T2 Instruction Manual Waechon

I I HWRCHacn
T2
INSTRUCTION MANUAL (FANUC)
Please keep in mind and follow what this manual explains about
installation, operation, maintenance and etc ..
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Rev. 1 200808
I I HWRCHaCln
I I HWRCHacn
T2
INSTRUCTION MANUAL (FANUC)
installation, operation, maintenance and etc ..
Serial Number
Date of manufacture
Manual Revision Rev.1 2008. 08
I I HWRCHacn
I I HWRCHEDn
< A I S Center >
KOREA
Tel: 080-951-6000
062-950-1600 - 1607
Fax: 062-951-5110
GERMANY
Tel: 02102-4904-24
Fax: 02402-4722-14
U.S.A
Tel: 847-573-0100
Fax: 847-573-9900
HWACHEON Machine Tool Co., ltd.

I I HWRCHacn
=CONTENTS=
* INTRODUCTION · IMPORTANCE .............................................1-2

* Check points for Safe Operation
............................................. 1-26
1. Description of Symbol
2. For Safe Operation of Machine
3. Notes for Attention before using the Machine
4. Things to Note at the time of Installation of the Machine

4-1 Installation Place
4-2 Power Supply
4-3 Earth
4-4 Air supply
4-5 Installation
5. Things to Note at the time of Power Inlet & Cutoff

5-1 Things to Note before Power Inlet
5-2 Things to Note after Cutoff of Power
6. Safety Items at the time of setting the Machine
7. Things to Note at the time of Installation of Workpieces and Tools
8. Safety during the Operation of the Machine
9. Safety Items during Maintenance and Inspection

9-1 Daily Maintenance
9-2 Things to Note in advance in the case of Maintenance &
Inspection
10. Consideration at the time of selection of Cutting Fluid
11. Things to Note for the Operation of Special Equipment

11-1 Things to Note at the time of using Robot for Industrial use
11-2 Things to Note at the time of using Crane for loading purpose
12. DOOR WINDOW
13. Nameplate for Warning
=CONTENTS=
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A. Machine Specification
1. Machine Configuration
..........................................•..•.A1-1-7
1-1 Basic Configuration
1-1-1 T2-1 TMC
1-1-2 T2-1TSMC
1-1-3 T2-1TYMC
1-1-4 T2-1TYSMC
1-1-5 T2-2TMC
1-1-6 T2-2TSMC
1-1-7 T2-2TYMC
1-1-8 T2-2TYSMC
1-2 Configuration of Shaft
1-3 Configuration of Appearance
2. Specification
...........................•..............•....A2-1-7
2-1 Machine Specification
2-2 Peripheral Device Specification

2-2-1 Oil Cooler
2-2-2 Hydraulic Pump Unit
2-2-3 Lubricating Pump
2-2-4 Cutting Fluid Pump & Tank
2-2-5 Hydraulic Chuck
2-2-6 Hydraulic Chuck Cylinder
2-3 Standard Accessories Specification
2-4 Optional Parts Specification
3. Major Dimension Diagram

.....•..............•......•...................A3-1-24
3-1 Plane Figure
3-2 Front View
3-3 Profile
3-4 Main Shaft related Dimension Diagram

3-4-1 Main Shaft Dimension Diagram
3-4-2 Main Shaft & Cylinder Dimension Diagram
3-5 CHUCK Dimension Diagram
3-6 CHUCK CYLINDER Dimension Diagram
3-7 JAW Dimension Diagram
=CONTENTS=
I I HmRcHaan
3-7-1 SOFT JAW (SJ-08B1)

3-7-2 HARD JAW (HJ-08B1)
3-8 Tool Interference Dimension Diagram
3-9 Tool Feed Dimension Diagram

3-9-1 O.D TOOL TRAVEL
3-9-2 FACE TOOL TRAVEL
3-9-31.D TOOL TRAVEL
3-9-4 STRAIGHT MILLING TOOL TRAVEL (X-AXIS)
3-9-5 ANGULAR MILLING TOOL TRAVEL (Z-AXIS)
3-9-6 STRAIGHT MILLING TOOL TRAVEL (Y-AXIS)
3-9-7 ANGULAR MILLING TOOL TRAVEL (Y-AXIS)
3-10 Tool Holder Dimension Diagram

3-10-1 OD Holder Dimension Diagram
3-10-2 FACE Holder Dimension Diagram
3-10-3 BORING BAR Holder Dimension Diagram
3-10-4 U-DRILL Holder Dimension Diagram
3-10-5 RADIAL DRIVEN Holder Dimension Diagram
3-10-6 AXIAL DRIVEN Holder Dimension Diagram
3-10-7 Tool Holder Attaching Dimension Diagram
3-11 Chip Conveyor related Dimension Diagram (Optional)
4. Tool Arrangement (TOOLING)

................•..............................A4-1-6
4-1 OD HOLDER
4-2 FACE HOLDER
4-3 BORING BAR HOLDER
4-4 TURN MILL HOLDER
4-5 U-DRILL HOLDER (Optional)
4-6 Things to Note at the time of attaching TOOL HOLDER
4-7 Things to Note at the time of attaching TURN MILL HOLDER
5. Main Shaft Output & Torque

..........•..............•.....................A5-1-2
5-1 Main Shaft Output & Torque (MAIN/SUB SPINDLE)
5-2 Main Shaft Output & Torque (TURN MILL SPINDLE)
6. NC Specification (FANUC)
....•.................•........................A6-1-2
=CONTENTS=
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B. Transportation and Installation
1. Transportation
............................................... 81-1-5
1-1 Preparation for Machine Transportation
1-2 Machine Transportation

1-2-1 Transportation in Using the Forklift
2. Installation
............................................... 82-1-12
2-1 Required Conditions in Machine Installation
2-1-1 Place of machine installation and surrounding environment
2-1-2 Mechanical and Electric Capacity
2-2 Foundation
2-2-1 Notes on Foundation Work
2-3 Installation Map

2-3-1 Installation map for machinery
2-4 Machine Installation

2-4-1 Check point before installing the machine
2-4-2 Machine installation method
2-5 Wiring and Piping
2-6 Check before Placing Power
2-7 Pilot Operation
=CONTENTS=
I I HWRCHECM
C. Operating Instruction
1. Operating Guideline
............................•..................C1-1
2. Main Power Switch

.......•••.....................................C2-1-2
2-1 Operation of ON/OFF for Main Power Switch
2-2 How to open the Door without cutting Power
3. Main Operation Panel

..........................•....................C3-1-7
3-1 LCD Panel
3-2 MDI Panel

3-2-1 Description of MDI Keyboard
3-2-2 Description of Function Key
3-3 Operation Panel
4. Names of Operation Panel and their Functions

...............................................C4-1-20
4-1 "POWER" Button
4-1-1 "POWER ON" Button
4-1-2 "POWER OFF" Button
4-2 "EMERGENCY STOP" Push Button Switch
4-3 Indicator Light State

4-3-1 Indicator Light
4-3-2 "Alarm" Lamp
4-4 "MODE SELECT" Button
4-5 "OPERATION SELECT" or "FUNCTION" Button
4-6 "SPINDLE OPERATION MODE" Switch
4-7 "TURRET INDEX" Button
4-8 "RAPID OVERRIDE" Button
4-9 "JOG FEED" Button
4-10 "FEED OVERRIDE" Switch
4-11 "ALARM RESET" Button
4-12 "SPINDLE" Button
=CONTENTS=
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4-13 "SPINDLE OVERRIDE" Switch
4-14 "HANDLE" Switch & Button
4-15 "COOLANT" Button
4-16 "CHIP CONVEYOR" Button
4-17 "TOOL PRESETTER" Button
4-18 "PART CATCHER" Button
4-19 "AUTO DOOR" Button
4-20 CHUCK SELECT Key
4-21 "2 HAND OP" Button
4-22 Memory Protection Key
4-23 Operation Button
4-24 CHUCK FOOT Switch
=CONTENTS=
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D. Operation Manual
1. Confirmation before Power Placement

............•.................................•D1-1
2. Injection of main power

..••............•.....•........................D2-1
3. Return to the Original Point

..•............................................ D3-1-3
3-1 Direction to Return to the Original Point
3-2 Manual Return to Original Point
3-3 Auto Return to original point
4. Moving of Axis
.......•.••.•........•.........................D4-1-3
4-1 Moving of Jog for Axis
4-1-1 Moving of Jog Feed for Axis
4-1-2 Rapid Move of the Axis
4-2 Handle Moving of Axis
5. SPINDLE START AND STOP

.•.•..•...•...•............•............•....••D5-1
6. CHUCK OPEN I CLOSE

••••...•...••.••••..•••....•••.••.••....••.••.. DG-1
7. TURRET INDEXING
•••........•.•..•............•................. D7-1
8. Auto Operation
....••.••..........••....•.....................D8-1-7
8-1 Matters to Confirm
8-2 MDI Operation

8-2-1 Example
8-3 Commence Auto Operation

8-3-1 Memory Motion
9. WORKPIECE TRANSFERRING
......•.•..•...•........••..•......•........... D9-1-3
9-1 PROGRAMMING OF MAIN SPINDLE PART OFF & TRANSFER

(T2-1TYSMC)
9-2 PROGRAMMING OF FRONT TURRET PART OFF & TRANSFER
=CONTENTS=
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(T2-2TYSMC)
9-3 Specifying a Shift Amount for Spindle Phase Synchronization

Control (2T-1YSMC)
10. When Power is Turned Off

.•.....•••.............•.•..................... 010-1-2
E. Repair & Maintenance
1. Checking and Maintenance of Machine

..•••.....••.•.•......•....•...................F1-1-17
1-1 Regular Checklist
1-2 Ordinary Check Items
1-3 Items to Check in 50 hours /1 Week
1-4 Items to Check in 200 hours/ 1 month
1-5 Items to Check in 1000 hours/ 6 months
1-6 Items to Check in 2000 hours / 1 year
2. Repair and Maintenance of the Machine

••...•••.•..........••......................... F2-1
3. Number of Places for Oil Lubrication

....•............•.............................F3-1
4. Adjustment of Switch
.........•.........•........................... F4-1-7
4-1 Adjustment of Switch
4-2 Switch Arrangement Plan
5. Adjustment of Main Shaft Stand

•.•.•...••••.........•.•••..................... FS-1-2
6. Repair & Maintenance of Hydraulic Parts

..•..•..••••.........•.•••...........•.........F6-1-5
6-1 Repair & Maintenance of SOLENOID COIL and VALVE
6-1-1 Replacement of SOLENOID COIL
6-1-2 Replacement of TERMINAL BOX
6-1-3 Replacement of SOLENOID VALVE
6-1-4 Breakdowns of SOLENOID VALVE and Measures
6-2 Repairing of Hydraulic Pump
=CONTENTS=
1- I HmRCHEDn
6-2-1 Irregular Operation of CYLINDER

6-2-2 Noise of Pump
6-2-3 Shortened Lifetime of Pump and Damage
6-2-4 Overheating of Motor
6-2-5 Overheating of Hydraulic Oil
7. Things to Note when using Chuck & Chuck Cylinder

......................•.....•.•................ F7-1
<APPENDIX>
1. SPINDLE OIL CIRCULATION DIAGRAM
2. HYDRAULIC CIRCULATION DIAGRAM
3. OIL CONDITIONER
4. PRESSURE SWITCH
5. PISTION PUMP
6. SOLENOID VALVE
7. HY'D CYLINDER
8. LUBRICATION OIL PUMP
9. AIR FILTER REGULATOR
10. AIR SOLENOID VALVE
11. COOLANT PUMP
12. CHUCK
13. CHUCK CYLINDER
=CONTENTS=
I I HIDRCH5CIM
INTRODUCTION
Thank you very much for purchasing for the HWACHEON T2-SERIES
integrated CNC lathe.
installation, operation, maintenance, and etc..
Free maintenance is provided for this equipment over a warranty period of

one year after purchase. However, this offer may be affected by delays in
actual delivery and installation times.
Therefore, in general it is HWACHEON policy not to provide free
maintenance on any equipment that, after more then 18 months have
elapsed, have been being shipped from our factories.
This offer of free maintenance will become invalid if a malfunction or
breakdown of the equipment occurs due to repairs, modifications, or
moving of the equipment without prior consent from HWACHEON.
The offer will also become invalid due to any accidents that may be traced
to major negligence on the part of the operator. Resale of this equipment
automatically invalidates any offer of free maintenance.
Should any problem, trouble, or apparent malfunction be encountered in

operating your HWACHEON equipment, report this promptly to your
dealer within the applicable warranty period.
HWACHEON cannot guarantee responsibility for problems, trouble, or
malfunction reported after expiration of your warranty period.
INTRODUCTION • IMPORTANCE -1 -
I I HUIRCH&Dn
IMPORTANCE
The general precautions to operate this machine safely are described
below to supplement the operation technique and safety precautions
explained by our engineer or dealer when the machine is installed. Our
products are well designed to ensure the safety of all machine sections.
If the machine is used improperly, however, a serious accident may occur.

The basic safety precautions are described below.
CD When main spindle is rotated with 3,600 min-1. It is generated such

phenomenon as chuck is stopped by frequence of the machine work light.
Therefore, operate carefully.
® When Auto Door is operating, be cautious so that may not put in hand
in Door.
® Don't open the Door to manual unreasonably. Otherwhile, Interlock

switch can be damaged.
@ Make sure that the clamping bolt of bite is fixed.
® When the length is more then 1.5 times of diameter of the workpiece,
support with tailstock certainly.
® The power turned off on operating, the tool can be damaged.
INTRODUCTION • IMPORTANCE -2-

I> . ·. · . ·. •. 1 MmllcH&Qn
C' j Check points for Saf.e Ope.ration
t. Description
. Qf
.
. . .
Sy111h.0.1
.. .:. .
. .
This Operation Manual used diversified symbols in order to effectively
delivervarious kinds of dangers as well as tips concerning the operation
of machine.· Please read the foHovving ... descriptions on the symbols
carefully .so that you ··are fully familiarized with it and accurately
understand the contents of this Manual.
< Symbols related to Warning for [)angers>
.Descriptions• on.warnings..are•Jarg~ly Classified into .3 kinds: DANGER,

.•WARNING and CAUTIQN.The.fpllowing symbols· indicate the .meanipgs
d¢p~nding>on the ratings of cjanger: · · ·
m. .
.
1. Indicates an imminently hazardous situation which, if notavoided, will
result in death or seriolJs injury. (The contents should be specified in a
conspicuous place.)
. . . .· <· :. ....· ·.·. .
<otl"ter...Symbols >·•• ·
·.·,·.·.:::: .· ... ·· .. ·.····.:···:.:....... · >.· .··.·.·.·: .·::-... · ... :.: ... ·.·····
~\
1. lhdicates· comrt1ents and itemsforwhich care shm1ld be exercised.
I 2. Useful instructions related the. ·operation of maChine•;
.. ' . . ' ' -
CheckpointsJor Safe Operation -1 -

2. For Safe Operation of Machine
1. Operation of this machine is allowed to· those persons who are

equipped with the basic knowledge related to ·the operation of the
machine such as cutting theory, the use of tools and the fixing of
Workpieces. Our company will not be responsible for the accidents
occurred due to the operation, maintenance or programming of this
machine by the user who does not have insufficient knowledge mentioned
above or is not familiarized with the operation of the machine.
2. Materials or forms of Workpieces are very much diversified depending

on users. Therefore, please bear in mind the fact that the responsibility for
the setting variables for machining to follow respective conditions such as
the speed of spindle, the speed of cutting· feed and the depth of cutting
lies to users.
3. This machine has various safety devices mounted on it. Careless

operation of the machine, however, may result in a serious accident.
Therefore, in order to prevent possible accidents, make sure that all the
users carefully read this Operation Manual, User Manual for NC Devices
and Operation Manuals for other peripheral machines which our company
provides before the operation, maintenance or programming work for the
machine.
4. Even though this Operation Manual explained in detail, still there is a

possibility that an unexpected situation which was not covered in this
Manual may occur at the time of the operation of the machine. In this
regard, always pay attention to the issue of safety when operating the
machine as there may be further potential danger factors which were not
mentioned in this Operation Manual.
5. Manuals to be provided together with the machine are as follows:

© Instruction Manual
® Manual for Programming (To be provided by NC Manufacturing
Company)
@ NC Operation & Maintenance Manual (To be provided by NC
Manufacturing Company)
© User Manual for Peripheral Machines
6. Flow Chart and Checklist are also included in the Operation Manual for
repair and maintenance works for electrical items. Please note that
Electric Circuit Diagram is included in the Operation Manual placed inside
the Heavy Current Panel (E/L Box).
7. At the time of machine operation, maintenance work or programming

work, please fully familiarize with respective instructions beforehand. If the
basic safety instructions as such are not followed, there is a possibility of
accidents which might cause serious injury not only for the worker itself
but also other workers around together with material damage to the
machine. All the users who are to handle this machine are strongly
requested to carefully read and fully understand this Operation Manual
before operating the machine or doing programming work.
Checkpoints·for Safe Operation -2-

I I HUIRCHi!l:IM
with safety cover to prevent damage. In case power supply cable is

damaged, there is a danger of electric shock.
6. Even after power was turned OFF, some equipment still have residual
electricity left for a while and the lights inside the motor or the machine
may still have heat of high temperature. Before repair or maintenance
work, make sure to check whether earth was properly done as well as the
temperature of heating part to avoid electric shock or burn when touching
them due to residual electricity or heat.
7. Before using the machine, check whether all cables are properly coated
for insulation. Damaged cable may cause the accident of electric shock.
1. Floors of work place around the machine should be always maintained

clean and well arranged. Do not put any unnecessary things on the floor,
and immediately wipe out in case water or oil was spilt on the floor. In
case such works are not done immediately, people may fall down due to
the things on the floor or be slipped due to water or oil on the floor, which
might cause injury.
2. Before operating the machine, check whether the work place is in safe
condition, especially the state of floor. Due to something on the floor·or
some unsafe situation, worker may momentarily lose its balance which
might make him touch dangerous part of the machine and causes serious
injury.
3. Before operating any switch, button or key, make sure to check it is the
one he wants to operate accurately once again. Operation of wrong switch,
button or key may cause serious injury or the damage of machine.
4. Make sure to close the door while operating the machine. If the door is
open while the machine is being operated, there is a possibility for serious
injury or the damage of machine. (Danger for the accidents such as a part
of body is wound into the rotating part, body is hit by the moving part of
machine, person is hit by Workpieces or cutting tool or hit by scattering
Chip, or cutting fluid is splashed to body)
5. Basically this machine is configured in accordance with the

specification of the machine. Therefore, any change in the configuration of
the machine without our agreement is strictly prohibited. Change in the
configuration of the machine without our agreement may cause
malfunction, which might leads to an accident of serious injury or the
damage of machine.
6. This machine is shipped out with optimum setting for the safety of users
and the maintenance of the performance of machine. Do not change or
modify the setting of the machine in any event. In case the setting is
changed or modified without our agreement, it may result in a situation
where safety may not be secured, there is a danger for accident of injury,
the performance of the machine is deteriorated or the life of the machine
is reduced. In case you need to change or modify the setting or you need
to replace with new machine, please contact our Head Office. Our
company will not be liable for any accident which is occurred due to user's
Checkpoints for Safe Operation -4-

I I HBIRCH!iiCIM
14. For the prevention of accident, Manager in charge of the work should
conduct appropriate safety education and training for workers on a regular
basis. In case there is no safety education and training provided to
workers, not only the workers but also other workers around them may
encounter danger.
15. Even though Emergency Stop button was pressed, rotating part in the
rotating body may not stop right away doe to the inertia of rotation.
Accordingly, check whether the rotating part is completely stopped or not.
16. Do not put tools or other things inside the machine. In case the
machine is operated with tools or other things inside the machine, the tool
or thing may be bounced out of the machine due to the rotating force,
which may create serious injury or damage to machine.
17. During the operation of the machine, noise at 85dB or more may be
generated depending on cutting condition or other factors. The noise may
adversely affect the health especially hearing ability of workers and
therefore attention should be paid to this situation. Accordingly, it is
recommended to put on protection device in the case of working near the
machine which is in the process of machining.
1. The program saved by a user, the setting values saved at the time of
shipping of the machine and tool offset data may be damaged due to
user's mistakes in operation or other reason. To prevent this, backup such
date using external input/output device and save it separately. Our
company will not be responsible for the loss of such data in case user did
not make backup file. Keep the basic parameter table provided together
with the machine at safe place so that the table can be referred to when
the parameter values are lost for some reason.
2. Do not touch the edge of Chip or tools with bare hand.
3. In case there is a footing switch, be careful not to tumble over the

switch.
4. In case you need to delete some memories, contact our company.

Incorrect deletion of memory may cause the loss of other data and it may
cause defects iri the machine.
5. Machine operator should have normal sensibility for all senses. In case
the operator's sensibility is abnormal, it will be difficult to check the
machine or surrounding situation for safety, which might lead to accident
for injury or damage to the machine.
6. Work place should always have appropriate lightings. If lighting is not

bright enough, it will be difficult for workers to check the working
conditions, which may cause an accident or defect of the machine.
~---"-
7. Get rid of all unnecessary obstacles around the machine. And also
make sure that there is space and passage around the machine to ensure
that there is no problem in working. In the case of no space or narrow
passage around the machine, there is a possibility of being tumbled down

1· I HmRcHaan
4. Things to Note at the time of Installation of the Machine
4-1 Installation Place
1. Allow space for maintenance. Install the machine so that the doors of
the machine and the NC unit can be opened without interference.
1. At the time of the installation of the machine, installation should be

done based on the Installation Drawing and other applicable Manual but
ensure that sufficient space is secured.(Spaces for: Chip conveyor,
mounting and removal of Cutting Fluid Tank, opening and closing of door
for Heavy Current Panel). Check whether door of the machine and
operation panel can be moved smoothly. Unless sufficient space is not
secured as mentioned above, repair and maintenance works will be
difficult to carry out and thus the life of the machine Will be eventually
reduced.
2. The machine should be installed in the place where there is no soil,

dust and humidity. Jn case there is soil or dust, cooling ability of cooling
fan will be adversely affected which might cause defects to the machine.
3. Do not put things on the floor around the machine. Keep the floor dry. If
Cutting fluid or lubricating oil is spilled. Wipe it up immediately.
4. Maintain the temperature around the work place to be 10°C-35°C and

make sure that the humidity is not more than 75%. Otherwise, there will
be problems in electric system for operation panel and peripheral devices,
which might lead into the defect of the machine.
5. The machine and the NC unit must not subject to any excessive
vibrations. Excessive vibration is the cause of the defect of the machine
and it also affects to the degree of precision.
1. The machine and the NC unit should not be exposed to direct sunlight.
8 Direct sunlight will increase the temperature of the machine and cause the
deformation by heat, which will in turn affect the degree of precision of the
machine.
2. Make sure that the floor is. strong enough to sustain the machine. The
floor must not be sloped or irregular in any way. The machine must be
level. Otherwise, the machine may be twisted or deformed while the
degree of precision is affected as well.
3. Allow space for easy removal of the Chip conveyor and the Cutting fluid
tank.

4.;2 Power Supply ·
I I HmACH!!an
4-4 Air supply
1. Use only clean and dry air (Less than 80% RH). Less than 0. 7Mpa,
10°C. In case air with much humidity and dust in it is used, pneumatic
pressure supply device, there is a possibility of malfunction with the
damage to the machine.
2. Make sure that the air source can supply the specified volume of air. If
pneumatic pressure is insufficient, the divides may be in malfunction,
which will cause trouble.
4-5 Installation
1. Only an authorized technician should perform work with the machine

hoisting. The operation of crane hoisting or the driving of forklift by the
worker who is unfamiliar with safe operation may cause not only the
danger of accident but also the damage of the machine.
2. Use only wires, shackles, and jigs of the dimensions specified in the
manual. They must be strong enough to support the weight of the
machine. In case the items cannot sustain the given load, the machine
may be dropped ctoWn, which will cause the accident which gives rise to
serious injury of workers as welt as the damage of the machine.
3. Be sure that the machine is well balanced both lengthwise and

crosswise while hoisting the machine slightly above the floor. In case the
machine is not well balanced, the machine may be dropped down.
4. ·When two persons or more are involved in the hoisting, be sure to call
attention to each other as necessary. In case hoisting is done under the
situation where other person is around the machine or inside the machine,
the person may be seriously injured.
5. Make sure that there are no tools or other things inside the machine
before doing the hoisting work. In case the machine was lifted, the tools or
things may drop down from the machine, which might cause injury of
workers or damage of the machine.
6. In the case of moving the machine using forklift, do not lift up the
machine too high. Lifting up too high might make the forklift lose the
balance and fall down, which will lead to serious injury of workers or the
damage of the machine.
7. Make sure to use the crane or forklift which has sufficient capacity to
sustain the weight of the machine. Use of the equipment which is unable
to sustain the weight might lead to an accident.
8. At the time of hoisting work, check the center of gravity of the machine.
Moving the machine without identifying the center of gravity accurately
may lead to losing its balance and falling down.
Checkpointsfpr Safe Operation -10 -

4. In the case of moving the machi.he using movable table, make sure that
the number and matter of rollers are sufficient to. sustain the weight of the
machine.
-11 -
I --· I H•RCH!ll:IM
5. Things to Note at the time of Power Inlet & Cutoff
5-1 Things to Note before Power Inlet
Familiarize the following to prevent the breakdown of the machine or

injury of workers before power inlet:
1. After power inlet, do not touch the operating button on the operation
panel up until Alarm Message is indicated on monitor. As POWER ON
switch is configured in relation to other buttons on the operation panel for
the purpose of repair or inspection, the machine may be in malfunction
which might lead to machine breakdown and injury of workers in case the
operation button was touched unconsciously.
1. Make sure that all bolts are tightened securely. If the machine is
operated with Bolts unfastened, it may lead to the breakdown of the
machine.
2. Make sure that all electronic connectors are connected securely. If the
machine is operated when the connection of Connector was loosened, it
may lead to the breakdown of the machine.
3. Make sure that all hydraulic hoses and pipes are connected accurately.
If power is ON without accurate connection, Oil and Air may be leaked,
which may lead to the breakdown of the machine.
4. If the machine is equipped with any optional external. equipments

(pallet/robot/bar-feeder... ), make sure that each electrical cable and
hydraulic/pneumatic pipes are connected correctly. If the machine is
operated with inaccurate connection of various cables, hoses and pipes, it
may lead to malfunction and breakdown of the machine.
5. Do not leave the Main switch of the machine at ON position when main
power of the factory was not supplied. In that case, the Main switch may
be damaged when power is supplied all of a sudden.
5-2 Things to Note after Cutoff of Power
1. If the machine was stopped due to power interruption, cut off the Main
switch of the machine immediately. In that case, if power is not cut off, it
may lead to malfunction of the machine and serious accident with
machine breakdown and injury when power is restored.
2. The machine cannot operate unless the power is supplied correctly. A

momentary power stoppage due to a power failure or lightning can cause
an accident. Therefore, stop the machine if abnormal fluctuation of power
supply due to lightning, etc. is anticipated.
3. Before starting machine operation, make sure that all of the gauges
(hydraulic pressure, lubricating oil pressure, compressed air pressure,
etc.) indicate the correct values. (If any of the gauges is not operated
accurately or oil or compressed air is leaked at the time of machine
Checkpoints for Safe Operation -12 -

operation, it may lead to serious damage or breakdown ofthe machine)
I .I H•RCH!ilDn
< How to prevent the execution of Automatic Operation >

CD Set the Operation Mode selection switch to "Manual Operation".
® Set the speed range of Spindle to "Neutral (or Min. value)".
< In case Automatic Operation was started by mistake >

CD Set the Override switch (Rapid feed speed, cutting feed speed) to
Min. value.
® Turn ON Single Block function.
@ Turn ON Machine Lock function.
© Convert the cutting fluid operation switch to OFF mode.
< How to prevent the Operation of Spindle >

CD Set the speed range of Spindle to "Neutral (Min. value)".
® Input "SO" in MDI mode.
< In case Spindle was operated by mistake >

CD Set the Spindle speed Override switch to Min. value.
3. In the case of fixing Workpieces manually, make sure to eliminate the

tool for fixing after the fixing work was finished without fail. In case the
machine is operated where tools are left inside the machine, the tool will
be bounced out of the machine and may give serious injury to worker or
4. Check wh~ther the maximum speed of Spindle is set below the

respective maximum limit speeds of Tool and Holder. In case the
maximum speed of Spindle is set the maximum limit speeds indicated
above, the Workpieces or Tool may be bounced out of the machine and
may give serious injury to worker or damage to the machine.
5. Fix the Workpieces and cutting Tools safely and securely afld set the
cutting depth and cutting feed speed to safety level at the time of test
machining. If the cutting depth and cutting feed speed are set above the
safety level to increase productivity, the Workpieces or Tools may be
bounced out of the machine and may give serious injury to worker or
6. Make sure that the most appropriate Tool, Holder and machining
method for the material and form of the Workpieces are selected, and also
check whether there is no problem in machining work. ln the case of
machining using inappropriate Tool or Holder, the Workpieces or Tool
may be bounced out of the machine and give serious injury to worker and
damage to the machine. Please note that it may also adversely affect the
degree of precision of the machine.
7. Check whether Cutting Tool, Holder, Workpiece fixing device and

Workpieces are safely and securely fixed. Otherwise, during the
machining process, Workpieces or Tool may be bounced out of the
machine and give serious injury to operator or damage to the machine.
8. Carefully check whether Tools are accurately mounted and the speed
of Spindle was set appropriately before operation. If Tools were mounted
in unstable manner or the speed of Spindle is inappropriate, the Tools

I I HUIACHiiilln
7. Things to Note at the time of Installation of Workpieces and Tools
1. Only experienced workers should be allowed for the installation of the

Workpieces. When Crane is operated by a worker who does not have
enough experience, there is a possibility of serious injury to the operator
or machine breakdown.
2. When the Workpieces, Fixtures or other things are lifted by two persons
or more, make sure that they are able to properly communicate and
cooperate each other.
3. When lifting the Workpieces, Fixture or other things, steel wire or hook
should be used. The dimension of JIG is indicated in the Manual in detail.
If an equipment which is unable to sustain the weight of the Workpieces,
the Workpieces may be dropped down and it may give serious injury to
operator or machine breakdown.
4. Check whether the Workpieces or Fixture is safely and securely fixed

before lifting them. Otherwise, the Workpieces or Fixture may be dropped
down and it may give serious injury to the operator or machine
breakdown.
5. After the Workpieces or Fixture were lifted a little bit from the floor,
check whether the balance of them to all directions of right/left/up/down. If
the Workpieces or Fixture continue to be lifted up without balancing, they
may drop down and it may give serious injury to the operator or machine
breakdown.
6. At the time of installing Milling Chuck to Spindle or Magazine, check

whether Rotating Tool is safely fixed to Holder. Otherwise, the Tool may
be damaged or noise is generated when the Spindle was rotated and it
may give serious injury to the operator or machine breakdown.
7. When mounting cutting Tools, check the Tool No. carefully. If wrong
Tool is mounted, machining is done by the wrong Tool. In case wrong
machining is done, there is a possibility of the breaking of cutting Tool or
the generation of noise due to various problems such as inappropriate
machining condition, excessive number of rotations of Spindle, excessive
depth of cutting, excessive cutting quantity, excessive cutting speed,
which may lead to serious injury of the operator or machine breakdown.
1. Fix the Tool to match with the balance of Magazine when installing Tool
to Magazine. If the Tool was fixed toward particular direction without
balance or heavy Tool is concentrated toward a particular spot, the
operation of Magazine will be limited to the place where the Pot of the
Tool is located, the Magazine will become out of balance, or it will be
detrimental to the life of the machine.
2. When Workpieces or JIG are installed on the pallet of the machine to

which APC device is equipped, the installation should be done with
balance. If things are concentrated toward a particular place, the machine
may be damaged when the Pallet is rotated due to centrifugal force even
though all the things are placed in a limited area.

