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Keywords: The study focuses on the behaviors of spilled liquid from a continuously leaked tank in sloped tunnels. Spillage
Spilled liquid width and area, which impact the potential heat release rates in case of fire, are investigated under different
Spillage width tunnel slopes and leakage flow rates by numerical simulations using interFoam based on the VOF method in the
Spillage area
OpenFOAM toolbox following the validation. The simulation results show that the spillage width initially de
Tunnel slope
Tunnel fire
creases rapidly and then slowly as the tunnel slope increases. Other parameters, including road surface rough
ness, physical properties of liquid and leakage source height, are also considered. Empirical models for predicting
the spillage width and area are established considering both tunnel slope and leakage flow rate. The results may
provide guidance for tunnel safety design and drainage system design affiliated with a tank leakage inside a
tunnel.
* Corresponding author at: RISE Research Institutes of Sweden, Box 857, 50115, Borås, Sweden.
E-mail address: yingzhen.li@ri.se (Y.Z. Li).
https://doi.org/10.1016/j.tust.2021.104290
Received 2 September 2020; Received in revised form 13 October 2021; Accepted 21 November 2021
Available online 15 December 2021
0886-7798/© 2021 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
Q. Guo et al. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 120 (2022) 104290
different from the commonly tested pool fires having a deep fuel layer onto a tunnel road surface was proposed (Ingason, 1994; Ingason and Li,
usually greater than 50 mm. Ingason (1994) and Ingason and Li (2017) 2017), which was written as:
found that the depth of the spilled liquid is 2–3 mm in their tests. Mealy
Aspill = Wspill L (4)
et al. (2014) studied the depth of the spilled liquids with different sur
face tensions and obtained an average depth of 0.7 mm for the fuels
Klein et al. (2018) experimentally investigated the spillage profile of
investigated in their work except the lube oil which has a high surface
water and gasoline on an unbounded concrete surface with different
tension. They argued that the spillage became thinner as the surface
slopes from 3% to 7%, different roughness and leakage flow rates. The
tension decreases while it became thicker with the increase of the
experimental results showed that the spillage on a smooth surface was
leakage volume and substrate surface roughness. Furthermore, experi
slightly wider than that on a rough one and the spillage width increased
mental results have proved that the fuel depth has a significant impact
as the liquid traveled. Besides, they found that a smaller slope produced
on the heat release rate per unit area (HRRPUA). Ingason et al. (2015)
a slightly larger spillage width, which differs from the finding by Ingason
summarized that HRRPUA of gasoline could reach 2.9 MW/m2 for a
(1994) that the spillage width was nearly independent of the tunnel
deep fuel with a thickness of 50 mm while it decreased to 1.6 MW/m2
slope (see Eq. (2)). Besides, the spillage area decreased significantly with
under a thickness of 7 mm and 0.8 MW/m2 under a thickness of 2–3 mm.
the increase of the road slope when the slope was greater than 2% while
Putorti (2001) also demonstrated that the burning rates of the spilled
a further increase of the road slope had a little impact on the spillage
liquid with a thickness of less than 1 mm produced about 1/4–1/8 of the
area. In their simulation studies, experiment results were used to cali
HRR with an enough deep fuel pool fire with equivalent diameter. Be
brate the CFD model, and a large road surface roughness (9.0 mm) was
sides, it should be kept in mind that Eq. (1) is used to calculate the HRR
selected, which might be much greater than the values in real situations.
of a deep pool by default. Therefore, using Eq. (1) to calculate HRR in
Clearly, there are certain conflicts between the studies conducted by
case of a spilled fuel fire usually indicates a large overestimation.
Ingason (1994) and Klein et al. (2018) concerning the impact of the road
Ingason (1994) conducted a series of small-scale tests to estimate the
slope on the spillage width as mentioned above, but it should be noted
spillage size considering the leakage flow rates, road slopes and surface
that in the tests by Ingason (1994) both the transverse and longitudinal
roughness. In his study, water was used because of the similar viscosity
slopes were over 2%.
and density to the gasoline. Experimental results indicated that the
From the literature review, there is a need to systematically study the
spillage width of the continuously leaked liquid is dependent on the
impact of the slope on the spillage properties. Besides, there may be a
surface roughness but is nearly independent of the road slope. However,
need to propose a calculation model considering both the leakage flow
only two slopes were tested, and the data obtained may not be enough to
rates and tunnel slopes to predict the width and area of the spilled liquid,
explore the impact of the slope on the spillage width, especially for small
which can be used to calculate the HRR of such fires. Furthermore, the
slopes. Based on the experimental data, a correlation between spillage
fuel types and surface roughness were seldom investigated in the pre
width (Wspill) and the leakage flow rates (V̇) was proposed as follows: vious studies, which should also be considered. In this work, spillage
properties under different transverse and longitudinal slopes of the
(2)
0.46
Wspill = 2V̇
tunnel road, the road surface roughness, liquid flow rates and liquid
Furthermore, Ingason and Li (2017) developed a model to estimate the types are to be investigated numerically. The focuses are on the spillage
spillage length of the continuously leaked liquid by considering the width, and the spillage area. Based on the spillage area, HRRs of the
longitudinal slope (sy) and transverse slope (sx) of the tunnel, which was spilled fuels on the road surface can be estimated roughly by Eq. (1) in
expressed as: combination with a mass burning rate for a spilled liquid fire that is
usually smaller than that for a deep liquid pool.
