PepsiCo Utilities Grand Central Maintenance Tracker 2022

PepsiCo Planned Maintenance Schedule of Utilities 2022
CREATE MORE SMILES WITH EVERY SIP AND EVERY BITE

Sr # Equipment Location Frequency Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04 Status
January February March April May June July August September October November December
1 Packing Hall AHU 01 Admin Roof Monthly Planned Planned Planned Planned
Actual Actual Actual Actual
5 Chilled Water AHU 01 Admin Roof Monthly Planned Planned Planned Planned
6 Chilled Water AHU 02 Admin Roof Monthly Planned Planned Planned Planned
Compressor
7 Compressor AHU 01 Room Roof Monthly Planned Planned Planned Planned
Compressor
8 Compressor AHU 02 Monthly Planned Planned Planned Planned
Room Roof
9 Dehumidifier 01 Admin Roof Monthly Planned Planned Planned Planned
10 Dehumidifier 02 Admin Roof Monthly Planned Planned Planned Planned
11 FAHU 01 Utility Roof Monthly Planned Planned Planned Planned
12 FAHU 02 Utility Roof Monthly Planned Planned Planned Planned
13 Dehumidifier 01 Seasoning Roof Monthly Planned Planned Planned Planned
14 Dehumidifier 02 Seasoning Roof Monthly Planned Planned Planned Planned
14 Dehumidifier 02 Seasoning Roof Monthly
15 AHU 01 Cool Point Seasoning Roof Monthly Planned Planned Planned Planned
16 AHU 01 Cool Point Seasoning Roof Monthly Planned Planned Planned Planned
17 AHU 01 ASRS Outside Monthly Planned Planned Planned Planned
FGWH Loading
18 AHU 02 Monthly Planned Planned Planned Planned
Dock
19 Exhaust Fan 01 QA Lab Roof Monthly Planned Planned Planned Planned
23 Exhaust Fan 05 Utility Roof Monthly Planned Planned Planned Planned
24 Exhaust Fan 06 Utility Roof Monthly Planned Planned Planned Planned
Cold Store
25 Exhaust Fan 07 Monthly Planned Planned Planned Planned
inside(PC32)
RPM Roof (PC 32
26 Exhaust Fan 09 Monthly Planned Planned Planned Planned
Seasoning)
27 TEF 07 PC 32 Fryer Monthly Planned Planned Planned Planned
28 TEF 08 PC 32 Fryer Monthly Planned Planned Planned Planned
KK Seasoning
29 TEF 11 Monthly Planned Planned Planned Planned
Drum
30 TEF 12 KK Fryer Monthly Planned Planned Planned Planned
31 TEF 13 PC 50 Blancher Monthly Planned Planned Planned Planned
32 TEF 14 PC 32 Blancher Monthly
32 TEF 14 PC 32 Blancher Monthly Planned Planned Planned Planned
33 TEF 15 PC 50 Fryer Inlet Monthly Planned Planned Planned Planned
chiller and Air
34 Cooling Tower compressor Monthly Planned Planned Planned Planned
35 GD Compressors Compressor room Planned Planned Planned Planned
36 N2 Dryers GD Planned Planned Planned Planned
37 Compressors Atlas Copco Planned Planned Planned Planned
Air Dryer Atlas Copco Planned Planned Planned Planned
intenance Schedule of Utilities 2022
RE SMILES WITH EVERY SIP AND EVERY BITE

Date
Preventive Maintenance Plan
Diesel Generators
Frequency
Sr.# Maintenance Checks Check Clean
Hours
1 Check Diesel Day Tank Level Daily
2 Check Engine Oil Level Daily
3 Check Radiator Coolant Level Daily
4 Inspect Diesel Generator for Leaks Daily
5 Check Air Filter Restriction Indicator Daily
6 Check Charge Alternator Daily
7 Drain Water from Primary Fuel Filters Daily
8 Inspect Container for Damage / Inlet & Outlet Daily

for Obstructions
9 Check Fuel Lines & Hoses Weekly
10 Cranck Case Breather Weekly
11 Cooling Fan Blades Weekly
12 Check Drive Belts Condition & Tension Weekly
13 Check Air Intake System for Leaks Weekly

14 Check Alternator Weekly
15 Drain Water from Fuel Tank Weekly
16 Check Alternator 8 Months 300 Hrs.
17 Check Operation of Emergency Stop Button 8 Months 300 Hrs.
18 Check Batteries Electrolyete Level 8 Months 300 Hrs.
19 Check Coolant Lines & Radiator Hoses for Wear 8 Months 300 Hrs.
& Cracks
20 Check Electrical Connections (Batteries, Starter 8 Months 300 Hrs.
Motor & Alternator Connections
21 Check Engine Ground 8 Months 300 Hrs.
22 Clean Radiator Matrix 8 Months 300 Hrs.
23 Replace Air Cleaner Element 8 Months 300 Hrs.
24 Replace Engine Oil & Filters 8 Months 300 Hrs.
25 Replace Water Seperator Element 8 Months 300 Hrs.
26 Replace Secondary Fuel Filter 8 Months 300 Hrs.
27 Check Engine Valve Lash 1000 Hrs 1000 Hrs
28 Check Alternator Stator Winding Insulation 12months 1500 Hrs

Resistance
29 Check Alternator Bearings 12months 1500 Hrs
30 Check Connections in Alternator Terminal Box 12months 1500 Hrs
31 Check Alternator 2000 Hrs 2000 Hrs
32 Check Aftercooler Core 2 Years
33 Check Engine Mounts 2 Years
34 Check Starting Motors 2 Years
35 Check Turbochargers 2 Years
36 Check Water Pump 2 Years
37 Check Fuel Injectors 2 Years 3000 Hrs
38 Check Aftercooler Core 2 Years 3000 Hrs
39 Replace Cooling System Coolant 4000 Hrs 4000 Hrs
40 Check Alternator Vibration Levels 3 Years 6000 Hrs
41 Clean & Regrease Alternator Bearings 3 Years 6000 Hrs
42 Check Alternator bearing housings 3 Years 6000 Hrs
43 Check Alternator Winding Condition 3 Years 6000 Hrs
44 Check Alternator Rotating Diode Assembly 3 Years 6000 Hrs
45 Replace Cooling System Coolant 3 Years 6000 Hrs
46 Replace Alternator Bearings 3 Years 6000 Hrs
47 Replace Alternator NDE O-Ring 3 Years 6000 Hrs
e Plan
Date: __ /___/____
Replace Last replaced Next Due Remarks

PROCESS HALL
Chilled, Exhaust & Fresh Air Ducts Diffuser Grills
PC 50 QTY Clean Replace KK QTY Schaff

Chilled
Exahust duct Chilled duct
6 11 duct
diffusers diffusers
diffusers
Chilled duct
29
diffusers
Fresh Air duct

7
diffusers
Exhaustfan
2
01,02 grills
Exhaust fans 04
hood (at fryer 1
outlet )
Total 45 11
Packaging HALL
Dehumidifier Grills = 05 nos
Diffuser Grills
QTY Pc 32 QTY
Exahust
9 duct 14
diffusers
Chilled
duct 17
diffusers
9 31
nos
Chilled, Exhaust, Fresh Air Ducts Diffuser Grills & Halton H
Sr # Equipment QTY Responsibility

