Professional Documents
Culture Documents
Pipe Wrangler 3000
30’‐31’ Height
60’ Chassis
Technical Drawings
Rev. A Date 18‐Jul‐12 1043575
All rights reserved. This publication is the property
of and contains information proprietary to Forum
Energy Technologies. No part of this publication
may be reproduced or copied in any form or by any
means, including electronic, mechanical,
photocopying, recording, or otherwise, without the
prior written permission of Forum Energy
Technologies.
Product names mentioned in this publication may
be trademarks or registered trademarks of their
respective holders and are hereby acknowledged.
General Arrangement 1038426
Top Level Assembly 1038799
Chassis Assembly 1039076
Trough Assembly 1038732
Trough Weldment 1038733
Trough Assembly Drawing 1014493
Kicker Module with Cylinder 1024346
Skate Assembly 1008130
Main Arm Assembly 1038840
Main Cylinder Assembly 1008128
Back Arm to Trough Connection 4150‐0027
Indexer Module Assembly 4950‐0030
Indexer Cylinder Assembly 4701‐0060
Gull Wing Assembly 4650‐0007
Tiering System Kit 4950‐0033
Hydraulic Chassis Assembly 1039393
Hydraulic Schematic 1039380
Tank Assembly 1034856
HPU Assembly 1014682
Plunger Valve Assembly 1017721
Cooler Assembly 1018971
Leveling Jack Cylinder 4701‐0059
Chassis Hose Chart 1037939
Electrical Layout Assembly 1039643
Electrical Schematic 1034606
Main Control Enclosure Assembly 1027629
Podium Interface Receptacle 1034216
Podium Assembly w/ Winch 1017644
Podium Fabrication / BOM 1016813
Stairs, 48" 5450‐0001
Spare Parts List 1043862
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 01/17/12 SIZE
1 OF 7 -
4 3 2 1
4 3 2 1
D D
2
1
56 8 "
126 68
10
APPROXIMATE MID ROLLER PLACEMENT 103
126 100 67 ALLOW 1/8" CLEARANCE TO RAMP USE SHIMS AS 128 132
NECESSARY 112 111
110
18 77
6 3
16
55
74
94 77
128
132 130 131 96
103
C C
76
7
B B
17
A A
DESC:
TOP LEVEL, 30' - 31'
ASSEMBLY
WRANGLER 3000
WEIGHT DRAWING #
45175.47LBS 1038799
B
SHEET SHEET REVISION
SIZE
2 OF 7 -
4 3 2 1
4 3 2 1
126 68
D D
66
128
2 78 124
100 126
65
C 134
C
79
133
92 126
99 134
USE SHIMS AS
13 REQUIRED
11
129
95
123
B 120 B
56
64
129
12
128
14
104
92
133
129
106
95 95
A A
DESC:
TOP LEVEL, 30' - 31'
ASSEMBLY
WRANGLER 3000
WEIGHT DRAWING #
45175.47LBS 1038799
B
SHEET SHEET REVISION
SIZE
3 OF 7 -
4 3 2 1
4 3 2 1
D D
37
37
32
1 29
