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Keynote Paper
BHOh
Seoul National University
KSKim
Hyundai Engineering and Construction Co Ltd
South Korea
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14 Oh, Kim
INTRODUCTION
Recently, acoustic emission (AE) technique, which is excellent for finding out micro-damage
or failure of material, has been tried for the study of crack initiation and development in
concrete [4-18]. This method can measure the occurrence of cracks at real-time which is not
easily possible with other nondestructive testing method. However, the types of cracking
damages which occur inside the concrete have not been explored explicitly by using this
acoustic emission technique. The purpose of this paper is to review and find out the types and
process of cracking damages which occur inside the concrete in reinforced concrete members
under different loading conditions. The AE characteristics of concrete under tensile, flexural,
and bond cracking are identified from a series of tests, respectively. The AE behavior of
reinforced concrete beams with corrosion is discussed. The AE characteristics of concrete
containing nano-sized materials will also be discussed in the lecture.
Acoustic Emission is a stress wave that is generated by abrupt internal structural changes in
stressed members. In other words, it is the wave instantly radiated as a microcrack occurs in
concrete during damage and failure process [6, 7]. This elastic wave is a mixture of some
audible and non-audible frequency waves and its energy level is generally very low. The
level of energy increases greatly as a crack initiates and develops [1-3]. In particular, acoustic
emission occurs when there are plastic deformation, phase deformation, and crack initiation
and development [1].
Acoustic emission signals consist of continuous and burst signals, and those occur when
plastic or inelastic deformation occurs within the material. Burst emissions are generated
when cracks initiate and develop. The continuous emissions resemble increasing noise level
of preamplifier while burst emissions show well-defined instant event. The present study is
related with burst emissions due to crack occurrence in concrete.
The acoustic emission technique has the following characteristics compared with other
nondestructive methods. Namely, acoustic emission signals are generated within the material
when the cracks happen. Therefore, this technique can capture the internal damage process
due to crack occurrence while other nondestructive methods can only find out whether there
are any existing discontinuities.
The most important advantage of acoustic emission technique is that it allows the in-depth
investigation for the internal structural change of concrete when load is applied on the
structure. This means that the safety inspectors do not have to investigate the whole structure
in order to find out any local defects. It is enough to investigate some expected structurally-
important areas with a few sensors to explore damage occurrence [7, 15]. Recently, a possible
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Acoustic Emission 15
If a plain concrete member is subjected to about 30% of ultimate load, deformation grows
linearly and very fine microcracks may form randomly within transition zone in concrete. If
the load is increased up to about 50% of ultimate load, the number, length, and width of
microcracks within the transition zone increase. In this stage, most of cracks are generally
bond cracks that occur along the boundary of matrix and aggregate, and thus the cracking
pattern usually follows the shape of aggregate. At the load stage of more than 80% of
ultimate load, cracks grow into the matrix. Namely, the bond cracks between aggregate and
matrix start to grow into the matrix and these lead to one or more distinct major cracks in the
concrete, in accordance with loading direction. Finally, when the load reaches the ultimate
stage, stress and deformation increase drastically and cracks in matrix and in transition zone
are fully connected. Once the cracks reach the critical length, the member fails structurally.
Outline of Tests
The concrete beams with the size of 150><150x550mm have been fabricated to study the
micro-deformation and basic acoustic emission characteristics of concrete. The compressive
strength of concrete was 25 MPa and the slump value was about 12 cm. The maximum
aggregate size was 25 mm.
The load was applied in 4-point loading condition as shown in Figure 1. A total of 6 AE
sensors were attached on the surface of concrete in the mid-span region.
Loading
Plate '
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16 Oh, Kim
25 -
30% of peak load
i
ENER<GY(dB
20-
10-
5-
0- 1 L, Li. i i,li 1
00:04 00:08 00:12 00:16
TIME(min)
Figure 2 Energy distribution of AE at 30% of peak load
1000
30% of peak load
g 800 -
§ 600-
X 400 -
P
a
200 - ll.