PC 50
1 Exhaust Duct Diffusers Cleaning. 6 Boota Tabassum
2 Chilled Duct Diffuser Cleaning. 29 Boota Tabassum
3 Fresh Air Duct Diffuser Cleaning. 7 Boota Tabassum
4 Exhaust Fan 01,02 Grills Cleaning 2 Boota Tabassum
Exhaust fans 04 hood (at fryer

5 outlet ) Filter Cleaning/ Replace if 1 Boota Tabassum
necessary
TEF(15) PC 50 Fryer Halton Hood

6 2 Boota Tabassum
Filter Cleaning/Replace if necessary
TEF(13) PC 50 Blancher Halton Hood

7 2 Boota Tabassum
Cleaning
KK
TEF (12) KK Fryer Outlet Halton

8 Hood Filters Cleaning/replace if 1 Boota Tabassum
necessary
TEF (11) KK Seasoning Halton Hood

9 2 Boota Tabassum
Filters Cleaning/replace if necessary
10 Chilled duct diffusers Cleaning 11 Boota Tabassum
Schaff
PC 32
12 Exahust duct diffusers Cleaning. 14 Boota Tabassum
(TEF 07) PC 32 Fryer Inlet Halton

14 Hood Filter Cleaning/replace if 1 Boota Tabassum
necessary
(TEF 08) PC 32 Fryer Outlet Halton

15 Hood filter cleaning. Replace if 1 Boota Tabassum
necessary
(TEF 14) PC 32 Blancher Halton

16 hood Filter Cleaning/ Replace if 2 Boota Tabassum
necessary
Packaging Hall
Dehumdifier Return duct diffusers
18 5 Boota Tabassum
Cleaning
Maintenance Plan
user Grills & Halton Hood Filter Cleaning
Date: __ /___/____
Frequency Check Clean Replace Next Due Remarks

PC 50
As per Boil out
/stock count
As per Boil out
/stock count
As per Boil out
/stock count
As per Boil out
/stock count
As per Boil out

/stock count
As per Boil out

/stock count
As per Boil out

/stock count
KK
As per Boil out

/stock count
As per Boil out

/stock count
As per Boil out

/stock count
chaff
As per Boil out
/stock count
PC 32
As per Boil out
/stock count
As per Boil out
/stock count
As per Boil out

/stock count
As per Boil out

/stock count
As per Boil out

/stock count
aging Hall
As per Boil out
/stock count

Sr # Strainers Equipment Type Location Frequency Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04
1 Strainer 01 Process water Pump 01 Y Type Pump Room Monthly Planned Planned Planned Planned
4 Strainer 04 Main RO HP Pump 02 Y Type Pump Room Monthly Planned Planned Planned Planned
5 Strainer 05 3rd RO Feed water Tank 01 Y Type Pump Room Monthly Planned Planned Planned Planned
Cooling Tower Circulation Compressor
6 Strainer 06 Y Type Monthly Planned Planned Planned Planned
Pump 01 Room
7 Strainer 07 Y Type Monthly Planned Planned Planned Planned
Pump 02 Room
8 Strainer 08 Chilled Water Pump 01 Y Type Chiller Roon Monthly Planned Planned Planned Planned
11 Strainer 11 Cooling Tower Pump 01 Y Type Chiller Roon Monthly Planned Planned Planned Planned
12 Strainer 12 Cooling Tower Pump 02 Y Type Chiller Roon Monthly Planned Planned Planned Planned
Chiller Roon Monthly January February March April May June July August September October November December
13 Strainer 13 Cooling Tower Pump 03 Y Type Planned Planned Planned Planned
14 Strainer 14 Thermal Oil Pump 01 Y Type Thermal Room Monthly Planned Planned Planned Planned
15 Strainer 15 Thermal Oil Pump 02 Y Type Thermal Room Planned Planned Planned Planned
16 Strainer 16 Thermal Oil Re-Filling Pump 01 Y Type Thermal Room Planned Planned Planned Planned
17 Strainer 17 Thermal Oil Re-Filling Pump 02 Y Type Thermal Room Planned Planned Planned Planned
18 Strainer 18 Diesel decanting Pump 01 Y Type Diesel Decanting Planned Planned Planned Planned
19 Strainer 19 Diesel decanting Pump 02 Y Type Diesel Decanting Planned Planned Planned Planned
Water Reservoir
20 Strainer 20 Recycle ROCD Pump 01 Y Type Planned Planned Planned Planned
Roof
21 Strainer 21 Boiler Feed Water Pump 01 Y Type Boiler Room Planned Planned Planned Planned
22 Strainer 22 Boiler Feed Water Pump 02 Y Type Boiler Room Planned Planned Planned Planned
23 Strainer 23 Old FF Pump 01 Y Type Pump Room Planned Planned Planned Planned
24 Strainer 24 CHW AHU 01 Y Type Utility Roof Planned Planned Planned Planned
25 Strainer 25 CHW AHU 02 Y Type Utility Roof Planned Planned Planned Planned
26 Strainer 26 Packing Hall AHU 01 Y Type Admin Roof Planned Planned Planned Planned
30 Strainer 30 Natural Gas Line Near UPS Room Planned Planned Planned Planned
31 Strainer 31 Natural Gas Line Behind VO Tanks Planned Planned Planned Planned
d Maintenance Schedule of Utilities 2022
ORE SMILES WITH EVERY SIP AND EVERY BITE

Status Date
Strainers
D
Sr # Strainers Equipment Type Location Frequency Check
1 Strainer 01 Process water Pump 01 Y Type Pump Room Monthly
4 Strainer 04 Main RO HP Pump 02 Y Type Pump Room Monthly
5 Strainer 05 3rd RO Feed water Tank 01 Y Type Pump Room Monthly
Compressor
6 Strainer 06 Cooling Tower Circulation Pump 01 Y Type Room Monthly
Compressor
7 Strainer 07 Cooling Tower Circulation Pump 02 Y Type Monthly
Room
8 Strainer 08 Chilled Water Pump 01 Y Type Chiller Roon Monthly
11 Strainer 11 Cooling Tower Pump 01 Y Type Chiller Roon Monthly
12 Strainer 12 Cooling Tower Pump 02 Y Type Chiller Roon Monthly
Chiller Roon Monthly