80
30
34
31 35
70
80
35
48
38
70 82
33
84
48
43
C C
41
83
84 81
45
82
36 122
27
42
34 85
B B
44
97 126 41
40
41
A A
DESC:
TOP LEVEL, 30' - 31'
ASSEMBLY
WRANGLER 3000
WEIGHT DRAWING #
45817.95LBS 1038799
B
SHEET SHEET REVISION
SIZE
4 OF 7 -
4 3 2 1
4 3 2 1
D D
115
113
19
15
20
15
91
105
118
90
C 86 119 C
89 82
108 88
127 105
116
87
20 62
84
9 108 127
83
20
84
15 114
118
20
B 82 B
117
81
85
101
65
127
9
A A
DESC:
TOP LEVEL, 30' - 31'
ASSEMBLY
WRANGLER 3000
WEIGHT DRAWING #
45595.53 LBS 1038799
B
SHEET SHEET REVISION
SIZE
5 OF 7 -
4 3 2 1
4 3 2 1
53
D 52 D
126 98
54
126 65
121
53
97 126
46
C C
53 52
69
47
73
28
53
93
108
51 52
108 28 53
127
72
B 93 4 B
75
127
71 102
63
49 109
65 127
A A
DESC:
TOP LEVEL, 30' - 31'
ASSEMBLY
WRANGLER 3000
WEIGHT DRAWING #
45886.31LBS 1038799
B
SHEET SHEET REVISION
SIZE
6 OF 7 -
4 3 2 1
4 3 2 1
D D
22
25
25 26
59 26 26 26 26 26 26 26
57 58 23 24
26 26
60
C C
22 25 26 25
25 26 26 26 26
26 26
B B
A A
DESC:
TOP LEVEL, 30' - 31'
ASSEMBLY
WRANGLER 3000
WEIGHT DRAWING #
45886.31 LBS 1038799
B
SHEET SHEET REVISION
SIZE
7 OF 7 -
4 3 2 1
4 3 2 1
BILL OF MATERIAL
ITEM QTY PART NUMBER DESCRIPTION
1 1 1038865 CHASSIS, 60 FT- CRAWLERS
2 4 1101-0083 SHIM, 1/8
14
3 2 1101-0084 PLATE, 1/4 SHIM
D 8 4 48 50808-N-C-5 WASHER, FLAT, NARROW 0.5 D
5 22 50810-N-C-5 WASHER, FLAT, NARROW 0.625
5
6 6 50910-C WASHER, LOCK-REGULAR 5/8
7 24 50008-12-C5 SCREW, CAP-HEX HEAD (UNC 2A)1/2-13 X 1 1/2
5
8 8 50010-14-C5 SCREW, CAP-HEX HEAD (UNC 2A)5/8-11 X1 3/4
C C
7
4
10
9
1
6
5
B 12
B
5 4 10
6 4
9 10
7
4 4 15
2 7
A A
DESC:
DO NOT SCALE
DOCUMENT
THIRD ANGLE
PROJECTION
ECO #: ORIGINAL APPROVAL CHASSIS, 60 FT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
Daniel.Liu 1/6/2012 WRANGLER 3000
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY: DATE: CHECKED BY:
robert.metz
DATE:
1/10/2012
WEIGHT
14250.52 LBS
DRAWING #
1039076
PURPOSE NOR USED FOR MANUFACTURING
B
APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
-
PURPOSES WITHOUT WRITTEN PERMISSION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 01/10/12 SIZE 1 OF 1
4 3 2 1
Document
Title: BOM Type Document Number
Revision
Page 1 of 1
Document
Title: BOM Type Document Number
Revision
Page 1 of 1
4 3 2 1
BILL OF MATERIAL BILL OF MATERIAL
1014493/ 1014493/
ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION
QTY. QTY.