I I HIBRCHaan
8. Safety during the Operation of the Machine
1. As there is a possibility to be wound into the machine or to be seriously

injured while the Spindle is rotating, never open the door of the machine
to remove Chips, Workpieces or Cutting Tools.
2. Never operate the machine when Cover was removed. Without Cover,
rotating or moving part of the machine is exposed to worker and there is a
possibility for worker to be wound into the rotating part or to be hit by the
moving part. And Cutting fluid and Chip can enter into the machine, which
may lead to the machine breakdown.
3. Do not put anything near the moving part of the machine. Either the
thing or the machine is damaged.
4. In the case of the machine with special specification, operation should

be done in accordance with such special specification. Inappropriate
operation may give rise to .unexpected accident of serious injury or
machine breakdown.
5. Do not put hands into the Chip Conveyor during operation of the
machine.
6. Always stop the machine before removing Chips inside the machine
while operation. Also stop the machine as wen as supplying Cutting fluid
before adjusting the direction or ejection quantity of Cutting fluid; If such
actions are attempted during operation without stopping the machine, the
worker may be wound into the machine or be hit with the moving part of
the machine.
7. When performing unattended operation or machining flammable Cutting

fluid or flammable Workpieces, there is a possibility of fire. In case fire
breaks out inside the machine, it may lead to a big accident with serious
injury or the damage of the machine. Our company will not be responsible
for any loss from fire. Therefore, it is strongly recommended to install
automatic fire extinguisher while paying keen attention to the possibility of
fire when operating the machine.
8. Set the RPM of main shaft to be in lower range than the allowable
maximum value of Tool and Holder respectively. Otherwise, Tools or
Workpieces may scatter around to cause serious injury or the damage. of
the machine.
9. Fix the Workpieces and Cutting Tools safely and securely and, at the
time of test machining, make sure that the Cutting depth and Cutting feed
speed is set in consideration of safety. If the Cutting depth and Cutting
feed speed are set beyond the safety range to increase productivity, the
Workpieces or Tools may be bounced out of the machine to cause serious
injury to operator or the defect of the machine.
10. When the machine to which Pallet is mounted is used, do not put hand
or foot on the APC or the machine before Setup indication light on APC
Operation Panel is turned ON. As the exchange of Pallet. is to be done
automatically, there is a possibility of crash with the Pallet and injury.

. Checkpoints for Safe Operation -19 -
I I H•RCH&an
9. Safety Items during Maintenance and Inspection
9-1 Daily Maintenance
In order to ensure safe operations, the machine must be maintained and

inspected daily.
1. Always turn OFF the power before performing maintenance and

inspection. In case the maintenance work should be done with the power
of the machine turned ON, keen attention should be paid to avoid the
accident such as electric shock, accident to be wound into the rotating
part or crash with the moving part of the machine, which is very
dangerous and may lead to serious injury.
1. Clean the machine after the machining work. In the course of cleaning,
possible problems in the machine can be easily found. When any problem
is found, take immediate action as necessary; Cleaning and inspection of
the machine is essential to prevent the problem of the machine.
2. Remove Chips· to ensure the Chips are not piled up in the case of dry
machining or cast iron machining. In case Shaft is moving where Chips
are piled up, Chips may be put into the Slide way and it may lead to
machine breakdown.
3. Make sure that the gauges for hydraulic pressure, air pressure, and
lubricating oil pressure indicate the correct values. When the machine is
operated where the above gauges are abnormally operated or do not
operate, it may cause machine breakdown.
4. Make sure that lubricating oil is properly supplied to the slideway.

In case the machine is operated where Sliding oil is not supplied to the
Slide way, it may cause wearing and burning of the Slide way, which will
lead into the shortening of the life of the machine.
5. Drain the air regulator. In case water is filled in the Air Filter, the
function of the Filter is deteriorated and pneumatic pressure parts may be
operated abnormally, which may lead into machine breakdown.
9-2 Things to Note in advance in the case of Maintenance & Inspection
1. Wiring work for 200V AC or higher voltage circuits must be performed

only by an authorized electrical technician. If an unqualified worker carries
out electrical wiring work, there is a possibility for electric shock.
2. Cut off all power cutoff devices of the Factory before carrying out the
inspection and maintenance inside the Heavy Current Panel. Even though
the power of the Heavy Current Panel was turned OFF, residual electricity
may be still remaining inside the Heavy Current Panel and therefore there
is still a possibility of electric shock when touching it unconsciously. In
case power supply is necessary at the time of inspection and
maintenance, check the state of electric current referring to Wiring
Diagram and Instruction Manual.

I I H•RCHaan
it is possible that remaining Cutting fluid come into the Spindle bearing
and it may damage the bearing while causing machine breakdown.
3. The solenoid valves become very hot when the machine is operating.
Be very careful not to touch them after the power is turned OFF.
4. Supply or change hydraulic oil, lubricating oil as specified in the

Instruction Manual. If oil is not replaced periodically, it may cause machine
breakdown and shorten the life of the machine.
5. Use only fresh uncontaminated lubricating oil as specified in the

Instruction Manual. Clean the reservoirs and filters in the lubrication/air
line periodically and check for damages to the lubrication equipment and
piping. The damaged device or equipment will lead into the problem of
shortening of the life of the machine.
6. Do not open the doors of the eledrical cabinet, the NC unit, or the
operation panel unless absolutely necessary Opening the doors allows
dust, foreign matter, and moisture to enter the enclosure and can cause
machine malfunctions.
7. The halogen lamp will be very hot after it has been lit for a long period.
Be careful not to touch it. If the halogen lamp is touched, there is a
possibility of burn. Cut off the power and take a while before touching the
lamp as it may be still hot right after the power cutoff.
8. Check Turcite and Oil Seal on Slide way regularly and replace them
before they lose the characteristics of sealing. If Turcite or Oil Seal is
damaged, their characteristics cannot be maintained. And thus dusts or
foreign matters may leak into the machine (Slide way, bearing), which
may lead into machine breakdown.
9. Conduct ordinary inspections in accordance with the Instruction Manual.

In case inspection is not performed, the life of the machine will be
shortened and the degree of precision will be deteriorated.
10. Do not connect electric devices for inspection of maintenance work

purpose to the power outlet attached to the Heavy Current Panel or
Operation Panel. Do not connect external electric device which is in
excess of allowable electric capacity to power outlet. If external electric
device which is in excess of allowable electric capacity is connected to the
power outlet, internal electric circuit breaker may be cut off. In case power
is cut off during the operation of the machine, it may cause serious
problem to the machine.
11. Clean Fixture and inside the machine after machining work. If Chips
are piled inside the machine for a long time, it may lead into machine
breakdown.
12. In order to open the Door of Heavy Current Panel, make sure that
Main switch is at Open Reset position. If the Main switch is at other
position, the Door will not be open. In such case, attempt to open the Door
compulsorily, the Main switch of the Heavy Current Panel will be damage.

I •••·I· HmRCH!!an
3. Do not use the Cutting fluid with high viscosity. When the Cutting fluid
with high viscosity is used, the required quantity of Cutting fluid cannot be
ejected and thus it may deteriorate the efficiency while adversely affecting
to the degree of precision for machining.
HWACHEON cannot be held responsible for any trouble arising from

the use of Cutting fluid.
11. Things to Note for the Operation of Special Equipment
11-1 Things to Note at the time of using Robot for Industrial use
1. The qualified worker who received the education and training as

specified in the pertinent regulation should be allowed to operate the
Robot.
2. Unqualified person should not be allowed to operate the Robot for
whatever reason including education or inspection reason.
3. All those who carry out works using Robots should have the required
qualification.
11-2 Things to Note at the time of using Crane for loading purpose
1. The crane for loading purpose to be used for the machine should. have
the capacity of minimum 5 tons.
2. Only qualified persons should be allowed to operate the crane for
loading purpose.
Checkpoin1s for Safe Operation -24-

I I HDIRCH!iian
13. Nameplate for Warning
1. Nameplates for Warning have important issues recorded in them and

are attached to the machine at conspicuous places. As the nameplates
contain important issues, all workers should carefully read and be
familiarize with them. In case the items on the nameplates are not
complied with, it may lead into serious accidents.
2. Nameplates indicate Danger, Warning and Attention respectively which

are classified into depending on the seriousness of the situation:
<Danger> Urgent Accident Situation - The situation which may lead to serious injury
or death unless the instruction in the nameplate is not followed
<Warning> Potential Accident Situation - The situation which may lead to serious injury
or death unless the instruction in the nameplate is not followed.
<Caution> Potential Accident Situation - The situation which may lead into slight injury or
minor breakdown of machine unless the instruction in the nameplate is not
followed.
3. Keep the Nameplates clean so that all workers can read them easily.
Clean them immediately if the nameplates are found to be dirty.
4. Never remove the Nameplate in any event. If any Nameplatewas fallen

apart, affix it immediately to its original place.
5. Do not affix other thing on the Nameplate for Warning or do not paste
on the Nameplate.
6. Make sure to replace the Nameplate with new one if a part of the
Nameplate for Warning is erased or the Nameplate became difficult to
read.
7. The language used for the Nameplate for Warning should be easily
understandable by workers. Consult with our Head Office about the
language to be used for the Nameplate..
8. Apart from the Nameplate for Warning, various things to note by

workers at the time of the installation, operation and maintenance of the
machine are specified in the Instruction Manual. Workers are requested to
carefully read all the instruction related to "Things to Note" as well as
Nameplates for Warning. If workers are not familiarized with the contents
in the Note or Nameplate, it may cause serious injury to workers around
the machine and machine breakdown. Especially at the time of the
installation, operation and maintenance of the machine, all the worker
concerned are requested to be familiarized with the Notes and the
contents in the Nameplate.

I I HWRCHEcn
I I HBDRCHa.cn
1. Machine Configuration
1-1 Basic Configuration
Basic configurations of T2-SERIES are categorized by specification as follows:
No. Name Description
Base sustains the load of whole machine, and Z1/Z2 shaft B shaft
1 BASE
are fixed. This enables to adjust the level of machine.
Main Spindle Unit clamps and rotates materials by grasping force of

MAIN SPINDLE Jaw using midair hydraulic Chuck and Cylinder or unclamps to
2
UNIT separate materials. At the time of Turn Mill processing, Main Spindle
Unit carries out C shaft splitting.
Z1-Sadddle sustains X1 CROSS SLIDE and performs feeding of Z1

3 Z1-SADDLE
for the feeding of 1 Turret to Z direction.
X1-Cross Slide performs feeding of X1 for the feeding of REAR

4 X1-CROSS SLIDE TURRET to X direction. At the time of adding Y shaft, it plays the
role of Y shaft Saddle to sustain Y Cross Slide.
Rear Turret Unit enables to attach Tool or Tool Holder and rotates
REAR TURRET
5 Tool Stand automatically. And it can process milling of Drilling and
UNIT Tapping through Turn Mill Holder.
6 TAIL STOCK Tail Stock fixes the edge of materials by feeding B shaft.
Sub Spindle Unit clamps and rotates materials by grasping force of

Jaw using midair hydraulic Chuck and Cylinder or unclamps to
7 SUB SPINDLE UNIT separate materials. This performs feeding of B shaft and
synchronizes with main shaft. At the time of Turn Mill processing,
Main Spindle Unit carries out C shaft splitting.
Y-SADDLE &
8,9 Y-Saddle & Cross Slide performs feeding to Y direction.
CROSS SLIDE
Z2-SADDLE & Z2-Saddle & X2-Cross Slide performs feeding of X2/Z2 for the
10,11
X2-CROSS SLOE feeding of FRONT TURRET to X/Z direction.
Rear Turret Unit enables to attach Tool or Tool Holder and rotates
FRONT TURRET
12 Tool Stand automatically. And it can process milling of Drilling and
UNIT Tapping through Turn Mill Holder.
A. Machine Specification A1-1

I I HWRCH&Dn
1-1-1 T2-1TMC
1
1-1-2 T2-1TSMC
5 4

I I HmRCH&an
1-1-3 T2-1TYMC
1-1-2 T2-1TYSMC

I I HWRCH&Dn
1-1-5 T2-2TMC
2 5
3
12
10,11
1-1-6 T2-2TSMC
2 5
12
10,11

I I HmRcHaan
1-1-5 T2-2TYMC
2 5
3
12
10,11
1-1-5 T2-2TYSMC
2 5
3
4
12
10,11

I I HIBRCHacn
1-2 Configuration of Shaft
Shaft Configuration of T2-SERIES is as follows:
Configuration of
Description
Shaft
Feeding of REAR TURRET UNIT to forward/backward direction (Radius
X1
direction of materia!l
x Feeding of FRONT TURRET UNIT to forward/backward direction (Radius
X2
direction of materia.!l_
Feeding of REAR TURRET UNIT to right/left direction (Shaft direction of
Z1
material}_
z
Z2 FRONT TURRET UNIT to right/left direction (Shaft direction of material)
y Feeding to up/down direction on CHUCK CENTER basis
B Feeding of TAIL STOCK or SUB SPINDLE to right/left direction
c Split of MAIN or SUB SPINDLE by rotating angle

I I HUIRCHEDn
1-3 Configuration of Appearance

Appearance configuration of T2-SERIES is as follows:
Warning Light Door for Repair
Front Door
Operating Panel
Door for Repair
Cutting Fluid Tank & Pump
Hydraulic Control Part
Door Interlock Switch
Cover for BAR

FEEDER Option
Door for Repair
Door for Hydraulic

unit Repair
Hydraulic Control Part
Door or Air Panel &

Hydraulic Valve
Repair
Lubricating Pump
Door for Oil Cooler Repair

I I HUIRCH&an
2. Specification
2-1 Machine Specification
l"'V'' ."''"">' ·. ,:
··-:;:'" ~
..• , ~
""k
···~·
.·.
.::. · ... .· 'l'z. (1i:1flJRRE:i)}

. ::; .•. . ,.. " ;: .·
::.,.
J· 2~::·.:
:. Unit )':-:
"71tMc ""' "'··.1TsNic
" ,; ·.; .•.
.r' ·1:~MC J2f .·.· :. 1TYSJVlc<
·;··.· '::
; _1
Swing on Bed mm 0450
Max. Machining Dia. mm 0380

Standard Machining
mm 0230
Machine Dia.
Capacity Max, Machining Length mm 520
Max. Bar Machining
mm 065
Dia.
$1:8 S1:8
Chuck Size inch 8
S2:8
8
$2:8
S1:A2-6 S1:A2-6
Main Shaft Edge Shape ASA A2-6 A2-6
S2:A2-6 S2:A2-6
$1:5,000. $1:5,000
Max. RPM rpm 5,000 5,000
$2:5,000 $2:5,000
Main Shaft Penetration $1:076 $1:076
mm 076
$2:076
076
$2:076
Dia.
Main
Shaft Draw Tube Inner Dia. mm 066
$1:0120 $1:0120
Main Bearing Inner Dia. mm 0120
$2:0120
0120
$2:0120
C Shaft Split deg 0.001
$1:15/11 $1:15/11
Main Shaft Motor kW 15/11 15/11
$2:15/11 $2:15/11
Tools on hand ea 12
Tool
Tool Size mm o25x 040
Stand
Tool SplitTime {1side) sec 0.1
Fast Feeding Speed m/min X:30/Z:30/8:30 X:30/Z:30/Y: 15/8:30

Feeding
Max. Feeding Distance mm X:245/Z:520/8:590 X:245/Z:520/Y:100(±50)/8:550
Field
Feed Motor kW X:3/Z:4/8:4 X:3/Z:4/Y:1.6/8:4
Tailstock Spindle Dia. mm 080 - 080 -

Tailstock
Tailstock Spindle Taper MT #5 - #5 -
Main Shaft Motor kW 7.5/5.5
Turn Mill
Max. RPM rpm 6,000
Slideway Oil l 4
Tank Hydraulic Pressure l 60

Capacity
Spindle Cooling Oil t 73
Coolant l 260
Power Power kVA 50 75 50 75
Machine Height mm 2,100

Machine
Installation Space{LxW) mm 3,280x2, 180
Size
Machine Weight kgf 7,500 7,700 7,800 8,000
Number Control Unit{NC) FANUC

I I HIDRCH&an
·-. -:
. ~t~~-= J2~<~~~~Ji~]l __,..-. . 'F. >
_-f:C'"
;.·.••·it~~·-··--··
,-. y :
-··;·
•
Uriit -· -·· 4'-:" --- · "·- ,.-_,2TYMC
_,;..-l-c···-.· ~ --
.:::.-· .--...::.:.::.
_. _ :-.c - _-:
e----
_,._""- ~ L.~~---- -:.;-:__ _ •.>_
.2TIVIC 0'2TSMC·::_:·•_,
/: _-. -• •- •c-- ••:.:: - .'•· --- :· : - · ·'-
--2TYS
__ _._ .. · _,,,!\!'I,. -- '-2
Swing on Bed mm 0450
Max. Machining Dia. mm 0380

Standard Machining
mm 0230
Machine Dia.
Capacity Max, Machining Length mm 520
Max. Bar Machining
mm 065
Dia.
S1:8 S1:8
Chuck Size inch 8 8
S2:8 S2:8
S1:A2-6 S1:A2-6
Main Shaft Edge Shape ASA A2-6 A2-6
S2:A2-6 S2:A2-6
S1:5,000 S1:5,000
Max. RPM rpm 5,000 5,000
S2:5,000 S2:5,000
Main Shaft Penetration S1:076 S1:076
mm 076 076
Dia. S2:076 S2:076
Main
Shaft Draw Tube Inner Dia. mm 066
S1:0120 S1:0120
Main Bearing Inner Dia. mm 0120 0120
S2:0120 S2:0120
C Shaft Split deg 0.001
S1:15/11 51:15111
Main Shaft Motor kW 15/11 15/11
S2:15/11 S2:15/11
Tools on hand ea 12+12
Tool
Tool Size mm o25x040
Stand
Tool Split Time (1 side) sec 0.1
Fast Feeding Speed m/min X1 :30/X2:30/Z:30/8:30 X1:30/X2:30/Z:30/Y:15/8:30
Feeding X1:245/X2:21 O/Z1 :520/Z2:520

Max. Feeding Distance mm X 1:245/X2:21 O/Z1 :520/Z2:520/8590
Field /Y100(±50)/8550
Feed Motor kW X1 :3/X2:3/Z1 :4/Z2:4/84 X1 :3/X2:3/Z1 :4/Z2:4/Y1 .6/84
Tailstock Spindle Dia. mm 080 - 080 -

Tailstock
Tailstock Spindle Taper MT #5 - #5 -
Main Shaft Motor kW 7.5/5.5
Turn Mill
Max. RPM rpm 6,000
Slideway Oil t 4
Tank Hydraulic Pressure t 60

Capacity
Spindle Cooling Oil t 73
Coolant t 260
Power Power kVA 65 85 65 85
Machine Height mm 2,100

Machine
Installation Space(LxW) mm 3,280x2, 180
Size
Machine Weight kgf 8,800 9,000 9,100 9,500
Number Control Unit (NC) FANUC

I I HIBRCH&cn
2-2 Peripheral Device Specification
2-2-1 Oil Cooler
DAIKIN KOREA
AKZ 568 (Temperature Control synchronized with

Room Temperature)
5.0/5.6 kW, 50/60 Hz
1.5 kW (2 HP)
0.75 kWx4P
30/36 t/min, 50/60 Hz
3 phase 200/200·220V, 50160 Hz
73 l
ISO VG10 (Refer to Hwacheon Oil Spec. Table)
2-2-2 Hydraulic Pump Unit
YUKEN (SET : Gabo Hydraulic & Pneumatic)
AR22-F-R-01-
3.7 kWx4P
39 t/min (1,800 RPM)
25 t/min {1,800 RPM)
55 kgf/cm 2 (at 25LPM)
40 kgf/cm 2 (at 25 LPM)
3 phase 220V
60 l
ISO VG32 (Refer to Hwacheon Oil Spec. Table)

I I HRIRCHaan
2-2-3 Lubricating Pump
Hansung Precision Co., Ltd.
HMGP303S-T04-FP-220 (Quantitative Oil Feeding type)
0.057 kW (57W)
200/220V. 50/60Hz
!''\~:~~,;
>i ISO VG68 (Refer to Hwacheon Oil Spec. Table)
2-2-4 Cutting Fluid Pump & Tank
A-Ryung Machinery Ind. Co., Ltd.
ACP-400HF18
0.4 kW
10 m (50Hz), 15m (60Hz)
40 Vmin
200/380/415V (50Hz), 220/380/440V (60Hz)
260l

I I HmRCHEcn
2-2-5 Hydraulic Chuck
.,sfendor .
/,~f:>::;; ~,., •c
Seoam Machinery Ind. Co., Ltd.
YGH-08 CA
18mm
Max. 7.64 mm (Commercial use 3.82 mm)
Max. 210 mm I Min. 11 mm
Max. 22 kgf/cm 2 (YGH-08 CA basis)
3,900 kgf
9,176 kgf
Max. 4,600 RPM
0.57 kgf.m 2
2-2-6 Hydraulic Chuck Cylinder
Seoam Machinery Ind. Co., Ltd.
YSGH-08 CA
170mm
25mm
Push side 179.6 cm 2 Pull side 166.2 cm 2
Push side 6,888 kgf Pull side 6,374 kgf
Max. 40.8 kgf/cm 2
Max. 5,600 RPM
0.067 kgf.m 2
4 t/min
Hydraulic Pressure: 3.0 Mpa Oil temp. : 50°C (Exit)
RPM: Max. RPM used Viscosity: Equiv. To ISO VG32

I I HIDRCH&cn
2-3 Standard Accessories Specification
•sllafft;~ed'bevi;e•.·. XllJBIC Shaft Feeding Field YMC, YSMC: +Y Shaft
Operating Panel & Heavy Current Panel, Equipment Controller
BUilT-IN TYPE
8" Hydraulic Midair Chuck & Cylinder 1 set SMC : +8" 1 set
1 set
12 angle BMT65 MILL TURRET 2 TURRET: +12 angle
Sleeve & Socket, Tool Holder 1 set 2 TURRET : +1 set
1 set {Assembly type)
Cutting Fluid Tank, Cutting Fluid Pump 1EA SMC: Pump +1EA
1 set
Cable & Hose piping, Caplex Set
Slide Cover, Inner & outer Cover, Door Set {Door Interlock)
Work Light 1EA, 2 color Warning Light
1EA MPG HANDLE
Handling Instruction, Electric circuit Diagram, NC Handling/Repair/Parameter
1 set
1 set
SMC : Standard, MC : Optional

I I HIDRCH&an
2-4 Optional Parts Specification
APRON TYPE
1 set
1 set
70 bar
1 set
1 set
1 set
1 set
1 set
1 set
1 set
TOOL PRESETTER (AUTO)
3EA MPG HANDLE
3 color Warning Light

I I HmRCHaan
3. Major Dimension Diagram
3-1 Plane Figure
,--.,
~
f--g~
~~
:::::Jt .. ~·
••
gi
-~·••••
u:;.II
°'
°'
LI)
µ...._.
(
m :. :. t:;=I;L
. J
IDJ Q ll)[
D l=1 OIL__J
r-~r-:
0
000000000 J b ~
N
LI)
,ll::Jw Ht~ QJ~

LI)
l .. r--·~E=JL }
.---
°'
r-....
-.-i
0 N
0
!""' """ -.:f""
-.-i
tJ
~
bJ
LL Jn q m
3100
J 0
co
-.-i
3280

I I HWRCH&an
3-2 Front View
3100
1066 909 1125

770
(DOOR OPEN)
O'\
(V")
(V")
Ln
~~:;:::: N
a=• l..O
DO ~a:~~
0
0
0
.......
N
l..O
(V")
.......
.......
Ln
a:>
N

I I HIDRCH&Dn
3-3 Profile
SPINDLE CENTER
. D L:;sJ D .
I
--$- 0
CJ)
CX)
0 N
,...... N
0 N
~
LO
"",...... D
0
L/')
tJtJ
N
,......
.U
827
180 1400 599

I I HIDRCH&Dn
3-4 Main Shaft related Dimension Diagram
3-4-1 Main Shaft Dimension Diagram
2-<1>10.2 DP18
11-<1>10 DP22
M12 TAP DP19
<1>14 DP3
<1>1645
<1>83.058
<1>106.375
M12 .....,
-q:
+ ~
<1>19.05
....
fg I
\0
'----+'-! I I <1>10
!==
N
MS ....
LO
....
I
<1>120
....
<X>
....
I
<1>79
I
M120xP2
l
<1>113
--L _ _ _ _ 1 I
-r- - - - - -1=
<1>112.5
== --
-,__ LO
.....,
rv)
LO
r-J \0
I LO
.....,
<1>76
I
<1>113
I
<1>102
I
M100xP2
0
"
I
1----<1>78-
I LO
f---<1>90- r-J
I "
I
_J_
I <1>7l474 I
M90xP2

I I HDIRCHacn
3-4-2 Main Shaft & Cylinder Dimension Diagram
<l>74
l~J
U")
<l>66 T"-1
CX) a.
T"-1 x
w
v
I'--
~ :E
CX)
U") 0 0
x v ~
co
:E
c
:E
tJi M
v
r-!
--~--
U")
N
CX)
(j\
U")
r-!
a. \.0
x T"-1
\.0 (j\
f"-.. N
L

I I HUIRCHaan
3-5 CHUCK Dimension Diagram
14 H8/h8
-----+---+------ ,
1
95
20 25
N
lJ)
T"""I
.....
I
I
°' .....N
,..... .....
~
..... N
a..
z ~ .....
l.O
I
0
..... x c:
ro --
i5
~
E E
I~
a:
w LI') i~ .....
N
(/)
"
lJ)
T"""I <1>80
a.
x <1>106.375
........
""'~" P.C.D 133.4
<1>170
.I
<1>210

I I HIDRCH&Dn
3-6 CHUCK CYLINDER Dimension Diagram
..,,
..-.;
0
......
M
M
e
"":
~~~ * N
......':!:==::J:==~~::er
;::;J-l--¥=
..,,
~~~t-----t~~~E':=:~~~~~A===i
::E: ::E: ..,,
N
N " ..,,
N
167
149
00
00
--
N
......
b:I
N
~

I I HmRCHEDn
3-7 JAW Dimension Diagram
3-7-1 SOFT JAW (SJ-0881)
F G H
J
r1 I
u w
I
I
1~1
Serration 1.5 x 60° G 25
A 95 H 46
B 38 j 20
c 38 K 14
D 13 L 23
E 5 M 12
F 24 N 20

I I HmRCH&cn
3-7-2 HARD JAW (HJ-0881)
G G
F H M
_l
I
I
I I
I
I
I
J
i
I
t
I
: l
I
I
~~ u
! I i ! I !: I : w
Lr--1---,_J Lr--1---,.J
I I I I I I I
L r __ t__ -,.J
-- -- ~ ---_J _-- _J_ -t--~ ----~ --1- _J _--- µ I

~ ~
K L~J
Serration 1.5 x 60° H 22
A 87 J 19
B 35 K 13
c 51 L 12
D 14 M 37.5
E 5 N 12
F 27.5 0 12
G 25

I I HIDRcHacn
3-8 Tool Interference Dimension Diagram cb'

,....,:
a;-
(")
0
0
1-
w
a: a;-
a: 0
:::> (")
C\J
(j)
.:>:::
_g
I- (/)
I- en
·x
z <{
C\J
0 x
I
a: ~
(".)
LL C\J
ro
-
0
(")
~
I'-
CJ)
0
C\J
I'- ~
co
~
(j)
.:>:::
-
I'-
L!)
m -
0
L !)
0
U5
-~ ~ I I
x co
<{ 0 \ I I
I
~/
L!)
25 ',
~
co ·-·-:-:..--.------~--===--------L------------·
UJL..~~~~~-r-----,--~----=--~~~--~-~-~~-~~~~~~..---~
L!)
"<:I"
C\J
cover line
1-
w
a:
a:
:::>
l-
a:
<(
w m
a:
95(3. 7) -
(".)
0
0

I I HmRcH&Dn
3-9 Tool Feed Dimension Diagram
3-9-1 O.D TOOL TRAVEL
565(22) 530(20)
T
i
i
~.i
i _C
20(0.78) ~
~I
tfJJ%1f-±:
\_)) U
:ii
CD I
210(8)-X2 Axis travel
> I
~ 15(0.58) ! 195(7.7)
.... T-·.
I
i
i tJl I=~
IJ..8(3.86)
;::::
l L1~1T ~
i <O
! N
00
<O
!
::c.: ::s:
;::::
<O
l T
I
~ (
N
00
<O
I
_J
i
230(9) 15(0.58)
w
~
245(9.6)-Xl Axis Travel
~ :
1- I
_J
0
0
l-
o J_
0
n i
i
i
i
i
i
0
!

