

Air Content at 0:30 = 3.0 % Air Content at 0:30 = 3.2 % Air Content at 0:30 = 2.7 % Air Content at 0:30 = 4.2 % Air Content at 0:30 = 2.5 % Air Content at 0:30 = 3.6 % Air Content at 0:30 = 2.6 % Air Content at 0:30 = 3.0 % Air Content at 0:30 = 2.5 % Air Content at 0:30 = 3.0 % Air Content at 0:30 = 2.8 % Air Content at 0:30 = 2.7 %

Slump at 1:00 = 9.0 cm. Slump at 1:00 = 9.5 cm. Slump at 1:00 = 8.0 cm. Slump at 1:00 = 9.0 cm. Slump at 1:00 = 8.5 cm. Slump at 1:00 = 9.0 cm. Slump at 1:00 = 8.5 cm. Slump at 1:00 = 10.0 cm. Slump at 1:00 = 9.5 cm. Slump at 1:00 = 8.0 cm. Slump at 1:00 = 8.5 cm. Slump at 1:00 = 9.0 cm.

Slump at 1:30 = 7.5 cm. Slump at 1:30 = 7.0 cm. Slump at 1:30 = 6.5 cm. Slump at 1:30 = 7.0 cm. Slump at 1:30 = 7.5 cm. Slump at 1:30 = 7.0 cm. Slump at 1:30 = 7.5 cm. Slump at 1:30 = 7.5 cm. Slump at 1:30 = 6.5 cm. Slump at 1:30 = 6.5 cm. Slump at 1:30 = 6.5 cm. Slump at 1:30 = 7.0 cm.
Sample Receive Date: 02Jun21
Fresh Concrete Test Tested Date: 14Jun21

• Hybrid Cement SKK-STL-SKW compare with OPC (Tested by: CTC Lab)
Slump loss of Fresh Concrete Initial At 0:30 h
At 1:00 h At 1:30 h
Actual Water
210 210 210 210
25.0 210
Slump Loss (cm.)

205 205
20.0 205
12.5 13.0 12.5 14.0 12.5 13.0
15.0 11.0
10.0 9.0 10.0 9.5 9.5 8.0 9.0 10.0 8.5 10.0 9.0 200
10.0 7.5 7.0 6.5 7.0 7.5 7.0
5.0 195

0.0 190
RMC280 OPC-SKK RMC280 HB9% (SC)-SKK RMC280 OPC-STL RMC280 HB9% (SC)-STL RMC280 OPC-SKW RMC280 HB8% (SC)-SKW
Mix No. 1 Mix No. 2 Mix No. 3 Mix No. 4 Mix No. 5 Mix No. 6
Temperature : Concrete / Ambient
Type = 30.6-32.8 / 32.3-33.1 (Humidity 59-64 %) เวลาทดสอบ 12:25 -14:50 น.
D = 450 cc./100kg.Ce Type D = 500 cc./100kg.Ce

Setting Time of Concrete Stiffening Initial


Elapsed Time (hr.)

09:00
5:55 5:40 6:10 6:20
5:10 5:35 5:30 5:30
06:00 4:50 4:45 4:25 5:10

03:00

00:00
RMC280 OPC-SKK RMC280 HB9% (SC)-SKK RMC280 OPC-STL RMC280 HB9% (SC)-STL RMC280 OPC-SKW RMC280 HB8% (SC)-SKW
Mix No. 1 Mix No. 2 Mix No. 3 Mix No. 4 Mix No. 5 Mix No. 6
Temperature :Type
Ambient = 31.5
D = 450 - 32.9 °C (Humidity 53 - 62 %) เวลาทดสอบ 17:30 - 19:40 น.
cc./100kg.Ce Type D = 500 cc./100kg.Ce
Sample Receive Date: 02Jun21
Fresh Concrete Test Tested Date: 14Jun21