(Wt − Wside− leak )
L= , γ = arctan(sy /sx ) (3)
cos(γ)
Using Eqs. (2) and (3), the spillage area of the continuously leaked liquid
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2. Numerical simulation setup near the wall and subsequently affects the shear stress. For the simula
tions, there are two parameters to determine the impact of the rough
2.1. Governing equation and sub-models ness: roughness height Ks (unit: m), which can be set directly according
to the road surface situation, and roughness constant Cs. For a uniform
In order to systematically analyze governing parameters on the rough surface, Cs, can be selected to 0.5.
spillage formation, a numerical simulation method is employed in the The discretization schemes and solution algorithm applied in the
present work. The open-source CFD toolbox, OpenFOAM (version: 2.2. modelling are briefly described here. The first-order Euler implicit
x), is employed due to its great advantages of license free and open scheme was used for the temporal discretization. The linear interpola
source. It solves partial differential equations using the finite volume tion (central differencing) scheme based on Gaussian integration was
method on unstructured meshes. This work focuses on the liquid spillage used for the gradient terms and the Laplace operators. The second-order
profile, which is featured by the two-phase interface (liquid fuel and upwind scheme based on Gaussian integration was used for the
air). This interface could be solved by using the solver interFoam in convective term in the momentum equation. A second-order total vari
OpenFOAM. The two-phase algorithm in interFoam is based on the ation diminishing (TVD) scheme based on Gaussian integration was used
volume of fluid (VOF) method (Hirt and Nichols, 1981) in which a specie for the α (fluid volume fraction) convection term with the interface
transport equation is used to determine the relative volume fraction of compression to ensure the boundedness of the fluid volume fraction. The
the two phases in each computational cell (OpenFOAM, 2013). The partial differential equations were solved using the PISO (Pressure-Im
incompressible flow assumption is employed in this work, which is plicit with Splitting of Operators) algorithm and two correction steps
reasonable for the spillage flow. The governing equations for the were made for each loop.
incompressible VOF method are expressed by the specie transport
equation, momentum equation and continuity equation, as follows: 2.2. Numerical modelling and simulation cases
∂α
+ ∇⋅(αU) = 0 (5) To study the impact of the tunnel slope and leakage flow rate on the
∂t
spillage width and to establish the prediction models, a numerical model
∂ρU is built as Fig. 1(a), named as “Series I”. In Series I, the transverse slope is
+ ∇⋅(ρUU) − ∇⋅(μ∇U) = − ∇prgh − g⋅h∇ρ + Fσ (6) set to zero, so the longitudinal slope equals the lumped slope. More
∂t
explanations will be given in Section 3.1. Generally, the numerical
∂ρ
+ ∇⋅(ρU) = 0 (7) model consists of two parts: the tunnel part and the initial leakage part.
∂t The numerical model of the tunnel has a length of 20.0 m and a width of
10.0 m, which covers the key spillage areas in the studied cases. The
Note that in Eq. (6), µ is the effective dynamic viscosity that considers
vertical dimension of the computation domain is selected to be 0.05 m,
the effect of turbulence, and prgh is the pressure minus the hydrostatic
which is found to be enough to trace the spilled liquid flows on the
potential, p-ρ(g⋅h). If the cell is filled with the primary phase (air in this
tunnel road surface and can reduce the total grid cell number consid
work), α = 0, and if the cell is filled with the secondary phase (water), α
ering the thin liquid layers. The initial leakage part connected with the
= 1. In the interfacial region, α is in a range from 0 to 1. The density and
tunnel part is built to contain the leakage source (red part in Fig. 1) and
viscosity of the flow at the interfacial region are estimated by using as
the initial flow from the leakage source to the tunnel road surface. In the
weighted average of the bulk properties as follows (Hemida, 2008; Duy
simulation series I, the leakage source is set at the middle of the tunnel in
et al., 2021):
the transverse direction and is 3.0 m away from the left portal of the
ρ = αρliquid + (1 − α)ρair (8) tunnel, 1.0 m above the tunnel floor. Such setup can reflect the real
situation to a large extent. The boundary conditions are shortly depicted
μ = αμliquid + (1 − α)μair (9) here. A leakage flow rate is directly applied to the liquid inlet. The floor
and walls are set as non-slip wall condition. The pressure boundary
The physical properties (density, viscosity and surface tension) vary for condition is applied for the other parts. More details about the meshing
different liquids. After the liquid is leaked from a tank, it impinges onto and boundary setup method can be found in OpenFOAM user guide
the road surface. Near the impingement zone, the flow is usually tur (2013). In Series I, different longitudinal slopes of the tunnel from 0.25%