I I HUIRCH!icn
3-9-2 FACE TOOL TRAVEL
(!)
c
L..
(!)
>
0
I
I
-----r--- ·-
~
<O
I '°
0 ~
N
I "'
-i (\j
<O
~
c?
;;)
:::- (J)
<O
00
-;;;
z
Ill
0 "' --+-- ;;)
c? a; a;
a;
>
(J) >
>
Ill ~
(]) Ill
'O
00
..:::: ..:::: Ill
·x
c
.Ci -"'
u "'=o
(])
Ill
I
({)
c
0 0
ti c
.Ci "'
!:::!
(])
(J) ({) 0
(])
a; ~
i(])
>
Ill
"' 230(9) I-
cry ~ 0"'
CD
..:::: "'
'°
(])
u Ill
·x 230(9) 0"' 0"'
c
u;"'
<( '°
(J)
'° '°
0 r:::i
~
I
0
I
.,.,
;;) c?
<')
a> "'
0 0 m .,.,
<D
00
.,.,"' co 00
<O
0
"' <D
00
"'
~
"'
(\j
"'
238(9.3)
.....J
w 245(9.6)-Xl Axis Travel
>
<(
7(0.2)
a:
J-
.....J
0
0
J-
w
()
<(
LL

w
I
868(34) (Distance between spindle nose) U)
I
w
ID TOOL TRAVEL 91(3.57) 520(20)-Z 1 Axis Travel 257(10
-c
-t
0
0
14.3(0.56 239(9.4 I
I""'
i
i -t
i ;:c
~
i
~
·-·-·-·-·-·-·-·-·-i+·-·-·-·-·-·-·+·-1-- -------------~
co i
i
"'x
1~
I
i
I
m
I""'
~
c;;· (11
-i
1§
i (11
Ol
(11
F:O
'!> Lover line I~
s: --- --
D)
(")
::r ~ 0
-· I?
~Wr~~~~~~~---
1§
::s I~
Cl>
en ----r=--·-·r1*
"C
Cl> ~ g
N
~
(")
3i e
(")
D) (11
w
er. N
0
0
F:O
0 Ci) 0
::s ;I Co
1~
x
"-'
~
c;;·
-i
'ii
-
{
I
i
590(23) Tail Stock Travel
:a
550(21.6) Spindle2 Travel
14.3(0.56)
n
10(0.4 :t
)> Ill
•
w
I
257(10) 520(20)-22 Axis Travel 1(3.6
a:I
w
w
STRAIGHT MILLING TOOL TRAVEL I
U)
J:,..
{X-AXIS) I• 866(34) (Distance between spindle nose)
en
149(5.9) 520(20.5) (21 -axis travel) 199(7.6 -;
:::0
95(3.7)
)>
Q
:c
-;
14.3(0.56)
-s:r
cz
---·--r-~ ----+------~
"'....
I~ 111 11 1 Q
,3 161(7 i
3 j -;
I 0
~
c;;·
~ ~.... 0
r
'l> ~ 18 -;
s:
(!)
tJ1
'"' O>
tJ1 :::0
I»
n
:::r _/~v_e~ne "'
18
)>
<
-· m
::s
CD
en
w
-><
r
~
,_
"C b?.
CD
n
3i
-
n
I»
s::s·
I~ -
en
tJ1
~
c;;· IN
11
0
~ 1S 1
!;.
-
"'w
0
I§
I
E
:a
590(23) Tail Stock Travel n
)> 550(21 .6) Spindle2 Travel
14.3(0.56) :r:
Ill
...
w
I
.s:a.
520(20) (22-axis travel 149(5.9) Cl
::J
I I HUIRCH&ean
3~9-5 ANGULAR MILLING TOOL TRAVEL (Z-AXIS)
565(22) 530(20.8)
Q)
-~
-·-·----·r·-·-----· --
;
i
i
"'ci
! @
I
il 0
i "'
a;
~ a; ~
s
0
c: a;
>
" !" "'
-~
"
£
>-
x N I
""
u N
230(9) t:l
"'c: 0
ii5 £
z""
0
·a;
a;
> ": >- "'
~
N
0N
"
_o
~
0
0
"'
"uc: "'
·~ "'ci
~ I
;;:;
0 230 9
-;;;
(')
;x; "'
ci
N
<O
a) 0
N
0a)
_J
"' N
w
~
0:::
@
0
I- "'
_J
0
0 245(9.6)-XlAaxis Travel
I-
CJ
z
_J
_J
~
0::: ...........
<( (/)
_J
::::>
CJ ~ I
z N
...........
<(

I I HDIRCHacn
3-9-6 STRAIGHT MILLING TOOL TRAVEL (Y-AXIS)
§
0
lO
27(1)
"N
0
lO
59(2.3) 245(9.7) 73(2.9)
3-9-7 ANGULAR MILLING TOOL TRAVEL (Y-AXIS)
§
0
lO
27(1)
§
0
lO
95(3.7) 240(9.5) 5(0.2)
245(9.6)

I I HmRcHaan
3-10 Tool Holder Dimension Diagram
3-10-1 OD Holder Dimension Diagram
73 11.5
MlOxPl.O TAP
......
N
......
4~M12 BOLT HOLE
68
12.5
0
00
I. 39 • I.is. I. 39 I w 2-M6 BOLT HOLE

I I HllRCHacn
3-10-2 FACE Holder Dimension Diagram
4-M12 BOLT HOLE

0
"
11.5 73 11.5
so Ln 42 2-M6 BOLT HOLE

N
T"-1
Ln
N
0
Ln
°' °'
MlOxPLOTAP 0
I: 39 .1.::.1. 39 : I

I I HmRcH&Dn
3-10-3 BORING BAR Holder Dimension Diagram
47 15 35 35
6-M10 TAP
0
0
...-1
M6TAP
38 18 38
94
1/-- 4 M12 BOLT HOLE
0 @~ ~
l.I'I
0
0 ...-1
"
0 0 N
...-1
10.5 73 10.5

I I HmRcH&Dn
3-10-4 U-DRILL Holder Dimension Diagram
47 25
N
(Y')
2-M10 TAP
0
0
T"-1
I.I')
L- 4 M12 BOLT HOLE
z
$ ©~ ~
I.I')
0
0 T"-1
"
$ $ N
T"-1
10.5 73 10.5

I I HutRCH&Dn
3-10-5 RADIAL DRIVEN Holder Dimension Diagram
---i-----------------------
1 -------------
--1
__ _r----1-------------------
I
I
I
----~--------------
'
-- f----~-------------------
I
-~J----i----=::_=::_=:_~~~---- r---~
I ~~~~~~~
I
w
_J
0
J: 00
~
0
e
co
N
.-t I
::EI
V' I
I
I
I
I
L'J
~.I Max. <1>20
243
36 95 32 51 14.5 14.5
-----
0
V'
(j\
CV')
"
@
~
I..()
\.0
e ~1
-----

I I HmRcHaan
3-10-6 AXIAL DRIVEN Holder Dimension Diagram
10
IT
I./')
~
T"""f
I./')
~
T"""f
T"""f
I./')
<l>~S
0
CX)
N T"""f
CV')
0
CV')
w
_J
0
I
I I r
~
0
co L!J
LJ
N
T"""f
::E:I Max. <1>20
<;t"
94
A. Machine Specification AJ-22

I I HmRCH&an
3-10-7 Tool Holder Attaching Dimension Diagram
70
it!
, I ,
'i'
18 I , I
: I :
I, I· I,
,j-+_j1
: I :
llf:5 -1
~ ! )
"""'
T"""'l-+-----t
_ll_ 10
37 <1>65
t--

I I HmRCH&Dn
3-11 Chip Conveyor related Dimension Diagram (Optional)
4011
3280
°'°'
Lt')
°'
CV')
Lt')
Lt')
0
CV')
3100 911
-_ -- -----+----n
rr---------------r=~::..-.-:::::~-:;f7-
i·
II
t-;::--:-:--___:: :-:--___:: :-:----

I
r--- --- --- 0
i:1/
:
I
:
I
: n=---------1 :
i
::
11
: IT' ...
I .. : i ii' 00~~
r- - .
~.:.:~-~:_-
";J]j i
iii! :::1;,:,.,,~4::
oo
. :,
II
:
!,
t:
I:
II , I
, "1 111: =o!tij ·:II
1
I '
0
CDCDa::r:l _S2Jl I
1'/
LL-_-_-.=-_-_-.=-_-__j ul ~:_=.=_:_~i
I I I
: ,.
II f-.'.::-----------4 I
: I :1
II ! I !,
!~--------------+-----------+--------------
ll I I
'~
~.- . ·=·~·-n~~=·~···-·=-·- -
!I I I

I I HmRcHaan
4. Tool Arrangement (TOOLING)

In order to attach Cutting Tool to TURRET, Tool Holder, Sleeve, Socket
set and COLLET set (TURN Mill Holder) are necessary and all the items
are included at the time of shipping of the machine.
Configuration of Tool Holder of T2-SERIES is as follows:
Arrangement of Tool is only for reference, and Tools should be arranged

and attached appropriately referring to respective Holders' Specifications
& Tool related dimension.
[ ]: inch
Item Part No. Part Name Q'ty Remarks
A 21 l4301 [21 L4301A] OD HOLDER 4 Standard
B 21l4303[21L4303A] BORING BAR HOLDER 3 Standard
c 21l4304[21L4304A] FACE HOLDER 1 Standard
D 21l4309 RADIAL DRIVEN HOLDER 1 Standard
E SC4228 AXIAL DRIVEN HOLDER 2 Standard
F 21l4310[21L4310A] U-DRILL HOLDER 1 Optional
* In the case of 2-TURRET: Quantity x 2

I I HIURCHacn
4-1 OD HOLDER
This can be used by attaching 025 bite for Out-diameter & Cross Section
Cutting. Bite should be fixed using CLAMPING BLOCK.
0167305 NOZZLE
(MlOxPl.O)
2-114316 CLAMP BOLT
21L4302 FIXING BLOCK
H506025 H.S.H BOLT

025 BITE
(M6x25)
4-2 FACE HOLDER

This can be used by attaching 025 bite for Out-diameter & Face Cutting.
Bite should be fixed using CLAMPING BLOCK.
21L4302 FIXING BLOCK 025 BITE
2-114316 CLAMP BOLT
0167305 NOZZLE H506025 H.S.H BOLT

(MlOxPl.O) (M6x25)

I ..... I HmRcHaan
4-3 BORING BAR HOLDER

This is a Holder with inner diameter of 040 on which Boring Bar can be
attached. 040 Boring Bar can be directly attached, and Boring Bar with
small out-diameter can be attached as well using MT Drill Socket or
Boring Bar Sleeve.
6-H11020 H.S.H'L.S SCREW

(M10x20)
<1>40 BORING BAR
394310 NOZZLE
S306010 MACHINE SCREW
(M6x10)
BORING BAR BORING BAR SLEEVE mm inch
012 [1/2"] 214305 214330
016 [5/8"] 214306 214331
~ ~~I 020 [3/4"]
025 [1"]
214307
214308
214332
214333
032 [1 1/4"] 214309 214334
MT DRILL DRILL SOCKET mm inch
, ©~
MT#1
MT#2
MT#3
214310
214311
214312
214335
214336
214337

I ·1 HERCHBCM
4-4 TURN MILL HOLDER
TURN MILL Holder is a Holder for Milling and it for Drill, End Mill and Tap
works using Collet Set. For machining of TURN MILL, C-AXIS index
should be possible.
21L4309 SC4228
RADIAL DRIVEN HOLDER AXIAL DRIVEN HOLDER
COLLET SET (ER32) mm inch

03 014363203 01/8 SC4287
~
04 014363204 03/16 SC4288
05 014363205 01/4 SC4290
06 014363206 05/16 SC4292
07 014363207 03/8 SC4293
08 014363208 07/16 SC4295
~
ENDMILL
09
010
014363209
014363210
01/2
011/16
SC4296
SC4301
011 014363211
~DRILL
012
013
014363212
014363213
014 014363214
015 014363215
REAMER 016 014363216

017 014363217
0
CENTER DRILL
018
019
014363218
014363219
020 014363220

I I HmRCH&an
4-5 U-DRILL HOLDER (Optional)

This is a Holder with inner diameter of 040 which enables to attach
U-DRILL, and 040 U-DRILL can be attached directly. U-Drill with small
out-diameter can be attached as well using U-Drill Sleeve.
0178101 H.S PLUG\

(PTl/8)
ct>40 U-DRILL \
2-H11020 H.S.H'L.S SCREW

(M10x20)
U-DRILL U-DRILL SLEEVE mm inch
020 [3/4"] 214313 214338
# g;J 025 [1"]
032 [1 1/4"]
214314
214315
214339
214340

I I HDIRCHecn
4-6 Things to Note at the time of attaching TOOL HOLDER

1) Make sure right and left balance is maintained when attaching Holder
to Turret before attaching it.
2) Always use the designated Tool to securely attach Tool fastening .Bolt
and Tool Holder.
3) When disassembling Tool holder and Cutting Tool Bolt, the Bolt should
be gradually disassembled and put steps safely while working.
4) Do not fasten Bolt too tight.
5) When fastening Bolt, make sure Chip is completely removed before

fastening Bolt.
6) In case there is any scratch on the side to which Holder or Tool should
be attached, remove the scratch using grindstone.
4-7 Things to Note at the time of attaching TURN MILL HOLDER

In order to be able to use Turn Mill Holder in optimum condition for long
period of time, make sure the following items are adhered to:
1) Handle part of Holder should be maintained clean before it is inserted

into inside, which will be good to be able to use the Holder and Tool Stand
for long period of time with good condition.
2) If Bolt to be fixed to Tool Stand is fastened with more than a certain

force, damage and noise will be caused. Refer to the following table when
fastening:
Tool Size Fastening Bolt Fastening Torque
BMT65 M12 60N.m
3) In order to prevent the inflow of Cutting Fluid inside the Tool Stand,
make sure to assemble 0-RING before attaching it.

I I HmRcHaan
5. Main Shaft Output & Torque

5-1 Main Shaft Output & Torque (MAIN/SUB SPINDLE)
Cont. 11 kW 11 kW
15kW 15 kW
Cont. 233 N·m 131 N·m
318 N·m 179 N·m
SPINDLE SPEED & POWER-TORQUE DIAGRAM
179N*m 318N*m 233N*m

18.2Kgf*m 32.4Kgf*m 23.8Kgf*m
(15KW 20min) (15KW 20min) (11KWCONn
131N*m
13.3Kgf*m 11KW
(11KW CONT) (CONT)
300 TORQUE
200 [N*m]
[Kgf*m]
10 100
5 50
'
'
1 10
0.2
0 0 0 0 0 0 0
(V') 0 IJ") 0 0 0 0
,.-1 "2"' 00 0 0 0
,.-1 "2"' \.0
SPINDLE SPEED [min-1 (rpm)]

I I HWRCH&cn
5-2 Main Shaft Output & Torque (TURN MILL SPINDLE)
5.5kW 5.5kW
7.5kW 7.5kW
Cont. 44N·m 8.8N·m
60N·m 12 N·m
SPINDLE SPEED & POWER-TORQUE DIAGRAM
POWER ~~~~~-~~~~~~~~~~~~80 TORQUE

[kW] [N.m]
60Nm 53 25%
-------1. 60
i',
44Nm 51 ctdnt
' \
-------""!, " 40
!I "\ " \
' \
\
''
'' ''
'' ' '
10 ' . . . ',, 20
.
' ... , " ......
' . . , ' ......... 15
' ....... .. ........ 12Nm 52 30min
I --------------,.
8.8Nm 51 Cont . .... ..
8 I. 7.5kW 53 25% --------------1-. ...... 7._-5..kW_____
. , '--.. .
52 30min
47
-------:::: 3:s
6 5.5kW 51 Cont 5.5kW 51 Cont 0
0 0 0 0 00 0 0
0 0 0 0 00 0 0
N 0 0 0 00 0 0
....-f N M v ll"l \,() 0
....-f
Lr>
....-f

I I HWRCHEDn
6. NC Specification (FANUC) (S: Standard, 0: Option)

.·
I FANUC
Item Specification
18i-TB
Controlled axis 2-axis s
Controlled Controllable axis expansion 4-axis (MC, SMC, S Type spec) 0
Axis
Simultaneous Controllable
2-axis I 4-axis S/O
axis/E~ansion
Least input increment 0.001mm I 0.0001" s
Input Axis name X.Z/ U.W s
Operation Decimal Point input Available s
Inch/Metric Conversion G20, G21 s
Positioning GOO s
Linear Interpolation G01 s
Interpolation
Circular Interpolation G02, G03 s
Dwell (Per ser) G04 s
Feed per min./Feed per
RPM
G98/G99 s
0.001 /0.01 /0.1mm
Minimum increment of MPG
(0.0001" I 0.001" I 0.01")
s
Feed
Function Rapid traverse override FO,F25,F50,F100 s
Feedrate override 0-150 % s
Jog override 0-1260 mm/min s
640m
Part program storage length
(240KB)
Number of Program
200EA
R~stration
Program Program Editing Delete, Insert, Change s
Storage/Edit
Program No. Search Search 0 number s
Sequence No. Search Search N number s
Absolute/Increment
J!.l"~ammin_g_
Possible to use together within Block s
Zero Point Return Check G27 s
Automatic Zero Return G28 s
I
Coordinate System Setting G50 s
I Coordinate
System
Tool Offset Memory 32 Pairs
Tool geometric & wear offset s
i Tool Edge Radius
Com_Qensation
s
Work Coordinate System
Setti~
G54-G59 s
Operation
Machine lock, Single block, Dry run,
Support Support Function Switch
Optional stop, Auto restart, Block skip
s
Function
Data Input/Output Interface RS232C s
Input/output Memory Card Interface s
A. Machine Specification AS-1

I I HWRCHaDn
Embedded Ethernet
Ethernet
interface
s
Spindle Function Command is S followed by 4digits s
S/T/M Constant surface speed G96,G97 s
Function Tool Function Command is T followed by 4digits s
Miscellaneous Function Command is M followed by 3digits s
Single canned cycle G90,G92,G94 s
Multiple repetitive cycle G70-G76 s
Custom macro B s
Program
Program Data Input G10 s
Support Direct drawing dimension
Function _programming
s
Chamfering/Corner "R" s
Run hour display s
Stop after return first program line when
Threading react
machine was stop by reset
s
CRT Screen 9" mono CRT
LCD Screen 10.4" color LCD s
Display Graphic display s
Korean/English/German/Italian/Spanish/
Display Language
Portuguese
s
Self-diagnostic Function s
Store stroke limit Soft O.T s
Main spindle orientation S
Safety/
Maintenance 1--B_ac_k_g_ro_u_n_d_E_d_it_in_g~~~~r--~~~~~~~~~~~~~--t-~~~~~S~~~~--;
Alarm History Display S
Clock Function S
Help Function s
--;.; .
. -
~. ~;~9~ 1 49Q,~~9~J=>airs Le_ -"'-
0
·f < .. -:·-· ···:. .. .·-_.·· .. > __ 0
L~ = -.. :c...:. ~ '-"- 2-'
. -"- -· ;-_

I I HWRCHaan

I I HIDRCHEDn
1. Transportation
- Make sure to carry the main part of the machine in accordance with the
contents specified on this Manual.
- Be particularly careful for impact while moving the machine or carrying
the machine.
1-1 Preparation for Machine Transportation

The preparation for the transportation of the main body of the machine
has to be made in the following sequence.
1) Refer to the following Diagram to fix each of the axes.
- Make sure to fit the spring washer and the plain washer to join. If not, the
bolts may be loosened by the vibration and impact during the
transportation.
<T2-2TYSMC Standard>
B. Transportation and Installation 81-1

I I HmRCHECJn
Category Shape Item Number Use
X1-axis
A 21L3051A
Fixed
0
Z1-axis
B 21L3050A
Fixed
X2 / Z2-axis
c 21L3519A
Fixed
C)
B-axis
D 21L2510
Fixed
C)
r-
C::::=)
I
Y-axis
E 21L3052A
Fixed

I I HIDRCHECJn
2) Do not move the axes after securing each axis.
3) The cutting fluid tank is separated from the main body of the machine.
4) After turning off the power, remove the external wiring the piping from
the equipment.
5) Drain the oil and grease from each part for the safety and prevention of
oil leakage.
Hydraulic Unit
Lubrication pump
Oil Cooler

I I HWRCHacn
<Lubrication Pump>
Drain port I
<Hydraulic Unit>
Drain port
<Oil Cooler>
Drain port
6) Secure the operation panel, front and back and left and right doors.
21L8224 DOOR BRACKET

4-H512025 H.S.H BOLT
(M12x25)
4-0125112 PLAIN WASHER
4-0126112 SPRING WASHER
- Make sure to fit the spring washer and the plain washer to join. If not, the
bolts may be loosened by the vibration and impact during the
transportation.
7) The preparation to carry the machine is ready.

I I HWRCHEDn
1-2 Machine Transportation
1-2-1 Transportation in Using the Forklift
1) Make sure that the operation of the forklift has to be undertaken by the
operator with the holder of national qualification.
2) The load weight of the forklift is safe if it has two times or more of the
machine weight. [Machine weight: transportation-2TYSMC based 9,500
kg]
3) Provide the feet of the forklift to support 2/3 or more of the bottom of
the base frame for the machine, and if it is impossible, use the long jig.
4) Maintain the horizontal of the machine as much as possible and do not
lift the machine higher than necessary.
5) Make sure to check if the feet of the forklift is well supported before
lifting the machine, and make sure to check if the axes are appropriately
secured for the preparation of the transportation.
Location of the feet for the forklift

I I HIDRCHacn
2. Installation
2-1 Required Conditions in Machine Installation
2-1-1 Place of machine installation and surrounding environment
·. I< i "~
Categ()ry ~~guired conditions .·.
······ ..Remark
...
•. ..:.... >
Installation place Indoor (TemperatureO-resistance and humidity-resistance) Recommended
Available space for materials and tools

Available space Available space for maintenance and repairing Recommended
Available space for maneuvering and door space
Voltage: 200/220 VAC ± 10%

Electricity Frequency: 50/60 Hz± 2% Required
Ground: Type 3 ground work (Ground resistance of 100 0)
Air pressure: 5-7 kg/cm' (external diameter 4>12 nylon hose)

Air Air consumption volume: 690 Nt/min Required
Size of filtered air particle: 0.005mm or below
Strain-resistance force: 8 ton/ m'

Foundation Recommended
Foundation thickness: 740mm or more
In operation 10 - 40 ·c (optimal temperature: 20 ± 1°C)

Indoor temperature Recommended
In storage -10 - 60 ·c
Change in indoor
1·c or less per every 30 minutes Recommended
temperature
Indoor humidity 70% or less Recommended
Vibration None Required
Mechanical impact None Required
Foreign substance No dust, powder, and other impure substance Required

l
I
Direct sun No direct exposure to the direct sun Required
Illumination Sufficient illumination Recommended

I I HWRCHECJn
2-1-2 Mechanical and Electric Capacity
,c._ ••
trallspdrtation-1TMC .· .·t61'cs(fiWA
Power capaclty ,.,· .. -"- c,..
L Main Motor (MAIN) 15kW
L Turn Mill Spindle Motor (1 TURRET) 7.5kW
L Servo Motor (X1+Z1+B) 3+4+4 kW
L Lubrication Motor 0.057 kW
L Oil Cooler Motor 1.5 kW
L Hydraulic Pump Motor 3.7kW
L Cutting Fluid Motor (MAIN) 0.4 kW
~--,0~" ' '
' ,,; , ,'~:g;tr:~~s~grf2tf~v~1~vs~c,

L Main Motor (MAIN+SUB) 15+15 kW
L Turn Mill Spindle Motor (1 TURRET) 7.5 kW
Lservo Motor(X1+Z1+B+Y) 3+4+4+1.6 kW
L Hydraulic Pump Motor 3. 7 kW
L Cutting Fluid Motor (MAIN+SUB) 0.4+0.4 kW
L Main Motor (MAIN) 15 kW

L Turn Mill Spindle Motor (2 TURRET) 7.5+ 7.5 kW
L Servo Motor (X1+X2+Z1+Z2+B) 3+3+4+4+4 kW
L Cutting Fluid Motor (MAIN) 0.4 kW
L Main Motor (MAIN+SUB) 15+15 kW

l Turn Mill Spindle Motor (2 TURRET) 7.5+7.5 kW
L Servo Motor (X1+X2+Z1+Z2+B+Y) 3+3+4+4+4+1.6 kW
L Cutting Fluid Motor (MAIN+SUB) 0.4+0.4 kW

I I HWRCHEDn
2-2 Foundation
In order to sufficiently assert the accuracy and capability of machinery, it
requires the full attention to the foundation and installation place of the
machine. The installation place has have the sufficient endurance on the
weight of the machine and several requirements with its thickness and
inner pressure area for the need of installing on the flat concrete, and in
addition, it has to be installed in the place with less vibration, direct sun
and heat.
The foundation work has its preparation completed prior to carry the main
body of the machine to the installation place, and the specification
required in the foundation work and several technical matters are
specified on the Manual for your reference.
2-2-1 Notes on Foundation Work
1) Use the pebble to make the strain-resistance force of 8 Ton/ m'.
2) The concrete is used with the compression intensity of 180kg/cm' and

the tensile intensity of 18kg/cm' or more.
3) Do not have the crevice on the concrete.
4) Add the damper (dust proofing materials, such as, asphalt) all around
the area.
5) Insert the bar for steel framed concrete for <l>19 in the interval of
150mm each in lattice-shape.
6) On the inner wall of the hole for foundation bolt, it has the concaved
part to have the secondary concrete to be sufficiently close to the primary
concrete in installation of the machine.
7) While the hole for the foundation bolt is still hollow, the primary
concrete is laid down, and after the sufficient drying, it has the machine
with the installation of the foundation bolt, level block and other parts, and
then add the secondary concrete to secure.
8) The secondary concrete has to add the inflating agent for not having
dried contraction.
9) Apply the water-proof mortar on the surface and evenly phase it out.
10) When pouring the secondary concrete, make the even surface when
the concrete is fully solidified.

I I HWRCHECJn
2-3 Installation Map
2-3-1 Installation map for machinery

<;:,
100 C{Ll280
z If_
100
120
..,,
N
C>
60
54~ 625 650
675 1750
0130116 HEXAGON NUT -4EA

(M16)
21L6004 BLOCK-10EA
SETION A-A
(10 POINT)
040B31A FOUNOA TION BOLT -4EA
SECTION B-B
(4 POINT)
When installing the machine, it should be installed in consideration of the

required dimension for the maintenance and repairing for the utility,
closing and opening space of the door for the electric panel, spare space
for the rotation of the operation panel, and others described in the
installation drawing.
- Atmosphere: 5-7 kg/cm' [external diameter Cl>12 nylon hose]

- Power: 3 phases AC 220V [Type 3 Ground Work]

I I HWRCHacn
2-4 Machine Installation
2-4-1 Check point before installing the machine
1) Check visually if there is any part damaged during the transportation.
2) Check if all parts shown on the shipment list are provided.
2-4-2 Machine installation method
1) Install the machine in a clean place without humidity.
2) After carrying the main body of the machine to the installation place,
completely seal off with the concrete at the place where the foundation
work is completed.
3) Do not operate the machine before the concrete is solidified.
4) Remove the fixture on the operation panel and the door to be freed.

I I HWRcHecn
5) Confirm the oil level gauge for the oil tank used in the machine and
inject the designated oil.
[Refer to the Hwacheon Oil Supply Chart]
<Hydraulic Unit>
<Oil Cooler>
<Lubrication Pump>

I I HIURCHacn
6) The machine is separated in the reverse sequence of affixing the

bracket made for securing the X/Y axis before carrying the machine.
[Refer to 1-1 Machine Transportation Preparation Category]
- Make sure to connect for the power after removing the bracket to secure
the axes.
<T2-2TYSMC Standard>

I I HWRCHacn
7) Enter the <l>12 air hose and add the air pressure to the main input port
of the air panel set. [Air pressure: 5-7 kg/cm']
@ @
8) After connecting the power, the N.F.B handle in front of the electricity
panel box is turned to ON and entire machine would be supplied with the
power.
<Power cable terminal>
9) After pressing the emergency stop switch, press the ON button from
the ON and OFF button on the right upper part of the operation panel to
turn on the LCD screen.
At this time, when the 3-phase is turned, the spindle oil is available to
change the phase after turning OFF the power.
<POWER ON/OFF Button>
<Emergency stop switch>
8. Transportation and Installation 82-8

I I HIDRCHacn
10) After securing the turret level jig, the leveler for the precision
measurement is placed to adjust the machine level.
a. Disintegrate the lock nut.
b. Make even with the adjusting bolt.
c. Tighten the lock nut.
[Refer 2-3 Installation drawing for the foundation bolt and the level block
-structure]
D 0
2-124159 Turret level jig

I I HWRCHECJn
2-5 Wiring and Piping

1) Cleaning
Machine is coated with the rust resistance agent with the machine
processing part (humid side, upper table and others) not to have the
coating at the time of release. Before operating the machine, apply the
cleansing oil on the soft fabric and wash off the rust-resistance oil before
operating the machine.
(Do not use thinner for it may harm the coating part.)
2) Wiring and Piping

Almost all machines are consistent to implement wiring for the power
supply of wiring and machine.
3) Connection of the power has the no fuse breaker box in the central part
of the electric panel that insert the cable on the right upper part of the no
fuse breaker to connect with the no fuse breaker. At this time, use the
phase gauge to fit the phase of the power supply. The power supply is
three-phase with AC 220 V ±1 O % (225 A).
2-6 Check before Placing Power

1) For the status gauge, find out the sequence of the terminal of NFB 1 for
the terminal of R.S.T. If it is the reverse phase, change the 2 phases of
three phases of power to fit into the sequence.
2) The thickness of the ground line requires the use of the ground line with
the same thickness of power line.
3) For grounding, avoid connecting with other machines.
4) In the event of not having the ground station, bury the ground pole in
the depth of 1m or deeper underground.
5) The thickness of ground bar would have the ground bar with the
thickness of 015 mm or more and length of 1 m or more.
6) The ground type has to be type-3 ground. (Ground resistance of 100 Q)
7) Be careful not to ground the earth ground to the reclaimed part of water
pipeline and other areas.
8) After connecting the power, measure the power voltage of the plant
before operating NFB1 of the electric panel and inject the power.

I I HWRCHEDM
2-7 Pilot Operation

If the series of work shown above, such as, transportation and installation
of machine, power injection and others, is normally completed, then
undertake the pilot operation next.
The pilot operation may confirm the general basic capability and visual
breakdown of the machine, and it would help on optimizing the machine
capability to the warming up for each part.
In the event of not using the machine for a long time, make sure to check
the basic motion and warming up through the pilot operation.
The series of process of the test operation is shown as follows.
1) Confirmation of operation of each unit (Oil Cooler, Lubrication Pump,

Hydraulic Pump, Hydraulic Sol. Valve, Coolant Pump, and Air Unit)
- Confirm each of the oil level gauges and confirm if the air is normally in
with the pressure gauge of the main input part of the air panel.
- Confirm if the pump motor is normally operated.
2) Confirmation of operation of the emergency stop button
3) Confirmation of transportation for each axis and confirmation of O.T

alarm operation
- Confirm if there is any noise during the transportation of each axis, and
when having the abnormal noise, make the emergency stop immediately
and contact Hwacheon Co., Ltd.
4) Confirmation to return to the original point
5) Turret operation confirmation

- Check if the turret index, turn mill rotation, and gear shift are normally
operated and if there is any noise.
6) Chuck and chuck cylinder operation

- The chuck pressure is set for 5kg/cnt or below to confirm the presence of
the operation, and the spindle is rotated below 30rpm to check if it is
interfered with the pipe, drain tube or rotation prevention bracket to make
the warming up for the spindle.
- The pressure of the hydraulic cylinder is increased up to the maximum

pressure to check the leakage of operation oil, irregular operation,
hydraulic, chuck and operation and increase the number of spindle
rotation to confirm the flawless operation.
- Check if the hydraulic oil is 35 ·c before it reaches to the maximum

speed.
7) Confirm if the C-axis brake is operated.
8) Operate the door interlock.
9) Confirm if the feed hold (cycle suspension) button is operated.

I I HWRcHacn
10) Operation of cutting fluid and air blow

- Check if there it is operated normally or if there is any leakage in the
pipeline.
11) "1050 LUBRICATION OIL PRESSURE DOWN ALARM"

- While carrying the machine, the oil hose may have the oil flowing out.
- In the event of not operating the machine for a long period of time, the
alarm may go off.
- When the oil pipe lacks the oil, it checks the low pressure for the oil
pressure switch of the pump to ring the alarm.
- After pressing the emergency stop switch to make the auto release from
the cycle time, and after standing by for 20 minutes to release the
emergency stop switch.
- Press the cycle pump manual release button to release the oil
compulsorily. And, repeat the above process for 15 - 20 times.
[Confirm if the release is normally made with the pressure gauge: 17kg/cm')
Manual Release Button
- ___
...-------
._. .,._
·-·---~--
... ...
,:;.:;.ia_._..._........,,
• L •

I I HWRCHEDn
I I HWRCHEDn
1. Operating Guideline
In order to use the machine more safely and conveniently, you must fully
familiarize yourself with the FANUC Manuals and Hwacheon's Electric
Circuit Diagram before operating CNC.
In the FANUC Manuals and Hwacheon electric Circuit Diagram, all the
descriptions about Programming, Operation, Repair and Maintenance,
Electric Circuit and Alarm codes are available.
This chapter describes Switchs and Indication Lamps which are used
during the machine operation to assist and inform machine operator of
machines conditions ...
Refer to Fanuc Manuals and Hwacheon Electric Circuit Diagram about the
detailed description on Programming, Operation, Repair and Maintenance,
Electric Circuit and Alarm conditions.
Note: Make sure that the operation of the machine is done by an engineer
who has the experience of operating CNC equipment, and has familiarized
themselves with the FANUC Manuals and Hwacheon's Electric Circuit
Diagram. Our company will not be responsible for the accident which
occurs due to unfamiliarity of operation.
C. Operating Instruction C1-1

I I HWRCHECln
2. Main Power Switch

Main Power Switch is located in the center of the right side electric cabinet
door at the backside of the machine.
2-1 Operation of ON/OFF for Main Power Switch

1) Check whether the electric cabinet door securely closed. In case the
door was open, set the Switch to OFF position first, turn Main Power Switch
to RESET position and then close the door. After closing the door, lock the
door using key.
2) In order to turn Main Power on, rotate Power Switch to the ON position.
3) In order to turn off main power, turn Power Switch to OFF position.
4) The TRIPPED function in between ON/OFF is a safety device to prevent

the input of main power when the door of Heavy Current Panel (E/L Box)
was open.
5) Push button at the handle of the Switch is to be used to compulsorily fix
the turning of the Switch. Switch can be turned while the Push button was
pressed, and Switch is locked when it is turned to RESET position and the
button is protruded.
2-2 How to open the Door without cutting Power

In case it is necessary to open the electric cabinet door when the power is
ON, open the door using the following steps:
1) Release the Door lock which is at the lower part of Door Handle.
2) Turn the Release Screw of Main Power Switch to right side using a
Phillips screw driver, and then open the door.
When RELEASE Screw is turned to right side, the power knob Locking Key
is released and the door can be opened.
3) In order to close the door, turn the RELEASE Screw to left side using

I I HWRCHacn
Phillips screw driver to return the power knob Lock Key to original position.
Main Power Switch when the Door of Heavy Current Panel (E/L Box) is opened
LOCK Key
(Door is locked at ON
position)
RELEASE Screw
PUSH Button (Compulsory release of LOCK Key)
(Turn Switch and Fix)

I I HWRCHacn
3. Main Operation Panel

Main Operation Panel (Operation Panel) is configured as shown in the
below figure and it is divided into LCD Panel, MDI Panel and Operation
Panel.