• Hybrid Cement SKK-STL-SKW compare with OPC (Tested by: CTC Lab)
Air Content At 0:30 h Bleeding of Concrete
5.0
6.00
4.0 3.76
5.00 4.20

Bleeding (%)
Air Content (%)

4.00 3.60 2.76


3.00 3.20 3.0 2.51
2.70 2.50 2.30 2.05
3.00 1.86
2.0
2.00
1.00 1.0
0.00 0.0
RMC280 OPC- RMC280 HB9% RMC280 OPC- RMC280 HB9% RMC280 OPC- RMC280 HB8% RMC280 OPC- RMC280 HB9% RMC280 OPC-STL RMC280 HB9% RMC280 OPC- RMC280 HB8%
SKK (SC)-SKK STL (SC)-STL SKW (SC)-SKW SKK (SC)-SKK (SC)-STL SKW (SC)-SKW
Mix No. 1 Mix No. 2 Mix No. 3 Mix No. 4 Mix No. 5 Mix No. 6 Mix No. 1 Mix No. 2 Mix No. 3 Mix No. 4 Mix No. 5 Mix No. 6

3 Days 7 Days 28 Days


500 Strength of Concrete (Cube 150x150X150)
%Dev.Str. 3D→7D = 142%
Comp. Strength (ksc.)

%Dev.Str. 3D→7D = 135% %Dev.Str. 3D→7D = 138%


400 %Dev.Str. 7D→28D = 117% %Dev.Str. 7D→28D = 110%
%Dev.Str. 7D→28D = 112%
338 298 318 324
253 296 256 286 281 295
300 270 249
200 193 187 177 186 188 208

100
0
RMC280 OPC-SKK RMC280 HB9% (SC)-SKK RMC280 OPC-STL RMC280 HB9% (SC)-STL RMC280 OPC-SKW RMC280 HB8% (SC)-SKW
Mix No. 1 Mix No. 2 Mix No. 3 Mix No. 4 Mix No. 5 Mix No. 6
Durability Concrete Testing of Hybrid Cement
Durability Test
• Carbonation Resistance: Hybrid Cement compare with OPC
Carbonation
Equal to OPC not significantly different
Durability Test
• Sulfate Resistance: Hybrid Cement compare with OPC
Expansion and weightloss from sodium sulfate and magnesium sulfate
Durability Test
• Sulfate Resistance: Hybrid Cement compare with OPC
Expansion and weightloss from sodium sulfate and magnesium sulfate
Expansion of mortar from sodium sulfate Weight loss of mortar from Magnesium sulfate
immersion
Durability Test
• Shrinkage: Hybrid Cement compare with OPC
• Drying shrinkage
• Autogenous shrinkage
Mortar drying shrinkage, Hybrid Cement VS OPC Autogenous shrinkage, Hybrid Cement VS OPC
Durability Test
• AAR, Alkali Aggregate Reaction: Hybrid Cement compare with OPC

Similarly, not significantly different


• Abrasion Resistance: Hybrid Cement compare with OPC
Depth of wear and weight loss
ค่าการต้านทานการขัดสีสกึ กร่อน
Water penetration – Waterproof Concrete 280ksc
Water Permeability Test (BS EN12390-8)

Similar water permeability resistance

Depth of penetration
Hybrid Green Formula (Hybrid II) Concrete Testing – Marine Concrete 280ksc
ASTM C 1202 Hybrid cement tends to have slightly better chloride diffusion
resistance

Hybrid
cement
Low Heat Concrete Application
Heat Test
Results of Hybrid Cement in Lowheat Concrete
1. Slump & Slump loss 2. Setting time

3. Compressive Strength 4. Temperature of concrete (Semi-Adiabatic Test)


Floor Concrete Application
Floor Concrete Application Testing
Design of Experimental: Hybrid Cement in Industrial Floor Concrete
• Mock-up

Antisol-S → Curing compound Sodium silicate based


Antisol-E → Curing compound Emulsified paraffin based
Floor Concrete Application Testing
Results of Hybrid Cement in Industrial Floor Concrete
1. Slump at site & Fresh concrete
Mix 1 Mix 2 Mix 3
OPC80% + MM20% OPC 40% + HB 40% + MM20% HB80% + MM20%
(OPC 100%) (OPC50% : HB50%) (HB 100%)

Slump = 16 cm. Slump = 16.5 cm. Slump = 17 cm.

