Organization:

Raj West Power Limited

Project:

8 x 135 MW
LIGNITE BASED THERMAL POWER PLANT, BHADRESH

Doc. Title:

Unit Extreme Hot start up Check list

Doc No:
RWPL/OPR/CL_
Issue Date: No of Sheets:
02/09/2013
(including cover sheet)

6
Revision Record:

1 R0 - Rakesh Kr. Singh First Release nil

S. Revision Date of Prepared by Nature of Revision Remarks
No No. Revision

Approved by: Control status Issued & Controlled by:

**Pramod kumar nanda **Rajeev kumar singh
DGM (O&M) AGM (Operation)
** As the document is computer generated, hence there is no need for signature
 Raj West Power Limited

Doc. NO. RWPL/OPR/CL_001

Unit Extreme-Hot start up Check List
Date: 03/09/2013
Page: Page 2 of 6

Sr. Verification /
Activity Check
No Remarks
1 Ensure PTWs related to respective areas are returned before normalizing the system &
taking system into service.
2 HT/LT side on 6.6 KV/415 V supply charged, DC voltage, UPS, Battery chargers are
healthy & in service.
3 Ensure all monitoring & testing instrument are put in service & are normal.
4 All protections & interlocks are in service.
5 Ensure Bed material filling system through.
6 Ensure all coal feeders outlet gate is closed.
7 Ensure CW System is started (refer doc. no. RWPL/OPR/SOP_007) & maintain CW
header pressure 0.20Mpa to 0.23Mpa.
8 Ensure ACW System is started (refer doc. no. RWPL/OPR/SOP_005) & maintain CW
header pressure > 0.40Mpa.
9 Ensure CCCW System is started (refer doc no. RWPL/OPR/SOP_006) & maintain
CCCW header pressure > 0.45Mpa.
10 Ensure PAC/IAC with dryer is started (refer doc no. RWPL/OPR/SOP_002) & header
pressure > 0.65Mpa.
11 Ensure local drum gauge glass & hydra step in service.
12 Ensure oil gun cleaning is done & atomization test completed.
13 Ensure LDO line flushing up to oil gun completed & oil strainer cleaned.
14 Ensure LDO pump is lined up & started (refer doc. no. RWPL/OPR/SOP_004) & put in
long recirculation with discharge pressure 2.5Mpa.
15 Ensure hot well make up system is lined up to maintain normal hot well level (650mm to
750mm).
16 Ensure CEP & condensate system is lined up then Start CEP in recirculation.

17 Ensure Deaerator level normal (1800mm to 1900mm) and its pegging has been charged
from PRDS (adjacent unit).
18 Ensure BFP & feed-water system is lined up then start BFP in recirculation.

19 Ensure drum filled up to –100 to –150 mm by using CEP or BFP according to drum
pressure.
20 Ensure Chemical dozing system ready (start dozing by consulting to chemist).

21 Ensure ESP is ready for charging.

Sr. Verification /
Activity Check
No Remarks

Approved by: Control status Issued & Controlled by:

**Pramod kumar nanda **Rajeev kumar singh
DGM (O&M) AGM (Operation)
** As the document is computer generated, hence there is no need for signature
 Raj West Power Limited

Doc. NO. RWPL/OPR/CL_001

Unit Extreme-Hot start up Check List
Date: 03/09/2013
Page: Page 3 of 6

22 Ensure all soot blowers are in retracted condition & soot blower valve is in close
condition.
23 Ensure Coal handling system ready & Coal filled in bunkers.