bulent. As the spilled liquid travels along the path, the flow tends to be to 10% and different leakage flow rates from 1.6 L/s to 6.4 L/s are
steady and laminar in the far filed. Therefore, the k-ω Shear Stress considered, as shown in Table 1(a) and (b). For leakage diameters
Transport turbulent model is employed, which can be used to solve the varying from 15 mm to 50 mm, the corresponding leakage mass flow
issue involving transitional flows with both high and low Reynolds rates of the gasoline vary from 0.5 kg/s to 5.6 kg/s, as presented by
numbers. The initial value of turbulent kinetic energy k and the turbu PIARC (1999). In this work, most simulations are carried out for water,
lent specific dissipation rate ω are set following the following expres which is convenient to make a comparison with previous works. The
sions (OpenFOAM, 2013): volumetric leakage flow rates of the water are selected to be 1.6 L/s to
6.4 L/s, corresponding to 1.6 kg/s to 6.4 kg/s in mass flow rate, which is
3 k1/2 close to the range presented in PIARC (1999). Further, different square
k = (IU)2 , ω = 1/4 (10)
2 Cμ l leakage holes are employed for different leakage flow rates, the side
lengths of which vary from 3.2 cm to 6.4 cm, and as a result, the ve
The turbulent intensity I is assumed to be 5% and U is reference velocity, locities of the outlet flow keep approximately the same. The simulation
e.g., inlet velocity. Cμ is a constant equal to 0.09 and l is turbulent length results are to be used to establish the prediction model.
scale equal to 10% of the characteristic length. In the impingement zone, To study the behavior of the spilled liquid under both longitudinal
the initial turbulent kinetic energy k is calculated according to Eq. (10) and transverse slopes of the tunnel and to conduct a verification of
by using above value while in the other region it is set to a very small but modelling, the numerical model shown in Fig. 1(b) (Series II) was built
non-zero value. Specific dissipation rates ω are also calculated according according to the configuration in a full-scale test performed by Ingason
to Eq. (5). The details of the k-ω Shear Stress Transport turbulent model and Li (2017). In the simulation Series II, the leakage source is located
can be found in the reference (Menter, 1994). Furthermore, the wall 4.5 m from the left portal, 1.0 m from the tunnel sidewall and 1.0 m
function for rough walls is employed as the boundary condition to above the tunnel floor. The boundary conditions in the Series II are the
consider the impact of the road surface roughness, i.e., the road surface same as that in Series I unless mentioned. In Series II, the transverse
roughness is not modeled directly. The roughness affects the velocity slope from 1% to 5% and the longitudinal slope from 0% to 5% are
3
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considered, which are summarized in Table 1(c). between the simulations and tests, as shown in Fig. 2. In this work, the
In addition, the impact of the tunnel road surface roughness (0–10 boundary between the air and the liquid is distinguished by the water
mm) on the spillage width are investigated. For a tunnel road surface, fraction, which is represented by α, as shown in Fig. 2(a). When the grid
the texture depth is usually in the range of 0.5–1.2 mm (JTG D70–2011, cell is full of the water, α is 1 and the cell color is red which when the
2011; JTG D50–2017, 2017). Therefore, in this work, most simulation grid cell is full of the air, α is 0 and the cell color is blue. When both the
cases are carried out under a surface roughness of 1.0 mm, and the water and air in a cell, especially on the boundary of the spillage, α
empirical models are established based on this roughness. The simula varies from 0 to 1, and the color changes from blue to red, as shown in
tion cases are summarized in Table 1(d). Fig. 2(a). A liquid fraction of 0.1 is applied as the boundary of a liquid
Furthermore, in the present work, the effects of different liquid types, spill. From the comparison, the spillage shape is similar to the experi
such as water, gasoline, ethylene glycol (EG), methanol, LPG, etc., are mental results; the spillage width and length are 2.7 m and 9.7 m,
investigated. The physical properties including density, viscosities and respectively, which are comparable with the experimental results,
surface tensions are considered in the simulations. The simulation cases 2.2–3.1 m and 10.0 m, respectively. The predicted result of the spillage
are summarized in Table 1(e) and the physical properties of different area enveloped by the black line is 24.3 m2, which corresponds
liquid investigated in this work are shown in Table 2. reasonably well to the measured value of 22–31 m2 (Ingason and Li,
2017). The difference lies between − 10% and 22%. It should be noted
2.3. Grid sensitivity analysis and verification that, in the field test, as the flow changed as a function of time, it proved
to be very difficult to measure the spillage widths at different points in
The numerical modelling series II is employed to conduct the grid time (Ingason and Li, 2017).