2. Compressive Strength
Floor Concrete Application Testing
Results of Hybrid Cement in Industrial Floor Concrete
3. Bleeding & Bleeding rate 4. Setting time

5. Window of finishability (Finishing period)


Floor Concrete Application Testing
Results of Hybrid Cement in Industrial Floor Concrete
6. Hardened concrete appearance
Mix 1 (Control Mixed) Mix 2 Mix 3
OPC80% + MM20% OPC40% + HB40% + MM20% HB80% + MM20%
(OPC 100%) (OPC50%:HB50%) (HB 100%)
(Total Binder 405 kg) (Total Binder 406 kg) (Total Binder 403 kg)

Day0: Apprerance after Power (Pan) Trowel


Appearance Ranking
การประเมินสีของพืน้ ทีข่ ดั มัน ด้วย Power Towel
(Burnish) ใช้เกณฑ์ ดังนี้
• ความเข้ม หรือสี (ควรออกโทนเทาเข้มหรือ
ดา)
• ความเงา (สังเกตจากการสะท้อนแสงหลังจาก
ขัดเสร็จใหม่ๆก่อนทาการบ่ม)
Floor Concrete Application Testing
Results of Hybrid Cement in Industrial Floor Concrete
6. Hardened concrete appearance (ต่อ)
Floor Concrete Application Testing
Results of Hybrid Cement in Industrial Floor Concrete
7. Abrasion Resistance of Concrete Surface
7.1 BCA Abrasion Resistance (Chaplin test) @ 28 Day (ทดสอบทีพ่ ้ ืน Mock-up)
B C A A B R A S I O N R E S I S T A NCE : B S E N 13892 - 4- 2002
Depth of wear (mm)

No curing
Spray sodium silicate
Spec ≤ 0.20 mm(AR2) Spray Emulsified paraffin based

0.04
0.02

0.02

0.02

0.02
0.02
0.01

0.01

0.01
Mix
C O1 (Control
N T RMixed)
OL H BMix5 20 % H B Mix
1 03 0 %
OPC80% + MM20% OPC40% + HB40% + MM20% HB80% + MM20%
(OPC 100%) Non Cure (OPC50%:HB50%)
Antisol S Antisol E (HB 100%)

Abrasion Resistance is not significantly different


CO2 Emission Concrete Calculation
CO2 Emission Concrete Calculation
คอนกรีตปูน OPC คอนกรีตปูน Hybrid Emission Factor CO2 Emission CO2 Emission
กาล ังอ ัด
CO2 reduction reduction
ทรง ค่ายุบต ัว Type F Type F Type F Type F Hybrid
ว ัสดุประสานส ัดส่วน PFA Cement PFA Rock Sand Type D Water ว ัสดุประสานส ัดส่วน PFA Cement PFA Rock Sand Type D Water OPC PFA Rock Sand Type D Type F Water Power Emission compared compared
ประเภทคอนกรีต ลูกบาศก์ MIN MAX MIN MAX Cement
W/C W/C to OPC concrete to OPC concrete

kg CO2/Ton kg CO2/m3 kg CO2/Ton kg CO2/Ton kg CO2/m3 kg CO2/m3 kg CO2/m3 kg CO2/m3


ksc. cm. kg. % kg. cc. Ltr. kg. % kg. cc. Ltr. kg CO2/L kg CO2/L %
Cement concrete Rock Sand Water concrete Concrete Concrete