13 Strainer 13 Cooling Tower Pump 03 Y Type
13 Strainer 13 Cooling Tower Pump 03 Y Type
14 Strainer 14 Thermal Oil Pump 01 Y Type Thermal Room Monthly
15 Strainer 15 Thermal Oil Pump 02 Y Type Thermal Room
16 Strainer 16 Thermal Oil Re-Filling Pump 01 Y Type Thermal Room
17 Strainer 17 Thermal Oil Re-Filling Pump 02 Y Type Thermal Room
Diesel
18 Strainer 18 Diesel decanting Pump 01 Y Type
Decanting
Diesel
19 Strainer 19 Diesel decanting Pump 02 Y Type
Decanting
Water
20 Strainer 20 Recycle ROCD Pump 01 Y Type
Reservoir Roof
21 Strainer 21 Boiler Feed Water Pump 01 Y Type Boiler Room
22 Strainer 22 Boiler Feed Water Pump 02 Y Type Boiler Room
23 Strainer 23 Old FF Pump 01 Y Type Pump Room
24 Strainer 24 CHW AHU 01 Y Type Utility Roof
25 Strainer 25 CHW AHU 02 Y Type Utility Roof
26 Strainer 26 Packing Hall AHU 01 Y Type Admin Roof

30 Strainer 30 Natural Gas Line Near UPS Room
Behind VO
31 Strainer 31 Natural Gas Line
Tanks
Date: __ /___/____
Clean Replace Next Due Remarks


Sr # Equipment Type Location Frequency Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04
January February March April May June July August September October November
1 Turbine 03 Gate 02 Monthly Planned Planned Planned Planned
Admin Front
2 Turbine 02 Monthly Planned Planned Planned Planned
Canteen
Storm water Pump 01 Centrifugal Laundary area Monthly Planned Planned Planned Planned
3 Actual Actual Actual Actual
Storm water Pump 02 Centrifugal Laundary area Monthly Planned Planned Planned Planned
Storm water pump 03 Centrifugal Laundary area Monthly Planned Planned Planned Planned
Storm water Pump 04 Submersible Laundary area Monthly

Planned Planned Planned Planned
Storm water Pump 01 Centrifugal Near Gate 04 Monthly Planned Planned Planned Planned
Strom water Pump 02 Centrifugal Near Gate 04 Monthly Planned Planned Planned Planned
Storm Water Pump 03 Centrifugal Near Gate 04 Monthly Planned Planned Planned Planned
Storm water Pump 04 Submersible Near Gate 04 Monthly Planned Planned Planned Planned
Storm water Pump 04 Submersible Near Gate 03 Monthly
12
Storm water Pump 04 Submersible Near Gate 03 Monthly Planned Planned Planned Planned
Process water Pump 01 Centrifugal Pump Room Monthly Planned Planned Planned Planned
RO Rejection Pump 01 Vertical Multistage centrifugal Pump Room Monthly Planned Planned Planned Planned
pump
Vertical Multistage centrifugal
Main RO HP Pump 01 pump Pump Room Monthly Planned Planned Planned Planned
Main RO HP Pump 02 Vertical Multistage centrifugal Pump Room Monthly Planned Planned Planned Planned
pump
Horizontal multistage
Main CIP Tank Pump 01 centrifugal pump Pump Room Monthly Planned Planned Planned Planned
3rd RO Feed water Tank 01 Pump Room Monthly Planned Planned Planned Planned
pump
Centrifugal Monthly Planned Planned Planned Planned
Pump 01 Room
Centrifugal Monthly Planned Planned Planned Planned
Pump 02 Room
Heat Exchanger Pump 01 Centrifugal In line Pump Compressor Monthly Planned Planned Planned Planned
Room
Compressor
Heat exchanger pump 02 Centrifugal In line Pump Monthly Planned Planned Planned Planned
Room
Heat exchanger pump 03 Centrifugal In line Pump Compressor Monthly Planned Planned Planned Planned
Room
Compressor
Heat exchanger pump 04 Centrifugal In line Pump Monthly Planned Planned Planned Planned
Room
Chilled Water Pump 01 Centrifugal Chiller Roon Monthly Planned Planned Planned Planned
Cooling Tower Pump 01 Centrifugal Chiller Roon Monthly Planned Planned Planned Planned
Thermal Oil Pump 01 Centrifugal Thermal Room Monthly Planned Planned Planned Planned
34 Thermal Oil Pump 02 Centrifugal Thermal Room Planned Planned Planned Planned
35 Thermal Oil Re-Filling Pump 01 Centrifugal Thermal Room Planned Planned Planned Planned
36 Thermal Oil Re-Filling Pump 02 Centrifugal Thermal Room Planned Planned Planned Planned
37 Diesel decanting Pump 01 Centrifugal Diesel Decanting Planned Planned Planned Planned
38 Diesel decanting Pump 02 Centrifugal Diesel Decanting Planned Planned Planned Planned
Water Reservoir
39 Recycle ROCD Pump 01 Centrifugal Planned Planned Planned Planned
Roof
40 Arsenic Pump 01 Arsenic Filter Planned Planned Planned Planned
shed
Arsenic Filter
41 Arsenic Pump 02 Planned Planned Planned Planned
shed
42 Boiler Feed Water Pump 01 Centrifugal Boiler Room Planned Planned Planned Planned
43 Boiler Feed Water Pump 02 Centrifugal Boiler Room Planned Planned Planned Planned
Vertical Multistage centrifugal FF Pump Room
44 RO Supply Pump 01 Planned Planned Planned Planned
pump Outside
45 RO Supply Pump 02 Vertical Multistage centrifugal FF Pump Room Planned Planned Planned Planned
pump Outside
46 Old FF Pump 01 Centrifugal Pump Room Planned Planned Planned Planned
47 Spare FF Pump 01 Centrifugal Pump Room Planned Planned Planned Planned
47 Spare FF Pump 01 Centrifugal Pump Room
48 Spare FF Pump 02 (Not in Centrifugal Pump Room Planned Planned Planned Planned
working)
49 FF Jockey Pump 01 FF Pump Room Planned Planned Planned Planned
pump
50 FF Jockey Pump 02 Vertical Multistage centrifugal FF Pump Room Planned Planned Planned Planned
pump
51 Pumping Pit Pump 01 Submersible Waste Water Planned Planned Planned Planned
52 Pumping pit Pump 02 Submersible Waste Water Planned Planned Planned Planned
53 Chemical Dosing Pump 01 Diaphram Waste Water Planned Planned Planned Planned
54 Chemical Dosing Pump 02 Diaphram Waste Water Planned Planned Planned Planned
55 Equalization Tank Pump 01 Submersible Waste Water Planned Planned Planned Planned
58 Secondary settling Tank Pump Centrifugal Waste Water Planned Planned Planned Planned
01
Secondary settling Tank Pump
59 02 Centrifugal Waste Water Planned Planned Planned Planned
Secondary Settling Tank Pump
60 Centrifugal Waste Water Planned Planned Planned Planned
03
61 Primary Settling Tank Pump 01 Centrifugal Waste Water Planned Planned Planned Planned
62 Primary Settling Tank Pump 02 Centrifugal Waste Water Planned Planned Planned Planned
63 Aeration Tank Circulation Tank Centrifugal Waste Water Planned Planned Planned Planned
Pump 01
Aeration Tank Circulation Tank
64 Pump 02 Centrifugal Waste Water Planned Planned Planned Planned
65 Recycle Pump 01 Centrifugal Waste Water
65 Recycle Pump 01 Centrifugal Waste Water Planned Planned Planned Planned
61 Biomas Pit Pump 01 Centrifugal Gate 04 Planned Planned Planned Planned
62 Biomas Pit Pump 02 Submersible Gate 04 Planned Planned Planned Planned
d Maintenance Schedule of Utilities 2022
E SMILES WITH EVERY SIP AND EVERY BITE