1 1 1008130 SKATE W/ SHOVEL 59 4 50012-20-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/4-10 X2 1/2 , GR5
2 2 56529-06-04-S ADAPTER, MB-MJ 60 6 50012-36-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/4-10 X4 1/2 , GR5
3 5 56529-12-12-S ADAPTER, MB-MJ 61 132 50006-12-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X 1 1/2 , GR5
D 4 1 56529-08-06-S ADAPTER, MB-MJ 62 4 50006-10-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X1 1/4 , GR5 D
5 1 56519-12-12-S ADAPTER, MB-MJ90 63 4 50006-06-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X3/4, GR5
6 1 56519-08-06-S ADAPTER, MB-MJ90 64 3 50005-16-C5 SCREW, CAP-HEX HEAD (UNC 2A)5/16-18 X2 , GR5
7 2 56519-10-08-S ADAPTER, MB-MJ90 65 4 50005-24-C5 SCREW, CAP-HEX HEAD (UNC 2A)5/16-18 X3 , GR5
8 4 56519-10-06-S ADAPTER, MB-MJ90 66 8 50010-16-C5 SCREW, CAP-HEX HEAD (UNC 2A)5/8-11 X2 , GR5
9 2 56538-12-12-S ADAPTER, MJ-MJBKHD 67 2 56616-06-12-A-B SCREW, SET-SQUAREHEAD 3/8 UNC X 3/4
10 5 56538-08-08-S ADAPTER, MJ-MJBKHD 68 1 5550-1007 SHAFT, SKATE DRIVE, MOTOR SIDE
11 1 1025998 ADAPTER, TEST COUPLER-8FJIC 69 1 5550-1008 SHAFT, SKATE IDLE
12 2 1009424 ALL THREAD, 3/4-10UNC x 20" LG. 70 8 1012841 SHIM, KICKER, 22 GA
13 1 1001-0002 ANSI 100 R CHAIN 1001-0126 (QTY 52 LINKS) 71 2 5350-0008 SKATE IDLER PLATE-WELDMENT
14 2 1001-0001 ANSI 80 R CHAIN 1001-0127 (QTY 102.5 FT 1230 LINKS) 72 2 5550-0010 SKATE STOP
15 4 1003-0125 BEARING-BALL-2" 73 1 5550-1021 SLEEVE, INNER
16 6 1003-0007 BEARING, BRONZE, THRUST WASHER-1 1/2" X 1" 74 1 5550-1025 SLEEVE, INNER DRIVE SPROCKET
17 4 1003-0117 BEARING, PILOTED FLANGE 75 2 5550-1022 SLEEVE, OUTER, DRIVE SIDE
18 1 1002-0001 SPROCKET - H80B13x2 76 3 5550-1023 SLEEVE, OUTER, DRIVE SIDE
19 1 1101-0070 BULKHEAD PLATE-TROUGH HYDRAULIC 77 1 5550-1030 SPACER SLEEVE
20 1 1002-0104 BUSHING-SPROCKET-2" 78 3 5550-1027 SPACER, IDLE SPROCKET
21 2 5550-1018 CAP PLATE, TROUGH DRIVES 79 1 1008778 SPACER, SPROCKET ISOLATOR
C C
22 1 5550-1026 CAP PLATE, TROUGH DRIVES 80 2 1002-0111 SPROCKET- 80X24Tx200
23 2 1018593 CARTRIDGE, HYDRAULIC 81 1 1002-0114 SPROCKET-100 x 32T
24 1 1009433 CHAIN GUARD COVER 82 2 1002-0002 SPROCKET-H80B13-N-38
25 1 1008064 CHAIN GUARD COVER - RH 83 1 1008965 SPROCKET, H80B13 x 2.5
26 2 1008063 CHAIN GUARD SPACER PLATE 84 2 56526-08-08-S TEE, MJ-MJ-FJX