809 769 1.09 2.323 2.323 0.2292 per kg 0.0149 per kg 0.7948 0.5986 per kWh
1 180 5-10 244 0 244 1080 950 855 800 1000 185 0.76 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 203.674
210 5-10 246 0 246 1080 950 865 800 1000 185 0.75 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 205.294
240 5-10 256 0 256 1080 940 900 800 1000 185 0.72 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 213.368
280 5-10 278 0 278 1060 940 975 800 1000 185 0.67 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 231.135
คอนกรีตทว่ ั ไป
300 5-10 288 0 288 1070 930 1010 800 1000 185 0.64 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 239.232
ปูน OPC 100%
320 5-10 300 0 300 1050 930 1050 800 1000 185 0.62 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 248.901
350 5-10 318 0 318 1070 900 1115 800 1000 185 0.58 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 263.453
380 5-10 338 0 338 1060 890 1185 800 1000 185 0.55 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 279.601
400 5-10 352 0 352 1070 870 1235 800 1000 185 0.53 809 2.323 2.323 0.2011 0.0123 0.7948 1.233 290.914
180 5-10 250 0 250 1080 950 875 800 1000 185 0.74 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 198.532 5.14 2.52
210 5-10 252 0 252 1080 950 885 800 1000 185 0.73 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 200.072 5.22 2.54
240 5-10 262 0 262 1080 940 920 800 1000 185 0.71 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 207.746 5.62 2.63
280 5-10 284 0 284 1070 930 995 800 1000 185 0.65 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 224.633 6.50 2.81
คอนกรีตทว่ ั ไป
300 5-10 294 0 294 1060 930 1030 800 1000 185 0.63 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 232.307 6.93 2.89
ปูน Hybrid 100%
320 5-10 306 0 306 1080 900 1075 800 1000 185 0.60 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 241.520 7.38 2.97
350 5-10 324 0 324 1060 900 1135 800 1000 185 0.57 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 255.328 8.13 3.08
380 5-10 344 0 344 1060 890 1205 800 1000 185 0.54 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 270.699 8.90 3.18
400 5-10 358 0 358 1070 870 1255 800 1000 185 0.52 769 2.323 2.323 0.2011 0.0123 0.7948 1.233 281.452 9.46 3.25
180 5-10 246 10 222 24 1090 950 780 700 900 180 0.81 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 186.969
210 5-10 246 10 222 24 1090 950 780 700 900 180 0.81 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 186.969
240 5-10 250 10 226 24 1080 950 795 700 900 180 0.80 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 190.185
คอนกรีตทว่ ั ไป ปูน OPC 280 5-10 272 10 246 26 1080 940 865 700 900 180 0.73 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 206.356
ผสม PFA แม่เมาะ 10% 300 5-10 284 10 256 28 1060 940 900 700 900 180 0.70 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 214.406
320 5-10 294 10 266 28 1070 930 935 700 900 180 0.68 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 222.503
350 5-10 312 10 282 30 1080 900 990 700 900 180 0.64 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 235.412
380 5-10 332 10 300 32 1060 900 1050 700 900 180 0.60 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 249.940
400 5-10 346 10 312 34 1060 890 1095 700 900 180 0.58 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 259.633
180 5-10 252 10 228 24 1080 950 800 700 900 180 0.79 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 182.684 4.29 2.29
210 5-10 252 10 228 24 1080 950 780 700 900 180 0.79 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 182.680 4.29 2.29
240 5-10 256 9 232 24 1080 950 815 700 900 180 0.78 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 185.763 4.42 2.33
คอนกรีตทว่ ั ไป ปูน Hybrid 280 5-10 278 9 252 26 1070 940 885 700 900 180 0.71 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 201.111 5.25 2.54
ผสม PFA แม่เมาะ 10% 300 5-10 290 10 262 28 1070 930 920 700 900 180 0.69 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 208.784 5.62 2.62
320 5-10 300 10 270 30 1060 930 945 700 900 180 0.67 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 214.918 7.59 3.41
350 5-10 318 9 288 30 1080 900 1010 700 900 180 0.63 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 228.750 6.66 2.83
380 5-10 338 9 306 32 1070 890 1075 700 900 180 0.59 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 242.559 7.38 2.95
400 5-10 352 10 318 34 1060 890 1115 700 900 180 0.57 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 251.771 7.86 3.03
180 5-10 246 20 198 48 1080 950 695 700 900 180 0.91 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 167.513
210 5-10 246 20 198 48 1080 950 695 700 900 180 0.91 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 167.513
240 5-10 258 19 208 50 1080 940 730 700 900 180 0.87 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 175.587
280 5-10 280 20 224 56 1070 930 785 700 900 180 0.80 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 188.495
คอนกรีตทว่ ั ไป ปูน OPC
300 5-10 292 20 234 58 1060 930 820 700 900 180 0.77 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 196.569
ผสม PFA แม่เมาะ 20%
320 5-10 304 20 244 60 1060 920 855 700 900 180 0.74 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 204.643
350 5-10 322 20 258 64 1060 900 905 700 900 180 0.70 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 215.933
380 5-10 342 20 274 68 1050 890 960 700 900 180 0.66 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 228.841
400 5-10 356 20 286 70 1050 880 1005 700 900 180 0.63 809 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 238.535
180 5-10 252 20 202 50 1080 950 710 700 900 180 0.89 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 162.672 4.84 2.89
210 5-10 252 20 202 50 1080 950 710 700 900 180 0.89 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 162.672 4.84 2.89
240 5-10 264 20 212 52 1080 940 740 700 900 180 0.85 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 170.345 5.24 2.99
280 5-10 286 20 230 56 1070 930 805 700 900 180 0.78 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 184.153 4.34 2.30
คอนกรีตทว่ ั ไป ปูน Hybrid
300 5-10 298 19 240 58 1050 930 840 700 900 180 0.75 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 191.804 4.77 2.42
ผสม PFA แม่เมาะ 20%
320 5-10 310 20 248 62 1070 900 870 700 900 180 0.73 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 197.939 6.70 3.28
350 5-10 328 20 264 64 1070 890 925 700 900 180 0.68 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 210.231 5.70 2.64
380 5-10 348 20 280 68 1050 890 980 700 900 180 0.64 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 222.499 6.34 2.77
400 5-10 362 20 290 72 1070 860 1015 700 900 180 0.62 769 1.09 2.323 2.323 0.2011 0.0123 0.7948 1.233 230.173 8.36 3.51
CO2 Emission Concrete Calculation