Quarter # 04 Status Date
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
Preventive & Periodic Maintenance Plan for Centrifugal Pum
Pump General Maintenance
Maintenance Checks Frequency Check
Check Pump Alignment 1M
Check for bearing Temperature and Abnormal Sound 1-W
Motor & Pump Bearing Greasing 2-W

Check Pump Coupling & Packing 3-M
Check for Coupling Guard Cover 1-W
Check for NRV Operation 2M
Clean Pump Strainer 1M
Check for Pump Cavitation 1M
Check for Expansion Below 2W
Pump Annual Maintenance Plan Check
Ensure Pump Isolation before Overhauling & apply LOTO

Pump Annual Maintenance
Pump Coupling Dismantle

Dismantle Pump Casing
Dismantle Impeller
Dismantle shaft and Bearing
Dismantle Mechanical Seal
Inspection of Pump Shaft
Inspection of Impeller
Inspection of Bearing Housing
Inspection of Pump Volute.
Electrical
Inspection Test DE
GE Value
Vibration
Motor Inspection Sound
Current Ampere
Rated Ampere
Motor
Temperature
Motor Inspection
Inspection Test
Frequency
Check Status
Inspect Motor Isolator 1-W
Inspect Motor Ground 1-W
Inspect Motor Resistance 1-W
Inspect Motor Terminal Box for Cables Looseness 1-W
ce Plan for Centrifugal Pumps
Date: ____ /____/____
aintenance
Replace Work Duration Comments
0.5
0.5
1
0.2
0.5
1
0.5
0.2
Replace Work Duration Comments
0.5
1
1
1
2
0.5
0.5
0.5
0.5
0.5
al
NDE Work Duration Comments

0.1
0.1
0.1
0.1
0.1
0.1
ection
Inspection Test
Work Duration Comments
Status
0.1
0.2
0.2
0.5
AHU 01(Packing Hall)
Date: __ /__ /____ Location: Admin Roof
Last
Sr.# Maintenance Checks Frequency Check Clean Replace Next Due Remarks
replaced
Mechanical
1 Bellow inspection chilled water line. Daily visually inspection

during linewalk
Intake,Exhaust & Return Duct flexible Daily visually inspection
2
connection with AHU inspection. during linewalk
Check for AHU door closed and locked Daily visually inspection
3
properly during linewalk
Daily visually inspection
4 AHU Drain check.
during linewalk
5 Pre filter Cleaning/replace if necessary. 3 Days
6 Bag filters cleaning. stock count
7 Condenser & heating coils cleaning. Stock count
8 Unit inside and outside body cleaning. Stock count
9 Fan propeller cleaning. Stock count
10 Check the hold down bolts for tightness. Stock count
11 AHU inside body Torch inspection Stock count
Strainer cleaning.( NOT NECESSARY IN if welding or cutting job done

12
CLOSE LOOP) on lines
Electrical
Motor Cleaning and inspection.
GE:___ , Vib:____ ,Sound: _____

13 STOCK COUNT
Amp:
Rated:______ Current:_______
14 Motor isolators inspection. STOCK COUNT
15 Electrical DB cleaning and connection STOCK COUNT

tightening.
16 VFD inspection. STOCK COUNT
Motor bearing lubrication replace if
17 STOCK COUNT
necessary.
18 Heating coils limit switch inspection. STOCK COUNT
E&I
Fresh air duct Temperature sensor
19 Monthly
inspection.
Return air duct Temperature/Humidity

20 Monthly
sensor inspection.
21 Return air duct Firestat sensor inspection. Monthly
22 DPS across Pre filters inspection. Monthly

23 DPS across Bag filters inspection. Monthly
24 Cooling coil inlet temperature sensor Monthly

inspection.
Chilled water supply Temperature sensor
25 Monthly
inspection.
Chilled water return Temperature sensor
26 Monthly
inspection.
27 2 Way Motorized valve inspection. Monthly
28 DPS across fan inspection. Monthly
29 Supply air temperature sensor Monthly
30 Smoke detector signal from fire panel Monthly

check.
Remarks
Performed By: Signature:

AHU 02 (Packing Hall)
Last
replaced
Mechanical

during linewalk
2
3
4 AHU Drain check.
during linewalk

12
Electrical
GE:___ , Vib:____ ,Sound: _____

13 STOCK COUNT
Amp:

tightening.
17 STOCK COUNT
necessary.
E&I
Fresh air duct Temperature sensor Daily visually inspection
19
inspection. during linewalk
Return air duct Temperature/Humidity Daily visually inspection

20
sensor inspection. during linewalk

21 Return air duct Firestat sensor inspection.
during linewalk
22 DPS across Pre filters inspection. Daily visually inspection

during linewalk
23 DPS across Bag filters inspection. Daily visually inspection

during linewalk
Cooling coil inlet temperature sensor Daily visually inspection
24
Chilled water supply Temperature sensor Daily visually inspection
25
Chilled water return Temperature sensor Daily visually inspection
26
27 2 Way Motorized valve inspection.
during linewalk
28 DPS across fan inspection. during linewalk
29 Supply air temperature sensor
during linewalk
Smoke detector signal from fire panel Daily visually inspection
30
check. during linewalk
Last
replaced
Mechanical

during linewalk
2
3
4 AHU Drain check.
during linewalk

12
Electrical
GE:___ , Vib:____ ,Sound: _____

13 STOCK COUNT
Amp:

tightening.
17 STOCK COUNT
necessary.
E&I
19

20

during linewalk

during linewalk

during linewalk
24
25
26
during linewalk
during linewalk
30
Last
replaced
Mechanical

during linewalk
2
3
4 AHU Drain check.
during linewalk

12
Electrical
GE:___ , Vib:____ ,Sound: _____

13 STOCK COUNT
Amp:

tightening.
17 STOCK COUNT
necessary.
E&I
19

20

during linewalk

during linewalk

during linewalk
24
25
26
during linewalk
during linewalk
30
CHW FAHU 01 (Process Hall)
Date: __ /__ /____ Location: Utility Roof
Last
replaced
Mechanical

during linewalk
2
3
4 AHU Drain check.
during linewalk
7 Condenser coils cleaning. Stock count
10 Fan belt inspection replace if necessary. Stock count
if welding or cutting job done

13 Strainer cleaning.
on lines
Electrical
GE:___ , Vib:____ ,Sound: _____

14 STOCK COUNT
Amp:

tightening.
18 STOCK COUNT
necessary.
E&I
19 Fresh air duct Temperature sensor Daily visually inspection

20 DPS across Pre filters inspection.
during linewalk
Cooling coil inlet Temperature sensor Daily visually inspection
21
22
during linewalk
24 DPS across fan inspection.
during linewalk
during linewalk
CHW FAHU 02 (Process Hall)
Last
replaced
Mechanical

during linewalk
2
3
4 AHU Drain check.
during linewalk
7 Condenser coils cleaning. Stock count
10 Fan belt inspection replace if necessary. Stock count
if welding or cutting job done

on lines
Electrical
GE:___ , Vib:____ ,Sound: _____

14 STOCK COUNT
Amp:

tightening.
18 STOCK COUNT
necessary.
E&I
19 Fresh air duct Temperature sensor Daily visually inspection