I I HWRCHacn
3-1 LCD Panel

LCD Panel is configured of LCD Screen on which all information about
machine operation is shown, Soft Keys to select Soft Menu on screen and a
Memory Card Slot.
10.4" LCD integrated CNC Control Unit. 10.4" LCD

LCD Screen
integrated CNC Control Unit is 18i-TB Standard.
This is a Menu to execute additional function which belongs

Soft Menu
to Main Function. Selection can be made using Soft Key.
Soft Key Screen for each function (Page) can be selected.
Memory Card Slot Memory Card for DNC operation can be inserted.

I I HWRCHa:cn
3-2 MDI Panel

MDI Panel (Separable type of 61 Full Key MDI Unit) is a keyboard to control
the input of Program and Data and the selection of functions. Names of
respective key on keyboard and their descriptions are as follows:
RESET Key
ADDRESS
/Figure
Key
Function
Key
SHIFT
Key
HELP Cursor
Key Key
Cancel Key INPUT Key
3-2-1 Description of MDI Keyboard
This key is used to RESET CNC for releasing Alarm.
This key is used to indicate the operation method of MDI Keyboar

HELP Key
or the meaning of Alarm which occurs at CNC in detail.
ADDRESS/Figure Key This key is used to input characters of alphabet or figure.
There is an Address Key on which 2 characters are printed on 1

SHIFT Key key. Using Shift Key, character to input can be changed to the othe
one.

I I HWRCHECIM
No. ·Name. Description
Data which was input by using ADDRESS or Figure Key is input to

Key Input column and is displayed at the upper part of Screen.
5 INPUT Key In the case of setting Data which was input to Key Input column to
Offset Register, press Input Key. It is the same as [Input] Menu of
Soft Key and either ones may be used.
This is used to delete Letter or Sign which were input in Key Input
Column.
6 Cancel Key For example, when ">N001X100Z_" is displayed in the Key Input
Column, Z is deleted if Cancel Key is pressed and
">N001X100_" is displayed.
This is used for editing Program.

- ALTER : to change
Editing Key
- INSERT : to insert
- DELETE : to delete
This is used for converting Display Screen for Function.

Function Key
[ Refer to 3-2-2 for detailed description ]
4 kinds of Cursor Moving Keys are available.

~: Moves toward right direction of Cursor or sequential direction.
Moves Cursor to sequential direction in small category unit.
+--: Moves toward left direction of Cursor or reverse direction.
Cursor Moving Key Moves Cursor to reverse direction in small category unit.
!: Moves toward lower part of Cursor or sequential direction.
Moves Cursor to sequential direction in big category unit.
j: Moves toward upper part of Cursor or reverse direction.
Moves Cursor to reverse direction in big category unit.
2 kinds of Page Shift Keys are available.

PAGE!: This is used for Page down, moving the page of Screen t
Page Shift Key sequential direction.
PAGEj: This is used for Page up, moving the page of Screen to
reverse direction.

I I HIDRCHECJM
3-2°2 Description of Function Key
Function Key is used to select the kind of Screen (Function) to be displayed.

By pressing Soft Key (Soft Key to select Page) subsequently by pressing
Function Key, Screen (Function) for respective function can be selected.
< Function Key >
l
Return Menu Key
-Pa_g_e_S_e_l-ec-t-io-n-----1.~~~-~
_ _ _ _ _ _ _S_o_ft_K_e_y_f_o_r l
Sequential
Menu Key
1) When a Function Key on MDI Panel is pressed, Soft Key for Page
selection which belongs to the function is displayed.
2) When Soft Key for Page selection is pressed, Screen for the Page is
displayed. In case Soft Key for the Page to be displayed is not indicated,
press Sequential Menu Key.
3) When Page Screen is displayed, press Operation Selection Key to

display the contents of operation.
4) In order to return to the original display of Soft Keys for Page Selection,
press Return Menu Key.
- Sequence of actual display is different depending on each Screen. For

detailed sequence of operation, refer to the description in FANUC Manual.

I I HWRCHECJn
Names of Function and their description are as follows:
No.
1 POS This is used to display Position Display Screen.
2 PROG This is used to display Program Screen.
3 OFFSET SETTING This is used to display OffseUSetting Screen.
4 SYSTEM This is used to display System Screen.
MESSAGE This is used to display Message Screen.
GRAPH This is used to display Graphic Screen.
This is used to display Custom Screen (Dialogue Macro

CUSTOM
Screen).

I I HWRCHECJn
3-3 Operation Panel

Various Buttons and Switches for the operation of the machine are attached
to Operation Panel, and this panel is used for the operation of the machine.
<T2-1TMC, 1TYMC, 1TSMC, 1TYSMC>
~-- PD\./ER --~ CHUCK SELECT MEMORY KEY

<9 •
••
0
A>I<@© o
aa
\ / \ /
2 HANO OP. SUB CHUCK SELECT
- - - --
POWER
ON
r
X
ZERO POSITION
Z C
I
Y
AUTO
REAO'I'
------
IA/C
Al.Nat
CYCLE START
T.H
Al.ARM
l\JRN
'-'U
TAA.
STOClC
FEED HOLD
0
MM<f
CHUCll'.
SI.NI
Wit
0 0
FEED OVERRIDE (%)

EMERGENCY STOP . . . . . - - - - - SPINDLE OVERRIDE
20 32 50 79
.;;f@)
. .--..
126 . .- -...,•26
0
,~ 60 70 80 90 ~ 200 80 90
,~10~320
7
i
@
100
50, 30# ,,2 60 110
·~20
- 201 \13 500
3 -2 l 1J. 1,.
11 "'11200
790 501
2.0 \ o\
0
% mm/min

SPINDLE 1 SIDE SPINDLE 2 SIDE
EMERGENCY STOP
--- - - - - --
f'ClllfER
OH
Vt
""""
OIL
.......
Ix;- Z£RO Posm:--;i
1.i.L ~
AUTO CHUCK
~~I
T\IRN
.......
"'"
ON
POl!ER
Off
0
••
"""' 2 ""'
2 HANO OP. MEMORY KEY

l')(Dt') I ~O
HANDLE
0 [QI [1[]
FEED OVERRIDE 1 (%} SPINDLE OVERRIDE (%) FEED OVERRIDE 2 (%)
CYCLE START
[Do
FEED HOLD
/J.t..o 50
-
79
1
-
20 32 50 79
12 .•, -7080
,
4!!@~
/
3o'J'
3.2 20f I
I 10•
60
-...,126
90 .... 200
'.,.--.,,~~\320
0
'12~ \13 500

J,&f12so
1
790 •
GO
50
@oo 80 90
11lO
11120
50
I
-
79
- /
3.2 201
,
20~~~9
12_6,--7080 '
3o'I'
2.ol 1J.,
60 90
12
126
.... 200
•~@,.,.--.,,'l'.~\320
'\1 ~ 500
1
;1 5,.790
2.0). o\ x o\ o -.12so
L__________________X_m_m-/m-ln------------------X-m_m_/_m_I•----------~

I I HIDRCHECln
4. Operation Panel Functions

4-1 "POWER" Button
4-1-1 "POWER ON" Button
This is a Switch for the input of control power for NC Equipment.
1) Press ON Button on Main Operation Panel.
2) 1010 Alarm is indicated.
3) Release [EMERGENCY STOP] Push Button Switch of Main Operation

Panel.
4-1-2 "POWER OFF" Button
This is a Button to cut control power of NC Equipment and the Machine.
Note: In order to cut power for the Machine and NC press this Button or to protect
the equipment in control system, cut the power according to the following
steps.
1) Press Emergency Stop Push Button Switch. (Servo OFF, FAN COOLER
OFF, NC Control Power OFF)
2) Press "POWER OFF" Button.
C. Operation Instruction C4-1

I I HWRcHacn
4-2 "EMERGENCY STOP" Push Button Switch

When Emergency Stop is required during operation, press this Push Button
Switch.
a) Control power of the machine is cut and NC Equipment stops

immediately.
b) Due to this stop, Spindle motors, Coolant motor and Axis Feed motors
will all stop.
c) "READY" (Signal for the completion of preparation) of NC Equipment is

turned OFF, and [EMERGENCY STOP] is indicated.
How to Release the Emergency Stop:
1) This Push Button Switch is LOCK type. Therefore, turn to right direction
to release and return to Zero position.
2) Reset NC Equipment. If Reset is not done, [EMERGENCY STOP]

indication is not deleted and thus re-input of power is not possible.
3) Input power again.
4) Return to Zero position for all axis. If return to Zero position is not done,
the position of the machine may not be accurate.

I I HIDRCHECJn
4-3 Indicator Light State

Indicator Light is applied at the time of input of Servo power of NC
Equipment and Machine control power when Power ON Button is pressed.
If a lamp on a Button is turned ON it indicates that the function of that button
is active.
-l - - - - -
POWER I ZERO POSITION I AUTO
ON x z c y READY
-----
M/C T.H TURN TAIL CHUCK
ALARM MILL STOCK MAIN SUB
A::M
SPINDLE 1 SIDE SPINDLE 2 SIDE
---- --- ----

ZERO POSITIO M/C1 POWER T.H OIL ZERO POSITIO M/C2
Z1 C1 y ALARM ON ALARM ALARM Z2 C2 B ALARM
----- -----
AUTO CHUCK TURN TAIL AUTO CHUCK TURN
READY 1 MILL1 STOCK READY 2 MILL2
4~3-1 Indicator Light
a) Return to Zero Position completed /ZERO POSITIONJ Lamp
----
I ZERO POSITION I
x z c y
<T2-1T .. >
1~ - - ----
ZERO POSITION ZERO POSITI01"
Z2 C2 X1 Z1 C1 y
<T2-2T .. > .::. I
These lamps indicate that the return of X axis, Z axix, Y axis, C axis, Y axis
and B axis, to Zero Position is completed. This lamp is turned ON in the
following cases:
- When Manual Return to Zero Position (Return to Zero Position using

ZERO RETURN mode) is completed
- When Automatic Return to Zero Position (G28) is completed
Note: In case Return to Zero Position was not normally completed, Lamp will be
blinking.

I I HIDRCHacn
b) 1 POWER ONJ Lamp

POWER
-
ON This is turned ON if the Main Power Switch on the electric cabinet door is
ON.
c) 1 AUTO READY J Lamp

AUTO
-
READY This is turned on only in Auto Mode after the completion of Return to Zero
Position of each axis is completed without any problem in NC Equipment or
Servo.
d) 1 CHUCKJ Lamp
This indicates whether MAIN CHUCK (CHUCK1) or SUB CHUCK

(CHUCK2) is locked or not.
If each CHUCK is normally locked, Lamp will be turned ON. But if Chuck is
not locked, spindle will not rotate in AUTO/MDI mode.
=HUC= I CH~CK 11 CH~CK I

<T2-1T..> <T2-2T•. >
e) 1 TURN MILLJ Lamp
This Lamp will be turned ON when Turn Mill spindle is activated by M28 and
M228.
- TURN MILL 1: TURN MILL of REAR TURRET (M28)

- TURN MILL2: TURN MILL of FRONT TURRET (M228)
TURN TURN TURN
-
MILL
<T2-1T•. > - -
MILL 1 MILL2
<T2-2T..>
d) 1 TAIL STOCKJ Lamp

TAIL
-
STOCK In case there is TAIL STOCK and TAIL STOCK is READY, this Lamp will be
turned ON.

I I HWRCHEan
4-3~2 "Alarm" Lamp
a) M/CALARM
M/C Alarm is alarm due to the reasons of overall machine condition or
Program error. This Lamp will be turned ON at the time of the occurrence of
the Alarm.
1) When POWER in ON, this Lamp is immediately turned ON.
2) This is occurred due to the reasons such as EMERGENCY Alarm,

DISPLAY Alarm or TURRET Alarm.
3) In the case of number 2: TURRET, MAIN SPINDLE Part (MC1

ALARM) and SUB SPINDLE Part (MC2 ALARM) are separated.
M/C M/C1 M/C2
- - -
ALARM ALARM ALARM
<T2-1T.. > <T2-2T.. >
b) T.H ALARM
T.H When there is abnormal current at the Power Source Part of 3 Phase Motor
-
ALARM such as COOLANT and CHIP CONVEYOR, T.H (Thermal Relay) will be
opened.
Alarm is occurred at this time.
c) OIL ALARM
OIL This Lamp will be turned ON when Oil pressure and Oil level of Cycle Pump
-
ALARM is below certain level.

I I HWRCHECJn
4-4 "MODE SELECT" Button
. . - - - - - - - - M O D E SELECT--------..
~~m~~m~
~WL6iJJ~~ww
I MODE SELECT I
~m~m
[l~o~ l][[I:~)][ li~E~l ][ li J]]0
<T2-2TMC, 2TYMC, 2TSMC, 2TYSMO
CD "AUTO" Button
~ Mode Button should be set to Auto in the following cases:
~ - Automatic Operation
- During Automatic Operation, Background editing is possible
® "EDIT" Button
~ Mode Button should be set to EDIT in the following case:
~I - Program Editing: Data correction, input and deletion (Including deletion of
whole Program)
- When pressing RESET Button at the time of starting a Program, Program
is returned to its beginning.
@ "REMOTE" Button
- Mode Button should be set to REMOTE when operating with DNC

Equipment.

I I HmRcHacn
© "MDI" Button
rfoiffi MDI = Manual Data Input
~ Mode Button should be set to MDI in the following case:

- MDI work
- Input Correction Data
- NC and PMC Parameter settings.
® "JOG" Button
JOG mode should be selected at the time of continuous axis Feed using
JOG. Select the desired speed for Feed using Manual Feed Speed Select
Switch. JOG Feed speed changes by Jog Override switch. At the time of
rapid Feed or manual Cutting, the speed depends on the setting of the
Overrride switch.
® "HANDLE" Button
Handle Mode should be selected at the time of axis Feeding using Handle.
Select the desired axis using axis Select Switch. When selecting the
desired Moving quantity per 1 scale unit using Magnification Select Switch
and turning Handle to +/-direction, Manual Feeding is done as much as the
instructed value of Handle.
(J) "REF. "(ZERO RETURN) Button
Button should be set to ZERO RETURN mode. Manual Return to Zero

Position is operated in this mode.

I I HWRCHEDn
4-5 "OPERATION SELECT" or "FUNCTION" Button
..----FUNCTION-----.
08) o~ CID o~
SINGLE OPT BLOCK MC
BLOCK STOP DELETE/ LOCK
OfL! o~ .-.
\a :·
PROG. AUTO ALARM
RESTART RESTART RESET
OPERATION SELECT
OS) oy CID o~
SINGLE OPT BLOCK MC
BLOCK/ STOP/ DELETE/ LOCK
o~
DRY
RUN
o.~
AUTO
RESTA~
-
Of i!
PROG.
RESTARy
<D "SINGLE BLOCK" Button
SINGLE This Button is to execute the Program by 1 Block at a time during automatic
BLOCK operation.
1. If this Button is ON during automatic operation, Program is stopped after

completing the Block which was being executed.
2. When pressing Cycle Start Button, next Block is executed.
3. If Single Block Button is OFF and Cycle Start Button is pressed,

Operation will return to original continuous operation mode.
4. MDI operation and manual operation may be performed by converting

Mode while Single Block is stopped.
Note: Single Block for fixed Cycle is done where Cycle ends. Single Block Lamp
will be turned ON.

I I HWRCHECJM
® "OPT. STOP" Optional Stop Button

o~
OPT When this Button is turned ON, and an M01 command is read in Auto Mode
STOP the machine will stop as it does when a MOO command is read .. Automatic
operation will be re-opened when Cycle Start Button is pressed.
When this Button is OFF, this Code is disregarded.
- ON: M01 is valid

- OFF: M01 is invalid
@ "BLOCK DELETE" Button

cm
BLOCK When the Button is set to ON, the Block with Slash does not execute and
DELETE/ the Program will execute the next Block.
ON - The Block is disregarded by [/] of Program
OFF - Program is executed irrespective of [/]
Note: If the Block which has ("f') Code is already saved at Buffer, that Block will
be executed but the next Block with ("f') not buffered will not be executed
until there is a Block without Slash Code.
© "MC LOCK" Button

o~
MC In case MACHINE LOCK Button is ON, axis servo motors will not move ..
LOCK/
If MACHINE LOCK Button is OFF, Machine and position indication will
move at manual operation or automatic operation and actual work will be
carried out.
Note: If Machine Lock is done when opening automatic operation, it will be valid
right away.
® "DRY RUN" Button

o~
DRY If this Button is ON during automatic operation, Rapid Travel (GOO) and
RUN Feed (G01) commands will be overridden by the setting of the jog override
switch.
® "AUTO RESTART" Button
This is the function to designate the desired Block Sequence No. to re-open
and to re-start the machining automatically at the Block at the time of
re-starting the machining when Tools are damaged or after Program was
stopped for a long time. CHECK FANUC OPERATION MANUAL FOR
PROPER OPERATON AND REFER TO ELECTRIC DIAGRAM.
(J) "PROG. RESTART" Button

otL~
PROG. Program Restart button on will allow the program to continuously rewind
RESTART and restart each time an M30 (program rewind) is executed.

I I HWRCHEDn
4-6 "SPINDLE OPERATION MODE" Switch
This is a Switch applicable to TURRET 1 & 2 and SPINDLE 1 & 2. Their

particular OPERATION modes can be selected.
- S1: MAIN SPINDLE OPERATION

- S2: SUB SPINDLE OPERATION
- TWIN: MAIN&SUB OPERATION (Simultaneously)
4-7 "TURRET INDEX" Button

If this Button is pressed in the JOG or HANDL, ZERO RETURN mode,
TURRET is indexed. Indexing is done by 1 position at each time of
pressing.
~ TURRET ~ ~T URRET1 - TURRET2
~ T ~ T ~ T
<T2-1T.•> <T2-2T•• >
Note: TURRET INDEX is possible when all axis are returned to Zero Position and
then rzERO POSITIONJ Lamp is turned ON.
4-8 "RAPID OVERRIDE" Button

These Buttons are to override rapid Feed Speed.
This override Button is valid for manual rapid Feed and automatic rapid
Feed.
RAPID OVERRIDE(%)
0 '1f1J O'l.flJ O'l.flJ O'l.flJ
RAPID RAPID RAPID RAPID
FO / F25 / FSO / F100/

I I HWRCHECM
4-9 "JOG FEED" Button

These Buttons ate used at the time of manual Feed of X axis, Z axis, Y axis,
C axis, and B axis to '+' direction or'-' direction.
JOG FEED I
BB
~ + [§J ~ z
Bm[9
BB
JOG mode
1) Mode Select Button can be operated using JOG.

2) Select desired Override using FEED OVERRIDE Switch.
3) Press'+' or '-'Button of the shaft to feed.
Feeding of axis is done only when this Button is being pressed.
RAPID mode
1) Select desired RAPID OVERRIDE SPEED- F0/25/50/100% RAPID

2) Press RAPID Button and '+' or '-'Button of the axis to feed. Rapid
Feeding of axis is done only when 2 Buttons are being pressed
simultaneously.
ZERO RETURN
1) Mode Select Button should be set to Return to Zero Position mode.

2) Select desired RAPID OVERRIDE SPEED- F0/25/50/100% RAPID
3) Check whether axis 50mm from Zero Position at the time of return to
Zero Position. If axis is close the Zero Position, press '-' Button to
increase the distance from Zero Position to be greater than 50mm.
Zero Positions of all axis of this machine are in '+' direction. Press JOG
FEED '+' Button for 0.5 second. Even though hands are off from the Button
after this, Feeding of axis is continued up until return to Zero Position is
completed.

I I HWRCH:acn
Note:
1) When power to the machine was turned ON and then OFF, the speed of
Feed in manual Return to Zero Position mode will be set at RAPID
OVERRIDE 25 % of Rapid Feed speed. If Return to Zero Position is
executed again and the machine on/off power is not cycled, the speed
will be set depending on the Set Value of the RAPID OVERRIDE
Buttons F0/25/50/100%.
2) In case Return to Zero Position was not yet been done , execute Return
to Zero Position of each axis manually.
4-10 "FEED OVERRIDE" Switch

The speed of axis Feed will be selected within the range of 16 Steps.
The contents of Feed will be different depending on the contents of mode

selection.
1) When JOG mode was selected, 16 Steps (Outer scale) will be selected
within the range of 0-1,260 mm/min.
2) When AUTO or MDI mode was selected, Feed speed of 16 Step in 10%
unit will be overridden within the range of 0-150%.
(Program Set Value at 100 %, Inner scale)
3) If machine has 2 TURRETS, FEED OVERRIDE of FRONT TURRET and

REAR TURRET can be selected with respective override switch.
FEED OVERRIDE 1 (%) FEED OVERRIDE 2 (%)

20 32 50 79 20 32 50 79
126~----,126 126~----,126
~~ 60 70 80 90 .... 200 ~~ 70 80 90 . . 200
7.9 ~ 5 0~_.-..,,100~..,_ 7.9 ~ 50;---,100~._
5. 0 '301
3.21201
I 10•
2.0. o\
@
4@°"~.1°~320
~ 2 1 5. 0 '301
\1,.500 3.21201
,•14Cll790 I 10•
2.0. o\
@
4°"@~10~320
~12
\1,.500
,•14Cll790
o• 15ra
..-1260
% mm/min
o• 1sra
..-1250
% mm/min
<T2-1T.. > <T2-2T..>
4-11 "ALARM RESET" Button

In case Alarm is occurred, examine and dispose the cause of the Alarm first
•") and then press Alarm Reset Button (or release using Keyboard Reset S/W)
~-
ALARM
RESET/

I I HIDRCHEDn
4-12 "SPINDLE" Button

This Button can be operated only manually when mode Button selected is
JOG or HANDLE.
SPINDLE
~
w [ST~] ~w
- CW: Spindle rotates clockwise
- STOP: Spindle stops
- CCW: Spindle rotates counter-clockwise
4-13 "SPINDLE OVERRIDE" Switch

Override spindle speed can be done in 10% increments within the range of
50-120% for main spindle rotation speed which was set by program.
SPINDLE OVERRIDE
<T2-1T.. >
SPINDLE OVERRIDE (%)
80 90
70~~,100
60~ A\,'°
sol ~ ·~20
<T2-2T.. >

I I HWRCHaan
4-14 "HANDLE" Switch & Button

Each axis can be moved using Handle. Operate based on the following
steps:
a) Mode Selection Button should be set to HANDLE.
b) Shaft should be selected using Shaft/AXIS Select Switch.
c) Select the desired moving volume per each scale using Magnification
Select Switch.
In the case of input in mm:

X 1, 0.001 mm/p (1 rotation 0.1 mm)
X 10, 0.01 mm/p (1 rotation 1 mm)
X 100, 0.1 mm/p (1rotation10 mm)
In the case of input in inch:

X 1, 0.0001 inch/p (1 rotation 0.01 inch)
X 10, 0.001 inch/p (1 rotation 0.1 inch)
X 100, 0.01 inch/p (1 rotation 1 inch)
d) Move the axis by rotating the Handle. At this time, clockwise turn will
move to'+' direction and turn to counter-clockwise will move to '-'direction.
Note: Axis Feed Speed will be decided based on the speed of turning
Handle but if Handle is turned with the speed of more than 5 rotations per
second, scale unit and moving volume will not be matched.
MULTIPLY
mmm
HANDLE
<Magnification Select Button>

- - HANDLE AXIS
mmm
mma <Shaft Select Button >

I I HWRCH:cn
4-15 "COOLANT" Button

1) Irrespective of mode selection, if Button is ON, the Lamp of Button is
turned ON and Cutting Fluid is discharged whereas if Button is OFF,
discharge of Cutting Fluid stops.
2) Machines with 2 TURRETS, if ON Button is pressed once again, the

Lamp of Button is turned OFF and Button will be in OFF state.
3) AUTO Button is automatic mode and can make Pump ON/OFF using
auxiliary signal MOB or M09 during automatic operation.
4) If M10, M11 or M12 is instructed, main spindle will either rotate or stop
and simultaneously Coolant Pump either operates or stops.
5) In the case of a 2 TURRET machine, there are separate Cutting Fluid

Buttons for MAIN CHUCK and SUB CHUCK and therefore ON/OFF can be
separately selected respectively.
COOLANT
ql~
<T2-1T.. > AUTO
r COOLANT1 -, r COOLANT2 -,
<T2-2T..>
q~~
~
AUTO/
m qj!~
AUTO
m
4-16 "CHIP CONVEYOR" Button
This is a Button to operate CHIP CONVEYOR in case CHIP CONVEYOR is
mounted.
9fjf:·.
o•
CHIP
CONV

I I HIDRCHECJn
4-17 "TOOL PRESETTER" Button

In case TOOL PRESETIER is attached, automatic setting of Tool
coordinates and Tool wearing calibration can be done.
This Button can be operated only when X axis and Z axis are returned to
Zero Position.
r T/PRES ETTER 1
EJ v ~ T
- ADVANCE: Advances SENSOR ARM to working position for use.

- RETRACT: Returns SENSOR ARM to home position.
4-18 "PART CATCHER" Button

In case PART CATCHER is attached, if Button is pressed irrespective of
mode selection, PART CATCHER may move Forward or Backward.
r PART CATCHER 1
~v ~ T
-ADVANCE: PART CATCHER moves forward (PART LOAD)

- RETREAT: PART CATCHER moves backward (PART UNLOAD)
PART CATCHER can be operated only when the following conditions are
met:
1) FRONT DOOR should be closed.
2) In case there is TAIL STOCK, it should be Retracted position.
3) In case there is TOOL PRESETIER, it should be in Retracted position.
4) If machine has a SUB SPINDLE it must be returned to its ZERO

RETURN position before advancing the parts catcher.

I I HWRCHacn
4-19 "AUTO DOOR" Button
r-AUTO DOOR-,
c: b:J N E
OPEN: In case Auto Door is used, Door is automatically opened.

CLOSE: In case Auto Door is used, Door is automatically closed.
4-20 CHUCK SELECT Key
CHUCK SELECT SUB CHUCK SELECT CHUCK 1 SELECT CHUCK2 SELECT
~
,,o...
Li
~1~ (T\
Q A
Li
~1~
D,
• ~(T\
u •
u
~(T\
~ D ... ~
\ I \ I
a <T2-1T.. >
a 0
<T2-2T;.>
0
- If Button is at Close side, machining of work by chucking the outer
diameter of the works, and in this case Chuck Jaw should be closed so that
Chuck Lamp will be turned ON and spindle can rotate.
- If Button is at Open side, machining of works by chucking the inner

diameter of the works, and in this case Chuck Jaw should be opened so
that Chuck Lamp will be turned ON and spindle can rotate.
4~21 "2 HAND OP" Button
2 HAND OP. This Switch will be used for Operation with 2 Hands.
When pressing CYCLE START Button, 2 HAND OP Button should be
~m~ pressed together for starting of operation, which is designed for user
protection.
0 Note: This function should not be released without following the proper
procedure. Our company will not be responsible for the accident occurred
due to discretionary release of this function.

I I HIDRCHECJn
4-22 Memory Protection Key
MEMORY KEY Protection Key should be selected to edit Program.

When OFF was selected, Program input, deletion and replacement are
l~O possible.
However, it is not possible when ON is selected.
1Ql
4-23 Operation Buttons
CYCLE START a) "Cycle Start" Button
[Do This is a Button to start the following automatic operation:
-AUTO mode
D
- MDI mode
- REMOTE mode
Cycle Start Lamp will be operated during automatic operation.
FEED HOLD b) "Feed Hold" Button

0 0 This is a Button to hold automatic operation temporarily. If this Button is
N0v pressed during automatic operation, Feeds of respective axis are
decelerated and then stop.
D Provided, however, auxiliary functions which are executed will keep on

operating.
At this time Feed Hold Lamp is turned ON and Cycle Start Lamp is turned
OFF.
During Feed Hold, Mode Select Button can be switched to manual

operation.
For Re-starting, mode selection should be returned back to automatic

operation and Cycle Start Button should be pressed.

I I HWRCHECln
4-24 CHUCK FOOT Switch

Open/Close for COLLET CHUCK and POWER CHUCK can be executed
by pressing down Switch with foot.
At each time of pressing down the Switch with foot, Open and Close is
switched.
Note: Setting of operation method in such a way that Chuck is opened when
FOOT Switch is pressed down and Chuck is closed when foot is off the
FOOT Switch and be released can be done through the manipulation of
Parameter.
If FOOT Switch is pressed down during the rotation of main spindle or

automatic operation, only Chuck Close will be operated and Chuck Open
will not be operated.
In the state of CHUCK CLOSE, Chuck Lamp on the Operation Panel will be
turned ON.

I I HWRCHacn
D. Operation Manual
D. Operation Manual
I I HWRCHEDM
1. Confirmation check list before Power On
Caution (1) Confirm the oil level of lube pump and hydraulic pump.
Inspect if there are any external obstructions that will interfer with
Warning (2)
operation of the machine.
Warning (3) Inspect if machine is being used or worked on by others.
Confirm if the door to the NC device is property closed and that all
Hazard (4)
machine covers are in place for safety ..
Confirm that electric cabinet and control panel doors are securely
Warning (5)
closed.
Check if the supplied air pressure for the Air Lubricator is in the
Caution (6)
correct operating range.
There should be no indication of an alarm on the alarm message

Caution (7) screen. If there is an alarm, check the message and take appropriat~
action to clear the alarm.
When the machine has been idle for a long time and is supplied with
power, it is recommended to check the machines level, and
Caution (8) precision and all other maintenance aspects of the machine.
Note: Operate the machine when lubrication, air supply, and
hydraulic system are in good operating condition.
Confirm that the reference return and work coordinates are accurat~
to the last operation of the machine.If temperature is low time should
Warning (9)
be given for machine to warm up. Use a test program to cycle axis,
spindle and ATC before beginning production.
Confirmation check list before beginning machine 012eration .

. Operation of collect chuck or power chuck
@ Hydraulic oil and lubricant oil level
© Pressure gages are in the correct operating range
@ Lubrication film on slide ways
Warning (10)
® If there is any abnormal noise
CD If the turret operation is normal
® Check that the tool holders and inserts are clamped
@ If the chip conveyor is operating normally
CD If that the way lube and coolant pumps are functioning
D. Operation Manual 01-1

I I HIURCHEDn
2. Turning on main power

1) Turn the main power switch to "reset" in order to close the electricity
panel.
2) Turn the main power switch to ON.
3) Press the ON button at the left upper part of the operation panel. When
turned ON, the screen should read "NOT READY ALARM".
4) To de-activate the emergency stop, rotate the switch clockwise to

release.

I I HWRCHacn
3. Reference Return Machine to Home Position

In the following cases machine must be returned to home position
1) When first turning the machine on.

2) When calibrating the cutting tool
3) In the event the work is inaccurate
4) When the 0.T alarm or EMERGENCY STOP button is pressed
3-1 Axis Direction to Return to the Home Position
The direction to which all axes (X axis, Z axis, Y axis, B axis, C axis) should
be returned is the"+" (plus) direction.
3-2 To Manually Return to Home Position
1) From the "MODE SELECT" panel, press the 'JOG' button.
2) Use the "FEED OVERRIDE" switch to set the feed override, and if the
axis is too close to the home position, press the "JOG FEED" button to
move the axis 50 mm in the'-' direction.
FEED OVERRIDE (%)
20 32 50 79
12 6 ~----,126
~~ 60 70 80 90 ~ 200
7.9 ~ so;_..-._,100 ._
5 01'3;''@~i\~~320
~ ~
. 201 \130• 500
3 2
· I ol 1 } 4J790
15
1
+
T1+Z
'-J2-Z
2 ·0 \ o\ 11260
0
% mm/min

I I HWRCHacn
3) From the "MODE SELECT" panel, press the 'ZERO RETURN' (REF.)
button.
4) Press the "JOG FEED" button corresponding to the ' +' (plus)
direction of the axis you want returned to the home position, Normally, the X
axis is returned to the home position first, and then the Z axis is returned to
the home position.
5) When the ZERO POSITION lamps are on, the machine has been
properly returned to home.
----
I ZERO POSITION I
x z c y
<T2-1T .. >
1~ - - --
ZERO POSITION
~1
ZERO POSITION
<T2-2T .. >
Z2 C2
.:. I 1~ Z1 C1
3-3 Auto Return to Home Position
1) Press "MDI" button on the "MODE SELECT" panel,
rfoiffi
~
2) Press the "PROG" function key of the "MDI" panel.