คอนกรีตคาร์บอนต่ า สูตรไฮบริด ผลิตจากปูนซีเมนต์ไฮดรอลิก ชนิดใช้ง านทัวไป



(GU) ลดการปล่อยก๊าซเรือนกระจก (CO2) ลงได้อย่างน้อย 3.8 kg/m3 เมื่อเทียบกับ
คอนกรีตทีใ่ ช้ปนู ซีเมนต์ปอร์ตแลนด์ประเภท 1 ทีก่ าลังอัดเทียบเท่ากัน
(THA)

CPAC Low Carbon Concrete (Hybrid formula), which is produced from


general use (GU) hydraulic cement, can reduce CO2 emission by at least 3.8
kg/m3, as compared to conventional concrete with ordinary Portland cement
type I at equivalent compressive strength (ENG)
Private Project Reference

Private Sector:
SCG 100th year Building
New Laboratory of SIIT, Thammasat University
Project of Pruksa Real Estate
Developer in Thailand consider to use Low Co2 concrete product
CPAC Low Carbon Concrete by Hybrid Cement
Gov Project Reference

New Ministry of Interior project


Contractor: Power Line Engineering Public Company Limited
Supervisor: Stonehenge Inter Public Company Limited
Number of buildings: 6 buildings (14-21 floors with 3
basements)
Usable area: 220,500 square meters

Note: Use hydraulic cement via RMC CPAC.