20 DPS across Pre filters inspection.
during linewalk
Cooling coil inlet Temperature sensor Daily visually inspection
21
22
during linewalk
24 DPS across fan inspection.
during linewalk
during linewalk
Compressor AHU 01
Date: __ /__ /____ Location: Compressor Roof
Sr.# Maintenance Checks Frequency Check Clean Replace Last replaced Next Due Remarks
1 Filter Cleaning/replace if necessary.
2 Condenser coils cleaning.
3 Unit inside and outside body cleaning.
4 Fan propeller cleaning.
Belt and Pulley inspection /replace if

5
necessary
GE:___ , Vib:____ ,Sound: _____

6
Amp:
7 Motor isolators inspection.
8 Electrical DP cleaning and connection

tightening.
9 VFD inspection.
10 Fan & Motor bearing lubrication.
11 Fan and motor bearing replacement.
12 Check the hold down bolts for tightness.
13 Drain check.
Inlet and outlet flexible connection

15
inspection
Comments:
Checked By: ____________

Compressor AHU 02
Date: __ /__ /____ Location: Compressor Roof
2 Condenser coils cleaning.
5 Belt and Pulley inspection /replace if

necessary
GE:___ , Vib:____ ,Sound: _____

6
Amp:
Electrical DP cleaning and connection

8
tightening.
9 VFD inspection.
13 Drain check.

15
inspection
Comments:
Checked By: ____________

Dehumidifier 01
2 Condenser & heating coils cleaning.
5 Desiccant rotor inspection and cleaning.
Rotor drive chain inspection and

6
lubrication.
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.
14 Drain check.
16 Inlet and outlet flexible connection

inspection
Comments:
Checked By: ____________

Dehumidifier 02
Rotor drive chain inspection and

6
lubrication.
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.
14 Drain check.

inspection
Comments:
Checked By: ____________

FAHU 01

4 necessary
GE:___ , Vib:____ ,Sound: _____

5
Amp:

tightening.
8 VFD inspection.

12
inspection
Comments:
Checked By: ____________

FAHU 01

FAHU 02

4 necessary
GE:___ , Vib:____ ,Sound: _____

5
Amp:

tightening.
8 VFD inspection.

12
inspection
Comments:
Checked By: ____________

Dehumidifier 01
Date: __ /__ /____ Location: Seasoning Roof
Rotor drive belt inspection/replace if

6
necessary.
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.
14 Drain check.
16
inspection
Comments:
Checked By: ____________

Dehumidifier 02
Rotor drive belt inspection/replace if

6
necessary.
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.
14 Drain check.
16
inspection
Comments:
Checked By: ____________

s

AHU 01 Cool Point
1 Condenser Coils and fins cleaning.
2 Condenser Fan inspection.
4 Gas inspection.

5
necessary
GE:___ , Vib:____ ,Sound: _____

6
Amp:

8
tightening.
9 VFD inspection.

inspection
Comments:
Checked By: ____________

s

AHU 02 Cool Point
4 Gas inspection.

5
necessary
GE:___ , Vib:____ ,Sound: _____

6
Amp:

8
tightening.
9 VFD inspection.

inspection
Comments:
Checked By: ____________

AHU 01
Date: __ /__ /____ Location: ASRS Outside
4 Gas inspection.

5
necessary
GE:___ , Vib:____ ,Sound: _____

6
Amp:

8
tightening.
9 VFD inspection.

inspection
Comments:
Checked By: ____________

AHU 02
Date: __ /__ /____ Location: FGWH Loading Dock
4 Gas inspection.

5
necessary
GE:___ , Vib:____ ,Sound: _____

6
Amp:

8
tightening.
9 VFD inspection.

inspection
Comments:
Checked By: ____________

Exhaust Fans 01
Date: __ /__ /____ Location: QA Lab Roof
1 Filter Cleaning/replace if necessary
2 Intake and exhaust grills and dampers

cleaning.
3 Belt inspection /replace if necessary.
4 Fan and Motor Pulley alignment

adjustment
Fan and motor bearing lubrication/ replace
5
if necessary
6 Fan propeller and casing cleaning.
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

Exhaust Fans 02

cleaning.

adjustment
5
if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

Exhaust Fans 03

cleaning.

adjustment
5
if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

Exhaust Fans 04

cleaning.

adjustment
5
if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

Exhaust Fans 05

cleaning.

adjustment
5
if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

Exhaust Fans 06

cleaning.

adjustment
5
if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

Exhaust Fans 07
Date: __ /__ /____ Location: PC 32 Cold store inside

cleaning.

adjustment
5
if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

Exhaust Fans 09

cleaning.

adjustment
5
if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

9
tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

TEF 07
Date: __ /__ /____ Location: PC 32 Fryer
1 Halton hood & Duct cleaning
2 Platform Cleaning
5 Fan and motor bearing lubrication/ replace

if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

TEF 08
Date: __ /__ /____ Location: PC 32 Fryer
2 Platform Cleaning

if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

TEF 11
Date: __ /__ /____ Location: KK Seasoning Drum
2 Platform Cleaning

if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

TEF 12
Date: __ /__ /____ Location: KK Fryer
2 Platform Cleaning

if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

TEF 13
Date: __ /__ /____ Location: PC 50 Blancher
2 Platform Cleaning

if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

TEF 14
Date: __ /__ /____ Location: PC 32 Blancher
2 Platform Cleaning

if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

TEF 15
Date: __ /__ /____ Location: PC 50 Fryer Inlet
2 Platform Cleaning

if necessary
GE:___ , Vib:____ ,Sound: _____

7
Amp:

tightening.
10 VFD inspection.

inspection
Comments:
Checked By: ____________

Cooling Tower
Date: __ /__ /____ Location: ENGG Workshop Roof
1 Visual Inspection of appropriate water

flow in Cooling Tower
2 Hot water sump cleaning.
3 PVC Fills Cleaning/replace if necessary
4 Water level sensor inspection.
5 Check for tearing and cracking in the

structure
6 Fan and motor excessive vibration check
Belt and Pulley inspection/ replace if

7
necessary.
10 Fan & Motor bearing replacement.
GE:___ , Vib:____ ,Sound: _____

11
Amp:

tightening.
14 VFD inspection.
15 Platform cleaning.
Comments:
Checked By: ____________

Compressor 01
Date: __ /__ /____ Location: Compressor Room
1 Check that condensate is discharged during

loading
Check oil level.
2 Below mid-level:__________
Up mid-level:______________
Drain condensate from the air receiver, if

3 installed
4 Clean compressor.
5 Check for possible leaks.
6 Check Coolers clean if necessary.
Carry out service actions according to the

7 displayed service plans
Comments:
Checked By: ____________

UPFL Planned Maintenance Schedule of All Mopping Machines 2019
Sr # Machine Name Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04 Status Date