size sensitivity analysis and verification. The transverse slope is 2.5% Besides, due to the tunnel slope in both longitudinal and transverse
and the longitudinal slope is 1.0%. The inlet of the flow source is located directions, the spilled liquid deflects, and the spillage direction is 23.2◦
1.0 m from one sidewall of the tunnel towards the other sidewall and 1.0 relative to the transverse direction, which also matches well in the
m above the tunnel floor. The leakage flow rates vary from 3.2 L/s to 2.6 experiment (Ingason and Li, 2017). From the simulation, it is found the
L/s as time goes from 0 to 100 s, which is retrieved from the full-scale simulation under a cell size in ST3 can reasonably well reproduce the
experimental test conducted by Ingason and Li (2017). In the full-scale full-scale experiment results. The same meshing scheme is used in the
tests, a leaked tank is used, so the water leaked with a varying flow modelling Series I, which is shown in Fig. 3. Fig. 3(a) shows the refined
rate, as recorded by Ingason and Li (2017). In this simulation, the flow mesh near the tunnel floor. Fig. 3(b) shows the overall mesh grid. In the
rates are set directly according to the experimental data. The water is middle of the tunnel the refined mesh is built as the main flow spreads in
used for the grid sensitivity analysis and verification. An estimated road this zone, and it becomes coarse in the far field along both longitudinal
surface roughness of 1.0 mm is applied. and transverse directions.
Four sets of the grid size are employed to study the grid sensitivity, as
shown in Table 3. Non-uniform mesh grading is used to reduce the total 3. Simulation results and analysis
cell number, which is a useful and necessary measure to facilitate the
computation. Near the leakage source and near the tunnel floor, refined 3.1. Spillage width under different longitudinal slopes
cells are used while in the far fields coarse cells are used. The simulation
time is 100 s. Fig. 4 shows the simulation results of the spillage shape under
From the simulation results in Table 3, it can be seen that, when the different longitudinal slopes and zero-transverse slope using numerical
cell number is more than 598584, the simulation results of the spillage model series I. The leakage flow rate is 3.2 L/s and the surface roughness
width seem to be insensitive to the grid size. Furthermore, the spillage is 1.0 mm. The simulation results indicate that when the tunnel has only
shape, the spillage width and length, and spillage area are compared a longitudinal slope, the spilled liquid travels along the longitudinal
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Table 1
Summary of the numerical simulation cases.
(a) Influence of the longitudinal slope and zero transverse slope (Series I)
(c) simulation under different transverse and longitudinal slopes (Series II)
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Table 1 (continued )
(d) Influence of surface roughness (Series I and II)
example, when the longitudinal slope is 1.0%, the spillage width at 10.0
Table 2
m downstream is 5.51 m, while when the slope is 5.0%, it decreases to
Parameters of different liquids.
2.94 m. The results of the variation of the spillage width with tunnel
Liquid Density Viscosity Surface Liquid Reference slopes is consistent to the finding obtained by Klein et al. (2018).
types (kg/ (kg/m⋅s) tension Temperature
In following analysis, for convenience, the spillage width (Wspill) is
m3) (mN/m) (◦ C)
divided into two parts: (1) the reference spillage width (Wref,spill), which
Water 1000 1.0e-3 72.8 20 Kong (2011)
is defined as the spillage width at the impingement point perpendicular
Gasoline 742 0.6e-3 21.9 20 Mealy et al.
(2011)
to the deflection direction, and (2) the increment of the spillage width
Diesel 823 2.8e-3 27.2 20 Mealy et al. beyond the impingement point along the spillage trajectory (ΔWspill).
(2011) The definitions of Wref,spill and ΔWspill are also shown in Fig. 4(a). Be
Methanol 792 0.584e-3 22.6 20 Wanchoo and sides, the reference position is set to “0” along the longitudinal direction
Narayan (1992)
of the tunnel when there is a zero-transverse slope, i.e., y = 0, in the
Ethanol 787 1.07e-3 21.8 20 Simmons et al.
(2004) following analysis.
EG 1110 1.99e-3 47.8 20 Simmons et al. Fig. 6(a) shows the decay of the reference spillage width (Wref,spill)
(2004) with the slope under a given leakage flow rate of 3.2 L/s. Here the
LNG 415 0.15e-3 14.0 − 162 CAMEO Liquid reference spillage width under a 0.25% slope is selected as a reference
Natural Gas
(1999)
slope, which is reasonable because this slope is small enough except for a
LPG 508 0.21e-3 16.0 − 42 CAMEO Liquid horizontal tunnel. From Fig. 6(a), it can be found that the variation of
Petroleum Gas the reference spillage width under different tunnel slopes relative to the
(1999); Khan reference spillage width under a 0.25% slope can be expressed as:
et al. (2014)
Wref ,spill /Wref ,spill,s=0.25% = [1.16exp(− 333s) + 0.38exp(− 37s) + 0.14] (11)
direction, i.e., there is no deflection of the main flow. Besides, with the For a tunnel with both longitudinal and transverse slopes, a liquid spill
increase of the tunnel slope, the spillage width and the areas become usually behaves as a gravity flow after a short distance from the
small. This finding is also demonstrated by Klein et al. (2018), however, impingement point. It travels neither along the longitudinal direction
it is different from the tests by Ingason (1994). Fig. 5 shows the spillage nor along the transverse direction of the tunnel, and instead it travels
width at 10 m away from the spillage edge near the leakage source under along the lumped slope due to the gravity, which can be expressed as:
different tunnel slopes. The simulation results indicate that with the √̅̅̅̅̅̅̅̅̅̅̅̅̅̅
increase of the longitudinal slopes, the spillage width decreases rapidly s = s2x + s2y (12)
initially and then slowly when the slopes are greater than 2%. For
Table 3
Simulations under different meshes
Simulation Cell number Computing Cell size Simulated spillage Experimental spillage
test No. time (hours) (cm)
area (m2) width (m) area (m2) width (m)
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The above correlation can be confirmed by Eq. (3). Fig. 6(b) shows the width increases with the distance and leakage flow rate. Besides, ΔWspill
variation of ΔWspill with the distance away from the reference point. It along the distance under different leakage flow rates are shown in Fig. 8
indicates the spillage width increases with the distance and follows (b). The simulation results indicate that ΔWspill is much smaller under a
allometrical growth: smaller leakage flow rate in comparison with that under a larger leakage
flow rate. Besides, the variation of ΔWspill with distance also follows
ΔWspill = aybtraj (13) allometrical growth, i.e., Eq. (13).