27 22 1104-0008 CHAIN GUIDE 85 1 56530-08-08-S TEE, MJ-MJ-MB
28 2 1008061 CHAIN GUIDE 86 3 1013719 TEST COUP, PROTECTIVE CAP
29 5 1501-0017 CLAMP-CHASSIS-INSULATED-2 1/2 87 1 ITEM 1 BOM TROUGH WELDMENT, 60FT
30 10 1204-0049 CLAMP-CHASSIS-INSULATED-2 ID 88 1 1018508 VALVE ASSEMBLY-C/B-SUN A802-340
31 1 1001-0109 CONNECTOR LINK 100 CL 89 2 1018595 VALVE BODY-F/D-NMK
32 2 1009397 GAUGE, TROUGH CHAIN 90 1 1014110 VALVE, DECEL
33 3 53226-02-01-A-11-01A GREASE ZERK, NPT, STRAIGHT 91 8 50805-N-C-5 WASHER, FLAT, NARROW 0.312
34 1 1009351 GUARD, TROUGH IDLER, DS 92 268 50806-N-C-5 WASHER, FLAT, NARROW 0.375
35 1 1009352 GUARD, TROUGH IDLER, ODS 93 168 50808-N-C-5 WASHER, FLAT, NARROW 0.5
36 1 1009671 GUARD, TROUGH REAR 94 8 50810-N-C-5 WASHER, FLAT, NARROW 0.625
37 1 1502-0111 HEX BOLT-3/4 UNC x 3 1/2-GR. 8-ALL TD 95 44 50812-N-C-5 WASHER, FLAT, NARROW 0.75
38 48 1009423 BELLEVILLE DISC SPRING 96 1 50812-W-C-5 WASHER, FLAT, WIDE 0.75
B 39 1 1008780 KEEPER, SPROCKET ISOLATOR B
40 4 56908-23 KEY, SQUARE 1/2" x 2.875
41 1 5550-1029 KEY, STOCK
42 4 1024346 KICKER ASSEMBLY
43 4 1506-0202 LYNCH PIN NOTES:
44 1 1018637 MOTOR, POCLAIN-MS05 1. TOLERANCES PER FOT DOCUMENT 1007994
45 1 5350-0016 MOUNTING PLATE, SKATE DRIVE MOTOR 2. LEVELING OF KICKER MODULES REFER TO FOT DOCUMENT 1008734
46 136 57639-06-16-0C NUT, HEX-SELF LOCK- STOVER 3/8-16 UNC
47 4 57639-05-18 NUT, HEX-SELF LOCK- STOVER 5/16-18 UNC
48 84 57639-08-13-0C NUT, HEX-SELF LOCK- STOVER 1/2-13 UNC
49 22 57639-12-10 NUT, HEX-SELF LOCK- STOVER 3/4-10 UNC
50 10 50212-C NUT, HEX STANDARD (UNC-2A) 3/4-10
51 4 1009350 PIN, GUARD RETAINING
52 2 5550-1017 PIN, IDLER SPROCKET
53 1 1008779 PLATE, SPROCKET ISOLATOR
54 4 1026006 PLATE, TROUGH BOTTOM
55 1 56531-08-S PLUG, MB-HEX HEAD
A 56 72 50008-12-C5 SCREW, CAP-HEX HEAD (UNC 2A)1/2-13 X 1 1/2 , GR5 A
DO NOT SCALE DESC:
THIRD ANGLE ECO #: 02270-A ORIGINAL APPROVAL TROUGH, 60 FT
57 28 50008-16-C5 SCREW, CAP-HEX HEAD (UNC 2A)1/2-13 X2 , GR5 DOCUMENT PROJECTION
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
58 7 50012-12-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/4-10 X 1 1/2 , GR5 dlocke 06/16/11 dlocke 01/05/2010 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GRodriguez
DATE:
07/18/11
CHECKED BY:
rwerner
DATE:
25/01/2010
WEIGHT
7369.02 LBS