1 Dry Mix Lavori #1 Planned Planned Planned Planned
2 Dry Mix Lavori #2 Planned Planned Planned Planned
Dry Mix Karcher #3
3 (New) Planned Planned Planned Planned
Noodle Cleantech
4 Planned Planned Planned Planned
#1
Noodle Cleantech
5 #2 Planned Planned Planned Planned
Noodle Cleantech
#3 (New)
UPFL Planned Maintenance Schedule of All Lifting Equipment 2019

Crown Reach Truck
# 01
2 Crown Reach Truck Planned Planned Planned Planned
# 02
3 BT Reach Truck # 03 Planned Planned Planned Planned
4 BT-Stacker # 01 Planned Planned Planned Planned
5 BT-Stacker # 02 Planned Planned Planned Planned
6 New CHL Lifter Planned Planned Planned Planned
7 Doosan Lifter Planned Planned Planned Planned
8 Jungheinrich Planned Planned Planned Planned
Stacker # 01
Jungheinrich
Stacker # 02
10 Jungheinrich Planned Planned Planned Planned
Stacker # 03
11 Real Lifter Planned Planned Planned Planned
12 Drum Tilter Planned Planned Planned Planned
13 Hand Lifter Planned Planned Planned Planned
14 Lifting Hoist Planned Planned Planned Planned
UPFL Planned Maintenance Schedule of All Exhaust Fans 2019

1 Engineering Store 1 Planned Planned Planned Planned
2 Engineering Store 2 Planned Planned Planned Planned
3 AC Workshop Planned Planned Planned Planned
4 Generator Room 1 Planned Planned Planned Planned
9 LT Room Planned Planned Planned Planned
10 HT Switch Room Planned Planned Planned Planned
11 Transformer Room Planned Planned Planned Planned
1
12 Transformer Room Planned Planned Planned Planned
2
Mechanical
Workshop
14 Engineering Office Planned Planned Planned Planned
MT
Engineering Office
LT
Engineering Office
15 LT
16 Workers Facility 1 Planned Planned Planned Planned
22 Main Toilet Area 1 Planned Planned Planned Planned
25 Dining Hall 1 Planned Planned Planned Planned
26 Dining Hall 2 Planned Planned Planned Planned
27 Canteen Kitchen 1 Planned Planned Planned Planned
28 Canteen Kitchen 2 Planned Planned Planned Planned
29 Main Office MT Planned Planned Planned Planned
30 Main Office LT Planned Planned Planned Planned
31 MO Telephone Planned Planned Planned Planned
Exchange
32 Canteen No. 2 # 1 Planned Planned Planned Planned
33 Canteen No. 2 # 2
42 RO Plant (ETP) Planned Planned Planned Planned
43 Scrap Yard Area 1 Planned Planned Planned Planned
44 Scrap Yard Area 2 Planned Planned Planned Planned
45 Printers Workshop Planned Planned Planned Planned
46 Soup Washing Area Planned Planned Planned Planned
47 Chicken Area Planned Planned Planned Planned
48 Autoclave Room 1 Planned Planned Planned Planned
49 Autoclave Room 2 Planned Planned Planned Planned
50 Mayonnaise Planned Planned Planned Planned
51 Egg Reception Planned Planned Planned Planned
51 Egg Reception
52 Egg Breaking Room Planned Planned Planned Planned
Tomato Ketchup FF Planned Planned Planned Planned
53
#1
54 Tomato Ketchup FF Planned Planned Planned Planned
#2
Knorr Washing
Area
56 ArtoFax Room Planned Planned Planned Planned
57 Noodle 600 Line Planned Planned Planned Planned
58 Noodle Old Line Planned Planned Planned Planned
59 Noodle Warehouse Planned Planned Planned Planned
60 RM Store 1 Planned Planned Planned Planned
61 RM Store 2 Planned Planned Planned Planned
62 Main Warehouse Planned Planned Planned Planned
63 Charging Room Planned Planned Planned Planned
Fruit Washing Area Planned Planned Planned Planned
64 1
65
2
66 Chemical Room Planned Planned Planned Planned
67
1
Fruit Washing Area
2
69 Chemical Room Planned Planned Planned Planned
69 Chemical Room
Compressor Room
1
Compressor Room Planned Planned Planned Planned
71
2
Absorption Chiller
(CPR)
UPFL Planned Maintenance Schedule of Water Filters 2019
Sr # Filters Area Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04 Status Date

1 Mayo 5 Micron Filter Mayo Processing Planned Planned Planned Planned
2 Mayo 1 Micron Filter Mayo Processing Planned Planned Planned Planned
3 Mayo Carbon Filter Mayo Processing Planned Planned Planned Planned
Mayo UV Sterlizer
4 Mayo Processing Planned Planned Planned Planned
Inspection (Green/Red)
5 Canteen 5 Micron Filter Dinning Hall Planned Planned Planned Planned
6 Noodle 600 5 Micron Filter Noodle 600 (New) Planned Planned Planned Planned
Noodle 800
7 Noodle 800 5 Micron Filter (Proposed) Planned Planned Planned Planned
Process Water Main 0.5 Process Water Planned Planned Planned Planned
8 Micron Bag Filter 1 Main
Process Water Main 0.5 Process Water Planned Planned Planned Planned
9 Micron Bag Filter 2 Main
UPFL Planned Maintenance Schedule of Air Filters 2019
Sr # Filters Area Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04 Status Date