The above findings indicate that the spillage width is affected by
where a and b are the coefficients that will be discussed and determined both the slopes and the leakage flow rates. In order to establish a model
later. ytraj is the distance from the reference point along the spillage to consider these factors, Wref,spill and ΔWspill are modelled separately.
trajectory. Variation of Wref,spill with slopes has been described by Eq. (11), which is
obtained under the leakage flow rate of 3.2 L. Here it is assumed that
3.2. Spillage width under different leakage flow rates Wref,spill under other leakage flow rates has the same trend. In order to
consider the impact of the leakage flow rates into Eq. (11), the Wref,spill,
Fig. 7 shows the spillage shapes under different leakage flow rates s=0.25% under different leakage flow rates should be known. Fig. 9 shows
under a longitudinal slope of 3.0% (Series I). The simulation results the relationship of the Wref,spill, s=0.25% under different leakage flow rates,
indicate that the spillage width increases with the leakage flow rate, expressed as:
which is consistent with the finding from Ingason (1994) and Klein et al
(14)
0.48
(2018). Fig. 8(a) shows the spillage width quantitatively along the Wref ,spill,s=0.25% = 3.65V̇
spillage trajectory under different leakage flow rates, indicating spillage
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Fig. 4. Simulation results under different longitudinal slope and zero-transverse slope. Leakage flow rate:3.2 L/s, roughness:1.0 mm.
(15)
0.48
Wref ,spill = 3.65V̇ [1.16exp(− 333s) + 0.38exp(− 37s) + 0.14]
Fig. 6(b) and Fig. 8(b) show that ΔWspill along the spillage trajectory is
impacted by both the leakage flow rates and slopes. Besides, the rela
tionship between ΔWspill and distance away from the reference point
follows allometrical growth, i.e., Eq. (13). The coefficients a and b in Eq.
(13) are impacted by the leakage flow rates and slopes. From the fitting
results, it is found that the coefficient a increases with the leakage flow Fig. 6. Spillage width under different slopes.
rates but slightly depends on the slopes, and that the coefficient b decays
exponentially with the slopes but slightly depends on the leakage flow The spillage width can be obtained by the sum of reference spillage
rates. Therefore, the coefficients a and b can be determined by the nu width Wref, spill (Eq. (15)) and the increment of the spillage width along
merical simulation results, which are shown in Fig. 10(a) and (b), the trajectory (Eq. (16)), which can be expressed as:
respectively. Substituting a and b into Eq. (13), ΔWspill can be obtained 0.48
and written as: Wspill = 3.65V̇ [1.16exp(− 333s) + 0.38exp(− 37s)
(17)
0.65 0.23+0.34exp(− 74.6s)
+0.14] + 0.47V̇ ytraj
(16)
0.65 0.23+0.34exp(− 74.6s)
ΔWspill = 0.47V̇ ytraj
In comparison with Eq. (2) proposed by Ingason (1994), Eq. (17) not
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Q. Guo et al. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 120 (2022) 104290
Fig. 7. Spillage shape under different leakage flow rates in a tunnel with longitudinal slope of 3%
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2.0 0.6
a b
0.5
1.6
0.4
Coefficient-b
1.2 b=0.23+0.34exp(-74.6s)
Coefficient - a
0.65
a=0.47V 0.3
0.8
0.2
Leakage flow rate
0.4 0.1 6.4 L/s 3.2 L/s
5.6 L/s 2.4 L/s
4.8 L/s 1.6 L/s
0.0 0.0
0 1 2 3 4 5 6 7 0% 1% 2% 3% 4% 5%
Leakage flow rate(L/s) Slope
3.3. Deflection angle and spillage length under different tunnel slopes in Eq. (3)) relative to the transverse direction of the tunnel, and it is
shown as Eq. (3), which is proposed by Ingason and Li (2017). Fig. 12
The liquid spillage on the surface is controlled by the gravitation. shows the spillage shape under different longitudinal slopes and a 2.5%-
Therefore, if there is a slope, the fluid will flow along the direction of the transverse slope. When there is no longitudinal slope, the liquid will
lumped tunnel slope (see Eq. (12)), which has been mentioned above. spread towards the tunnel sidewall in opposite to the leakage source,
The direction of the lumped tunnel slope is defined as deflection angle (γ perpendicular to the tunnel longitudinal centerline. When the liquid
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Q. Guo et al. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 120 (2022) 104290
travels to the sidewall, it is restricted and flows along the sidewall slopes, the initial leakage flow is directed toward the transverse direc
longitudinally. In such a case, the spillage length is from the leakage tion of the tunnel, which is not along the spillage trajectory, as
source to the tunnel sidewall, as shown in Fig. 12(a). With the increase of mentioned above. Fig. 15 shows the spillage area under the same lon
the longitudinal slopes, the liquid deflects obviously towards the lon gitudinal and transverse slopes ranging from 0.25% to 4.0%. The same
gitudinal direction of the tunnel. As a result, the spillage length in longitudinal and transverse slopes are used directly in x-axis in Fig. 15