00:04 00:08 00:12 00:16
TIME (min)
0
Figure 3 Duration distribution of AE at 30% of peak load
Acoustic Emission Characteristics at 50 percent of Ultimate Load -As the load increases
gradually, the number of AE events increases and the energy and duration time also tend to
increase, which may be considered as the signals for slow development of bond cracks. The
energy level at this loading stage reaches up to 55dB and it is almost double compared with
that at 30% of ultimate load (Figure 4). Figure 5 indicates that the maximum duration time is
about 600 jisec. At this stage, typically there are no externally visible main cracks, but some
internal random microcracks.
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Acoustic Emission 17
Acoustic Emission Characteristics at Ultimate Load - As the applied load reaches to the
ultimate stage, there are radical increase in AE events and development of major cracks. The
major cracks usually occur at maximum bending moment region. In plain concrete beam, the
formation of major crack leads to sudden failure. Therefore, the energy level and duration of
AE events increase rapidly similar to the failure behavior.
1000
50% of peak load |
750 •]
O
500 -
250 A
0 JLLLJ
00:17 00:18 00:19 00:20 00:21 00:22
TIME (min)
Figure 5 Duration distribution of AE at 50% of peak load
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18 Oh, Kim
1000
General
In addition to the acoustic emission (AE) characteristics of concrete beams in flexural loading
described in the previous section, the AE characteristics of concrete in splitting tension and of
bond between reinforcing steel and concrete have also been investigated in the present study
in order to identify the types of various cracking damages.
The distribution of AE amplitude has been analyzed from AE signal measurement data. It is
expected that different types of members under different loadings may exhibit different
damage characteristics, which is one of the major objectives of this paper. Therefore, AE
characteristics clarified in this study will make it possible to distinguish the types of damages
in actual concrete structures.
15000
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Acoustic Emission 19
The splitting tension test was performed to determine the AE characteristics when tensile
cracks occur. The concrete compressive strength used for this test was 25 MPa and the slump
value was 120mm. Two AE sensors were attached to each side of cylinder specimen,
respectively, to acquire the AE signals. The test arrangement is shown in Figure 9
10cm
20 cm
The bond test was conducted to explore the AE characteristics due to the microcracking at the
bond interface between concrete and reinforcement. The cubic specimens with the size of
150x150x150mm were used with 19 mm diameter reinforcing bar embedded in the center of
the specimen. To perform bond tests in the same condition with tension tests, the same mix
proportions were used.
A total of 8 sensors were used by attaching two AE sensors on each lateral side of a cubic
specimen. The same AE sensors were used throughout whole tests. The arrangement for the
bond tests is shown in Figure 10.
RodSD60
5^ Steel Panel
Specimen
-Loaded End
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20 Oh, Kim
Through the tension tests and bond tests, the AE characteristics of concrete have been
observed when tensile cracks and bond cracks occur internally. The distribution of amplitude
of AE events has been analyzed. Figure 11 shows the cumulative distribution of AE
amplitude for the case of tensile cracking and Figure 12 shows the cumulative distribution for
the case of bond cracking. It is seen that the amplitude distributions of AE events are quite
different for both cases.
The range of amplitude distribution for bond cracking is much narrower than that for tensile
cracking. Namely, 44 percent of cumulative hits corresponds to 60 dB and more than 80
percent of cumulative hits corresponds to about 70dB for tensile cracking, while 87 percent
of cumulative hits corresponds to the same 60 dB for pullout bond cracking between
reinforcing bar and concrete. The maximum AE amplitudes are about 100 dB for tension
cracking and about 75dB for bond cracking between reinforcement and concrete, respectively.
The reason for small amplitude distribution for interface bond cracking is that only the
concrete around the rib of the reinforcing bar may be microcracked due to pull-out forces and
the cracking region is rather limited.