Approximately 200,000 cubic meters (50,000 tons of cement)
Gov Project Reference

The New Office of Natural Resources and Environmental Policy


and Planning (ONEP)

Contractor: Well Grade Engineering Public Company Limited


No of Building: 2 buildings
1st Building :5 storey office building 1 building and
2nd Building :4 storey building with 2 basement floors 1 building
Usable area: 19,000 square meters
Note: Use hydraulic cement via RMC CPAC.
Approximately 8,000 cubic meters (2,000 - 2,500 tons of cement)
Gov Project Reference

Project: Bridge over Khlong Du, La-ngu District, Satun Province


(Estimate Completion in 2022)
Owner: Department of Rural Roads
Concrete Volume: 13,000 cubic meters (4,000 tons of cement)
Gov Project Reference

Project: Bridge over Khlong Tammalang, Muang District, Satun Province


(Estimate Completion in 2022)
Owner: Department of Rural Roads
Concrete Volume: 20,000 cubic meters (6,000 tons of cement)
Gov Project Reference
Department of Highway (DOH), hybrid I concrete, highway 11 Denchai District – Prae, on process site test

• Slipform pavement
• Low slump concrete
• Strength
• Abrasion test
Next Gen of SCG Hydraulic Cement (Hybrid II)
The most use of concrete class in Thailand is C24, Concept of the use of
C28 which produced by low content of OPC/hybrid I, hybrid II:
1. Increase cement paste
it can lead to fresh concrete problem such as in concrete
segregation, sand streak, honeycomb and durability. 2. Give better concrete
property
0.86 Clinker factor
Hybrid Cement I Reduce 49 kg-CO2/Ton-cement 3. Give more durable
concrete (lower W/C)
4. Overall reduction CO2
Next Gen 0.65-0.75 Clinker factor in concrete
Hybrid Cement II Reduce 144 kg-CO2/Ton-cement

Clinker Technology

Admixture and Concrete Higher workability by higher binder content Better appearance
Technology
Use Case for Hybrid II Concrete Product
Superflow concrete
(Hybrid Green Formula, Hybrid II)
Superflow Concrete with Easy pump
Pumping concrete
Hybrid II – Easy Pump Concrete
Site detail :
Site code – CE6849
Site name – มบ.กรานาดา ปิ่ นเกล้า
Concrete – 24XAA4AS02 Super+EasyPump (Package) กาลังอัด 240 ksc.
Volume – 12m3
Structure : พืน้

Initial: 22cm
30min: 20cm
60min: 17cm
Hybrid II and PCE Concrete Production Monitoring – Small Bored Pile
Site detail :
Site code – CE6905
Site name – ซ.สะพานขวา (สามแยกเตาปูน)
Concrete – 24B0B3AS00 คอนกรีตเข็มเจาะเล็ก Strength 240 ksc
Structure : Bored pile

Initial: 18cm
30min: 16cm - Good slump retention
- Low bleeding
Hybrid II Concrete Production Monitoring – Small Bored Pile
Site detail :
โรงงาน – บางซ่อน 2
Site code – CE7364
Site name – บ้านคุณธนพัฒน์ ซ.ศาสนา พญาไท/ปาริวรรธน์เข็มเจาะ
Concrete – 28B0B3AS00 : คอนกรีตเข็มเจาะเล็ก กาลังอัด 280 กก./ตร.ซม.
Structure : เข็มเจาะเล็ก

28B0B3AS00
Hybrid II Concrete Production Monitoring – Large Bored Pile
Site detail :
โรงงาน – บางซ่อน 2
Site code – CC8141
Site name – อาคาพักอาศัยของทหาร หลังรพ.เกษมราษฎร์ประชาชื่น
Concrete – 38BAB4AB00 : คอนกรีตเข็มเจาะใหญ่ กาลังอัด 380 กก./ตร.ซม.
Structure : เข็มเจาะใหญ่