creases, as shown in Fig. 12(b) and (c). The numerical results indicate (a) and the lumped tunnel slopes are used in x-axis in Fig. 15(b). The
that with the increase of the longitudinal slopes, the spillage performs simulation and prediction results indicate that the spillage area de
increasing deflections and long spillage lengths. Fig. 13(a) and (b) show creases rapidly initially and then slightly as the lumped tunnel slopes
the comparison between the simulated deflection angles and spillage increases, which is the same as the spillage width. The turning point is
length and the predicted values by use of Eq. (3). The prediction results between 1.4% and 2.8% for the lumped slope in Fig. 15(b). The com
match each other very well with a maximum relative difference of 11%, parison between the simulation and calculation is also made and the
verifying the validity of Eq. (3). maximum relative difference is 21.5%, indicating that Eq. (18) is
From the results, it is suggested that to reduce the spillage length and capable of predicting the spillage area with an acceptable difference.
area and subsequently to reduce the potential HRR in case of fire, a large Here, Eq. (18) is also used to calculate the spillage area obtained in
transverse slope and a small longitudinal slope should be preferred in the full-scale experiment carried out by Ingason and Li (2017). The
engineering applications from the fire safety point of view. spillage length is obtained by Eq. (3), and then substitute it into Eq. (18).
As a result, the calculated spillage areas are 21.5–28.2 m2 when the
3.4. Spillage area under different tunnel slopes leakage flow rates of 1.6 L/s and 2.6 L/s are used, which corresponds
well to the experimental results.
Spillage area is an important parameter to determine the HRR of From the pool areas caused by a tank leakage, it can be known that in
such fires, which can be obtained by integrating the spillage width along comparison with the pool fires employed during the fire tests either in
the spillage trajectory, i.e., integrating Eq. (17) with ytraj. The spillage laboratory tests or in full-scale tunnel tests, a significantly large pool size
area can be expressed as: will be produced for a leaked tank, which can reflect to some extent the
real scenario of the fuel spillage in case of a collision in the tunnel.
0.48
Aspill = 3.65V̇ [1.16exp(− 333s) + 0.38exp(− 37s) + 0.14]ytraj +
0.65 (18)
0.47V̇
y1.23+0.34exp(− 3.5. Effect of the tunnel road surface roughness
74.6s)
1.23 + 0.34exp(− 74.6s) traj
For the tunnel with both transverse and longitudinal slopes, ytray can Different surface roughness varying from 0 to 10 mm is employed to
be replaced by L, which can be calculated by Eq. (3). Comparison of the simulate road surface conditions. The leakage flow rate is 3.2 L/s. A
spillage areas between calculations by Eq. (18) and simulation results in tunnel with a longitudinal slope of 1.0% and the transverse slope of
a tunnel with different longitudinal slopes and with both longitudinal 2.5%, and a tunnel with a longitudinal slope of 5.0% and zero-transverse
and transverse slopes are made. Fig. 14(a) shows the comparison of the slope are used. Variation of the spillage width under different roughness
spillage area under different longitudinal slopes (0.5–5%) and a zero- is shown in Fig. 16(a), indicating that the spillage width increases almost
transverse slope of the tunnel by use of numerical model Series I. The linearly with the surface roughness except for that on a smooth surface.
leakage flow rates vary from 1.6 L/s to 6.4 L/s and the road surface When a smooth surface is used, a relatively larger spillage width will be
roughness is 1.0 mm. Fig. 14(b) and (c) show the spillage areas in tun produced, which is the same as Klein et al’ s result (Klein et al., 2018).
nels with different longitudinal slopes from 0% to 4% under a certain Furthermore, if the spillage width on a road surface with a roughness of
transverse slope of 2.5% and 5.0%, respectively. The simulation and 1.0 mm is selected to be a reference, the variation of the spillage width
prediction results indicate that the spillage areas increase with the on a rougher surface can be expressed as a linear function (see Fig. 16
longitudinal slopes under a given transverse slope, which is mainly (b)), which is expressed as:
caused by the fact that a greater longitudinal slope will produce a longer
Wspill,ε
spillage. The relative difference between the calculation and simulation = 0.061ε + 0.965 (19)
Wspill,ε=1.0mm
of the spillage area is 4.7–25%. The large difference could be caused the
simulation setup that in the cases with both transverse and longitudinal
Fig. 12. Simulation result of the flow under different longitudinal slope, transverse slope: 2.5%
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Q. Guo et al. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 120 (2022) 104290
Fig. 13. Deflection angle and spillage length under different longitudinal and transverse slopes.