I I HWRCH:cn
3) Use the soft keys under the CRT screen to find the MDI menu screen.
4) Using the key pad to the right of the CRT screen type "G28 UO WO and
the "EOB" Hard Key and the "INSERT' Hard Key
5) Press the "CYCLE START" button on the operation panel.
CYCLE START
OJo
D
6) The machine returns to the origin point of the axis and the ZERO
POSITION lamps will turn on.
ZERO POSITION
----
I I
x z c y
<T2-1T .. >

I I HWACHecn
4. Moving of Axis
4-1 Moving Axis in Jog Mode
4-1-1 Process of Jogging each Axis
1) From the "MODE SELECT" panel, press the 'JOG' button.
2) Use the "FEED OVERRIDE" switch to set the speed.
3) Press the '+' or '-'button of the "JOG FEED" buttons. While the button is
pressed, the axis moves at the selected feed speed.
6iW + ~ z

I I HWRCHECln
4-1-2 Rapid Movement of the Axis
1) From the "MODE SELECT" button, press the 'JOG' button.
2) Press one of the "RAPID OVERRIDE" buttons to set the desired override
speed.
RAPID OVERRIDE(%)
O'lfU 0 'lfl, O'lfU O'lfU
RAPID RAPID RAPID RAPID
FO F25 FSO F100
3) Press either the '+' or '-'of the "JOG FEED" buttons for the desired axis
and the "RAPID" button simultaneously. Only when both buttons are
pressed will the axis rapid travel at the selected Rapid Override speed.
JOG FEED
~+xt
T2-Xy
~ +
~
Tl+Z
'J2-Z

I I HWRCHecn
4-2 Handle Moving of Axis
1) From the "MODE SELECT" panel, press the 'HANDLE' button.
2) Press the button corresponding to the desired axis.
- - HANDLE AXIS
mmm
mma
3) On the "Multiply" panel press the button corresponding to how far you
want each axis to move with one click of the MPG Hand Wheel (X 1 , X 10 or
X100).
MULTIPLY
mmm
4) The handle may be rotated either clockwise or counterclockwise. The
distance the axis moves is outlined in the table below.
HANDLE
M
Increment
mm inch
x1 0.001/1 pulse 0.0001/1 pulse
x10 0.010/1 pulse 0.0010/1 pulse
x 100 0.100/1 pulse 0.0100/1 pulse
Caution: If the handle is rotated 5 or more times per second, the movement
of the axis may not be consistent.

I I HWRCH:an
5. To Start or Stop the SPINDLE

1) From the "MODE SELECT" panel, press the 'JOG' or 'HANDLE' button.
2) Press the desired SPINDLE button to start or stop spindle rotation.
I SPINDLE
m ~~
- Press the CW button for clockwise rotation.
- Press the STOP button to stop the spindle.
- Press the CCW button for counterclockwise rotation.
3) Use the "SPINDLE OVERRIDE" rotary switch to override the spindle

speed (from 50-120% ).
SPINDLE OVERRIDE
80 90
70 ~!U!!ll!!!!llr' 100
60~ ~ \110
501 ~ '1:20
<T2-1T .. >

I I HWRCHacn
6. CHUCK OPEN I CLOSE

1) Confirm that the spindle is stopped.
2) OUTTER DIAMETER/ INNER DIAMETER "CHUCK SELECT" key to

select the internal or external clamping of part.
CHUCK SELECT SUB CHUCK SELECT

0 t
0
~1·
t
No'*- ~1· QJ A QJ
\ I \ I
a a
<Material outside CLAMP> <Material inside CLAMP>
3) The OPEN/CLOSE operation of the chuck jaws is controlled by the

FOOT PEDAL.
4) If the clamp of the FOOT PEDAL is pressed, the CHUCK is

clamped.turning on the CHUCK lamp on the operation panel.
I CH~CK 11 CH~CK I
CHUCK
- -
MAIN SUB
<T2-1T .. > <T2-2T .. >
5) If the unclamp of the FOOT PEDAL is pressed, the chuck is unclamped

and the CHUCK lamp of the operation panel will turn off.
Caution: While the main spindle is rotating, be sure not to use the "CHUCK
SELECT" key. The key should be removed once the desired type of
chucking is selected for the piece part that the machine is being setup for.
<Safety Structure>
- If the CHUCK is in the UNCLAMP condition, the main axis cannot be
operated automatically or manually.

I I HIDRCHacn
7. TURRET INDEXING
Before considering rotating the Turret interference between the chuck and
tailstock, and all tooling in the turret must be check carefully.
1) From the "MODE SELECT" panel, press the 'JOG' or 'HANDLE' button.
mm
2) If the "TURRET INDEX" button is pressed and held, the turret will
unclamp and rotate clockwise when the button is released the turret will
stop and clamp.
,.. TURRET 111111 TURRET1 ,_TURRET2 -
~ T ~ T ~T
<T2-1T..> <T2-2T.. >
3) On T2-SERIES machines, press the ''TURRET INDEX" button once or

several times consecutively to rotate the turret between tool stations.
4) Confirm the TURRET STATION number is correct.

I I HWRCHECJn
8. Auto Operation
8-1 For correct auto operation, first confirm the following:
1) Is the CHUCK pressure appropriate to the application's parameters?
2) The CHUCK lamp should be lit.
3) After turning the machine on, it should be return to its original referance
position.
4) Ensure the AUTO lamp of the main operation panel is lit.
5) Ensure the M/C alarm lamp of the main operation panel is off.
6) Check if tool holder and insert are secured.
7) Confirm the tools coordinates are properly set in relation to the piece
part.
8) The program for each part has been loaded into the NC memory. Make
sure the program number is included in front of each program,
9) The switches of the main operation panel are set (defaults listed below).
"RAPID OVERRIDE" switch Normally 100 %
"FEED OVERRIDE" switch Normally 100 %
"SPINDLE OVERRIDE" switch Normally 100 %
"SINGLE BLOCK" button OFF
"BLOCK DELETE" button OFF
"OPT. STOP" button OFF
"DRY RUN" button OFF
"PROG. RESTART" button OFF
"MC LOCK" button OFF
"MEMORY KEY" switch OFF
10) Is the NC in the "RESET" position?
11) The program begins when the cycle start button on the main operation
panel is pressed. When the cycle start button is pressed, and when the
lamp of the button is lit, the machine will automatically operate.

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CYCLE START
ITJo
D
Caution: Above description for the automatic operation of the machine is
only meant to be a general overview for the operation of the machine tool.
Training from appropriate personell will be required to successfully operate
the machine. Detailed description of the controls functions can be found in
the Fanuc Manuals provided with the machine.

I I HDIRCHEDn
8-2 MDI Operation
8-2-1 Example
1) From the "MODE SELECT" panel, press the 'MDI' button.
rfoim
~
2) From the function keys of the "MDI" panel, press the 'PROG' key.
3) Find the MDI menu screen by pressing the MDI soft key.
4) Press the "X", "1", "O", "."and "5" keys and then press "input" key.

I I HIDRCHECJn
5) Press the INSERT key.

x10.5 speed is now selected and marked on the screen.
If there's an input error, use the CAN key to delete the incorrect data. This is
available before pressing the INSERT key. If the INSERT key is pressed,
select the incorrect block and use the DELETE key to erase it and then
input again.
6) Press the "Z", "2", "O", "O","." and "5", "EOB" keys.
7) Press the INSERT key. "Z200.5 ;" is inputted and marked. The selected
data is marked as shown on the following picture on the MDI window as
shown in the picture of the CRT screen below. (Example is provided with
metric values)
8) Press the CYCLE START button on the operation panel.
CYCLE START
CTJo
D
I I HmRcHacn
8-3 Begining Auto Operation
8-3-1 Programmed Motion
1) From the "MODE SELECT" panel, press the 'AUTO' button.
~
~
2) Select the program you want. To find the program number from the
"MODE SELECT" panel, press the 'EDIT' button.
~
~
(2) Press the "PROGRM" soft key below the CRT screen.
® Press the "O" key.

@ Input the program number.
(5) Press the [CURSOR i1 button.

I I HWRCHECJn
If the program number is found, the upper side of the LCD screen displays
the program number.
<Display of program window>
4) Press the CYCLE START button on the operation panel. This will light
the corresponding lamp.
CYCLE START
ITJo
D
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5) Press the FEED HOLD button. to stop the axis motion.

The cycle start lamp is lit and the stop lamp is lit temporarily.
FEED HOLD
0 0
NJ'v
D
Caution: If there's a problem, press the Emergency Stop push button.

I I HWRCHacn
9. WORKPIECE TRANSFERRING
If a shape of workpiece is hexagon, it will be in danger of collision against
workpiece because of the main or sub chuck jaw position.
For using M-Code, it performs spindle phase synchronization.
SPINDLE SPEED & PHASE SYNCHRONIZATION
It is possible to synchronize both spindles to enable the sub

spindle to run at the same RPM as the main spindle for part off
M120 and transfer.
In addition to the above spindle speed synchronization We are
able to synchronize both spindles so that they are angularly
orientated to each other.
We can therefore align milled or drilled features that are
produced on the separate spindles when required.
SPINDLE SPEED & PHASE SYNCHRONIZATION CANCEL
M121 These commands are used to cancel the fore mentioned

synchronization modes. M121 will actually cancel both mode
of Spindle synchronization.
9-1 PROGRAMMING OF MAIN SPINDLE PART OFF & TRANSFER

(T2-1 TYSMC)
} END OF MAIN SPINDLE TURNING
N1000(PART OFF & TRANSFER)

G28 UOWOVO
T1212
M68 ....................... Confirm Main Chuck Is Clamped
M169 ....................... Confirm Sub Chuck Is Unclamped
G97 S50 M03 ....................... Start Main Spindle@50 RPM
M120 ....................... Spindle SPEED & PHASE Synchronization
GOO B-00 ....................... Rapid B axis in front of component
G98 G01 B-00 F1000 ........... Feed B axis onto component (NOTE G98)
GOO Z0.5 M08 ....................... Part Off Position
(Leaving 0.5mm Facing Allowance On Both Ends)
M168 ....................... Close sub spindle jaws
M69 ....................... Open main spindle jaws
M13 .......................Tum bar pusher on
G01 B-00 ....................... Pull out bar to your required amount
M68 ....................... Close main spindle and cancel pusher
G04 U1. ....................... 1 second dwell
GOOX50.0 ....................... Bring 'part off tool into position
G99 ....................... Feed per rev.
G97 S 1200 M03 ....................... increase revs ready for 'part off'
G01 X-1.5 F0.07 ....................... Part off
GOO B-100. ....................... Move B axis clear
D. Operation Manual · 09-1

I I HWRCHacn
G28UO ....................... Reference X axis

M121 ....................... Cancel spindle synchronization
G28 BO. ....................... Home B axis
G28WO. . ...................... HomeZ axis
MOS ....................... Main Spindle stop
} START OF SUB SPINDLE TURNING
9-2 PROGRAMMING OF FRONT TURRET PART OFF & TRANSFER

(T2-2TYSMC)
} END OF FRONT TURRET TURNING
N1000 (PART OFF & TRANSFER)
G99 G40
M205 ....................... Sub Spindle Stop
M169 ....................... Sub Chuck Open
G4 U1.
M910 .......................Waiting M-Code
M911 .......................Waiting M-Code
GO B-200.0 ....................... Rapid to Safe Position
G1 G98 B-230.0 F3000. . ...................... Feed to Pick Up Position
M168 ....................... Sub Chuck Close
G4 U1.
M912 .......................Waiting M-Code
M913 .......................Waiting M-Code
G1 B-180.0 F2000 ....................... Feed Out to Part Off Position
M914 .......................Waiting M-Code
M915 .......................Waiting M-Code
G28 BO. ....................... Reference B-Axis
G99
M999 .......................Waiting M-Code
M1
M99
%
9-3 Specifying a Shift Amount for Spindle Phase Synchronization

Control (2T-1YSMC)
If the sub spindle needs to line up with the main spindle at a specific
angle(i.e. to line up with flats on Hexagon bar) the main and sub spindle can
be adjusted by following the procedure below
1) Select MDI mode.

2) Press OFFSET/SETTING Button
3) Press (SETTING) soft key
4) Cursor to the Parameter write value -> Type 1
5) Press INPUT (this will cause a PS 100 alarm)
6) Press RESET Button
7) G97 S50 M3 EOB -> Press INSERT Button
8) Press CYCLE START
9) SO EOB ->Press INSERT Button-> Press CYCLE START

I I HWRCHEl'ln
10) M120 EOB ->Press INSERT Button-> Press CYCLE START

11) MOO EOB ->Press INSERT Button-> Press CYCLE START
12) Open the Main door
13) Press SYSTEM Button
14) Press ( [>)soft key
15) Press ( SP-PRM) soft key
16) Press (SP.TUN) soft key
17) Press PAGE DOWN Button
18) The SUB spindle must be rotated manual.
19) Check the REF.SHIFT value, SYN ERROR value
20) Shift amount for spindle phase synchronization
= (REF.SHIFT value) +(SYN.ERROR value)
21) Press RESET Button
22) Press SYSTEM Button.
23) Press (SYSTEM) soft key.
24) Search PARAMETER No 4034 S2
25) Input phase shift value at the Parameter No.4034(S2_Side)
26) After Door is closed, command above no .[from 7 to 10] step by step.
, then check phase position
27) Press OFFSET/SETTING Button
28) Press (SETTING) soft key
29) Cursor to the Parameter write value -> Type 0

I I HWRCH55Cln
10. When Power is Turned Off

1) Press the Emergency Stop button. If this switch is pressed, the machine
maintains its suspended condition until the switch is released.
2) If the Emergency Stop push button is pressed, " 1010 alarm" is shown
automatically on the message window in the middle of the screen.
3) Press the POWER OFF button.

I I HWRCHacn
4) Rotate counter clockwise the main power switch.

I I HWRCHaan
~::=::
""""'"""
a auxo
oa:noo§I
•
nomma:D O

I I HWRCHECJn
1. Checking and Maintenance of Machine

Make sure that regular inspection is performed in order to operate the
machine daily with normal condition. By performing regular check,
breakdown will be reduced and the performance of the machine can be
maintained.
1) Working staff should report to the repair engineer whenever there is a

minor problem or a trouble.
2) Any breakdown which is found while carrying out checking should be

repaired before the operation of the machine.
3) When performing re-adjustment and disassembly of the machine, make

sure to record the state of the machine at that time before starting.
4) Contact Hwacheon's Service Center for inquiries about repair and

maintenance or the unidentified cause of breakdown.
Note: In case various special specifications are added, pay particular attention to
the items to check.
E. Repair & Maintenance E1-1

I I HWRCH:cn
1-1 Regular Checklist
Items to Check Check Cycle
Automatic Oil level Daily

Lubricating
Device Cleaning of Oil Pump Suction Filter 2000 hr
Injection of Grease to MASTER JAW Feed Part of Chuck Daily

Lubrication
Cleaning of general operating part of TURRET and applying
1000 hr
Grease
Oil level Daily
Cleaning of OIL CONDITIONER Air Suction Filter 50 hr

Oil Cooler
(Spindle & Turret
Replacement of Oil Line Filter 1000 hr
Unit)
Replacement of Cooling Oil 2000 hr
Cleaning of Filter & Magnet in Oil Cooler Tank 2000 hr
Air Pressure (Pressure Gauge) Daily

Air Device
Check Color of Regulator Filter of Main Air Daily
(SMC TYPE)
Replacement of Filter of Air Regulator 2000 hr
Oil Level Daily
Hydraulic Device Check & adjust Hydraulic Pressure Gauge Daily
Cleaning of Filter & Magnet in Hydraulic Oil Tank 2000 hr
Oil Level Daily
Check Cutting Fluid Tank & Cleaning of Chip Daily

Cutting Fluid
Cleaning inside of Cutting Fluid Tank 1000 hr
Device
Cleaning of Cutting Fluid Pump Filter 1000 hr
Replacement of Cutting Fluid 2000 hr

Cleaning of Heavy Current Panel (E/L Box) Cooling Fan &
50 hr
Suction Hole
I Check Electric parts inside Heavy Current Panel (Ell Box) 200 hr
Cleaning of inside Heavy Current Panel (E/L Box) 1000 hr

Electric Device
Check coating of Electric Cable 2000 hr
Check various power and voltage 2000 hr

Check Wiring and Fuse of various Relays, Connectors &
2000 hr
Terminal Stand

I I HmRcHacn
Items to Check Check Cycle
Cleaning of Cover Chip (Slide Cover) inside the machine Daily
Check leakage from Pipeline and abnormal Noises Daily
Check Chip Conveyor Belt Daily

Check Oil leakage from Pipeline Connector and re-assembly of
1000 hr
Connector
Others
Cleaning around the Feeding Part and Operation Part of the
1000 hr
Machine
Check the level of quietness of machine 2000 hr
I
Check Functions 2000 hr
I Replacement of Safety Glass and Polycarbonate 5 years
* The above cycle represents general cycle, and therefore the cycle for checking of the
replacement or cleaning of filter should be adjusted depending on the surrounding
environment and machining conditions.

I I HWRCHacn
1-2 Ordinary Check Items

Before starting work, make sure to verify the result of checking for the
following items:
1) Check Oil Level

- Check Oil Level Gauge of Oil Tank used for the machine and replenish
the designated oil. [Refer to Hwacheon's Lubricating Specification
Table]
<Lubrication Pump>
<Oil Cooler>
<Hydraulic Unit>
0
Note: Check the level of oil for Oil Cooler to be max level only before the
operation of machine.
When the machine is operated and Oil Con is operated, Oil surface
indicates close to min value. This is the phenomena of continuous
circulation of Spindle Cooling Oil along pipeline, and it does not indicate a
shortage of oil.
Replenish Oil up to min level only in case Oil surface is below the min
level during the operation of OIL CON. If Oil level is too high when OIL
CON is being operated, there is a possibility of overflowing of Oil from the
tank and therefore drain a certain quantity of Oil.

I I HWRCHEDn
2) Check Air Regulator (In the case of SMC TYPE)

- Check whether the set Pressure of Air Regulator is correct. Adjust it in
case the set Pressure is different.
@ @
a) Check Pressure Gauge of Main Regulator and Adjustment

: Main Air Pressure 5-7 kg/cnf
If Pressure Adjustment Lever is pulled up so that indication line in
orange color can be shown, the Lever is unlocked. Turn the Lever at
this state to adjust pressure, and then push down the Lever so that
the Lever is locked.
: Check the color of Filter through transparent Window for checking Air
Filter. Initial Color is pure white.
Pressure Adjustment Lever
Orange Indication Line
Pressure Gauge
Transparent Window
for checking Filter
Air Filter Part

I I HWRCHECJn
Note: Check whether Lever was unlocked before adjusting the pressure
of Regulator or whether Lever was locked after adjusting the pressure of
Regulator. Otherwise, Lever part for pressure adjustment may be
damaged and eventually Outlet Air pressure may become unstable.
3) Check Hydraulic Pressure Gauge and Adjustment

- The discharge pressure of Hydraulic Unit was set at 40kg/cm' at the time
of delivery. In case main pressure gets lower due to the breakdown of
Hydraulic Unit or the loss of hydraulic pressure of Hydraulic Parts, there
may be a problem occurred in the operation of Hydraulic Unit. To avoid
such problem, check the main pressure gauge before operating the
machine.
- Chuck Pressure may be adjusted for Main/Sub respectively so that

different Chuck Pressures can be used depending on the material or
shape of machining materials. Locations of Chuck Pressure Adjustment
Parts are as follows. Within the range of 5-26kg/cm', adjust Chuck
Pressure by turning Pressure Adjustment Knob.
D D
. D ~ .. CJ D.
ft2'.Ljo D
11111s111•0 aeo111011000 o a 1toa

0110" SOOODDDODO 0 0 D DOD
OOilllDllDQlillllDDDllOO lllCICIO
OODVOSllDllDOOOO Ill DODOO
0 ODO II DOllDDDODD D DODOO
Q 0000 OODDDODOO 00 0000
aee ae 111toeeeaea lllll eeee
111000 110000
00011 00000
00110 oooe
0000 DODD
BJ
110011 111000
110110 OllOG
0 1)00 0 1100000•00 001110
ltlllltOO DOODDDOlllD 00 ll 8
111 00 80 DDDOOOOC lllDD 0011
D 0111 Qll Ill GOOODOQOCI 110011
••ooDDCIDOOOOODOlllOD
llQOoDOOODDDOOOllOlll
DOOODDOOODODOQOiaO
-~
00000000DOOSOODDll
IUIOQllOODODDlllllODDD II
.0
ltDOOllllDOOOOODOOD 011
llQr;!llODODlllDOOOQDD CO
OOllOVllllllliUIODlllQOO 000
ceoooooooaioaooo ooo
DDODIJOOOOa1110000 •oo •
MAIN CHUCK Pressure Adjustment SUB CHUCK Pressure Adjustment

I I HWRCHecn
4) Check and clean Cutting Fluid Tank Filter

- Perforated Filter Part of Cutting Fluid Tank and double perforated Filter
holes for the 2nct filtering of Cutting Fluid which inflows into Cutting Fluid
Pump may be clogged by small Chips.
- If the holds of Filter is clogged, not only the supply of Cutting Fluid
cannot be smooth but also Cutting Fluid cannot flow out to Tank and
causes over flow.
- Check Chip Bucket and Filter of Cutting Fluid Tank and clean them as
necessary.
Double Perforated Filter
5) Check Chip Conveyor Belt and Cleaning

- In case Chip Conveyor is installed, rake out the Chips entangled to the
Belt using Scrapper to prevent the breakdown of conveyor and to ensure
smooth operation of Chip Conveyor.
.
9!Jf~
CHIP
CDNV/ - Turn ON the Chip Conveyor Operation Button on the Operation Panel.
- Turn the Chip Conveyor Operation Switch to 'FOR' position to move
Chip Conveyor Belt forward for discharging Chips.
- Turn the Chip Conveyor Operation Switch to 'STOP' position to stop the
s TOP Chip Conveyor and then turn the Switch to 'REV' to move the Conveyor
backward.
- At this time, rake out Chips using Scraper.
Note: Never operate Chip Conveyor right away.

In case too much micro Chips are entangled at the Hinge Part of Chip
Conveyor Belt, it may cause the damage of Belt or overload to Motor.
Make sure to check Chip Conveyor Belt and clean it before operation.

I I HWRcHacn
6) Injection of Grease to MASTER JAW Feed Part of CHUCK

- Grease should be injected to Feed Part of Master Jaw of CHUCK daily
to ensure smooth operation of Material Clamp/Unclamp.
Grease
Injection Inlet
7) Check Abnormal Noise

- Check whether there is any abnormal noise at the time of Shaft Feeding
and the operation of Spindle, Turret and other units.
8) Check Leakage from Pipeline

- Check whether there is any leakage of Air, Lubrication, Hydraulic
Pressure and Spindle Cooling Oil at unnecessary parts.
9) In case the machine was not operated for a long period

- In case the machine was not operated for a long period, Oil in the Oil
Pipeline came out to Slide, which causes the shortage of Oil.
- Discharge Oil compulsorily by pressing Cycle Pump Manual Discharge
Button.
Press the Button repeating about 15 - 20 times.
[ Check whether discharge is normally made to Pressure Gauge :
17kg/cm' ]
Manual Discharge Button

-CAUTION-
·---
~
!ulloicri....,,,
b e e - ...
-9donc••-

I I HIHRCHacn
1-3 Items to Check in 50 hours /1 Week
1) Cleaning of Air Filter

- Clean Air Filter of Oil Cooler Inlet (OIL CON).
Temperature Sensor
Air Filter
<Oil Cooler>
- Filter is designed for easy disassembly.
- Main Power Switch should be turned OFF.
- Wash Filter with clear water after separating the Filter.
- Remove moisture from Filter and then re-assemble it.
Note: Do not operate Oil Cooler while Filter was separated.

Foreign substance may inflow to Air Inlet and thus Oil Temperature
Control Unit may be damaged.
Note: Pay special attention to Cooling Pin which can be seen when Filter
was separated so that the Cooling Pin is not crushed or bent. It may
adversely affect the cooling performance of Oil Cooler.

I I HWRcHacn
2) Cleaning of Heavy Current Panel (E/L BOX), Cooling Fan & Suction
Inlet
- Cooling Fan which discharge heat inside the Heavy Current Panel (E/L
Box) and External Air Suction Inlet may have too much dust in them,
which may adversely affect the cooling of Heavy Current Panel (Ell Box).
Discharge of Heat
Air Suction
- After separation of Cooling Fan Cover using (+} shape Driver, clean
wings of Fan and Fan Cover.
- Clean the dust in the Suction Inlet using Brush.
Note: As these are Electrical Parts, make sure not to use wet cloth or wet
hands at the time of cleaning. Also turn OFF main power before starting
works.

I I HmRcHaan
1-4 Items to Check in 200hours/1 month

1) Check Electrical Parts inside Heavy Current Panel (E/L Box)
- Carry out monthly checking of Electric Parts inside the Heavy Current
Panel (E/L Box).
- Necessary Equipments: Electric Current and Voltage Tester
a) Turn OFF the power of machine.

(OFF Button on Operation Panel -> Main Power Switch OFF)
b) Turn ON Main Power Switch.
c) Open the Door without cutting power.

[Refer to 2-2 of C. Handling Instruction]
d) Check the 2 Phase Connection Terminal of NFS (No Fuse Breaker:

Breaker for Wiring) which is located at the back of Main Power Switch.
e) Check IN/OUT Terminal of internal Electric Parts using Tester.
f) In the case of Parts for which Breaker Test Button is available, check
the operation of Breaker by pressing Test Button to see whether Electric
Leakage Breaker operates normally.
- Breaker is detached when Test Button was pressed: No problem
- Breaker is not detached when Test Button was pressed: Breakdown
g) Close the Door when Checking is completed.
Note: As this is a work under the situation where power is connected to

inside the Heavy Current Panel (Ell Box), make sure to wear Insulation
Glove before working. Our company will not be responsible for the
accident of Electric Shock due to carelessness for safety.
Note: Make sure to familiarize Electricity Circuit Diagram which is

enclosed at the time of the delivery of the machine before starting to work.

I I HWRCHacn
1-5 Items to Check in 1000 hours I 6 months

1) Cleaning of General Operation Parts of TURRET and applying
Grease to them
- If micro-Chips or dust are accumulated in the general Operation parts of
TURRET, operation will not be smooth. Thoroughly clean respective
operation parts and then apply Grease to them. [Refer to Hwacheon's
Lubricating Specification Table]
2) Replacement of Line Filter of Oil Cooler Device

- Replace the Line Filter which filters the Oil discharged from Spindle Oil
Cooler Device to Spindle with new one.
- Lifetime of Filter varies depending on the environment of use but usually

6 months is its lifetime cycle.
- In case surrounding environment is very bad, the lifetime cycle may be

less than 3 months whereas the lifetime cycle may be more than 1 year if
surrounding environment is clean and average operation time is short.
- In case Line Filter is clogged and thus the Filter does not function, "OIL
CON PRESSURE DOWN" Alarm may be generated.
- When Alarm is generated, replace Filter with new one.
<Separation of Filter Cover Nut> <After removing Filter Cover>
- After separating Filter Cover which is at the lower part of the Line Filter
Housing, replace the Filter with new one.
- There is a screw at the cylinder part of the Filter Cover and separation
and fastening of Filter Cover is possible by turning the Nut at the lower
part using Spanner.

I I HmRcHacn
3) Cleaning inside Cutting Fluid Tank

- Cutting Fluid Tank is exposed to Chips and foreign matters. Even though
151 filtering is done by Chip Bucket and Perforated Filter of the Tank, still
micro Chips are deposited and accumulated at the bottom.
- When Cutting Fluid is used for a long time, deposits in the form of
Sludge are generated, and this deposits and micro Chips cannot be
filtered by the Perforated Filter. Therefore, it affects adversely to the
lifetime of the Cutting Fluid Pump.
- In order to safely use Cutting Fluid Pump for a long time, clean the inside
of the Tank after draining Cutting Fluid.
4) Cleaning of Cutting Fluid Pump Filter

- If micro Chips are clogged in the Cutting Fluid Pump Filter, the
performance and lifetime of the Pump will be deteriorated.
- Clean the Filter which is at the lower part of Cutting Fluid Pump after
separating Cutting Fluid Pump from the Tank.
5) Check the Oil leakage of Pipeline Connector and Overall loss and
Re-assembling of Connector
- Machine is delivered after verifying that there is no oil leakage or loss
from Oil pipeline. Due to periodic pressurizing of Oil Pump and micro
vibration generated at the time of oil moving, Pipeline Connector may be
loosened to some extent or Crack is generated.
- If there is oil leakage as a result of overall checking of Pipeline

Connector Parts, the Connector should be re-assembled. If there is loss of
oil due to crack, the Connector should be replaced with new one for
re-assembling.
6) Cleaning of Covers of each Parts of the Machine

- Clean Chips and Sludge after disassembling the Covers of each parts of
the machine.
- The cleaning will prevent outflow of Chip, Oil and Cutting Fluid to outside
with more stability, and clean working environment can be maintained.
7) Cleaning of the Inside of Heavy Current Panel (E/L Box)

- If dusts and foreign matters are compiled inside the Heavy Current Panel
(E/L Box), Parts may be damaged due to short circuits between electric
parts, which may be led into fire in worst case.
- Remove dusts and foreign matters inside Heavy Current Panel (Ell Box)
using Vacuum Cleaner.
Note: Make sure that Main Power is OFF before starting work, and try to
avoid direct contact with Cleaning device and electric parts.

I I HWRcHacn
1-6 Items to Check in 2000 hours/ 1 year
1) Leveling Work after Verification of Static Precision of the Machine

- Carry out Inspection for precision referring to [Machine Precision
Checklist] which is enclosed at the time of delivery.
- In case adjustment is required after the precision inspection, carry out

leveling work using Leveling Instrument for precision measuring. [Refer to
B. Carriage and Installation]
- Adjust in case the adjustment of main shaft stand is necessary after

precision inspection.
2) Replacement of Spindle Cooling Oil and Cutting Fluid

- Fill out with clean Oil after completely draining Spindle Cooling Oil from
Tank. [Refer to Hwacheon's Lubricating Specification Table]
- Replace whole quantity of Cutting Fluid if it is necessary after checking

the state of Cutting Fluid. Depending on its materials and processing
environment, Cutting Fluid may be replaced within 1 year.
3) Cleaning of Lubricating Pump Suction Filter

- Suction Filter is attached to Oil Suction Port of Lubricating Pump. In case
the Filter is clogged by impurities, oil suction cannot be properly done and
thus problem in lubricating oil supply may be generated.
- When Oil Tank is separated, Suction Filter and Relief Valve of Pump will
be shown.
- It is not necessary to replace Suction Filter, and removal of foreign

matters using compressed air will do.
4) Cleaning of Filter and Magnet inside Oil Cooler Tank

- As foreign matters are accumulated inside the Tank when the Tank is
used for a long period, clean Filter, Magnet and inside the Tank regularly.
'--'~-
II II
... ,,
4---µ
I
$-!I I
I I
I I
I I
I I
I I
$- -L,_! __ J:n-------------------n:
: : :: ::
~--J.--~: :
y =--- --------r=.-:::-=--:::-:.:>j
Magnet
Suction Filter

I I HWRCHecn
a) Cleaning of Magnet
Magnet is installed at the Oil Suction Inlet inside the Tank to separate
magnetic impurities from pure oil. If large quantity of absorption matters
is accumulated on the surface of this Magnet, the effect of Magnet will
be weakened. So remove the impurities by wiping out the surface with
cloth.
b) Cleaning of Suction Filter

If impurities are fully filled in the Suction Filter of Suction Inlet, Suction
of the Pump will be weakened. So remove the impurities in the metal
net of Suction Filter using compressed air.
c) Cleaning inside the Oil Tank

When the Tank is used for a long period, impurities in the form of
Sludge are accumulated on the bottom of the Tank. Therefore clean
inside the Tank after completely draining oil.
5) Cleaning of Filter and Magnet inside the Hydraulic Oil Tank

- When the Tank is used for a long period, impurities are accumulated
inside the Tank. So clean Filter, Magnet and inside the Tank regularly.
Return Filter
Suction Filter
Magnet
a) Cleaning of Magnet
Magnet is installed at the Oil Suction Inlet inside the Tank to separate
magnetic impurities from pure oil. If large quantity of absorption matters
is accumulated on the surface of this Magnet, the effect of Magnet will
be weakened. So remove the impurities by wiping out the surface with
cloth.