24 Ash handling system ready.

25 Ensure MSV & IBV are closed and in healthy condition.

26 Ensure HP-LP Bypass oil pumps are healthy & recirculation pump ON.

27 Ensure U valve blower, ID fan, SA fan, PA fan lined up and air path through.

28 Ensure two U valve blower are started (refer doc. No. RWPL/OPR/SOP_043) & ensure
proper air flow to both U seal. Put third one on link mode (CV of U seal header to PA
header should be closed & in AUTO mode). Maintain discharge pressure 47KPa
29 Ensure both ID fans are started (refer doc. No. RWPL/OPR/SOP_010) & furnace draft is
between – 50 Pa to + 50 Pa.
30 Ensure both SA fans are started (refer doc. No. RWPL/OPR/SOP_011).
31 Ensure both PA fans are started (refer doc. No. RWPL/OPR/SOP_009).
Ensure loading of PA fan is increased (upto 90,000 Nm³/hr) for proper fluidization of bed
32
material & check for fluidization through view glass.
33 Ensure loading of SA fan is increased (upto 60,000 Nm³/hr).
Ensure RH side gas damper is closed & maintain 30% to 40% of rated air flow (Air flow
34
should be > 138,000 Nm³/hr).

Ensure economizer recirculation valve is open if there is no feed water flow through
35
economiser.
36 Ensure MFT is reset by purging or Hot start PB & LDO in longest recirculation.

37 Ensure EBD and CBD lines are through to maintain drum level -100mm.

38 Ensure ESP fields are OFF & rapping motors are ON. So as to avoid chances of fire.
Lit up Ignition Duct one Oil Gun each side if bed temp.<350. (Take other pair according to
39
need.)

40 Ensure ignition Duct Outlet temp <800 ºC also Flue gas temp rise < 85 oC/hr.

Sr. Verification /
Activity Check
No Remarks

Approved by: Control status Issued & Controlled by:

**Pramod kumar nanda **Rajeev kumar singh
DGM (O&M) AGM (Operation)
** As the document is computer generated, hence there is no need for signature
 Raj West Power Limited

Doc. NO. RWPL/OPR/CL_001

Unit Extreme-Hot start up Check List
Date: 03/09/2013
Page: Page 4 of 6

TURBINE & GENERATOR STATUS REQUIRED:

41 All monitoring & testing instrument are put in service & normal .
MOT level > 1670mm & AC lube oil pump running with discharge header pressure
42 0.3Mpa ± 0.05Mpa.& AC Jacking oil pump running with discharge header pressure 15
MPa ± 1.5 MPa.
43 Turbine is on barring gear.

44 Heaters are ready with water side valves open & steam side valves closed

45 Water seal for GSC, LPH-6 and LPH-7 header charged & established.

46 Vacuum pumps are lined up.

47 HP bypass / LP bypass valves are closed.

48 All MAL drains & Extraction are closed.

49 AVR & Excitation system ready.

50 GT ready, GT breaker& isolators ready.

51 EH oil Pump healthy & Recirculation Pump ON.

52 Ensure that MS line drains & vent are open.

53 Charge MS line by slowly opening IBV. Then open MS stop valve and close IBV.

54 Ensure that PRDS, Gland sealing header drains are open .

Ensure the PRDS header & Gland sealing line from PRDS or MS (refer doc.no.
55
RWPL/OPR/SOP_054) upto gland sealing header control valve is charged.
Ensure GS header is charged (maintain header pressure 12-15 KPa & temperature 250-
56
325oC).
57 Ensure gland steam exhauster fan start after giving the gland sealing.

58 Ensure vacuum breaker valve close then start vacuum pumps and pull vacuum.
Sr. Verification /
Activity Check
No Remarks

Approved by: Control status Issued & Controlled by:

**Pramod kumar nanda **Rajeev kumar singh
DGM (O&M) AGM (Operation)
** As the document is computer generated, hence there is no need for signature
 Raj West Power Limited

Doc. NO. RWPL/OPR/CL_001

Unit Extreme-Hot start up Check List
Date: 03/09/2013
Page: Page 5 of 6

Start the coal inching when average bed temp.> 325˚C and Monitor the Bed temp. & %
59
O2
60 Gradually increase the coal feeding and gradually decrease the oil consumption.
Ensure rate of rise of cyclone inlet temperature should be less than 80˚C/hr & metal
61
temperature difference of top & bottom of drum less than 50˚C.
62 Ensure outer metal temperature of ignition duct & u-seal is normal at all locations.
Ensure CT fans are lined up & started (refer doc.no. RWPL/OPR/SOP_031) to maintain
63
CW inlet temperature between 30˚C to 34˚C.
64 Ensure HRH & CRH line drains are open.