3.6. Effect of the liquid types liquid are considered during simulation. Surface tension is an important
physic parameter of the liquid, which governs the liquid spread (Mealy
Different liquid types are adopted to investigate their impact on the et al., 2014). As the most small-scale and full-scale tests were carried out
spillage properties. The densities, viscosities and surface tensions of the using water, comparison with other types of liquids is therefore
12
Q. Guo et al. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 120 (2022) 104290
120 120
Calculation by Eq. (18) Calculation by Eq. (18)
Simulation results Simulaiton results
100 100
Spillage area (m2)
60 60
40 40
20 20
0 0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0% 3.5% 4.0% 4.5% 0% 1% 2% 3% 4% 5% 6%
The same longitudinal and transverse slopes Lumped tunnel slopes
Fig. 15. Spillage area under the same longitudinal and transverse slopes.
8 1.8
a b
Normalized spillage width by using water
0.6
Roughness:1.0 mm ytraj=10.0 m Roughness: 1.0 mm ytraj=10.0 m
2
sy: 5.0 %, sx: 0 %, 3.2 L/s sy: 5.0 %, sx: 0 %, 3.2 L/s
0.3
sy: 3.0 %, sx: 0 %, 3.2 L/s sy: 3.0 %, sx: 0 %, 3.2 L/s
sy: 3.0 %, sx: 0 %, 6.4 L/s sy: 3.0 %, sx: 0 %, 6.4 L/s
0 0.0
LNG LPG Gasoline Ethanol Methanol Diesel EG Water LNG LPG Gasoline Ethanol Methanol EG Water
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Q. Guo et al. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 120 (2022) 104290
required. The liquid types considered in the present work include water, 1.0 mm, and the liquid is water. Fig. 19(a) shows the spilled liquid
common vehicle fuels and liquid gases. The surface tensions of these thickness under different leakage flow rates in a tunnel with longitudinal
liquids vary from 14 to 72.8 mN/m, as listed in Table 2. The longitudinal slope of 3.0% and a zero-transverse slope. The simulation results indi
slopes employed in these simulations vary from 3% to 5% and the cate that in the impingement zone, the spilled liquid thickness is rela
transverse slope is zero. The leakage flow rate is 3.2 L/s, and the tively large. However, with the increase of the distance along the
roughness is 1 mm. In Fig. 17(a), the x-axis indicates different liquid centerline of the spillage trajectory, the spilled liquid thickness seems to
types depending on different surface tensions. It is observed that from keep constant. This is because that when the leaked flow drops onto the
LNG to Methanol, the spillage width and area seem to be independent of tunnel road surface, the initial leaked liquid usually has a great vertical
the surface tension. This is because that the surface tensions of these velocity, which forms a supercritical flow. After the leaked liquid im
liquids are within a small range, 14 mN/m to 22.6 mN/m. However, as pinges onto the tunnel road surface, the hydraulic jump occurs, leading a
the surface tensions increase further from 27.2 mN/m (Diesel) to 72.8 thick flow. As the distance increases, the spillage becomes a gravity-
mN/m (Water), the spillage width decreases almost linearly except for controlled flow, so-called critical flow, and the flow becomes stable.
the diesel. This indicates that the spilled water generates a smaller As a result, the spillage thickness seems to be constant. In these cases,
spillage width and subsequently a smaller spillage area than the other only a short trajectory distance is studied, however, when it travels a
common vehicle fuels. This finding is the same as the experimental re very long distance, the spillage thickness may decrease. Besides, the
sults obtained by Simmons et al. (2004). The common fuels will produce spilled liquid thickness increases under a larger leakage flow rate. In the
an area 20–40% larger than the water, as shown in Fig. 17(b). Therefore, leakage flow rates investigated in this work, the spilled liquid thickness
using water to estimate a spillage area and subsequently the corre is 5.4–7.5 mm. Fig. 19(b) shows the spilled liquid thickness under
sponding fire size should be made with this knowledge in mind. The different slopes. Generally speaking, the spilled liquid thickness de
variation of the spillage width with surface tensions is caused by the fact creases slightly as the longitudinal slope of the tunnel increases and the
that the surface tension tends to draw the liquid up into a shape, so with thickness of the cases investigated in this work is in the range of 4.7–6.5
a larger surface tension, a deep spillage will be formed and then a mm. From the results, the spilled liquid thickness under different
smaller spillage area will be generated. The conclusion reached here is leakage flow rates and different slopes investigated in this work is from
the same as that of Mealy et al (2014). 4.7 mm to 7.5 mm, which is much smaller than the fuel depth used
commonly in the tunnel fire tests. Previous study (Ingason et al., 2015)
3.7. Influence of the leakage source height from road surface showed that when the HRR of gasoline with a depth of 7 mm was 1.5
MW/m2, much smaller than the HRR of 2.4–2.9 MW produced by deep
Different heights of the leakage sources from the road surface are gasoline. In summary, a much smaller HRRPUA will be produced for a
employed to study their impact on the spillage width in a tunnel with a spilled liquid from a continuous leakage, which should be kept in mind
longitudinal slope of 3.0% and a zero-transverse slope. A leakage flow of during the tunnel fire design caused by such situations.