I I HWRCHEDn
b) Cleaning of Suction Filter and Return Filter

If impurities are fully filled in the Suction Filter of Suction Inlet and
Return Filter of Return Part, Suction of the Pump will be weakened and
Oil return will be delayed, which causes the shortage of Hydraulic Oil.
So remove the impurities in the metal net of Suction Filter using
compressed air
c) Cleaning inside the Oil Tank

When the Tank is used for a long period, impurities in the form of
Sludge are accumulated on the bottom of the Tank. Therefore clean
inside the Tank after completely draining oil.
6) Replacement of Filter in Air Filter (In the case of SMC TYPE)

- Filter is attached to Air Regulator to remove mists and impurities
contained in air. And also in order to automatically drain the collected
moisture or impurities at the Filter, there is 'Auto Drain' Port at the lower
part of Filter Cover.
- The color of Air Filter in the Air Regulator can be checked through the
transparent window in the Filter Cover. The color of Filter is in pure white
initially. Therefore replace the Filter with new one in case the color of the
Filter was changed.
Cover Separation Button
Transparent Window
for Checking Filter
Filter Cover

I I HWRCHECJM
- If Separation Button of Cover is pulled down after holding the filter Cover,
the Filter Cover is separated. If Filter Fixing Bar is turned to clockwise, it is
separated together with Filter. After replacement of Filter, turn the Filter
Fixing Bar to counter-clockwise.
- Work is completed when Filter Cover is fastened again.
7) Check the state of Coating of Power Cable

- Prevent short circuits between electric parts, electric shock accident and
fire by checking the coating state of electric wire such as power cable.
8) Check various Power and Voltage

- Check power and voltage of control parts such as power inlet, control
power referring to the Electricity Diagram which is enclosed at the time of
delivery of the machine.
9) Check various Relay, Connector, Terminal Stand and Fuse
10) Check Functions

- Carry out overall checking whether respective functions are normally
performed.
- Check time can be shortened by preparing a Program to test overall

functions related to the operation of the machine and executing the cycle.
* After 5 years from the operation of the machine, Safety Glass and
Polycarbonate should be replaced.

I I HWRCHECIM
2. Repair and Maintenance of the Machine

Even though the machine is checked and maintained on a daily basis,
there may be breakdowns or alarms due to wearing of parts and user's
carelessness.
In case breakdown is occurred, stop the operation of the machine

immediately and identify the cause of the breakdown and repair it.
In case Alarm is generated, identify the cause of the alarm referring to

Alarm List and release the alarm. If the cause of the alarm is the
breakdown of parts, repair it immediately.
List of cities where repairing of the machine is available, Handling

Instruction of respective Makers or Catalogues are separately attached.
For repair of the machine, refer to the Part List. The Part List will serve the
reference for ordering parts.
Refer to the FANUC Repair & Maintenance Manual on the contents of

actions for CNC Alarms.
Note: Repair of the machine should be done by an engineer specialized

in repair and maintenance who is familiarized with this Handling
Instruction, Electricity Circuit Diagram, FANUC Handling &
Repair/Parameter Manual and Part List.
Note: Repair and maintenance work should be carried out only after main
power is turned OFF. When work is carried out, Signboard indicating the
work in process should be installed around the machine.
Note: Catalogue for respective Parts was enclosed for customers'

convenience. Please note, however, that the catalogue may be changed
without notice due to the improvement of parts by the maker.

I I HWRCHacn
3. Number of Places for Oil Lubrication

Place for ISO Tank Replenishment Replacement
NO. Cleaning Cycle
Lubrication Grade CaJ?_aci~ C_y_cle C_y_cle
Automatic Cleaning of Suction
When
1 Lubrication VG68 4L
necessary
- Filter
Device (2,000 hours)
Replacement of Line
Filter
Main Shaft
When (1,000 hours)
2 Cooling VG 10 73 L
necessary
2,000 hours
Cleaning of Filter and
Device
Magnet inside Tank
_(2,000 houraj_
Cleaning of Filter and
Hydraulic When
3 Device
VG32 60 L
necessary
- Magnet inside Tank
(2,000 hours)
Cleaning of general
When Operation Part of
4 Grease - - necessary - Chuck & Turret
_(1,000 houraj_
Cleaning of Filter
When inside Tank & Cutting
5 Cutting Fluid - 260 L
necessary
2,000 hours
Fluid Pump Filter
(1,000 hours)

I I HmRcHacn
4. Adjustment of Switch
In case there is inferiority in the motion of Limit Switch which verifies each
motion and detects Stroke edge and the motion of Adjacent Switch or
there is breakdown of the Switches, the Switches need to be replaced or
adjusted.
<Reference> T2-SERIES does not use Limit Switch for the detection of
Strokes of each shaft and detects Strokes and O.T using Controller.
* Basic Items for the Adjustment of Switch

1) The distance of Limit Switch or Adjacent Switch should be designated.
Note: In the case of Adjacent Switch, poor adjustment of interval may

cause material accident. Therefore sufficient attention should be paid on
this.
2) Switch should be operated when Dog comes to the right position.

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4-1 Adjustment of Switch

a) Adjacent Switch of Turret Clamp/Unclamp
- Unfasten Switch Fixing Nut (MB) to make it loose and adjust the position
of Switch and adjacent distance.
- Check whether Signal is correctly detected at the Switch while repeating

Turret Clamp/Unclamp. As Switch has Motion indication Lamp attached to
it, the Lamp is turned ON when the Switch is ON.
- After adjusting the location and adjacent distance so that signal of the
Switch is detected at Turret Clamp/Unclamp location, fasten the Fixing
Nut securely.
72EA Switch
I D =--;c=:ic=:iL

I I HWRCHEDn
b) Adjacent Switch of Turret Index Zero Position

- Unfasten Switch Fixing Nut (M5) to make it loose and adjust the position
of Switch and adjacent distance.
- Adjust adjacent distance so that Signal is detected at the Switch when

Turret is at Zero Position after Indexing.
- Check whether Signal is correctly detected at the Switch while repeating

Turret Indexing. As Switch has Detection indication Lamp of AMP
separation type at the AMP attached to it, Red Detection Indication Lamp
is turned ON when the Switch is detected.
- After adjusting adjacent distance so that Signal of the Switch is detected

at Zero position, fasten the Fixing Nut securely.
Switch
1EA

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c) Cylinder Switch of Turret Gear Shift

- Gear Shift between the rotation of Turn Mill of Turret and Index rotation
is operated by Hydraulic Cylinder and detects Signal based on Magnet
Switch (Auto Switch) of Hydraulic Cylinder.
- Adjustment of detection location is done by unfastening and moving 2

M2 Set Screws. When fixing Switch, fasten Cylinder Tube and detection
side of Switch using Set Screw. As Switch has Motion indication Lamp
attached, the Lamp is turned ON when Signal is detected.
- If Switch is moved to respective Stroke edge from respective

Forward/Backward Position of Cylinder and then the Switch is moved little
by little oppositely, the Lamp of Switch will be in turning ON position. After
moving the Switch 1 mm more from this position, fix it using Set Screw.
Note: There are some Cylinders for which Switch Lamp is not turned OFF
even though the Switch is moved to the edge of rod. In this case, the
Switch should be fixed at this position.
d) Chuck Pressure Checking Switch (CE Specification)

- This is a switch of CE specification which checks whether Main pressure
which was set at Hydraulic Unit is normally discharged or not.
- If the difference of pressure compared to the set Pressure (±1 bar) is

generated, Signal will be detected.
- Pressure is adjusted in a manner to turn the Screw at the upper part of

Switch using (+) shape Driver. Pressure can be adjusted checking the
pressure indication scale on the front side.
- MAKER: TELEMECANIQUE
- MODEL: XML-A070D2S14
- PART No: D174202
- Switch Pressure Adjustment Range: 5-70 bar

I I HmRcHecn
e) Chuck Checking Switch {CE Specification)

- This is a Switch to check the opening/closing of Chuck and is located at
the Chuck Cylinder.
- location and adjacent distance of Switch should be adjusted after

unfastening the Switch Fixing Nut (M12) to make it loose.
- Adjacent distance should be adjusted so that Signal can be detected at

the Switch at the time of Forward/Backward movement of Chuck Cylinder.
- After adjusting the location and adjacent distance of the Switch so that
Signal of Switch can be detected at the Forward/Backward position of
Chuck Cylinder, Fixing Nut should be fastened securely.
Sensor 2EA
- MAKER : OMRON
- M0DEL : E2E2-X3D1..;.N..:.tOM
~ PART No : SC1147G . .·.· . .. ·. ·.· ,<
- ~witch Operation Adjacen~ E\!$~ange t ~~mr,,
f) Door Interlock Switch

- Adjustment should be made so that Switch Dog attached to Door is
tightly stuck to the lever of Switch on the basis of Closed Door.
-After fastening the Switch Dog of Door securely, check whether Signal is
correctly detected at the Switch repeating Door opening/closing while
referring to ladder.
[Refer to the Electricity Circuit Diagram which is enclosed at the time of
delivery.)
- MAKER: Keon Heung Electric Co., ltd.

- MODEL: KH-801 OV1
- PART No: E927020
- Switch Operation Pressing level: 15 ± 5 °

I I HWRCHEDn
4-2 Switch Arrangement Plan
SQR5 AUTO DOOR OPEN X103

SQR6 AUTO DOOR OPEN X104
SQP5 T/M2. CLUTCH ON Xl 10

SQP6 T/M2. CLUTCH OFF Xl 11
OILCON S/W X106 t---t---"CW
~-----~-~
SQP7 TURRET2. UNCLAMP Xl 13

SQPB TURRET2. CLAMP XI 14
YVS13 Cl-AXIS CLAMP Y114
YVSIA SPINDLE! CHUCK OPEN YOBO

YVSI B SPINDLE! CHUCK CLOSE Y081
X2-AXIS SERVO MOTOR

•a iFl 28/3000(3.0Kw) ~----' X2-AXIS SERVO MOTOR
•aiFl 28/3000(3.0Kw)
Y-AXIS SERVO MOTOR Xl-AXIS SERVO MOTOR

•aiFBB/3000( 1.6Kw) •aiFl 2B/3000(3Kw)
TURN MILL SPINDLE MOTOR

SPINDLE2 MOTOR
••a 112S/15000iB(5.5/7.5Kw)
11P60/4500i(22/30Kw)
EXTERNAL ONE-ROTATION SIGNAL
SQP7 TURRET!. UNCLAMP Xl 13

SQP3 SPINDLE2 CHUCK OPEN X066
SQPB TURRET!. CLAMP Xl14
SQP4 SPINDLE2 CHUCK CLOSE X067
SQP5 T/M 1. CLUTCH ON Xl 10

SQP6 T/M 1. CLUTCH OFF Xl 11
YVS14 Cl-AXIS CLAMP Y115

~-------t----i Zl-AXIS SERVO MOTOR
•aiF22B/3000(4Kw)
YVS2A SPINDLE2 CHUCK OPEN Y082

YVS2B SPINDLE2 CHUCK CLOSE YOB3
SPINDLE !EA COOLANT MOTOR (TURRET!) Y121
FT -1 CHUCK FOOT S/W X060 COOLANT MOTOR (TURRET2) Y122
FT-2 TAILSTOCKADVANCE X061
FT-3 TAIL STOCK RETREAT X062
SPINDLE 2EA
FT-1 MAIN CHUCK FOOT S/W X060
FT-2 SUB CHUCK FOOT S/W X061

I I HmRcHaan
YVS6 TURRET 2. UNCLAMP Y091
HYDRAULIC MOTOR YOBO
YVS3A T/M 1. CLUTCH ON Y084

YVS3B T/M 1. CLUTCH OFF YOBS
YVS4A T/M 2. CLUTCH ON Y086
YVS4B T/M 2. CLUTCH OFF Y087

I I HmRCHacn
5. Adjustment of Main Shaft Stand

As Main Shaft Stand was manufactured through Static Precision Test
pursuant to KS Standards, it is supposed to maintain its precision for a
long period even without special inspection, replacement of Parts or
re-modification.
However, in case works are tapered at the time of machining or machining

surface gets bent at the time of cutting, parallelism error of Spindle should
be measured and adjusted in accordance with the following procedure:
1) After inserting Test Bar into the Spindle and attaching Dial Indicator to
Tool Stand, check error volume of A and B items moving Saddle toward Z
shaft direction. [Refer to Inspection Report]
2) In case error volume is bigger than Standard Value, Fastening Bolt with
Base Frame should be unfastened and Parallel of Spindle should be
adjusted using Adjustment Bolt looking at the Indicator.
3) When adjustment is completed, fasten the Bolt to fasten with Bed

tightly. And then, check error volume moving the Saddle toward Z shaft
direction again.
Indicator
t ~Test Bar

I I HWRCHaan
2-21L1033 BLOCK
uo 0 LJ
2-21L1033 BLOCK

I I HmRcHacn
6. Repair & Maintenance of Hydraulic Parts

6-1 Repair & Maintenance of SOLENOID COIL and VALVE
When Solenoid coil, Valve and Spool is not moving accurately, check by
disassembling them based on the following sequence:
Note: 1) Operation of Coil by Solenoid valve is indicated by LED attached

at the upper side of Valve
2) After cutting power and cooling down sufficiently, carry out

the required work.
NAME PLATE
- - - 0 _( ;;\
CLAMPING SCREW
NAME PLATE
GASKET
TERMINAL
CLAMPING
______
SCREW
___,(j)
7
TERMINAL
BOX
SOL.COIL
3 f------.
0-RING
2 f-------,
BODY
1Q
NUT
~--t 1
6=1-1 Replacement of SOLENOID COIL
1) Unfasten Nut CD.
2) Detach Solenoid Coil from Body after removing 0-Ring ® and pulling
the Solenoid Coil.
*Assembly can be done in reverse sequence of disassembly.

I I HWRCHECJn
6-1 ~2 Replacement of TERMINAL BOX
1) Disassemble Solenoid Coil.
2) Unfasten Fixing Screws© for 4 Name Plates which are on upside of

Valve and remove Name Plate®·
3) Unfasten and take out 1 Terminal Fixing Screw inside the Terminal box
and 2 Fixing Screw outside the Terminal Box.
* Assembly can be done by following the reverse sequence of

disassembly.
6-1-3 Replacement of SOLENOID VALVE
1) Disassemble Solenoid coil.
2) Unfasten Fixing Screws for 4 Name Plates which are on upside of

Solenoid and remove Name Plate.
3) Unfasten Electric Wire Fixing Screw inside the Terminal box and
separate the Electric Wire from Terminal.
4) Fix Solenoid valve and Reducing Valve using 4 mm Wrench and

disassemble M5 Bolt which fixes Check Valve.
Note: In order to facilitate re-assembling after unfastening M5 bolt, make

sure that the parts are not moved away from their original positions.
5) Use the Solenoid valve which is normally operating.
6) Put in M5 Bolt.
Note: At this time, pay attention to make sure that each Blocks are not
separated each other as 0-Rings are inserted in between Blocks.
7) Remove Name Plate attached to Valve, connect the Electric Wire to

Terminal Box and assemble Name Plate.
8) Check the motions of Hydraulic Equipments.

I I HmRcHacn
6-1-4 Breakdowns of SOLENOID VALVE and Measures
Breakdown Cause Measure
1) In case Foreign matters .

* Thoroughly clean after disassembling it.
In case Spool does not operate
were sneaked into the smoothly in the Body, Body usually has
contact part of Spool some defects. Therefore, remove the
defect.
2) In case Bolts are fastened *Max. Fastening Torque of Bolt is 50

too tight kg.cm.
* Maintain pressure to be constant and

3) In case pressure is more adjust the pressure to be at normal
Solenoid does not than normal pressure pressure using Throttle Valve or other
operate Valve.
* Check the resistance of voltage and

4) In case the operation of
current of Solenoid and replace Solenoid
electricity is incomplete
in case there is any problem.
5) When Valve Components *Replace it

are damaged * Lifetime of Valve is in excess
* Remove foreign matters in Oil.

6) In case Hydraulic pipeline * Lower the pressure.
is clogged * Reduce Operation hours to change the
Cycle time.
1) Over Voltage, Under * Check the Voltage and fix the Voltage
Voltage to be within 110% of normal Voltage.
* Set the Oil temperature to 65 "C while

2) Over Heated setting surrounding temperature to be
below5o·c.
Solenoid Coil was 3) When the connection of

burnt *Connect it correctly.
Terminal is wrongly done
4) In case Solenoids in both

sides are operated
simultaneously due to error * Check the Circuit.
or malfunction of circuit
configuration
1) When pressure or
hydraulic flow is in excess
* Reduce operating pressure as much as
and thus Thrust pressure of
possible.
hydraulic oil is bigger than
* Adjust Throttle Valve to lower the
the pressure of Solenoid
Pressure.
Switch, Noise is generated
Generation of by the vibration of Spool
Noise
* When there is foreign matters in

2) Noise is generated when Solenoid
Solenoid is operated (Replace it when Solenoid does not
operate normally.)

I I HmRcHacn
6-2 Repairing of Hydraulic Pump

6-2-1 Irregular Operation of CYLINDER
Cause Measures
* Check Pipe Connection part and the

1. Air went into Hydraulic Oil.
level of Oil Tank
2. Leakage of Hydraulic Oil from inside * Check Cylinder Valve and replace Seal
3. Leakage of Hydraulic Oil from outside

*Check Pump, Valve and Pipe
6-2-2 Noise of Pump
Cause Measures
1. Operation of Pump is not in good

* Raise Oil temperature before use.
condition.
* Refer to "Irregular Operation of

2. Air went into Hydraulic Oil.
Cylinder•
3. Components of Pump are damaged or * Disassemble and check.

used very long. * Replace the damaged parts
* Install Hydraulic Oil path.
* Change Hydraulic Oil
4. Vibration sound from Pipe * Replace Rubber Hose
* Check Valve or re-install the Valve at

5. Trebling phenomena of Chuck Valve
the point which is as far as possible from
Pump.
6-2-3 Shortened Lifetime of Pump and Damage
Cause Measures
1. Improper Hydraulic Oil * Change to proper Hydraulic Oil
2. Polluted Hydraulic Oil * Remove foreign matters

* Check Filter (If there is no Filter, Filter
should be installed.)
* Change Hydraulic Oil
* Check Valve and Shock Absorber

3. High Pressure
* Check diameter of Pile
* Check Hydraulic Circuit
* Disassemble and check
4. Shortage of Hydraulic Oil in Piston

* Supply sufficient Hydraulic Oil.
Pump during the operation of Pump

I I HmRcHacn
6-2-4 Overheating of Motor
Cause Measures
1. Shortage of Motor capacity * Replace Motor

2. Defect of Motor * Disassemble, repair and check
3. Inappropriate assembly of Motor and *Re-assemble
Pump
6-2-5 Overheating of Hydraulic Oil
Cause Measures
1. Operating Pressure is lower than

* Install Cooler
Designed Pressure.
* Requires low pressure
2. High Viscosity of Hydraulic Oil * Change Hydraulic Oil
3. Shortage of Cooler capacity or

* Clean Cooler
deterioration in performance
* Replace Cooler with required capacity.
4. Shortage of Hydraulic Oil in the Tank * Supply necessary Hydraulic Oil and
check.

I I HmRcHacn
7. Things to Note when using Chuck & Chuck Cylinder

Pay attention to the following items when using Chuck and Chuck
Cylinder:
1) When replacing Jaw, clean the place where ratchet of Master Jaw
engages with T-Nut first.
2) Select appropriate Hydraulic Pressure depending on the shape of

works and cutting condition.
3) Make sure that Pressure is not in excess of max operation pressure of

Chuck and Cylinder.
4) If impact by Hammer is given to the works which are chucked, Chuck

will be damaged and also precision and function will be deteriorated while
the lifetime of Chuck will be reduced.
5) If the length of works is long, Tailstock, always Steady Rest or other
Work Rest should be used.
6) Do not operate Chuck while main shaft is rotating.

7) When Lathe is not in use for a long time, make sure to take out works
out of Chuck.
8) When chucking works, do not chuck the works from the edge of Stroke
of Chuck for safety.
9) When Tool or Turret is crashed with Chuck or works due to Program
error or other reason, stop the rotation of Chuck immediately and then
check to see if there is any problem in Jaw or Master Jaw.
10) At the time of initial operation after the installation of the machine or
before the commencement of daily operation, make sure to open and
close Chuck for 2-3 times so that Lubricating oil is distributed in the
Bearing part of Hydraulic Cylinder. (This should be done before the
rotation of Spindle without fail.)
11) Warm up Spindle with the speed of 30rpm or lower before cutting.
12) When there is no penetrating Bar works at the time of using midair
Hydraulic Chuck or Cylinder, clog the Plug in front of Chuck. This material
can be accumulated inside the penetrating Draw Tube, which may cause
malfunction unless the material is removed.
13) Make sure that T-Nut for fastening Soft Jaw is not protruded out of
Master Jaw all the time.
14) At the time of high speed rotation, gripping force of Chuck will be
reduced due to centrifugal force of Master Jaw and Soft Jaw. Select safe
cutting condition.
15) Clean the body of Chuck thoroughly after cutting is completed.

I I HWRCHBDM
T2-SERIES
PARTS LIST
I I HmRcHaan
NO PARTS NUMBER DESCRIPTION PAGE
1 21 L06001 BED ASS'Y P1-1-6
2 21L01001 HEAD STOCK ASS 'Y P2-1-2
3 21 L04201 TURRET ASS'Y (ROTARY TOOL) P3-1-8
4 21L03101 Z1-AXIS ASS'Y P4-1-2
5 21 L03201 X1 -AXIS ASS'Y P5-1-2
6 21 L02501 B-AXIS ASS'Y P6-1-3
7 21 L03301 Y-AXIS ASS'Y P?-1-2
8 21 L03501 X2/Z2-AXIS ASS'Y P8-1-4
9 21 L01701 OIL CON ASS'Y P9-1-3
10 21 L07501 HYDRAULIC ASS'Y P10-1-10
11 21L05102 LUB SYSTEM ASS'Y P11
12 21 L07601 LINE ASS'Y P12-1-6
13 21L0840 WIPER ASS'Y P13-1-2
14 21L08101 X1 YZ1 COVER ASS'Y P14-1-2
15 21 L08201 X2/Z2 COVER ASS'Y P15-1-2
16 21 L08401 2ND COVER ASS'Y P16-1-5
17 21 L08301 OP BOX SET P17
18 21 L08201 MAIN DOOR ASS'Y P18
19 21 L08801 COOLANT TANK ASS'Y P19-1-3
20 21L08802 COOLANT TANK ASS'Y (1TURRET) P20-1-3
21 21L08803 6BAR COOLANT TANK ASS'Y P21-1-3
22 21 L08901 CHIP CONVEYOR ASS'Y P22
23 21 L07701 AUTO DOOR ASS'Y P23
24 21 L06501 PARTS CATCHER ASS'Y P24-1-3
25 21 L01901 TOOL PRESETTER ASS'Y P25-1-3
26 21 L07801 DOOR INTERLOCK ASS'Y P26

A
A
RIGHT VIEW
21 L06001 (2/6......:_)- P1-2

100
....
'
EL BOX
-+- I
I
@•
0 . ~. ~~if~~· ~-1~-:~- -~--' - ----~ ~v

I
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1 ;~! ~-----~~11 : -~-----------·~--~-~~~-~-~~~--~------~---~~~~-----------,~~~I ~ ah~.h!~ _r_~~~~!

1:
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It I I I 1 I I
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TOP VIEW
21 L06001 (3/6) BED ASS'Y P1-3

11
I
I
I
,0
,//
I
II ,'//
I
I
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II I
,//
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11
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11
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11
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11
'
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11
I I
I I
11
I I
I I
11
11
LEFT VIEW
21L06001 (4/6) BED ASS'Y P1-4

65 551 149 ST 520 390 360
cf:B
2100
45° VIEW
21 L06001 (5/6) BED ASS'Y P1-5

A-A
868
ST 590
• 590
--~
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90 595 600 595 90
SECTION VIEW
21 L06001 (6/6) BED ASS'Y P1-6

"'""
lln.!1'£(11 "' R.J'Jt
Al•711'9a.i:i61 ... AI --~
\
I
21L01001(1/2) HEAD STOCK ASS'Y P2-1

34 111017 SPACER SPHl
33 111.10l6 SPACER SPHC
32 SC6698 CYLINDER 1 1!il 08-llCOIP SEOAH
31 1l10ll BLOCK 2
30 111.1011 DISC BRAKE 1 PC-450Y-01 SUNT£S
29 11.1011 SPACER SCP1
28 1110101 BRACKET SS400
Hl160ll H.Sll BOLT 2 M16x35
r
I
I
I
I
+ 27
26 11l1018
25 11l1011
BUILD IN MOTOR
COUPLING
FLANGE
1
1
SH41C
SH41C
amOM/6000iS FANUC
I
A I B HIOBOll H.S.H.BOLT 8 M8x35
I
I 24 111016 COLLAR 1 SH45C
I
I
I 23 11l101S COLLAR SH45C
I
L 22 11l10141 FLANGE
R11080 0RING PBO
21 11l101l COVER 1 SCP1
H1106010 BUTTON HEAD SCREWS 6 M6x10
20 111011 COLLAR 1 SH41C
19 11L10!1 FLANGE SS400
18 11l1010 GUIDE RING SH41C
H\08010 H.S.H BOLT 8 M8x20
17 111019 DRAW TUBE 1 STKHm
16 BZi SENSOR A860-1110-T511 FANUC
15 1110161 FLANGE SH41C
H\08011 H.S.H BOLT 8 M8x25
14 11L1011 FLANGE 1 SH41C
H\10040 H.S.H BOLT 8 M10x40
D118101 H.S.PLUGS 1 PT1/8
A VIEW B VIEW P4080ll TAPER PIN 2
13 Dll011010 CYLIHOOI ROllAR BEARlfti 1 N1010HRKR((0P4 NSK
12 1l101l SLEEVE 1 SH41l
R11JOO 0RING G300
11 111.1011 STRAIGHT SLEEVE 1 SH41l
10 11l1011 HEAD STOCK FRAME 1 GC110
Hl100l0 H.S.H.BOLT 2 M10x30
Hl16060 H.S.H.BOLT 6 M16x60
D118101 HS.PLUGS PT1/8
D11810l HS.PLUGS PB/8
D18ll04 tlPPLE 2 PT1/1
0180506 CONNE[]OR 2 5/16-1/B
0180106 lONNE[]OR 2 5/16-1/B
9 11L1010 COLLER SH41C
8 111009 FLNAGE SH41C
R103011S 0RING 2 211x3
R11006 0RING PT1/8
7 Dl4701411104 ANGULAR BALL BEARI 7014A DB NSK
\ 6 11l1006 DRIVE PIN SH45C
\
\ HI08016 H.Sll BOLT M8x16
.J "l s SC6688 CHUCK 1GHA08-Hl01P SEO AM

4 11L1004 SPINDLE SH41C
I D1J1JSl PRECISION LOCK NUT ZM120 YHB
r-------~--l-------..----1 Dl31JSO PRECISION LOCK NUT ZM100 YHB
~lJ I
I
I
I I
I 3
Dl31J48
11l100l
PRECISION LOCK NUT
FLANGE SH41C
ZM90 YHB
2 111001 FLANGE SH41C

Ii
"t'I·I ·Ii I
I "t' HI06010 H.Sll BOLT 4 M6x20
1 1110011 FLANGE 1 SH41C
HI08011 H.S.H BOLT 8 M8x25
R1030180 0RING 180x3
R11006 0RING P6
No. DRAWING No. PARTS NAME QTY ll.llfJIAI. REMARK NOTE
21L01001(2/2) HEAD STOCK ASS'Y P2-2

60 - ROTOR
- BUILT-IN MOTOR 1SET ja 112s11sooo TYPE tt FANUC
59 21L4250 SLEEVE SH45( 24 21L4424 COLLAR 1 SH41(
58 21L424 9 COVER 1 SP(( 23 21L4216 SHAFT 1 SllH410H
H506012 11.mou 5 M6x12 22 21L4422 CLUTCH GEAR 1 SNCH410H~.5M40TIX=-0.0 I
715
57 21L4457 SHIFTER 1 PBC1 21 21L4214 CLUTCH 1 SNCH410H
!--------J -1--~
L _____ _J
------ - -
H406008 II.Slit S. SCREW 1 M6x8 20 21L4213 COVER 1 li(llO
56 21l4456 ROD 1 SM41£ H510080 H.S.H Bill 4 M10x80
55 21L4455 STAY 1 SH45£ 08050200201 BUSH 1 MPBZU20-24
255 J_ 270
H508016 H.S.H BOLT 1 M8x16 19 21L4212 COVER 1 6(110
+ 54 21L4245
H505016
ROD
115.H BOLT
1
2
SH45£
M5x16
H510025
H505030
115.H Bill
H.5.H Bill
5
2
M10x25
M5x30
53 21L4453 ROD
SM45£ 1 030601210 BEARING 1 6012ZZ
@ MOTOR COOLING OIL IN s2 21l4452 PIN
SM41£ 1 18 SH41( 21L4418 SLEEVE 1
@ MOTOR COOLING OIL OUT 51 21L4451 COVER
SM41( 1 G190 R11190
JISB2401 0-RING 2
@ TURRET UNCLAMP 1--1-H5-0-60-16-+-lt-S.H_BOL_T_--t-4-t--+-M-6x-16---1---1-11--+---21-L4-21-0-t-BO-X---r~1-+li(-1-IO-t-----+----t
85 @ TURRET CLAMP so 21L4450 SUPPER GEAR 1 SH41( 2.5M60T H508016 11.S.H Bill 2 M8x16
@ TOOL COOLANT 49 21L4449 SHAFT GEAR 1 SH41( 2.5M30TIX=-0.0 51 H516050 115.H Bill 2 M16x50
K30707025 KEY 2 7x25 21L4464 IJUlJBLE ENO BOLT 2 M16x60
D30620410 BEARING 1 6204ZZ NSK D130016 fEXA60N NUT 2 M16
21L4463 NUT 1 YZM30 Y H.B D178103 ltSPLIXi 6 R3/8 PLUG
48 21L4448 ROD 1 SH45( R12012 0-RING 3 P12 JISB2401
47 21L4238 STAY 1 SH41( D136927501 V-RING 1 V-275LX FUKUDA
H506016 H.S.H Bill 2 M6x16 16 21L4209 HOLDER 1 SH41(
H405012S llSJ! LS. SO!£V 1 M5x12 H510035 ltS.H Bill 5 M10x35
46 21L4237 STAY 1 SH41( p34720610322 BEARING 1 7206A DB P4 NSK
H506012 II.SH Bill 2 M6x12 R12012 0-RING 3 P12 JISB2401
45 21L4236 FLIRT BLOCK 1 SH41( 1s 21L4207 COUPLING 1 S(M411
H405012S llSJ! LS. SO!£V 3 M5x12 H510035 H.S.H Bill 10 M10x35
D130105 fEXA60H NUT 3 MS P110035 PIN 2 10x35
v D805008010 BUSH 1 MPBZUB-10 MISUMI 14 21L4208 HOLDER 1 SH41(
44 21L4235 ROD 1 SH41( H510075 H.S.H Bill 5 M10x 75
R12010 0-RING P10 JISB2401 R12012 0-RING 4 P12 JISB2401
43 21L4234 RETAINER 2 SH41£ R12170 0-RING P170 JISB2401
H506025 H.S.H Bill 6 M6x25 R12125 O-RIN6 P125 JISB2401
42 21L4233 SUPPER GEAR SM41( 2.SMJOTIX=-0.0 5) R11130 0-RING G130 JISB2401
D107017 COUPLING 2 Rft;800611xl0 13 21L4207 COUPLING 1 SCH411 [.5M112TIX=-0.5
41 21L4441 COVER SH41( 12 21L4207 COUPLING 1 SCH411
H506016 H.S.H Bill 4 M6x16
D30620510 BEARING 6205ZZ NSK
40 21L4231 COLLAR SH41(
39 21l4439 SHAFT GEAR SCH411 2.5M14 TIX=+0.51
D30620510 BEARING 6205ZZ NSK
37 21L4229 COLLAR SH41(