DRAWING #
1014493
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 07/18/11 mcarrizales 02/02/2010 SIZE
1 OF 4 C
4 3 2 1
4 3 2 1
42 42 42
57 93 42
D D
90 87 87
14 72 58 95
27 K G G
B K
B 35
25 43
DETAIL "V" ON SHT.3 DETAIL "Y" SHT.3
37
29 29 29 29 19 30 30 30 30
V Y J
C C
16
78 64 22 58 35 69 18
49
28 95 60 80 24 58 21
95 10 19
46
26 75 76 59 10
DETAIL L 10
62 SCALE 1 : 4
50 87 10
95 32 49 9
B AJ B
10
9
71
45 49
15 95 49 12
17 73 38
74 50 87
17
37 93 57 15
20 93 56 DETAIL J
76 81 SCALE 1 : 12
45 AJ
57 77
93 7 1/8"
36 83
26
A 51
A
DESC:
56 28 TROUGH, 60 FT
ASSEMBLY
WRANGLER
4 3 2 1
4 3 2 1
72
D 95 D
58
49
57 93 42
T T
P 95
72
72
P
27
SECTION P-P 48
SCALE 1 : 7
42 SECTION T-T
SCALE 1 : 7
C C
47 91
47 91
46
92 61 SECTION K-K
SCALE 1 : 7
Z Z 91 65
86
6
7 5 3
91 65 4 44
65 91 23 2
92 86 86
6 89
W 88
63 88
B B
3
DETAIL Y 90
3 SCALE 1 : 4
2
3
89
63
8 44
85
W 8 13 31
92 86 11 SECTION AJ-AJ
3 86
SCALE 1 : 8
SECTION W-W
SCALE 1 : 4 DETAIL V
A SCALE 1 : 4 A
DESC:
TROUGH, 60 FT
ASSEMBLY
SECTION Z-Z WRANGLER
SCALE 1 : 4 WEIGHT
7369.02LBS
DRAWING #
1014493
B
SHEET SHEET REVISION
SIZE
3 OF 4 C
4 3 2 1
4 3 2 1
D D
87
C C
56
93
48
DETAIL BB
SCALE 1 : 12
B B
54 54 54
54
48"
INSTALL FLUSH TO BULKHEAD
108"
A A
DESC:
TROUGH, 60 FT
ASSEMBLY
WRANGLER
WEIGHT DRAWING #
7369.02LBS 1014493
B
SHEET SHEET REVISION
SIZE
4 OF 4 C
4 3 2 1
4 3 2 1
ITEM QTY. PART NUMBER DESCRIPTION
NO.
1 1 4850-0002 KICKER FRAME
2 1 4850-0003 KICKER PLATE
2
3 1 4850-0004 KNUCKLE-KICKER CYLINDER
9
B B
9
10
8 9
A 8 A
DO NOT SCALE DESC:
THIRD ANGLE
PROJECTION
ECO #: ORIGINAL APPROVAL KICKER ASSEMBLY
DOCUMENT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
dlocke 19/10/2010 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY: DATE: CHECKED BY:
gswanson
DATE:
20/10/2010
WEIGHT
97.77 LBS
DRAWING #
1024346
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 10/21/10 SIZE
1 OF 1 -
4 3 2 1
4 3 2 1
ITEM QTY. PART NUMBER DESCRIPTION
NO.
1 1 1008131 SKATE BODY
D D
4 2 1008142 DRAG BAR
1
69 2 "
5 2 1008025 PULL CLEVIS
13
25 16 " 6 2 56906-20 KEY, SQUARE 3/8" x 2.5
1 27
7 2 1008065 CHAIN ANCHOR PIN
A A
DO NOT SCALE DESC:
THIRD ANGLE
PROJECTION
ECO #: 03558 ORIGINAL APPROVAL SKATE W/ SHOVEL
DOCUMENT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
rwerner 01/18/12 rrau 04/16/2009 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