65 Ensure HP/LP bypass oil pump lined up & started (refer doc.no. RWPL/OPR/SOP_034).

66 Ensure that all MAL & EXT drains are open.

67 Ensure that HP/LP bypass system is charged at vacuum <- 88Kpa.

68 PRDS & GS drains can be throttled to minimum at appropriate header temperature.

Ensure that the opening of HP/LP bypass is increased to achieve the MS temperature
69
510˚C at 4.5 Mpa pressure & RH steam temperature 480˚C.
70 Ensure all RH drains are closed.
71 Check that EH oil pump is lined up & then start it (refer doc.no. RWPL/OPR/SOP_035).

72 Check that turbine trip at back up panel is reset.

73 Check that master trip relay is reset at SCADA/switchyard.

Ensure that turbine stop valve is opened from DCS & rolling of turbine is started (refer
74 doc.no. RWPL/OPR/SOP_055)& ensure barring gear is automatically dis-engaged after
starting of rolling.
75 Keep watch on vibration & bearing temperature during rolling.

76 Ensure that turbine speed is raised to 500 (@100rpm per minute).

Ensure the lube oil temp. is near 40˚C,maintain it by opening return occw motorise
77
valve.
78 Ensure that overall checking of turbine is done at 500rpm within 5minutes.

Ensure that the rotating speed is raised to 3000 rpm (@250rpm per minute) & warm up
79
for 5 minutes.

Sr. Verification /
Activity Check
No Remarks

Approved by: Control status Issued & Controlled by:

**Pramod kumar nanda **Rajeev kumar singh
DGM (O&M) AGM (Operation)
** As the document is computer generated, hence there is no need for signature
 Raj West Power Limited

Doc. NO. RWPL/OPR/CL_001

Unit Extreme-Hot start up Check List
Date: 03/09/2013
Page: Page 6 of 6

80 Ensure at turbine speed 1200 rpm, JOP should AUTO stop.

81 Ensure AOP is stopped at 3000 rpm and MOT exhaust fan is running.

82 Ensure all isolator of GT bay is closed corresponding to main bus ½.

Ensure auto/manual selector switch is in ‘AUTO’ & generator breaker selection is
83
‘CLOSE’ in generator panel.
84 Ensure the field breaker is closed.

85 Make excitation ‘ON’and ensure CB11/CB12 is selected.

86 Match the generator voltage & frequency with grid.

87 Make synchronization on ‘AUTO’ in DEH.

88 Select engage AUTO SYNCHRONISATION in DEH.

89 Start synchronization & synchronize the unit (refer doc.no. RWPL/OPR/SOP_055).

90 After synchronization, ensure that load is raised to 10MW (@1MW/min).

Ensure that ESP is ready for charging & charge ESP when all oil gun is removed & ESP
91
inlet flue gas temperature Is greater than 110˚C.
After that ensure that load is raised to 40MW,(all MAL drains should be closed at 30MW
92
load).
93 Ensure that UAT is taken in service before 18MW load.

94 Ensure that all LP heaters are taken in service at 27MW load.

95 Ensure that turbine casing drains & MS line drains closed at 34MW load.

96 Ensure that the drum level is put in 3 elements.

97 Ensure that LP drip pump is started at 60 MW.

Ensure MS temperature & pressure is increased as per extreme hot start up curve &
98
increase loading of ID/SA/PA fan as per requirement.
Ensure with continuously rising temperature & pressure, load is added to rated load
99
(135 MW) @ 6MW/min.
100 Ensure that the HP heaters are charged at 50MW load.

101 Raise the load gradually to 135 MW @ 6 MW/Min.

Approved by: Control status Issued & Controlled by:

**Pramod kumar nanda **Rajeev kumar singh
DGM (O&M) AGM (Operation)
** As the document is computer generated, hence there is no need for signature