60 70 80 90 100
AMPLITUDE (dB)
Figure 11 Amplitude distribution of AE during splitting test
60 70 80 90 100
AMPLITUDE (dB)
Figure 12 Amplitude distribution of AE during bond strength test
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Acoustic Emission 21
Figure 13 shows the relation between AE amplitudes and AE events for different damage
types due to different loading conditions. It is seen from this figure that the amplitude vs.
event relation exhibits very linear relation for both cases. The major finding from this
comparison is that the slopes and absolute values of AE amplitudes are higher for tensile
cracks than for bond cracks. This salient feature may efficiently be used to distinguish
internal damages due to cracking which may occur during loading process. The relationship
between AE amplitude and AE event, described by a regression equation, i.e., Eq.(l) and
Eq.(2), was obtained from this study.
Where ydB = AE amplitude (dB); N = AE event count. The above equations may be used to
identify the different damage characteristics of concrete due to cracking under different
loading conditions.
Splitting test
Bending Test
40 -
10 100 1000
EVENT COUNT (IN LOGARITHMIC)
Figure 13 AE event versus amplitude relation for various damage types
The triangular method has been employed to locate the source of cracking. The source can be
traced by using the difference of arrival time with which acoustic emission signals reach to
each sensor. The AE sensors were located at 30cm distance, respectively, to avoid attenuation
of AE signals.
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22 Oh, Kim
Increased load stage - At this stage, the applied load is about 80% of ultimate load and the
energy level of AE signal is rather high. The microcracks at previous load stages
conglomerate to form certain major cracks at this stage. It is found that the results of source
location coincide very well with the location of actual visible crack (see Figure 15).
Randomly distributed cracks develop into main cracks to the upper part of the beam.
O"" O
-1f
*
•
Test Outline
Actual reinforced concrete (RC) beams were made and tested to study the damage
characteristics due to cracking. The cracking damages identified in the previous section for
both flexural cracks and bond cracks can be applied to distinguish the damage patterns. The
cross-section of the test beam was 150*250 mm and the length was 2400 mm. The load was
applied in four-point loading condition with the displacement rate of 0.2 mm/min. Twelve
AE sensors were used with six sensors on each side of the beam.
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Acoustic Emission 23
90 30 , , 50
8 \
\ \ \
TUT
2000
m 200 15)
\2O3 \ ITEM)
Figure 17 Schematic diagram and dimensions for test beam (unit: mm)
Initial Load Stage - At this stage, vertical flexural cracks occur in the central region of the
reinforced concrete beam. Fig. 15 shows the AE amplitude and event relation for the test
beam. It is obvious that the major sources of damage are related to mainly flexural cracking
as found from previous tests and that bond cracks do not appear at this stage of loading.
100 -
r 90 -
Bending Crack
50 -
40 -
In other words, the behavior and damage of reinforced concrete beam in the initial load stage
are mainly related to bending cracks rather than to bond cracks between reinforcement and
concrete.
Increased load stage - At the stage in which load increases further, the AE signals obtained
can be plotted as shown in Figure 16. These data indicate that damage caused by both flexure
and bond cracks occur at the increased load stage. It can be said that the bond cracks occur
around the reinforcement after flexural cracks formed, which is confirmed by present test
results. The present test results indicate that it is possible to distinguish the types of cracking
damages which are important in the damage assessment of reinforced concrete structures.
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24 Oh, Kim
Internal damage locations and actual cracks - As shown in Figure 20, the pattern of
internal damages detected by AE is very much similar to actual visible cracks. Therefore, the
detection of internal crack damage by AE can provide reasonable condition assessment of
concrete structures in advance before the structure goes into serious damages stage.