78 21L4262 FLANGE SH41C
77 SC998261 PROX.SWITCH E2C-X1A OMRON 35 21L4228 COLLAR SH41(
SC998325 PROX.SWIT(H AHP E2C-JC4AP OMRON 34 21L4227 COLLAR 1 SH41(
76 SC998262 006 CBS4-6 MISUMI 33 21L4226 COVER 1 SH41( 6 21L4206 SPACER 1 SH41C
95 71.5 15 47 246.5
H506025 H.S.H Bill 6 M6x25 s 21L4205 GUIDE 1 SH41(
74 21L4263 IDORAULI( (YLIND~ 1 "'"'""""""""""""' 7f.!!!~~21 32 21L4225 SHAFT 1 SH41C H505016 11.S.H Bill 7 M5x16
D131334 NUT 1 ZM2J FUKUDA 4 21L4204 TURRET 1 6(0100
73 21L4259 FLANGE SM41( K30707025 KEY 2 7x25 H510085 115.H Bill 12 M10x85
H506025 HSH BOLT 6 M6x25 ' ltJ4 70051032~ BEARING 1 700~A DB P4 NSK P110085 PIN 2 10x85
n 21L4258 GUIDE SM41( 21L4224 SPRIRAL BEBEL GEAR 1 SET SNCH410H 1H40T 21L4203 HOLDER 1 6(110
H506012 HSH BOLT 6 M6x12 30 21L4430 COLLAR 1 SH41( H510075 HS.II Bill 5 M10x75
11 21L4257 COVER SM41( 29 21L4222 COLLAR 1 SH41( R12012 0-RING 2 P12 JISB2401
H505012 HS.H BOLT 6 M5x12 28 21L4221 SLEEVE 1 SH41( D30682810 BEARING 2 6828ZZ NSK
21L4256 COLLAR SH41( 21 21L4220 COUPLING 1 SM41( 2 21L4202 HOLDER 1 SH41C
69 21L4255 COVER 1 SH45£ 26 21L4219 COUPLING SM41( H506025 H.S.H Bill 5 M6x25
S305012 HAlHINf SCREW 4 M5x12 H506020 H.S.H Bill 6 M6x20 D178101 ltSPLIXi 4 R1/8 PLUG
68 21L4254 BLOCK SH41C 25 21L4218 SHAFT SM41C 21L4201 COVER 1 6(110
H506016 H.S.H Bill 2 M6x16 H506030 HSH Bill 6 M6x30
H405015 H5JH SO!£V M5x16 K30707025 KEY 2 7x2S D178101 ltSPLIXi 12 PT1/8 PLUG
D130105 llXA60H NUT MS D30690510 BEARING 6905ZZ NSK SC996391 SEAL 2 HAN SUNG
67 21L4253 ROD SM41C 0131303 NUT ZMV15 FUKUDA R12011 0-RING 12 P11 JISB2401
R12009 0-RING P9 JISB2401 No. DRAWING No. PARTS NAME QTY HllllUI REMARK NOTE No. DRAWING No. PARTS NAME QTY 11.\lllUI REMARK NOTE
66 21L4252 ROD SM41C
65 21L 4251 HOLDER Gmo
R12150 0-RINli P150 JISB2401
62 E9371097 PROX. SWITCH 2 m FL7H-2J6HD-Z YAMAT AKE
61
No.
-
H506014
DRAWING No.
SENSOR
ltS.H Bill
PARTS NAME
1SET
QTY
1
11.\lllUI
A860-2150-T401 FANUC
M6x14
REMARK NOTE
21L04201(1/8l l TURRET ASS'Y (ROT ARY TOOL) P3-1
520 28.5 34.5 95
21L04201(2/8l TURRET ASS'Y (ROT ARY TOOL) P3-2

520
21L04201(318l TURRET ASS'Y (ROT ARY TOOL) P3-3

E-E
G
---,
'
I
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'
I 0
'
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,
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0~44 0
0 0 0
42
105
'
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21L04201(4/8) TURRET ASS'Y (ROT ARY TOOL) P3-4

C-C
B-B
75
30
255
10-M10x35
HEX SOCKET CAP SCREW

12-M10x85
6-M6x12
7-M5x16
A-A
0
N
"'
s M
¢ 5
A-j
- / ~
73t0.2
17
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0
r-
0
r-
21L04201(6/8l TURRET ASS'Y (ROT ARY TOOL) P3-6

P=0.5Mpa
I
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TORQUE
ill 11 CN·Ml
I
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SENSOR DETAIL
/
/
105 /
/
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110 OIL CODLING UNIT

' '
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51
318
M VIEW YZM30
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21L04201(7 /8) TURRET ASS'Y (ROT ARY TOOL) P3-7

5-M6x25
5-M6x30
: II
111
CUTTING POSTION
: II
ON 11
WITHOUT Y-AXIS 1 II
TURRET I
I
1/8 SOCKET HEAD PLUG 5-M10x35

CUTTING POSTION ON
WITH Y-AXIS TURRET HEX SOCKET CAP SCREW
20·
WITH Y-AXIS
5-M6x25 (21L4206)
K-K (21L4202) 5-M10x75
HEX SOCKET CAP SCREW (21L4251)
F-F (21L4209)
H-H (21L4208)
5-M10x75
WITHOUT Y-AXIS
(21L4206)
K-K (21L4202)

18
17
----- ................ 16 P408040 TAPER PIN 2
' 15
' 0132304 FACE LOCKER 24
" 14
-----------.....".. ,_
'\
21L3042 FLANGE 1 SM45C
' ' H508035 BOLT 4 4B835
" 13 21 L30311 GUID 1 RA451200ANC2BP01P5 NSK
"\ \ H512040 BOLT 46 4B1240
\ 12 21L3003 COLLAR 1 SM45C
\ 11 0402506201 BEARING 2 5TAC62BDBDC1 OPN A NSK
\I 10 21L3007A 1 GC250
BRACKET
i
I H512050 BOLT 4 4B1250
I
I
P408040 TATER PIN 2
i
i 9
I 21 L30341BALL SCREW 1 3607P-24PSSK1-C3Z12 NSK
I
I H608080 BOLT 6 4B1030
/
/ 0130108 LOCK NUT 2 ZM25 YHB
- -
/
----
/
8 21L3005 COVER 1 SM45C
H508030 BOLT 6 4B830
7 21L3006 COLLAR 1 SM45C
SEAT
6 0402506201BEARING 3 25TAC62BDBDC10PN7A NSK
5 21L3004 COVER 2 SM45C
w 4
3
H508030
21 L3003
21 L3001
H512055
BOLT
COLLAR
BRACKET
BOLT
12
3
1
4
SM45C
GC250
4B830
4B1255
2 1232053 COUPLING 2 2932.333 20 35 mar
1 MOTER 1 0:22 3000i FANUC
H512030 BOLT 4 4B1230
No DRAWING No. PARTS NAME QTY MATERIAL REMARK NOTE
21L03101 (1 /2) Z1 -AXIS ASS'Y P4-1
~
ff· 1
B-B
250
=
N
463 BO 107
ST 520
16
1075
212 276
21L03101 (2/2) Z1 -AXIS ASS'Y P4-2

- .. ..._ ...............
' '-
'-
-------- ---....."............
\ :._
15 21 L3022 SADDLE 1 GC250
H508035 BOLT 24 4B835
' '-
'- H108025 SET SCREW 4 6S825
" \
0130108 NUT 4 1N8
\ 14 21L3025 COLLAR 1 SM45C
\
\ 13 21L3027 COVER 1 SM45C
i H508025 BOLT
\ 5 4B825
i 12 21L3029 BRACKET 1 GC250
I
; H512050 BOLT 4 4B1250
i P408040 TAPER PIN 2
I
I 11 21L3024 COLLAR 1 SM45C
/
I 10 21L3028 COLLAR 1 SM45C
/
/
/ 9 1232053 COUPLING 1 2932.333 20 35 mayr
__ ............. / '
/ '
8 21L3004 FLANGE S45C
H508030 BOLT 6 M8*30
7 21L3003 COLLAR 1 S45C
6 21L30351 BALL SCREW 1 3204P-56PSS-C3Z10 NSK
SEAT SEAT
H50820 BOLT 6 4B820
w
0131335 LOCK NUT 2 ZM25 YHB
0131336 LOCK NUT ZM30 YHB
5 21L3023 COLLAR 1 SM45C
4 0402506201 BEARING 3 25TAC62BDBC10PN7A NSK
3 21 L30321A GUID RA350720ANC2P01P53 NSK
H508035 BOLT 34 4B835
2 0132303 FACE LOCKER 20
1 MOTER 1 a 12/3000i with brake FANUC
No. DRAWING No . PARTS NAME QTY MATERIAL REMARK NOTE
21 L03201 (1 /2) X1-AXIS ASS'Y P5-1
15
A A
"'
"'
485
A-A B-B
27
C-C
21 L03201 (2/2) X1 -AXIS ASS'Y P5-2

16 21L2011 BLOCK 2
HS 12040 H[X SOCKET CAP SCRBY 2
1s D131335 LOCK NUT 2 ZM 25
14 21 L3008 COLLAR 1 S45C
13 D30620510 BEARING 1 6205 zz NSK
12 21L3007 BRACKET 1 FC250
HS 12050 H[X SOCKET CAP SCRBY 4 M12*50
H608040 HEXAGON BOLT 1 M8*40
D130108 HEXAGON NUT 1 M8
11 21L3005 COVER 1 S45C
H508030 H[X SOCKET CAP SCRBY 6 M8*30
1o 21L3006 COLLAR 1 S45C
9 0402506201 BEARING 1 25TAC62BDBDC10PN7A NSK
8 21L3004 COVER 1 S45C
H508030 H[X SOCKET CAP SCRBY 6 M8*30
0
Ii)
N
7 21L3003 COLLAR 2 S45C
6 21L3001 BRACKET 1 FC250
HS 12055 H[X SOCKET CAP SCR[W 4 M12*55
s 1232053 COUPLING 2 2 932.333 20 35 ma yr
4 SERVE MOTOR 1 a 22/3000i FANUC
HS 12030 H[X SOCKET CAP SCRBY 4 M12*30
HS 10055 H[X SOCKET CAP SCR[W 4 M10*55
3 21 L2503 SUB SPINDLE BASE 1 FC250
H108025 SOKET SET BOLT 4 M8*25
D130108 HEXAGON NUT 4 M8
2 21L20021 WBOLLSCREW 1 W3608P-14PSS-C3Z12 NSK
H510030 H[X SOCKET CAP SCR[W 5 M10*30
21L20011 WGUIDE 1 RA451043ANC2P01P53 NSK
HS 12035 H[X SOCKET CAP SCR[W 4 0 M12*40
D132304 fAC[ lOCKffi BlOT 24 MS
No DRAWING N . PARTS NAME QTY MATERW. REMARK NOTE
21 L02501 (1 /3) 8-AXIS ASS'Y P6-1

c-c
-==2ll'h1 Iv 3
.,_~
·w_ rJIT ~ 1j)
~~
-
1--
h
Ai-:
.- I-
oo_ h
~
l
1--
.,..--
on
- - - A-A
Hu 1[ ,--I
'
f- I- H - - .---
- j::l 1---1
1:::1-1 1--
,_
1--1
_._.
===u== mlm
£• --=J-lf- I I ml.. ..Im

Ji1m
~
,,- ~
=rk a 7
B --4 54 U: j =ru: ")_ ( I IA ....212.
1~
~ __,+.
~
.--- I-€~
i;;;;-
b =Jr r- f--'[? ~
fr ~
...fl:
1--t-:~~
11 ~ 'A'iili'e:::::µ I.I.
<--- lb:, In
I""'
r lr 1
..
-;r.~
410
~11r· tp
B --4 I-
A
12
H-H
21 L02501 (2/3) B-AXIS ASS'Y P6-2

T VIEW
S VIEW
--·----- _]_ 666.5
2 472.5 175 2
ul
VSl'l..ASH COVER SPLASH COVER

~t+-----~63~6---~
620
948 646
ST 630
~ MAIN SPINDLE -s SUB SPINDL

"-
~
1J ~ I--
¥
oc
,- ,-J
- -
[ 1--
+--l--
I-----
,.....;
I-
or '--
1[ ......,
t---1lo---:--mlm_ _mlm_
IPL mlm
ff 1ff
[ llf
_I TT
TT
---1I
652
U VIEW
1------i t--
-EIB-
1-----'-------'---l
21 L02501 (3/3) B-AXIS ASS'Y P6-3

...._ .............
' ''
'-
"
16 1011 BLOCK 2 SM45C
H50B030 BOLT 8 48830
15 11ll0361 BALL SCREW 1 W3ZOZP-ZZPSSK1-C3Z5 NSK
\ H506016 BOLT 5 48616
\
\ 0131335 PR[(ISION LOCK N 1 ZM25 YH8
\ 14 111.3017 BRACKET 1 Gmo
\ H511050 BOLT 4 481250
\ P408040 TAPER PIN 2
\ 13 1ll011 COLLAR 1 SM45C
l 12 1ll016 COVER 1 SM45C
i H506016 BOLT 4 48616
i 11 11ll015 PULLY 50 S5M0250 A BANDD
i 0107014 SPANNRING RFNB006-10x25 RINGFEDER
I 10 11ll014 SM45C
COVER
/ H506015 BOLT 4 48625
/
I 21Ll026 BELT 1 150 S5M670ISTSI BANDO
/
/ 11ll010 PLATE SBJ4P
/ H50B030 BOLT 4 48830
- -
/
/
H10B035 SET SCREW 2 6S835
-------- 11ll019A PULLY 50 SSMOZSO A 8ANDO
MOT ER a 8/3000i with brake FANUC
HSOBOZS BOLT 4 48825
1ll001 WASHER SM45C
SEAT H506016 BOLT 48616
11Ll010 SADDLE 1 Gmo
H508030 BOU 24 48830
E§9
H108015 SH SCREW 4 6S825
0130108 NUT 4 1N8
Z1L30ll1 LM GUIDE RA350440ANC2P01P53 NSK
0132303 FACE LOCKER 12
11ll04l BLOCK 2 SM45C
H511030 BOLT 6
H512040 BOLT 2
11ll011A COLUMN 6(110
H520060 BOLT 4 482060
No. DRAWING No PARTS NAME QTY ATERIAL REMARK NOTE
21 L03301 (1 /2) Y-AXIS ASS'Y P?-1

[
t-----1
520
21 L03301 (2/2) Y-AXIS ASS'Y P?-2

w
17 11L3028 COLLAR SM45(
16 21L3011 BRA[KET 1 GC250
H512 050 BOLT 4 M12x50
H508025 BOLT 1 MBx25
1s 21L35291 GUIDE 1 RA350560ANC2P01K53 NSK
H508035 BOLT 28 MBx35
013 2303 fA[ELOCK 14 M6
14 21L30312 . GUIDE RA451200ANC2P02P53 NSK
H12040 I BOLT 46 M12x40
0132304 FACE LO[K 24 MB
13 21L3501 ' SADDLE 1 GC250
H510060 BOLT 24 M10x60
H108025 SET SCREW 4 MBx25
0130108 NUT 4 MB
12 21L3008 COLLAR 1 SM45[
/ 11 030620510
1o 21L3001
H512050
BEARING
BRA[KET
BOLT
1
4
G[250
6025
M12x50
zz NSK

0130108 NUT 1 MB
9 21L3006 COLLAR 1 SM45[
B 21L3005 [OVER 1 SM45[
H508030 BOLT 6 M8x30
7 0402506201 BEARING 1 25TM62BDBD[10PN7A NSK
6 21L3004 [OVER 1 SM45[
\ ( ------- --~, ,------------------ ~
I
I
I
: ,SEAT 1 s 21L3003 COLLAR 2 SM45[
I : I
I I I
NSK
_+'
. --"------
~~ -4-
I
:
I
TI
I
I
I /
"
,,. .... - -...
',
\
~! i ~I
y:
I
I
I .A
I
I
J
4 21L30341
1232053
BOOL SCREW
PRE[ISION LOCK NUT
1
2
Wl607P-24PSs-nm
ZM25 YHB
1
I : ,' \ .... ...-1"" :,, H510035 BOLT 5 M10x35
I I '(,,,. I ..-1
I I \ I ........ I
3 1232053 [OUPLING 2 932.333 20 3 MA YR
:
:--;
: \
' ... __ .... "
./I
: :: :(: : I
G[250
21L3001 BRACKET
+
I I I I I I 2
I I I I 1n fl
I I I I I
1
I ,I II II H512055 BOLT 4 M12x55
I + ~-)~~=
MOTOR 1 a 22/3000i FANUC
H512030 BOLT 4 M12x30
No. DRAWING No. PARTS NAME QTY MATERIAL REMARK NOTE
21 L03501 (1 /4) X2/Z2-AXIS ASS'Y P8-1

X VIEW Y VIEW
rt'i
i ! i
I
1
!
n'i
•
h
i!
F
39 113011 81.0CK 2 SM45C

H508030 Bill B M8x30
38 ZllSl'i (OV£R 1 SP1
H506016 801.T 2 M6x16
37 113029 BRACKET 1 [150
H512050 BOLT 4 M12x50
_j 36
H608025
113509
BOLT
COLLAR 51145(
M8x25
ZllSOI COLLAR 51145(
+o--------------------
35
34 lllSOJ RETAINER 51145(
J_____ 33
HSOB025
1lll06
H508030
BrH
SADDLE
BOLT
5
1 [150
24
M8x25
M8x30
H108025 SET SCREW 4 M8x25
0130108 NUT 4 MB
Z VIEW 32 11.llOS ClllAR 51145(
31 HOTOR FANUC
H512030 BOLT 4 H11x30
30 1llSOI RETAlllR 1 51145(
H506025 BrH 2 M8x25
:; 0130108 NUT 2 H8
0512045 BOLT 4 M12x45
29 0107021 SPANNRING 1111111-MI RINGFEDE
28 1llSOl PtlLY lllwtill BANDO
195 27 lllSOZ RETAINER 51141[
a> H505020 BOC! 4 M5x20
"'
"' 26 21L3026 BELT 1 lllwtl'lllllll BANDO
25 113021 CllLAR 1 51141(
24 0402506501 BEARING 2 llTKIDll'llll NSK
23 0107014 SPANNRING RFN8006-20x11 RtriillR
22 21L3530 BALL SCREW -llPSSK1-0ll NSK
0131335 PRECISIOO LOCK NUT 2 ZM25 YHB
0131336 PRECISIOO LOCK NUT ZM30 YHB
H508030 Bill 5 M8x30
21 llJOlS COLLAR 1 51145(
20 113014 (OV£R 1 51145(
H506025 BOCT 4 M6x25
19 11301'i PtlLY 1 lllwtill BANDO
18 lllOI COVER 1 51145(
H506016 Bill 6 M6x16
No. DRAWING No. PARTS NAME QTY 1\1111!1. REMARK NOTE
21L03501(2/4) X2/Z2-AXIS ASS Y

1
PS-2
(-(
1075
120 H-H
"'
N
193
1200
E-E
P VIEW
15 88 92tD.05 91 89 20
ST520
-p
________________ ]
463
113t0.1 113t0.1 E
270
21L03501(3/4) X2/Z2-AXIS ASS Y 1

PB-3
W VIEW
D-D
r•--H-••-------------------- ---------.,
-----------------------~--------------
I 66 I
"'
.....
0
320
420
605
F-F
A-A B-B Q VIEW

420
159 90.o.os 72 13 215
128
120
21 L03501 (4/4) X2/Z2-AXIS ASS'Y PB-4

01662032000 N.T CONNECTOR HOSE(1 ") 01662024500 N.T CONNECTOR HOSE(3/8")
,-----------,
....-"'-----; 21 L7513 ---.- - - - - - - - - - - - - - " ' " - - - > ' - - - - - - - - - - - - - - - - - .
L~L9Q_K __ JrD1662020350 N.T CONNECTOR HOSE(3/8")
01662020380 N.T CONNECTOR HOSE(3/8")

..
OUT 1,------ --
j 21 L7508A:
:BRACKET·
-Al
L..: ___________ :..__j

r-----------,
: 21 L7512 j
·BLOCK
L ___ - - ____ _J:

0 IN 01662034200 N.T CONNECTOR HOSE(1 ") 01662020750 N.T CONNECTOR HOSE(3/8")
1,-- ----- -----,

:21L7511:
!L-.::__
BRACKER!
----- --~
01662032200 N.T CONNECTOR HOSE(1 ")
01662032500 N.T CONNECTOR HOSE(1 ")
01662032100 N.T CONNECTOR HOSE(1 ") 01662032500 N.T CONNECTOR HOSE(1 ")
REAR TURRET
AC7.7/5.5KW
1 , - - - - - - ------,
: 21 L7509 :
SPINDLE SPINDLE-2 !L-.::BRACKER!
___ --- ---~
AC15/11 KW AC15/11 KW
FRONT TURRET
AC7.5/5.5KW
r2-1-C751cf'-.--~------'
!BRACKER-!----..,.---------'
L.:__ ----- __ ..:....J
01666021500 FLEXIBLE CONNECTOR HOSE(3/8")
01666021550 FLEXIBLE CONNECTOR HOSE(3/8")

21 L01701 (1 /3) OIL CON ASS'Y P9-1

ii:
.. I j
ii: I
" I
ii: i
" I
ii: ~
II I i
------=~ j
II: I
I
"
I \ 11
DETAIL A11
t-------------------------i ,--------~~?~ -----------7'
----------~I :
20
y
:---------- o
I -- \..,' : I
I: -- ··"'\
I
I i
I
! 1---,
\.,..
.'
i i j i -ir 21L1701 OIL CON/TANK SET

i I I I
L __ _J i•
11
i
i i 40
39
j 38
I
I
I 37
36
35
34
33
HOSE ADAPTER
Pr NIPPLE
FLOW SWl"ICH
FLOW OONT"
Pr .PF l/2"•90°
rr 112"•100L
PFW720-04-67
PF800S
K.S
K.S
SMC
IDKlllEC
Ii 32 HEXAGON BOLT M8•70L K.S
31 HEX BOLT Ml0•30 10 K.S

OIL CON AK.>568-T DAIKIN
30
29 SERVICE ELBOW 3/4" K.S
28 BUSHING 1 l/4"-3/4" K.S
i 27
26
Pr NIPPLE
BALL V/V
rr
rr
112·
112·
K.S
K.S
25 TEE 1/2" K.S
24 SWIVEL ADAPTER l'fl/2"•PF1/2" K.S
23 HOSE ADAPTER l'f3/4 '-PFl/2"•90° K.S
22 LINE FILTER SHT-06 SHC
21 HOSE ADAPTER l'f .PFl/2" K.S
20 PIPE 3/4"-190L K.S
19 PIPE 3/4""•210 K.S

18 ELBOW 3/4" K.S
I I
NIPPLE 3/4" K.S
ii 17
16
jj 15 BENO 0-30 K.S
VYNIL HOSE 0-27•350 K.S
,_-_;.~::~
14
13 HOSE NIPPLE(BSBD3) 3/4""-q>27 K.S
12 SOCKET 3/4" K.S
,..."===ir==~~~=======;;;......:;;.,...=:d"""'"'
11 PLUG l'f3/4" K.S
10
09 Pr BLOCK S.P GABO
08 Pr BLOCK BRK"T S.P GABO
07 S-FILTER SE-06(3/4") SHC
06 MAGNET S.P GABO
05 AIR BREATHER SAP-08 SHC
04 OIL CON SUPPORT S.P SHC
03 LEVEL GAUGE C-127 (Ml2l SHC
02 COVER s . p GABO
01 TANK 73 LT GABO
No DESCRIPTION SPEC. &MAT Q'TY REMARK

21 L01701 (2/3) OIL CON ASS'Y P9-2
11 11
DETAIL A
21L17011 OIL CON/TANK SET

(1 TMC type)
40
39
"A'
38 HOSE ADAPTER Pr l/2"•PF 1/2' K.S
37
36 NIPPLE 1/2" K.S
35 NIPPLE Pr 1/2'"L K.S
34 FLOW SWITCH Pl'W72Q-04-67 SMC

33 FLOW COOT" PF800S 'IUKJMEC
32 HEXAGON BOLT M8•70L K.S

31 HEX BOLT M10•30 10 K.S
© 30
29
OIL CON AKZ328-T
28
27 Pr NIPPLE Pr 1/2" K.S
26 BALL V/V Pr 1/2" K.S
25 TEE 1/2" K.S
24 SWIVEL ADAPTER Prl/2"•PF1/2" K.S
23 HOSE ADAPTER Pr.PFl/2""•90. K.S
22 LINE FILTER SIIT-06 SHC
21 SERVICE ELBOW 1/2' K.S
20 PIPE 1/2"•300L K.S
19 PIPE 1"•210 K.S

18 ELBOW l" K.S
17 BUSHING 1 1/4"-1/2" K.S

16 HOSE NIPPLE(BSBD3) 1"-<1>27•90" K.S
15 BEND D-30 K.S
14 VYNIL BOSE D-27•350 K.S

13 HOSE NIPPLE(BSBD3) l"-<1>27 K.S
12 SOCKET I" K.S
11 PLUG Pr3/4" K.S
10 HOSE ADAPTER Pr.PF 1/2" K.S
09 Pr BLOCK S.P GABO
08 Pr BLOCK BRK"T S.P GABO
07 S-FILTER SE-08(1") SHC
06 llAGNET S.P GABO
05 AIR BREATHER SAP-08 S8C
04 OIL CON SUPPORT S.P S8C
03 LEVEL GAUGE C-127 (Ml2) SllC
02 COVER GABO
01 TANK 73 LT GABO
No DESCRIPTION SPEC. & MAT Q'TY REMARK

21 L01701 (3/3) OIL CON ASS'Y P9-3
SPINDLE-1 TURRET C/UNCLAMP
21L7504 21 L7506 (2 TURRET)
SOL VIV SET 21L75061 (1 TURRET)
SPINDLE-2 SOL VIV SET
21L7505 01662021150 N.T HOSE(3/8'
SOL VIV SET
01662021150 N.T HOSE(3/8'

p p p

01662021500 N.T HOSE(3/8') 01662023900 N.T CONNECTOR HOSE(3/8")
A B B
01662023600 N.T HOSE(3/8" 21L7509 :-- 01666021550 FLEXIBLE CONNECTOR HOSE(3/8")
01662011600 . HOSE(1/4") -: 21L7511 :-- BRACKET l_ __
016620203550 N.T HOSE(3/8' 01666021500 FLEXIBLE CONNECTOR HOSE(3/8")
_ _J'BRACKET L
' __
016620202500 N.T HOSE(l/4')
01662020700 N.T HOSE(3/8" 21L7510 :-- 01662023900 N.T CONNECTOR HOSE(3/8")

BRACKET l_ __
01662020800 N.T HOSE(3/8' 016620204050 N.T CONNECTOR HOSE(3/8")
ON
I ¢=
I OPEN
CLOSE I OPEN
- _J h... ¢= c:::::t>
CLAMP UNCLAMP CLAMP UNCLAMP
_ _ _I _ - i i - - - - - - - - - - - _J "'sC11179 RUBBER HOSE(1")
0165504 VINYL HOSE(1 ") REAR TURRET FRONT TURRET
I I 01662022600 N.T CONNECTOR HOSE(3/8")
I 1 01662022400 N.T CONNECTOR HOSE(3/8")
01662024 700 N.T CONNECTOR HOSE(3/8") I I
01662024600 N.T CONNECTOR HOSE(3/8')
I I
01662021600 N.T CONNECTOR HOSE(3/8") TURRET INDEX IT/MILL GEAR CHANGE

21L7514 (2 TURRET)
21L75141 (1 TURRET)
SOL VIV SET
p
01667023500 FLEXIBLE HOSE(¢6)

HY'U UNIT 0166 7021550 FLEXIBLE HOSE( ¢6)
21 L7501 (2-TURRET)
21 L75011 (1TMC) 01667025500 FLEXIBLE HOSE(¢6)
21L75012 (HME CE) 0166 7025500 FLEXIBLE HOSE( ¢6)
21L7510 :-- 01667023300 FLEXIBLE HOSE(¢6)
BRACKET l_ __ 0166 7023300 FLEXIBLE HOSE( ¢6)
¢= <:== c:::::t>
REAR TURRET FRONT TURRET
(GEAR SHAFT) (GEAR SHAFT)
21L07501(1/8) HYDRAULIC ASS'Y P10-1

SPINDLE-1 TURRET C/UNCLAMP
21L7504 21 L7506 (2 TURRET)
SOL VIV SET 21 L75061 (1 TURRET)
SPINDLE-2 SOL VIV SET
21L7505 01662021150 N.T HOSE(3/8"
SOL VIV SET
01662021150 N.T HOSE(3/6"

p p p p p

01662021500 N.T HOSE(3/8") 01662023900 N.T CONNECTOR HOSE(3/8")
A
01662023600 N.T HOSE(3/8" 21L7509 :-- 01666021550 FLEXIBLE CONNECTOR HOSE(3/8")
01662011600 . HOSE(1/4") -: 21 L7511 :-- BRACKET l__ __
016620203550 N.T HOSE(3/8" 01666021500 FLEXIBLE CONNECTOR HOSE(3/8")
_ _J'BRACKET'L __
016620202500 N.T HOSE(1/4')
01662020700 N.T HOSE(3/8" 21L7510 :-- 01662023900 N.T CONNECTOR HOSE(3/8")

BRACKET l__ __
01662020800 N.T HOSE(3/8" 016620204050 N.T CONNECTOR HOSE(3/8")
ON
I
<l=
I OPEN
CLOSE I OPEN
c:::¢> c:::¢>
- __J I-.,_
CLAMP UNCLAMP CLAMP UNCLAMP
___..--!I , - - - - - - - - - - - _J "sc11179 RUBBER HOSE(1")
0165504 VINYL HOSE( 1") REAR TURRET FRONT TURRET
I I 01662022600 N.T CONNECTOR HOSE(3/8")
1 I 01662022400 N.T CONNECTOR HOSE(3/8")
01662024700 N.T CONNECTOR HOSE(3/8') I I
I I
01662021600 N.T CONNECTOR HOSE(3/8") TURRET INDEX IT/MILL GEAR CHANGE

21L7514 (2 TURRET)
21L75141 (1 TURRET)
SOL VIV SET
p
0166 7023500 FLEXIBLE HOSE( ¢6)
0166 7023500 FLEXIBLE HOSE( ¢6)

HY'U UNIT 0166 7021550 FLEXIBLE HOSE( ¢6)
21 L7501 (2-TURRET)
21 L75011 (1TMC) 01667025500 FLEXIBLE HOSE(¢6)
21L75012 (HME CE) 0166 7025500 FLEXIBLE HOSE( ¢6)
0166 7023300 FLEXIBLE HOSE( ¢6)
<l= c:::¢>
REAR TURRET FRONT TURRET

(GEAR SHAFT) (GEAR SHAFT)
21 L07501 (1/10) HYDRAULIC ASS'Y P10-1

11 HYO. UNIT NSP-U-lJVlll-U NArn 111.6001 BRACKET 1 SS400 Z1L6003 BOLT 10 SH4SC
10
11L1034
O~ COOLING UNIT
,__+--H_508_016_ _..__..HEX SOCKET CAP SCREW 2