mpoulsen
DATE:
01/19/12
CHECKED BY:
jberry
DATE:
04/17/2009
WEIGHT
340.2 LBS
DRAWING #
1008130
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 01/19/12 gswanson 04/20/2009 SIZE
1 OF 4 F
4 3 2 1
4 3 2 1
TAPER
D D
16 15
18
17
17
3
36
21
2 21 4X
3X 14 15
3X 19 4X 18
C 20 17 C
4X 19
3 TAPER
16
17
31
4X 20
4X 20
4X 19
31 14
B 3X 19
B
3X 20
5
9
4
10
4X 13
10
A 38 A
4X 12 DESC:
SKATE W/ SHOVEL
11 ASSEMBLY
WRANGLER
WEIGHT DRAWING #
340.2LBS 1008130
B
SHEET SHEET REVISION
SIZE
2 OF 4 F
4 3 2 1
4 3 2 1
25 3X 22 4X
D 30 13 3X
D
19 4X
24 27
22 4X
37
4X 22 19
4X 26
4X 19
C C
28 2X
4X 22
34 2X
4X 19 3
32
B B
3
21 3 23
21
3 21 35
37
21 4X 21
A A
DESC:
SKATE W/ SHOVEL
ASSEMBLY
WRANGLER
WEIGHT DRAWING #
340.2LBS 1008130
B
SHEET SHEET REVISION
SIZE
3 OF 4 F
4 3 2 1
4 3 2 1
D D
C C
4X 33
4X 29
MIRRORED
36 OPPOSITE HAND
4X 29 4X 33
A A
DESC:
SKATE W/ SHOVEL
ASSEMBLY
WRANGLER
WEIGHT DRAWING #
340.2LBS 1008130
B
SHEET SHEET REVISION
SIZE
4 OF 4 F
4 3 2 1
4 3 2 1
BILL OF MATERIAL
ITEM QTY PART NUMBER DESCRIPTION
1 1 1038821 MAIN ARM, 330" LENGTH x 69" LUG
2 5 1013677 BULKHEAD, JICM, ADJUSTABLE-08
3 2 1013679 BULKHEAD, JICM, ADJUSTABLE-16
D 4 PLACES 9 4 4 56547-16-S LOCKNUT, BULKHEAD D
5 10 56547-08-S LOCKNUT, BULKHEAD
6 2 56538-16-16-S ADAPTER, MJ-MJBKHD
7 5 56538-08-08-S ADAPTER, MJ-MJBKHD
8 2 57716-3-C-144 TUBE ASSEMBLY, STRAIGHT
9 5 57708-3-C-144 TUBE ASSEMBLY, STRAIGHT
10 10 57646-13-01 CLAMP, BODY, STANDARD
11 10 57648-02-3 COVER PLATE 1/2"
12 28 50004-12-S BOLT, HEX -1/4"x1 1/2"
13 28 57656-3-1 NUT, HEX RAIL-STAUFF
8 14 4 57646-24-01 CLAMP, BODY, STANDARD
8 K 15 4 57648-03-3 COVER PLATE 3/4"
9
16 2 1003-0002 BEARING-QUADLUBE-3 1/4" SPHERICAL
K 17 2 1103-0013 SPACER WASHER 5 1/8" OD
18 2 1504-0001 SPIRAL RING LOCK - 5 1/8" OD
C C
16
17
18
B B
17
18
16
SECTION K-K
13
10 12
15
14
11 13
12
A A
DO NOT SCALE DESC:
THIRD ANGLE
PROJECTION
ECO #: ORIGINAL APPROVAL MAIN ARM, 330 FT LENGTH x 69 IN LUG
DOCUMENT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
Daniel.Liu 1/6/2012 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY: DATE: CHECKED BY:
robert.metz
DATE:
08/01/2012
WEIGHT
5186.43 LBS
DRAWING #
1038840
PURPOSE NOR USED FOR MANUFACTURING
DETAIL J PURPOSES WITHOUT WRITTEN PERMISSION
FROM FORUM OILFIELD TECHNOLOGIES, INC.