3.2 L is used and the surface roughness is 1.0 mm. The leakage source
heights vary from 0.25 m to 1.0 m, which may be the cases in real 4. Short discussion on potential use of the results
leakage fire scenarios. Fig. 18 shows the spillage width under different
heights of the leakage sources, indicating that the leakage heights In the present work, the liquid spillage onto the sloped tunnel road
investigated in the present work have a little impact on the spillage surface is studied by use of OpenFOAM. The solver interFoam is
width. The leakage source height may only have an impact on the employed to solve the two-phase flow, i.e., the liquid and air. The VOF
spillage near the leakage source. Therefore, it does not impact the use of model is used to consider the two-phase density and viscosity. The
Eqs. (17) and (18). spillage shape is featured by the boundary between the liquid and the
air, which could be captured by a threshold of the volume fraction of 0.1.
3.8. Spillage thickness on the tunnel surface From the simulations, it is found that the spillage flow refers to fully
turbulent flow near the impingement point while it becomes stable and
The fuel depth is an important factor affecting the HRR of fire as nearly laminar in the far field. It is suggested that turbulent model such
mentioned above. Fig. 19 presents the spilled liquid thickness on the as k-ω Shear Stress Transport model be used to cover the whole flow
tunnel road surface. The roughness of the tunnel surface in these cases is regimes including the transitional flow regime. Besides, the roughness
can be simulated by use of wall functions for rough walls. The wall
functions for rough walls impact the shear stress near the surface, which
5 finally impacts the spillage properties. Moreover, the simulation results
obtained by use of OpenFOAM match the full-scale test results reason
ably well, which verifies the validity of the code. However, this verifi
4 cation is insufficient due to the limited full-scale test data, and therefore
further systematic large scale tests and verification are still needed.
The findings presented in this work may contribute to the design of
3
tunnel safety system, drainage system and fire-fighting strategy. For the
Wspill (m)
tunnel design, a properly designed transverse slope can lead the spilled
2 liquid to flow towards the lower tunnel sidewall, which can reduce the
spilled length and confine the potential fire size. The study on the
behavior of the spilled liquid in this work is also useful for the design of
leakage source height:
1 tunnel drainage systems. Note that in order to exhaust the water and the
1.0 m Leakage flow rate: 3.2 L/s
Roughness: 1.0 mm
possibly spilled fuel in a tunnel, a drainage system is usually built along
0.75 m
sy=3.0 %, sx=0 one tunnel sidewall, from which the spilled liquid can be exhausted and
0.25 m
0 potential fire size can be mitigated (Klein, et al., 2018). The calculation
0 3 6 9 12 15 model proposed in this work could be used to calculate the spillage area
caused by a continuous leakage, and the HRR in case of a spilled fuel fire
Distance from impingemet point (m)
could be estimated.
Fig. 18. Spillage width under different leakage source heights, longitudinal
slope: 3.0%
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Q. Guo et al. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 120 (2022) 104290
15
a Roughness: 1.0 mm 14 b Rougness:1.0 mm, Leakage flow rate: 3.2 L
6 6
4
3
2
0 0
0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16
Distance from upstream edge of the spillage (m) Distance from upstream edge of the spillage (m)
In this work, the spillage properties of the flow caused by a contin The authors declare that they have no known competing financial
uous leakage on the tunnel road surface are investigated numerically by interests or personal relationships that could have appeared to influence
use of interFoam based on the VOF model in OpenFOAM. Leakage flow the work reported in this paper.
rates, tunnel slopes, road surface roughness and liquid types are taken
into consideration. The results indicate that: Acknowledgement
(1) The spillage width of liquid caused by a continuous leakage on The authors would like to acknowledge the financial support from
road surface decreases rapidly initially and then slowly as the Tunnel and Underground Safety Center (TUSC) in Sweden and the
tunnel slopes increase, and the transition slope is about 2%. Be Fundamental Research Funds from Tianjin Fire Research Institute of
sides, the spillage width increases with the leakage flow rate. MEM (2021SJ09) in China.
Based on these findings, a larger spillage area will be produced
under a smaller tunnel slope and a greater leakage rate. References
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