38BAB4AB00
Hybrid II Concrete Production Monitoring – Superflow Concrete
Site detail :
โรงงาน – บางซ่อน 2
Site code – CE3574
Site name – M-(Easy Pump)บ้าน4ชัน้ คุณวศิน ซ.รัชดาภิเษก31แยก4/รอแยล
Concrete – 28XAA4AS03 : คอนกรีต Super+EasyPumpกันซึม(Package)
กาลังอัด 280 กก./ตร.ซม.
Structure : คาน + พืน้
Hybrid II Pavement Repairing Concrete Production Monitoring
Site detail :
โรงงาน – บางซ่อน
Site code – CG0493
Site name –รถเล็ก เทถนน ซอยวิภาวดีรงั สิต 16/8
Concrete – 32NCB1AS00 : คอนกรีตทัวไป

กาลังอัด 320 กก./ตร.ซม. – 18 คิว
Structure : พืน้

รหัสสินค ้า Cement Type D Type F Max R01 S01 W01


HB I (A301) 308 1080 1200 1070 900 190
32NCB1AS00
HB II (AG01)
32NCB1AS00 344 1210 1600 1030 870 190
Saving – 19 บาท/คิว (HB II ถูกกว่า 160 บาท/ตัน)
30
100%
32NCB1AS00
25 90% 3 Days 7 Days 28 Days
80%

Strength Development (%)


20 70%
Slump (cm)

60%
15 50%
40%
10 65%
30%
20%
5
10%
0 0%
0 30 60 90 120 32NCB1AS00
Time (min)
CPAC WEST : Situation Nov 2021
งานโครงสร้างฐานรากขนาดเล็ก Plant : ลาดบัวหลวง
Mix : 24NCA0AB00 SPD P Binder Type BT04 (PFA BLCP) เทจริง At Site งาน
Strength : 240 ksc (cube) Binder สูงกว่า OPC โดยประมาณ 50 kg

Slump Strength
15
24NCA0AB00 SPD P 24NCA0AB00 SPD P

11 300 281
10
10 8.5 193
200

5
100

0 0
Initial At 0.30 hr. At 1.00 hr.
7 Day 28 Day
CPAC WEST : Situation Nov 2021
งานเทพืน้ ทัวไป
่ Plant : โรงงานป่ าโมก
Mix : 32NCA0BB00 SPD P Binder Type BS04 (PFA MM) เทจริง At Site งาน
Strength : 320 ksc (cube) Binder สูงกว่า OPC โดยประมาณ 30 kg

Slump Strength
10
32NCA0BB00 SPD P 32NCA0BB00 SPD P
9
250 227
8 7.5
200
6 5 150

4 100

2 50

0
0
Initial At 0.30 hr. At 1.00 hr. 7 Day 28 Day
CPAC EAST : Situation Nov 2021
Hybrid II Concrete Production Monitoring – Normal Concrete 7.5-12.5cm

Site detail :
โรงงาน – บางซ่อน 2
Site code – CE7063
Site name – NEW WORKSHOP Construction Solution
Concrete – 28NCB1AB00 : คอนกรีตรถเล็กกาลังอัด 280
กก./ตร.ซม.
Structure : พืน้

- คอนกรีตสามารถทางาน (เท, ปาด, ขัดมัน) ได้ตามปกติ


- ยังไม่พบเจอปั ญหาฝุ่ นและรอยร้าว
- พืน้ มีสอี อกขาว
Hybrid II Concrete Production Monitoring – Normal Concrete 7.5-12.5cm

Site detail :
โรงงาน – บางซ่อน 2
Site code – CE3975
Site name – บ้านพักอาศัย ซอยประชารฤมิตร บางโพ
Concrete – 24NCB1AS00 : คอนกรีตรถเล็กกาลังอัด 240 กก./ตร.ซม.
Structure : คาน + พืน้
Volume : 2m3

24NCB1AS00
THANK YOU

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