APPROVED BY: DATE: APPROVED BY:
rwerner
DATE:
01/10/12
SHEET
SIZE B
SHEET
1 OF 1
REVISION
-
4 3 2 1
4 3 2 1
BOM Table
ITEM QTY PART NUMBER DESCRIPTION Length
4
1 1 1014317 CYLINDER, 10 x 107-CLEVIS SAE-C62
13
13 2 1 1018596 VALVE ASSEMBLY-C/B-SUN A802-290
3 1 1018597 VALVE ASSEMBLY-C/B
11 9
D 4 2 1013719 TEST COUP, PROTECTIVE CAP D
11 5 2 1037704 VALVE BODY, DAMPING
2 DETAIL A
SCALE 1 : 6
C C
11
11
10 13
B B
3 13 13
9
13
12 DRAIN BACK TO TANK
4 DETAIL B
10 SCALE 1 : 6
4
G
15 15 15
7
12
9
8
9 5
12
DETAIL G
SCALE 1 : 8
A A
DO NOT SCALE DESC:
THIRD ANGLE
PROJECTION
ECO #: 03099 ORIGINAL APPROVAL CYLINDER-MAIN LIFT-10 x 107-C62
DOCUMENT
NOTES: PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
1. USE ANTI SEIZE COMPOUND ON ALL THREADED FASTENERS. dlocke 11/18/11 dlocke 11/30/2009 WRANGLER 3550
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GGuerra
DATE:
11/22/11
CHECKED BY:
mpoulsen
DATE:
12/07/2009
WEIGHT
1724.14 LBS
DRAWING #
1008128
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 11/22/11 mcarrizales 12/08/2009 SIZE
1 OF 1 A
4 3 2 1
4 3 2 1
BOM Table
ITEM QTY PART NUMBER DESCRIPTION
1 1 4150-0019 CONNECTOR, BACK ARM TO TROUGH
2 2 1003-0001 BEARING-QUADLUBE-1 1/2" SPHERICAL
3 2 53226-02-01-A-11-01A GREASE ZERK, NPT, STRAIGHT
D 4 2 1504-0002 SPIRAL LOCK RING 2 7/16" INTERNAL D
1
C C
2
4
2
3
B B
A A 3
SECTION A-A
SCALE 1 : 4
A A
DESC:
DO NOT SCALE
DOCUMENT
THIRD ANGLE
PROJECTION
ECO #: 04140 ORIGINAL APPROVAL BACK ARM TO TROUGH CONNECTION
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
dlocke 04/23/12 gswanson 10/22/2009 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GRodriguez
DATE:
04/24/12
CHECKED BY:
rwerner
DATE:
10/16/2009
WEIGHT
99.47 LBS
DRAWING #
4150-0027
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 04/25/12 gswanson 10/22/2009 SIZE
1 OF 1 A
4 3 2 1
4 3 2 1
BOM Table
ITEM QTY PART NUMBER DESCRIPTION
1 1 4950-0015 INDEXER MODULE WELDMENT - ATO
2 1 1105-0016 PIN - INDEXER HINGE PIN
16 1 1101-0057 RETAINER, PIVOT PIN
D 4 1 4950-0003 INDEXER RECEIVER D
5 1 1105-0021 PIN-INDEXER RECIEVER TO CYLINDER
14 6 1 1101-0058 PIN RETAINER
4 17 1 4701-0060 CYLINDER- INDEXER
8 2 1003-0005 GARLOCK BEARING 024DXR024
1 9 4 50906-S WASHER, LOCK-REGULAR 3/8 SS
18 4 53226-02-01-A-11-01A GREASE ZERK, NPT, STRAIGHT
C C
19
20
B B
A A
DO NOT SCALE DESC:
THIRD ANGLE
PROJECTION
ECO #: 04190 ORIGINAL APPROVAL INDEXER MODULE
DOCUMENT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
dlocke 05/02/12 mpoulsen 06/02/2009 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GRodriguez
DATE:
05/03/12
CHECKED BY:
mpoulsen
DATE:
06/02/2009
WEIGHT
563.81 LBS
DRAWING #
4950-0030
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 05/08/12 mpoulsen 06/03/2009 SIZE
1 OF 2 A
4 3 2 1
4 3 2 1
D D
12 4X
11
6 9
18 4X 12
13 2X