1 MP1 Air Filter/Regulator Dry Mix Planned Planned Planned Planned
6 Ketchup Main Assembly Ketchup Planned Planned Planned Planned
Festo Filter Assembly
Ketchup Main Line Hepa Planned Planned Planned Planned
7 Ketchup
Filter
8 Hassia 1 Filter Assembly Ketchup Planned Planned Planned Planned
9 Hassia 2 Filter Assembly Ketchup Planned January Planned Planned Planned
February March April May June July August September October November December
10 FFSM Filter Assembly Ketchup Planned January Planned Planned Planned
11 Mespack Filter Assembly Ketchup Planned January Planned Planned Planned
Purree Pump Filter Planned January Planned Planned Planned
12 Ketchup
Assembly
Vaccum Kettle Filter Planned January Planned Planned Planned
13 Assembly 1 Ketchup
14 Vaccum Kettle Filter Ketchup Planned January Planned Planned Planned
Assembly 2
14 Vaccum Kettle Filter Ketchup
Assembly 2
Floar Coater 1 Filter Planned January Planned Planned Planned
15 Assembly Ketchup
Floar Coater 2 Filter Planned January Planned Planned Planned
16 Assembly Ketchup
17 Noodle 800 Air Regulator 1 Noodle Planned January Planned Planned Planned
Actual January Actual Actual Actual
18 Noodle 800 Air Regulator 2 Noodle Planned Planned Planned Planned
26 Noodle 800 Air Regulator Noodle Planned Planned Planned Planned
10
27 Noodle 800 Air Regulator Noodle Planned Planned Planned Planned
11
Noodle 800 Air Regulator Planned Planned Planned Planned
28 Noodle
12
29 13 Noodle
30 Noodle
14
30 Noodle 800 Air Regulator Noodle
14
31 15 Noodle
32 16 Noodle
33 Noodle
17
34 Noodle 800 Air Regulator Noodle Planned January Planned Planned Planned
18
44 Day Oil Tak Air Regulator Noodle Planned Planned Planned Planned
Palm Oil Storage Tank Air Planned Planned Planned Planned
45 Regulator Noodle
UPFL Planned Maintenance Schedule of Steam Stainers 2019
Sr # Filters Area Size (Inch) Company Pressure (Bar) Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04
1 CPR Main Header Stainer Outer Area 2.5 KITZ 16 Planned Planned Planned Planned
2 CPR Steam Line Stainer Utility 2.5 KITZ 16 Planned Planned Planned Planned
Ketchup/Mayo Hot Water
3 Tank Stainer Outer Area 1 Local 16 Planned Planned Planned Planned
Ketchup Main Steam Planned Planned Planned Planned
4 Header Stainer Ketchup 2 KITZ 16
Ketchup Condensate Tank
5 Outer Area 2 KITZ 16 Planned Planned Planned Planned
Stainer
6 DCM Condensate Tank Outer Area 2 KITZ 16 Planned Planned Planned Planned
Stainer
DCM Hot Water Tank Planned Planned Planned Planned
7 Outer Area 1 Local 16
Stainer
Noodle Backside Planned Planned Planned Planned
8 Outer Area 1.5 Local 16
Condensate Tank Stainer
Noodle Backside Hot Planned January Planned Planned Planned
9 Outer Area 1.5 Local 16
Water Tank Stainer
February March April May June July August September October November
Noodle Palm Oil Tank 60 Planned January Planned Planned Planned
10 Outer Area 1 Local 16
Ton
Noodle Palm Oil Tank 13 Planned January Planned Planned Planned
11 Outer Area 1 KITZ 16
Ton
12 Noodle 600 Noodle 2 KITZ 16 Planned January Planned Planned Planned
13 Noodle 800 Noodle 2 KITZ 16 Planned January Planned Planned Planned
14 Kettle 1 Ketchup 1 KITZ 16 Planned January Planned Planned Planned
14 Kettle 1 Ketchup 1 KITZ 16
Schedule of Steam Stainers 2019

December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
UPFL Planned Maintenance Schedule of PSVs Planned Inspection 2019
Sr # Filters Area Type of Media Set Pressure Popping Pressure Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04
1 Boiler 4 PSV 1 Boiler House Steam 10 Bar 10.4 Bar Planned Planned Planned Planned
3 Boiler 4 Economiser PSV Boiler House Water 20 Bar 20.2 Bar Planned Planned Planned Planned
4 Open Kettle Ketchup Steam 3 Kg/Cm2 3.8 Kg/Cm2 Planned Planned Planned Planned
5 Vaccum Kettle 1 Ketchup Steam 4.5 Kg/Cm2 5.2 Kg/Cm2 Planned Planned Planned Planned
6 Vaccum Kettle 2 Ketchup Steam 4.5 Kg/Cm2 65 PSI Planned Planned Planned Planned
8 Noodle 300 Heat Exchanger Noodle Steam 10 Kg/Cm2 Circuit Off Planned Planned Planned Planned
9 Noodle 600 Heat Exchanger Noodle Steam 10 Kg/Cm2 8.4 Bar Planned January Planned Planned Planned
11 Altas Copco 1 New Utility Hub Air 9 Kg/Cm2 Planned January Planned Planned Planned
13 Sanco VS-20 1 Utility Roof Air 9 Kg/Cm2 10.2 Bar Planned January Planned Planned Planned
14 Sanco VS-20 2 Utility Roof Air 9 Kg/Cm2 10.1 Bar
15 Process Water Supply Outer Area Water 5 Kg/Cm2 Planned January Planned Planned Planned
16 Fire Fighting Header Outer Area Water 8 Kg/Cm2 Planned January Planned Planned Planned
17 DCM Open Kettle DCM Steam 5 Kg/Cm2 3.6 Bar Planned January Planned Planned Planned
18 Autoclave DCM Steam 8 Kg/Cm2 3 Bar Planned January Planned Planned Planned
19 HFO Circuit Fuel Line Outer Area Fuel 6 Kg/Cm2 Circuit Off Planned January Planned Planned Planned
20 CPR Main Header Outer Area Steam 9 Kg/Cm2 Circuit Off Planned January Planned Planned Planned
edule of PSVs Planned Inspection 2019

December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
Sr # Filters Area Type of Media Set Pressure Popping Pressure Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04
3 Boiler 4 Economiser PSV Boiler House Water 20 Bar 20.2 Bar Planned Planned Planned Planned
4 Open Kettle Ketchup Steam 3 Kg/Cm2 3.8 Kg/Cm2 Planned Planned Planned Planned
5 Vaccum Kettle 1 Ketchup Steam 4.5 Kg/Cm2 5.2 Kg/Cm2 Planned Planned Planned Planned
8 Noodle 300 Heat Exchanger Noodle Steam 10 Kg/Cm2 Circuit Off Planned Planned Planned Planned
14 Sanco VS-20 2 Utility Roof Air 9 Kg/Cm2 10.1 Bar
15 Process Water Supply Outer Area Water 5 Kg/Cm2 Planned January Planned Planned Planned
16 Fire Fighting Header Outer Area Water 8 Kg/Cm2 Planned January Planned Planned Planned
17 DCM Open Kettle DCM Steam 5 Kg/Cm2 3.6 Bar Planned January Planned Planned Planned
18 Autoclave DCM Steam 8 Kg/Cm2 3 Bar Planned January Planned Planned Planned
19 HFO Circuit Fuel Line Outer Area Fuel 6 Kg/Cm2 Circuit Off Planned January Planned Planned Planned
20 CPR Main Header Outer Area Steam 9 Kg/Cm2 Circuit Off Planned January Planned Planned Planned

December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
Sr # Filters Area Size Pressure Other Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04