~+--=1=1L10=35'----+'-'-STAY 1 SPHC
M8x16
SllB Sl'INllE USE 5 11600\
HS16035
H516035
BOLT
HEX SOCKET CAP SCREW 4

68 SM4\(
4
M16x35 1
M16x35 11L6001
11L6001
H510055
BED
HEXAGON LOCK NUT
STA_Y~~-+--+S_P~-+~~+H-~_Sl'INll_E_USE-+-6-+-=1l=6006'--~BR=AC=KE~T~--+~1+-SS4_00-+-~-+-~~+--+-=11L=600~1-~BA~SE'----+--1-1-6-(11_0~--+----i
10
1 GC110
HEX SOCKET CAP SCR~ 10
M24xP2.0
M20x55
@
I I I
01-----.
~'---'-H~508~016'--~HEX SOCKET CAP SCREW 2 M8x16 4 111.6004 SPACER 10 SS400 No. DRAWING No. PARTS NAME QTY l\IIDl!l REMARK NOTE 0 I I 0
l ;
;
~1
;
L
I -oq
~
;
,/ 90 625 650 625

.L 500 2100 500
3100
;
/
;
8 21 L06001 (1 /6) BED ASS'Y

FRONT VIEW
P1-1
21L7501 HY'D UNIT SET
N D T E
57
1.Q.t"'lo.x :39LPM<1800rpt"'l) 56
55
2.Q.nor :25LPMC1800rpt"'l) GBP-01
54 P-BLOCK GABO
3.P.t"'lo.x :55kg/ct"'12(o. t 25LPM> 53 DAMPER GDPT-02 K S
52
4.P.nor :40kg/ Ct"'12(o. t 25LPM> 51 S-ELBOW PT3/4" K s
5.EL" SORCE :¢3*220V 50 NIPPLE PT3/4"-100L K s
49 SOCKET PT3/4" K s
48 HOSE COUPLING PT3/4" 2 K s
47 TEE PTl/2" 4 K s
46 HOSE ADAPTER PT1/2"*PF3/8"*90° 2 K s
45 HOSE ADAPTER PT1/2"*PF3/8" 4 K s
44 PT NIPPLE PT 1/2" 4 K s
43 HOSE ADAPTER PTl/ 4" *PFl/ 4" *90° 2 K s
42 SEAMLESS PIPE <l>6*300L K s
41 FITTING BMC06-02 2 K s
40 BUSHING PTl/2'-PTl/4" 2 K s
39
PRESSURE GAGE <l> 63* lOOK-40 WIKA
38
37 RETURN BUSH 3/4" SHC
36 RETURN FILTER RA-06 SHC
35 SPRING \VASHER MIO 4 K S
34 HEX BOLT Ml0*30L 4 K S
33 RETURN BUSH GF-02 SHC

32 SEAMLESS PIPE cl> 12*600 K s
31 SEAMLESS PIPE <1>12*700 K s
30 MALE CONNECTOR BMC12-03R 3 K s
29 EYE NUT MlO 4 K s
28 HEX BOLT Ml0*30L 6 K S
27 NIPPLE 3/4"(LONG) GABO
26 2175161 MAGNET GMS-60 1 GABO
25 PT-BLOCK BRK" S.P 1 GABO
24 HEX SOCKET BOLT M6•60L 4 K S
23 PT-BLOCK BRK" S.P GABO
22 4 K s
21 K S
20 FITTING PT 1/2 K S
19 LINE CHECK V/V CIT-05 YUKEN
i I! 18 HOSE ADAPTER PTl/2"-PFl/2"-90° K S
I
: 1':
I'
'
II
17 HYD" HOSE 2\V-3/4*450L K S
'I I
·;Ii 16 SUCTION FLANGE GSF-06(AR22)

PTl/2 1
GABO
K S
15 PLUG
ii! 14 NIPPLE 3/4" 1 K S
! I!
I I 13 SUCTION FILTER SE-06-72-M12 K S
IIo 'I
:' I:' 12 ELBOW 3/4" K S

'I• 'J 11 SUCTION PIPE 3/4"*450L GABO
' I
10 TEMP. OIL LEVEL G/G FLT-127 HI-POWER
:' ' '
' l 1' 09 AIR BREATHER AB-1163-40 SHC
rL - 1
\ \ '~- -: --------------..: 08 SUCTION BLOCK GSB-06 1 GABO
'\.._ '--: :
...... L-- ..J
---t- •
07 PISTON PUMP AR22-F-R-01- YUKEN
. . __ ~--------------1
06 AL COUPLING 095 SEA HEA
05 COUPLING HOUSING 3.7K\V*4P GABO
04 E-MOTOR 3.7K\V*4P*220/380 OTIS
03 RADIATOR SQI-01 1 OLAER
02 COVER s p GABO
01 OIL TANK 60 LITER 1 GABO
No REF .NO. DESCRIPTION SPEC. & MAT Q'TY REMARK

1
21 L07501(2/10) HYDRAULIC ASS Y P10-2
NDT E
1.Q.Mo.X :39LPM<l800rpM)
2.Q.nor :25LPM<l800rpM)
3.P.Mo.x :55kg/ CM2(o. t 25LPM>
4.P.nor :40kg/ CM2(o. t 25LPM>
21L75011 HY'D UNIT SET(1TMC)
5.EL" SORCE :¢3*220V
47 TEE PTl/2" 2
46 HOSE ADAPTER PT1/2"•PF1/2"•90. 3
45 HOSE ADAPTER PT1/2"•PF1/2" 3
44 PT NIPPLE PT 1/2" 2
43 GAGE BRACKET SP 1
42 SEAMLESS PIPE $6•300L 1
41 FITTING BMC06-02 2
40 GAGE COCK GCT-02 YUKEN
39
38 PRESSURE GAGE $63•100K-40 IVIKA
36 RETURN FILTER RA-06 1 SHC
35 SPRING \VASHER MlO 4 K . s
34 HEX BOLT Ml0•30L 4 K . s
32 SEAMLESS PIPE $12•600 K s
31 SEAMLESS PIPE $12•700 1 K s
29 EYE NUT MlO 4 K s
28 HEX BOLT M10•30L 6 K s
26 MAGNET GMS-60 GABO
24 HEX SOCKET BOLT M6•60L 4 K . s
22 4 K s
21 1 K . s
20 FITTING PT 1/2 1 K s
18 HOSE ADAPTER PTl/2"-PFl/2"-90" K s
@ 17
16
HYO" HOSE
SUCTION FLANGE
2\V-3/4•450L
GSF-06
1
1
K
GABO
s
@ 15
14
PLUG
NIPPLE
PTl/2
3/4"
1
1
K
K
s
s
13 SUCTION FILTER SE-06-72-Ml2 1 K s
12 ELBOW 3/4" 1 K s
11 SUCTION PIPE S.P 1 GABO
10 TEMP. OIL LEVEL G/G C-127 HI-POWER
09 AIR BREATHER AB-1163-40 SHC
08 SUCTION BLOCK GSB-06(Vl5) GABO
07 PISTON PUMP Vl5AlRY-95 DAIKIN
05 COUPLING HOUSING 2.2KIV•4P% GABO
04 E-MOTOR 2.2KIV•4P•220/380 OTIS
03 RADIATOR SQl-01 1 OLAER
02 COVER s p 1 GABO
01 OIL TANK 60 LITER 1 GABO
No DESCRIPTION SPEC. & MAT Q'TY REMARK
21 L07501(3/10) HYDRAULIC ASS'Y P10-3

21 L75012 HY'D UNIT SET(CE)
N 0 T E
57 NIPPLE Pfl 4" 1 K S
l.Q.Mo.x :39LPMCl800rpM) 56 TEE Pfl/4" 1 K S
55 PRESSURE S/\V PMM50A 1 STAUFF
2.Q.nor :25LPM<l800rpM) GBP-01
54 P-BLOCK 1 GABO
!!11 -.------------
11
'
----------- 3.P.Mo.x :55kg/cM2(o. t 25LPM) 53 DAMPER GDPf-02 K S
II '
_ _ _ _ _ _ _ -A--
52 SERVICE ELBOW Pfl/4 11 2 K S
II
4.P.nor :401-<g/ CM2(o. t 25LPM> 51 S-ELBO\V Pf3/4" 1 K S
50 NIPPLE Pf3/4 11 -100L K S
5.EL" SORCE :¢3*220V
49 SOCKET Pf3/4" K s
48 HOSE COUPLING Pf3/4 11 2 K s
47 TEE Pfl/2" 4 K s
46 HOSE ADAPTER rr112 "*PF3/8 11 •9o· 2 K s
45 HOSE ADAPTER Pfl/2"•PF3/8" 4 K s
44 Pf NIPPLE Pf 1/2 11 4 K s
43 HOSE ADAPTER Pfl/4"*PF1/4"•90° 2 K s
42 SEAMLESS PIPE K s
41 FITTING BMC06-02 2 K s
40 BUSHING Pfl/2 '-Pfl/ 4" 2 K s
39
PRESSURE GAGE <I> 63• lOOK-40 \VIKA
38
36 RETURN FILTER RA-06 SHC
C E TYPE 35 SPRING \VASHER MIO 4 K S
34 HEX BOLT 4 K S
32 SEAMLESS PIPE <I> 12*600 1 K s
31 SEAMLESS PIPE <I> 12•700 K s
29 EYE NUT MIO 4 K s
28 HEX BOLT MI0*30L 6 K s
26 2175161 MAGNET GMS-60 GABO
25 Pf-BLOCK BRK" S.P GABO
24 HEX SOCKET BOLT M6*60L 4 K S
23 Pf-BLOCK BRK 11 S.P GABO
22 4 K S
21 K S
20 FITTING Pf 1/2 K S
! I! 18 HOSE ADAPTER Pfl/2 11 -PFl/2"-90° K S
:l 1':I
@ '' ' ''
17
16
HYO" HOSE
SUCTION FLANGE
2\V-3/4•450L
GSF-06(AR22)
K
GABO
S
i 11
@ '''
! I!'
15
14
PLUG
NIPPLE
Pfl/2
3/4"
K
K
S
S
i' Ii' 13 SUCTION FILTER SE-06-72-M12 K S
'' ' ''
:' I:' 12 ELBOW 3/4" 1 K S
' ' 11 SUCTION PIPE 3/4"•450L GABO
l' !
: '' 10 TEMP. OIL LEVEL G/G FLT-127 HJ-POWER
''
11
l 09 AIR BREATHER AB-1163-40 1 SHC
r·- \-·1 ~
--------------·: 08 GSB-06 GABO
\
\,
'r--
'.._: : ___ ,__ 07
SUCTION BLOCK
PISTON PUMP AR22-F-R-Ol- YUKEN
......... _.J-- i ______________ J
05 COUPLING HOUSING 3. 7KW*4P GABO
04 E-MOTOR 3. 7KW*4P•220/380 OTIS
03 RADIATOR SQI-01 OLAER
02 COVER s p GABO
01 OIL TANK 60 LITER GABO
No REF .NO. DESCRIPTION SPEC. & MAT Q'TY REMARK
21 L07501(4/10) HYDRAULIC ASS'Y P10-4

@
~-----------1
I I
I I
Pl ___________ _l__ ------ ~p @

@
@
:~!~--4--~-t-r-~~--~~1---7---!:
TL_______ ---------- __J T
B"" A B"" ,..A
01 08
~@ @
CHUCK C1 AXIS BRAKE
21L7504 HY'D VALVE SET(SPINDLE-2)

14 H.S.H BOLT M5*45 4 K. S
13 HOSE ADAPTER PT.PF1/4"*90° 1 HYUPDONG
12 BUSHING PT 3/8'-PT1/4" HYUPDONG
11 HYUPDONG
tt 10
09
08
07
06
D183303
D178103
D180609
D180403
D180807
HOSE ADAPTER
PLUG
MAIL CONNECTOR
H.S.H BOLT
HOSE ADAPTER
PT.PF3/8"*45°
PT3/8"
BMC06-02
M5*85
PT.PF3/8"*90° -L
2
3
4
HYUPDONG
HYUPDONG
HYUPDONG
K. S
HYUPDONG
05 HOSE ADAPTER PT.PF3/8"*90° 1
04 SOLENOID VALVE KSO-G02-2BP-30-E 1 DAIKIN
03 D171903 REDUCING VALVE MG-02P-03-50-T 1 DAIKIN
02 D177007 SOLENOID VALVE KSO-G02-2DP-30-E 1 DAIKIN
01 167533 MANIFOLD BLOCK GMB-01-02-SP 1 GABO
NO. PART NO PART NAME SPEC. Q' ty REMARK
@)
~--------
'I
01 08
@@
CHUCK
21L7505 HY'D VALVE SET(SPINDLE-1)

14 H.S.H BOLT M5*50 4 K. S
13 HOSE ADAPTER PT.PF1/4"*90° 1 HYUPDONG
12 BUSHING PT 3/8'-PT1/4" HYUPDONG
11 HOSE ADAPTER PT.PF3/8"*90° HYUPDONG
10 D183303 HOSE ADAPTER PT.PF3/8" L 2 HYUPDONG
09 D178103 PLUG PT3/8" 3 HYUPDONG
08 D180609 CONNECTOR PT1 4-¢ 6 2 HYUPDONG
07 D180403 H.S.H BOLT M5*85 4 K. S
06 D180807 45° CONNECTOR PT.PF3/8"*45° L 4 HYUPDONG
05 go· CONNECTOR PT.PF3/8"*90° HYUPDONG
04 SOLENOID VALVE KSO-G02-2BP-30-E DAIKIN
02 D177007 SOLENOID VALVE KSO-G02-2DP-30-E DAIKIN
,-----------1 ,--------- -1
@X§> ~r-
I
I
------- I
I
I
I
_J__J_ ___________ ~;@

I
I
I I
@X§> ;i________ ---------B"" "'A__j~@)
B"" "'A
01
@) @@ @@
UPPER TOOL POST' LOWER TOOL POST
21L7506 HY'D VALVE SET(2-TURRET)

I
i
-----+------ --------
l 16
15 HOSE ADAPTER PT.PF3/8" 4 K. S
---- i 14
-----r-----
i 13
12
11 SERVICE ELOW PT3/8"-.PT3/8" 2 K. S .
10 D183303 HOSE ADAPTER PT.PF3/8" 2 K. S
09 D178103 PLUG PT3/8" 2 K. S
08
07 D180403 H.S.H BOLT M5*85 8 K. S
06
05
04
03 D172603 THROTTLE CHECK VALVE MT-02b-50-T 2 DAIKIN
02 SOLENOID VALVE KSO-G02-2BP-30-E 2 DAIKIN
01
@@
UPPER TOOL POST LOWER TOOL POST
I
i
-----+------ --------
i
15
----
i 14 H505035 HEX. SOCKET BOLT M5*35L 4 K. S
-----,----- 13 030432 END COVER GMBC-01 1 GABO
i 12 R12009 0-RING P-9 4 N.O.K
11 SERVICE ELOW PT3/8"-.PT3/8" 2 HYUPDONG
10 D183303 HOSE ADAPTER PT.PF3/8" 4 HYUPDONG
09 D178103 PLUG PT3/8" 4 HYUPDONG
08
07 D180403 H.S.H BOLT M5*85 4 K. S
06
05
04
03 D172603 THROTTLE CHECK VALVE MT-02b-50-T DAIKIN
02 D177007 SOLENOID VALVE KSO-G02-2BP-30-E DAIKIN
@;@@ ~----t----T-t------t----T-t-----Ji:r ®
@;@@) ;._____~E--*-----~E--*---'~ @
@@
GEAR SHIFT
i
01
3
7
19
18
17
16
15
14
13
12 MALE CONNECTOR BMC06-02 2 K. S
11 D178103 PLUG PT3/8" 2 K. S
10 HOSE ADAPTER PT .PF1 /4" 2
09 BUSHING PT3/8"-.PT1/4" 2
08 SERVICE ELOW PT3/8"-.PT3/8" 2 K. S
07 H5050150 HEX. SOCKET BOLT M5*125 8 K. S
06 0183303 MALE CONNECTOR BMC06-03( D6-3/8") 4 K. S
05
04
02 D177007 SOLENOID VALVE KSO-G02-2DP-30-E 2 DAIKIN
01 MANIFOLD BLOCK GMB-01-02 1 GABO
@)
@
@)
@
,-----------1
I I
I I
G]@:@ ~~---+---+--+-----+--!---+~; ®
G]@:@ ;.____~E-*------->!~---'~
B.,.. .,..A
®
®®
GEAR SHIFT
01

15 R12009 0-RING P-9 4 N.O.K
14 H505035 HEX. SOCKET BOLT M5*35L 4 K. S
13 030432 END COVER GMBC-01 1 GABO
12 MALE CONNECTOR BMC06-02 K. S
11 D178103 PLUG PT3/8" 4 K. S
10 HOSE ADAPTER PT.PF1/4" 2 K. S
09 BUSHING PT3/8"-.PT1/4" 2 K. S
08 SERVICE ELOW PT3/8"-.PT3/8" 2 K. S
07 H5050150 HEX. SOCKET BOLT M5*125 4 K. S
06 D183303 MALE CONNECTOR BLM06-03( D 6-3/8") 2 K. S
05
04
03 D171903 REDUCING VALVE MG-02P-03-50-T DAIKIN
02 D177007 SOLENOID VALVE KSO-G02-2DP-30-E DAIKIN
01667024000
FLEXIBLE HOSE{¢6x4000)
D173381440
D173381440 0166 7022200 Y-AXIS
X2-AXIS FLEXIBLE HOSE(¢6x2200) DISTRIBUTOR
DISTRIBUTOR
21L 7509
FRONT BRACKET
D173381440
D173381440 X1-AXIS
Z2-AXIS DISTRIBUTOR
0166 7021450
DISTRIBUTOR
FLEXIBLE HOSE(¢6x1450) I
D173201
01667021900
FLEXIBLE HOSE(¢6x1900) D173381440
Z1-AXIS
DISTRIBUTOR
21L 7510
FRONT BRACKET ~~=#l=!~F?
CAPFLEX
01667020500
FLEXIBLE HOSE(¢6x500)
01667022600
FLEXIBLE HOSE(¢6x2600) 21L 7508A
REAR BRACKET
D173381440
B-AXIS
DISTRIBUTOR
2-D180601 01667020850
D15861121
D180804 LUB CYCLE PUMP
D173201
21L05102 LUB SYSTEM ASS'Y P11

2 4 1 3
l l l Z Z L Z
EL-BOX
0 0 0 .. 0 0 0
I
0
0
0
0 0
l
0 0 0
0 0 0
1---
0 t 0
2 21L8198 DUCT COVER 1 SPCC

3 0183504 JOINT NIPPLE H506015 H.S.H BOLT 7 M6x15
4 21L 7508 HOSE BRACKET 1 0180404 45° CONNECTOR 21L8197 CABLE DUCT 1 SCP1
H506015 H.S.H. BOLT 4 0180304 90° CONNECTOR H506015 H.S.H BOLT 8 M6x15
No. DRAWING No. PARTS NAME QTY ltlllJIM. REMARK NOTE No. DRAWING No. PARTS NAME QTY ltll!Rll REMARK NOTE No. DRAWING No. PARTS NAME QTY HATIJIM. REMARK NOTE 21L07601(1/6) LINE ASS'Y P12-1
'-=i
0 0
H
t=~
0 0
• • •
I
I!
SPINDLE-1
SPINDLE-2
8 21L 7513 BALL VALVE 2 PT3/8

7 0182803 NIPPLE 2 PT3/8
6 SC8836 GAUGE
6-1 0175102 901P ELBOW PT4/1"
6-2 0171001 GAUGE DAMPER
6-3 0180803 9016 CONNECTOR
5 5(8836 GAUGE
5-1 0175102 9016 ELBOW PT4/1"
5-2 0171001 GAUGE DAMPER
5-3 0180803 901P CONNECTOR
4 21L 7504 SOL VIV SET 6ABO SPINDLE-2
4-1 H508080 H.S.H BOLT 4 M8x80
3 21L 7505 SOL VIV SET 1 6ABO SPINDLE-I
8 3-1 H508080 IEX SOCKH CAP SCREW 4 M8x80

2 21L8155 BRACKET 1 SCP1
2-1 H510016 H.S.H BOLT 4 M10x16
1-1 H510016 H.S.H BOLT 4 M10x16
No. DRAWING No. PARTS NAME QTY lllllllll REMARK NOTE
21L07601(2/6) LINE ASS'Y P12-2

11
I I
I 1
I'
II .I
11
11
II
I I
B
/ 7 21L8193
H506012
6 21L8186
H506012
5 21L8153
GUIDE BRACKET
H.S.H BOLT
COVER
H.S.H BOLT
Z2-DUCT
6
6
1
SCP1
SCP1
SCP!
M6x12
M6x12
H508012 H.S.H BOLT 5 M8x12

e 4 0454101 CAM FOLLOWER 2 THK
0130110 NUT 2 M10
3 21LB14 7 BRACKET 1 SCP1
H506012 H.S.H BOLT 4 M6x12
2 21LB1441 Z2-CABLE SUPPORT SCP1
H508020 H.S.H BOLT 4 M8x20
21L8141 Z2-CABLEGUIDE 1 SCP1
H506015 H.S.H BOLT 7 M6x15
No. DRAWING No. PARTS NAME QTY 111111111 REMARK NOTE
21L07601(3/6) LINE ASS'Y P12-3

\
\
\ \
\
\
\
\
\
/
I
,.@ I
9 @
+ 0 14 015861121
H508015
CYCLE PUMP
BALL VALVE 2
4Liter
PT3/8
HANSUNG
I 13 21L 7513 2 PT3/8

BALL VALVE
12 21L 7513 BALL VALVE 2 PT3/8
11 0182803 NIPPLE 2 PT3/8
I 21L 7513
10 BLOCK 1 SCP1
I H510060 H.S.H BOLT 2 M10x60
0183303 CONNECTOR 4 PT.PF 3/4"
0183304 CONNECTOR 2 PT.PF 1"
9 21L8192 CAPFLEX 1 SCP1
H508020 H.S.H BOLT 4 M8x20
8 21L3038 BRACKET
H508020 H.S.H BOLT 4 M8x20
I 7 21L3039
H508020
Z-AXIS BRACKET
H.S.H BOLT 4
SCP1
M8x20
6 21L 75038 BRACKET 1 SCP1
EJ 0 o'~ 5
4
H512020
21L8153
H508020
21L 7506
21L 75061
H.S.H BOLT
Z2-DUCT
H.S.H BOLT
SOL VIV SET
SOL VIV SET
4
1
4
1
M12x20
SMC
M8x20
GABO
GABO
2-TURRET
1-TURRET
I
H508070 H.S.H BOLT 2 M8x70
3 21L 7514 SOL VIV SET GABO 2-TURRET
21L 75141 SOL VIV SET 1 GABO 1-TURRET
H508070 H.S.H BOLT 2 M8x70
2 21L5301 LUB TANK BRACKET 1 SCP1
H512020 H.S.H BOLT 2 M12x20
21L 7507A SOL VIV BRACKET 2 SCP1
H508015 H.S.H BOLT 8 M8x15
No. DRAWING No. PARTS NAME QTY 1111lllli REMARK NOTE
21L07601(4/6) LINE ASS'Y P12-4

SPINDLE COOLANT OUT SPINDLE COOLANT IN
191
0
I I
I I
--++----
0
1
I
I
0 I I
0
TURRET UNCLAMP
TURRET CLAMP
0 0
.
.. . .
0 <O 0 <O
0 <O 0 <O
0 <O 0 <O
B VIEW
4 21L8190 CAPFLEX CIJ>091WMR100 KO DUCT

H510020 H.S.H BOLT 8 M10x20
3 21L8152A BRACKETIX2) SCP1
H508015 H.S.H BOLT 4 M8x15
2 21L3516 BRACKETIX2) 1 SCP1
H506015 H.S.H BOLT 3 M6x15
21L3517 BRACKETIX2) SCP1
H506015 H.S.H BOLT 3 M6x15
No. DRAWING No. PARTS NAME QTY lllllllAl REMARK NOTE
21L07601(5/6) LINE ASS'Y P12-S

I
400
,----1
I I
,----1
I I
,--
I
-
L_ ....h
I
, I
_ _; L ,...,_,_J IL
-
,...I
I
lf l r
VIEW A
3 21L2504 ST AY(W) 1 SPHC

4
HEX SOCKET CAP SCR[W M8x16
2 21L2505 STAY(W) 1 SPHC
4 21L8146 W-CV-SUPPORT-1 1 SPHC XSOCKH CAP SCR[W 2 M12x20
HEX SOCKH CAP SCRtW 4 M6x10 21L8191 CABLE GUIDE(W) 1 11111.Mlltll<lllt Ml.11.V IGUS
WASHER 2 M6 HEX SOCKET CAP SCRtW 8 M8x20
No. DRAWING No. PARTS NAME QTY llUllUL REMARK NOTE No. DRAWING No. PARTS NAME QTY l!Allll!l REMARK NOTE 21L07601(6/6) LINE ASS'Y P12-6
=
=
=
=
=
=
=
=
= c B A
=
=
=
=
=
=
u.; 210
DD
D
c B A
S=120
0 00 3 21L8172A L-WIPPER
Hf XSO(KH (AP S(R[W
1
2 M6x10
0 2 21L8159A L-WIPPER
1
Hf XSO(K[l [AP S[R[W 19 M6x10
A-A 1 21L8135A LEFT-FRONT-CV-1 1 SCP1
HfX SO[K[l [AP S[R[W 9 M6x10
H[X SO(K[l [AP SrnEW
No. DRAWING No. PARTS NAME QTY HATERIAL REMARK NOTE
21L0840(1/2) WIPER ASS'Y P:J3-1

12
11
10 21L8151A R-WIPPER
HEX SOCKET CAP SCREW 2 M4x6
9 21L8148A R-WIPPER
D 8 21L8149A R-WIPPER2
7 21L8166A R-WIPPER 1
0 6 21L 1040
COVER
24
1
10
SCP1
M6x10
M6x10
s 21L 1038A COVER 1 SCP1
4 21L8139A RIGHT-INNER-CV-1 1 SCP1
B-B HEX SOCKET CAP SrnEW 11 M6x10

21L0840(2/2) WIPER ASS'Y P13-2

21L08101(1/2) X1YZ1 COVER ASS'Y P14-1
!
I'
H--11-~~l~Bl'+-~--+·~-ll+--+--++-
21LB066A SLIDE RAIL

HEX SOCKET CAP SCRE 18 M4x10
w VIEW
21LB006A SLIDE (OVER HANSUNG Y-AXIS TYPE
21LB0061A SLIDE (OVER HANSUNG
13 21L8007A COVER 1 SPCC HEX SOCKET CAP SCRE M6x10
FLAJ HEAD SCREW 3 M6x10 FLAT HEAD SCREW M6x10
12 21LB001A BRACKET 1 SCP1 21LB015 ROLLER RAIL SCP1
HEX SOCKET CAP SCRE 4 M5x10 M8x16
11 21L8002A BRACKET 2 SCP1 21L8012
HEX SOCKET CAP SCRE 8 M5x10 M6x14
10 21L8003A SLIDE COVER 1 SCP1 21LB014 BLOCK
HEX SOCKET CAP SCRE 7 M6x10 HEX SOCKET CAP SC M6x14
0454101 CAM FOLLOWER 1 CFFRUC10-2 THK 21LB013 BLOCK
HEX HEAD !«IT M10 FLAI HEAD SCREW M6x10
14 21LBOOBA COVER SUS 21LB016 ROLLER GUiil£ SCP1 21LB009 BRACKET SB34P
FLAT HEAD SCREW 6 M6x10 HEX SOCKET CAP SCRE 4 M6x10 HEX SOCKET CAP SC M10x25
No. DRAWING No. PARTS NAME QTY llllllUl REMARK NOTE No. DRAWING No. PARTS NAME QTY llllllll REMARK NOTE No. DRAWING No. PARTS NAME QTY llllllll REMARK NOTE
21L08101(2/2) X1YZ1 COVER ASS'Y P14-2
--.------.------.--------
®
® ®
11 11!.8061
HS040010
10 2a806D
COVER
lfXSOOl[f(!l'SOlflj
FRONT SLIDE [OVER

1
4
SCP!
SCP1
M4x10
1TURRH+1SPINDl.E TYPE
11L80601 FRONT SLID£ [OVER SCP1 1TURRET+SUB SPIN!ll.E TYPE
1l80601 FRONT SLIDE [OVER SCP1 1TURRET+TAl STOCK TYPE
lfXSOOl[f(!l'SOlflj 5 M6x10
REAR SLIDE COVER 1 SCP1
0
9 11LBOS9
ffi06010 lfXS001£1Cll'SOlfV 5 M6x10
8 mo1a COVER 1 SCP1
A.Al llAD SCREW 2 M6x10
7 11L80l1 COVER 1 SCP!
A.Al llAD SCREW 13 M6x10
6 1l8064 COVER SCP!
FLAT llAD SCREW 11 M6x10
0 s
4
1l801l
11L80llA
HS06010
COVER
A.AT llAD SCREW
SLIDE COVER
lfXS001£1C!l' SOlfV
1
12
1
5
M6x10
HANS UNG
M6x10
3 11l806S COVER 1 SCP!
A.AT llAD S!REW 2 M6x10
2 11L806l BLOCK SPH{
FLAT lfAD SCREW 3 M6x10
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13 21L8179 RIGHT SIDE COVER 1
13 21L81211 RIGHT SIDE COVER PART CATCHER
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10 21L8117 RIGHT SIDE COVER 1 SMC
10 21 L81171 RIGHT SIDE COVER STD.MC
10 21L81172 RIGHT SIDE COVER OPTION
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T2 Instruction Manual Waechon

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I I HWRCHacn

HCS - 021L- EngA

Manual Revision Rev.1 2008. 08

< A I S Center >

HWACHEON Machine Tool Co., ltd.

* INTRODUCTION · IMPORTANCE .............................................1-2

2. For Safe Operation of Machine

3. Notes for Attention before using the Machine

4. Things to Note at the time of Installation of the Machine

5. Things to Note at the time of Power Inlet & Cutoff

6. Safety Items at the time of setting the Machine

7. Things to Note at the time of Installation of Workpieces and Tools

8. Safety during the Operation of the Machine

9. Safety Items during Maintenance and Inspection

10. Consideration at the time of selection of Cutting Fluid

11. Things to Note for the Operation of Special Equipment

12. DOOR WINDOW

13. Nameplate for Warning

1-2 Configuration of Shaft

1-3 Configuration of Appearance

2-2 Peripheral Device Specification

2-3 Standard Accessories Specification

2-4 Optional Parts Specification

3. Major Dimension Diagram

3-2 Front View

3-4 Main Shaft related Dimension Diagram

3-5 CHUCK Dimension Diagram

3-6 CHUCK CYLINDER Dimension Diagram

3-7 JAW Dimension Diagram

3-7-1 SOFT JAW (SJ-08B1)

3-8 Tool Interference Dimension Diagram

3-9 Tool Feed Dimension Diagram

3-10 Tool Holder Dimension Diagram

4. Tool Arrangement (TOOLING)

4-2 FACE HOLDER

4-3 BORING BAR HOLDER

4-4 TURN MILL HOLDER

4-5 U-DRILL HOLDER (Optional)

4-6 Things to Note at the time of attaching TOOL HOLDER

4-7 Things to Note at the time of attaching TURN MILL HOLDER

5. Main Shaft Output & Torque

5-2 Main Shaft Output & Torque (TURN MILL SPINDLE)

B. Transportation and Installation

1-2 Machine Transportation

2-3 Installation Map

2-4 Machine Installation

2-5 Wiring and Piping

2-6 Check before Placing Power

2-7 Pilot Operation

2. Main Power Switch

2-2 How to open the Door without cutting Power

3. Main Operation Panel

3-2 MDI Panel

3-3 Operation Panel

4. Names of Operation Panel and their Functions

4-2 "EMERGENCY STOP" Push Button Switch

4-3 Indicator Light State

4-4 "MODE SELECT" Button

4-5 "OPERATION SELECT" or "FUNCTION" Button

4-6 "SPINDLE OPERATION MODE" Switch

4-7 "TURRET INDEX" Button

4-8 "RAPID OVERRIDE" Button

4-9 "JOG FEED" Button