*
• * «!h> *«
ir **"«& •*,7,
-I L-J
Figure 20 AE source locations and cracking pattern for RC beam at ultimate load
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Acoustic Emission 25
15% NaCl
eletrolyte ^
Concrete
250
( • AE event number
• Galvanic current M
200*
1
/
150
S
100H
1
\ u. CURI
0 10 20 30 40 50
TIME (Day)
Figure 22 Accumulated AE event number with time due to rebar corrosion in concrete [12]
The reinforced concrete (RC) beams with corroded rebar may exhibit different damage
behavior under external applied load. Yoon et al. studied the AE characteristics for the
corroded RC beams under cyclically-increasing loads [16]. The reinforcing bars were
corroded, up to 0.7, 3.5 and 7.0 percent weight loss to simulate low, medium and high
corrosion, respectively. Fig. 23 shows the schematic diagram for loading of test members and
AE measurements. The four-point load was applied to the beam in a cyclic manner with
increasing magnitude. Fig. 24 describes the cumulative AE hits obtained for uncorroded and
corroded RC beams under cyclically-increasing loads [16]. It can be seen that the cumulative
numbers of AE events decrease with an increase of corrosion amount for RC beams under
same loading. This is probably due to the fact that for high corroded RC beams many
microcracks have been already formed around the rebar during the corrosion expansion and
thus the occurrence of new microcracks under applied loading is reduced. This indicates that
it is necessary to include all AE information from the beginning of corrosion initiation up to
the current time under external loading in order to assess the damages of RC beams more
realistically. Fig. 25 shows the variation of Felicity ratios according to load cycles for four
different corroded RC beams [16]. The Felicity ratio is defined as the ratio of the load at
which AE events begin on a successive load cycle to the maximum load on the previous
cycle. Fig. 25 indicates that the Felicity ratio decreases with an increase of load cycle and it
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26 Oh, Kim
decreases more rapidly for highly corroded beam than less corroded beams [16]. This may
have difficult implication. The microdamages combined with corrosion and external loading
may have different equilibrium states after unloading and the energies restored during
unloading may be different due to the different mixtures of microcracking. Further study is
necessary to clarify more realistic damage process in corroded concrete structures.
AE parameters &
Vfevefomi Acquisition
Load& Vf
Displacement
Control
AE Sensor
Rebar
Figure 23 Schematic diagram for loading arrangement and AE measurement system [16]
40000 i
35000
x No-corrosion 1
j
Low-corrosion
1 WMMMt
30000 — Mid-corrosion
!
»» High-corrosion
25000
Load
!
»MMM
y?
20000
7/'
—7
15000
\ /
10000
u 5000
/••>
mi I
A \
n i
«rfi * y
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500
TIME (sec)
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Acoustic Emission 27
~*~ No Corrosion
" • " Low Corrosion
o ~A- Mid Corrosion
-*$- High Corrosion
£ 0.6
-1
W 0.4
l
0.2
0
2 3 4 5 6 7 8
NUMBER OF LOADING CYCLE
CONCLUSIONS
1. The present paper provides very important information on the cracking damages of
various members under different loading conditions. The test data illustrate that the
cracking damages due to flexural cracks, tensile cracks and bond cracks are all different
and have distinct different AE characteristics.
2. The present study indicates that, when there is bond damage between reinforcing bar and
concrete, elastic waves with relatively small amplitudes occur. On the other hand, elastic
waves with relatively high amplitudes are generated by tensile cracks. It is seen that 44
percent of cumulative hits corresponds to 60 dB and more than 80 percent of cumulative
hits corresponds to about 70dB for tensile cracking, while 87 percent of cumulative hits
corresponds to the same 60 dB for pullout bond damage between reinforcing bar and
concrete. This means that the magnitude of bond damage is far less than that of tensile
cracking.
3. The amplitude versus AE event relations for different loading conditions have been
derived in the present study for flexural, tensile and bond cracking.
4. The AE characteristics of reinforced concrete beams due to corrosion are also discussed
and the damage behavior of concrete containing nano-sized materials is also discussed.
5. The different AE characteristics for various cases may be efficiently used to detect and
monitor the cracking damages of actual concrete structures.
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28 Oh, Kim
ACKNOWLEDGMENTS
This study was supported by the Ministry of Science and Technology and also the Ministry of
Construction and Transportation. These generous supports are gratefully acknowledged.
REFERENCES
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