Specifications
1 Aglomerator 1 Steam Trap Knorr FF Planned Planned Planned Planned
2 Kettle 1 Steam Trap Ketchup Planned Planned Planned Planned
Ketchup Open Kettle
5 Ketchup Planned Planned Planned Planned
Steam Trap
Mayo/Ketchup Hot Water Planned Planned Planned Planned
6 Outer Area
Tank Steam Trap
Mayo Pasteurization Tank Planned Planned Planned Planned
7 Mayo
Steam Trap
Main Steam Header Steam Planned Planned Planned Planned
8 Outer Area
Trap
Noodle Main Steam Planned January Planned Planned Planned
9 Outer Area
Header
10 CPR Main Steam Header Outer Area Planned January Planned Planned Planned
11 Darre Dryer Steam Trap DCM Planned January Planned Planned Planned
12 Autoclave Steam Trap DCM Planned January Planned Planned Planned
13 Open Kettle Steam Trap DCM Planned January Planned Planned Planned
14 DCM Hot Water Tank DCM
14 DCM Hot Water Tank DCM Planned January Planned Planned Planned
15 Absorption Chiller Steam CPR Planned January Planned Planned Planned
Trap
16 Noodle 600 Steam Trap Noodle Planned January Planned Planned Planned
Noodle Palm Oil Steam Planned January Planned Planned Planned
19 Noodle
Trap
20 Noodle Hot Water Tank Noodle Planned January Planned Planned Planned
21 CPR Main Header Outer Area Planned January Planned Planned Planned
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
December
Sr # Areas Quarter # 01 Quarter # 02 Quarter # 03 Quarter # 04 Status Date
1 Main Office Planned Planned Planned Planned
2 Canteen Kitchen Planned Planned Planned Planned
3 Worker's Facility Planned Planned Planned Planned
4 New Worker's Facility 1 Planned Planned Planned Planned
4 New Worker's Facility 2 Planned Planned Planned Planned
5 Dining Hall Planned Planned Planned Planned
Dry Mix Hand Washing Planned Planned Planned Planned
6
Area
7 Conveyor 1 Dry Mix Planned Planned Planned Planned
8 Dry Mix to Warehouse Planned Planned Planned Planned
9 Soup Area to Warehouse Planned Planned Planned Planned
10 Mayo to Warehouse 1 Planned Planned Planned Planned
10 Mayo to Warehouse 2 Planned Planned Planned Planned
11 Mayo Area Planned Planned Planned Planned
12 Ketchup GF 1 Planned Planned Planned Planned
12 Ketchup GF 1
12 Ketchup GF 2 Planned Planned Planned Planned
13 Ketchup FF Planned Planned Planned Planned
14 DCM 1 Planned Planned Planned Planned
14 DCM 2 Planned Planned Planned Planned
15 AutoClave Room 1 Planned Planned Planned Planned
15 AutoClave Room 2 Planned Planned Planned Planned
16 Egg Reception 1 Planned Planned Planned Planned
16 Egg Reception 2 Planned Planned Planned Planned
17 Main Warehouse Door 1 #1 Planned Planned Planned Planned
17 Main Warehouse Door 1 #2 Planned Planned Planned Planned
18 Main Warehouse Door 2 Planned Planned Planned Planned
Main Warehouse Planned Planned Planned Planned
19 Emergency Door
Noodle to Noodle Planned Planned Planned Planned
20
Warehouse 1 #1
20
Warehouse 1 #2
21 Warehouse 2
Noodle 600 Line Flour
22
Warehouse 1
22 Noodle 600 Line Flour Planned Planned Planned Planned
Warehouse 1
Warehouse 2
Warehouse 3
Warehouse
24 Noodle Main Entrance 1 Planned Planned Planned Planned
24 Noodle Main Entrance 2 Planned Planned Planned Planned
25 Noodle 800 Line Entrance Planned Planned Planned Planned
26 RM Store Planned Planned Planned Planned
27 Canteen Planned Planned Planned Planned

PepsiCo Utilities Grand Central Maintenance Tracker 2022

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PepsiCo Planned Maintenance Schedule of Utilities 2022

CREATE MORE SMILES WITH EVERY SIP AND EVERY BITE

RE SMILES WITH EVERY SIP AND EVERY BITE

8 Inspect Container for Damage / Inlet & Outlet Daily

12 Check Drive Belts Condition & Tension Weekly

13 Check Air Intake System for Leaks Weekly

26 Replace Secondary Fuel Filter 8 Months 300 Hrs.

27 Check Engine Valve Lash 1000 Hrs 1000 Hrs

28 Check Alternator Stator Winding Insulation 12months 1500 Hrs

Replace Last replaced Next Due Remarks

PC 50 QTY Clean Replace KK QTY Schaff

Fresh Air duct

Sr # Equipment QTY Responsibility

2 Chilled Duct Diffuser Cleaning. 29 Boota Tabassum

3 Fresh Air Duct Diffuser Cleaning. 7 Boota Tabassum

4 Exhaust Fan 01,02 Grills Cleaning 2 Boota Tabassum

Exhaust fans 04 hood (at fryer

TEF(15) PC 50 Fryer Halton Hood

TEF(13) PC 50 Blancher Halton Hood

TEF (12) KK Fryer Outlet Halton

TEF (11) KK Seasoning Halton Hood

10 Chilled duct diffusers Cleaning 11 Boota Tabassum

(TEF 07) PC 32 Fryer Inlet Halton

(TEF 08) PC 32 Fryer Outlet Halton

(TEF 14) PC 32 Blancher Halton

Frequency Check Clean Replace Next Due Remarks

As per Boil out

As per Boil out

As per Boil out

As per Boil out

As per Boil out

As per Boil out

As per Boil out

As per Boil out

As per Boil out

CREATE MORE SMILES WITH EVERY SIP AND EVERY BITE

ORE SMILES WITH EVERY SIP AND EVERY BITE

Sr # Strainers Equipment Type Location Frequency Check

1 Strainer 01 Process water Pump 01 Y Type Pump Room Monthly

2 Strainer 02 Process water Pump 02 Y Type Pump Room Monthly

3 Strainer 03 Process water Pump 03 Y Type Pump Room Monthly

4 Strainer 04 Main RO HP Pump 02 Y Type Pump Room Monthly

5 Strainer 05 3rd RO Feed water Tank 01 Y Type Pump Room Monthly

8 Strainer 08 Chilled Water Pump 01 Y Type Chiller Roon Monthly

9 Strainer 09 Chilled Water Pump 02 Y Type Chiller Roon Monthly

10 Strainer 10 Chilled Water Pump 03 Y Type Chiller Roon Monthly

11 Strainer 11 Cooling Tower Pump 01 Y Type Chiller Roon Monthly

12 Strainer 12 Cooling Tower Pump 02 Y Type Chiller Roon Monthly

Chiller Roon Monthly

14 Strainer 14 Thermal Oil Pump 01 Y Type Thermal Room Monthly

15 Strainer 15 Thermal Oil Pump 02 Y Type Thermal Room

16 Strainer 16 Thermal Oil Re-Filling Pump 01 Y Type Thermal Room

17 Strainer 17 Thermal Oil Re-Filling Pump 02 Y Type Thermal Room

21 Strainer 21 Boiler Feed Water Pump 01 Y Type Boiler Room

22 Strainer 22 Boiler Feed Water Pump 02 Y Type Boiler Room

23 Strainer 23 Old FF Pump 01 Y Type Pump Room

24 Strainer 24 CHW AHU 01 Y Type Utility Roof

25 Strainer 25 CHW AHU 02 Y Type Utility Roof

26 Strainer 26 Packing Hall AHU 01 Y Type Admin Roof

27 Strainer 27 Packing Hall AHU 02 Y Type Admin Roof

28 Strainer 28 Packing Hall AHU 03 Y Type Admin Roof

29 Strainer 29 Packing Hall AHU 04 Y Type Admin Roof

30 Strainer 30 Natural Gas Line Near UPS Room

Date: //

GE:_ , Vib: ,Sound: ___

GE:_ , Vib: ,Sound: ___

GE:_ , Vib: ,Sound: ___