11
9
A
C DETAIL A 5 C
DETAIL B
17
B 11 9 B
12
8
2
8
C
11
9
16
A A
DESC:
INDEXER MODULE
DETAIL C ASSEMBLY
WRANGLER
WEIGHT DRAWING #
563.81 LBS 4950-0030
B
SHEET SHEET REVISION
SIZE
2 OF 2 A
4 3 2 1
4 3 2 1
BILL OF MATERIAL
ITEM QTY PART NUMBER DESCRIPTION LENGTH
1 1 1616-0012 CYLINDER-4 x 10-CLEVIS-ATO
2 1 1616-0013 KNUCKLE, INDEXER ROD
3 1 1018509 VALVE ASSEMBLY-C/B-SUN A802-320
1
D 4 1 1024269 ADAPTER, FLANGE, SAE-8 C61 /ORBF-8 D
2
5 4 50105-20-B SCREW, CAP-SOCKET HEAD (UNC-2A) 0.3125 X 2.5
6 4 50105-12-B SCREW, CAP-SOCKET HEAD (UNC-2A) 0.3125 X 1.5
7 8 51105-C WASHER, HI-COLLAR 5/16
8 1 1013719 TEST COUP, PROTECTIVE CAP
9 1 56531-06-S PLUG, MB-HEX HEAD
10 2 56519-08-08-S ADAPTER, MB-MJ90
11 1 56529-04-04-S ADAPTER, MB-MJ
12 1 56519-06-04-S ADAPTER, MB-MJ90
13 2 56355-04-04-S FITTING, HOSE-FJX
14 2 51300-210-070-B O-RING
15 1 56206-04-R04-AT HOSE, HYDRAULIC SAE- 1/4" 2WIRE 8"
14
C 14 C
13
15
8
11
10 3
10
9 5 7
B 7 6 B
3
13
12
A A
DESC:
DO NOT SCALE
DOCUMENT
THIRD ANGLE
PROJECTION
ECO #: 01711 ORIGINAL APPROVAL CYLINDER- INDEXER
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
gswanson 07/13/11 dlocke 07/21/2009 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
dlocke
DATE:
07/13/11
CHECKED BY:
rwerner
DATE:
07/21/2009
WEIGHT
104.212 LBS
DRAWING #
4701-0060
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 07/13/11 mcarrizales 07/22/2009 SIZE
1 OF 1 A
4 3 2 1
4 3 2 1
BOM TABLE BOM TABLE
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
39 4 50105-12-J SOCKET HEAD CAP SCREW- UNC 1 1 4650-0006 16' GULL WING OFF DRILLERS SIDE WELDMENT
40 4 50105-20-B SOCKET HEAD CAP SCREW- UNC 2 1 1024269 ADAPTER, FLANGE, SAE-8 C61 /ORBF-8
41 1 1301-0186 SPRING LATCH BOLT, ZINC PLATED 3 1 56529-08-06-S ADAPTER, MB-MJ
27 1 56206-06-R16 HOSE-3/8"-2W
A 28 1 56206-04-R04-AT HOSE -1/4" 2W
16
12
A 34 A
DETAIL A DO NOT SCALE
DOCUMENT
THIRD ANGLE
PROJECTION
ECO #: 03826 ORIGINAL APPROVAL DESC:
GULL WING ASSEMBLY
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
22 23 PROPRIETARY INFORMATION:
GRodriguez 03/01/12 jmcwhorter 08/28/2008 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GGuerra
DATE:
03/01/12
CHECKED BY:
mpoulsen
DATE:
06/03/2009
WEIGHT
754.88 LBS
DRAWING #
4650-0007
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 03/02/12 gswanson 06/03/2009 SIZE
1 OF 4 B
4 3 2 1
4 3 2 1
D D
B
C 31 9 C C
45 10
45
37
B 32 B
11
15
8
DETAIL C
41
36
A A
DESC:
GULL WING ASSEMBLY
26 DETAIL B ASSEMBLY
WRANGLER
WEIGHT DRAWING #
754.88LBS 4650-0007
B
SHEET SHEET REVISION
SIZE
2 OF 4 B
4 3 2 1
4 3 2 1
D D
C D C
40
42
5
44
20
35
B 19 B
28
19
DETAIL E 7 14
4 43 13
39
21
A A
2 29 21 DESC:
GULL WING ASSEMBLY
ASSEMBLY
20 27 WRANGLER
WEIGHT DRAWING #
4 3 2 1
4 3 2 1
D D
18
1/2"
C C
3/4"
1 1/2" 1/4"
3/4"
1/4"
B B
17
1/4"
3/4" 1 1/2"
A A
DESC:
GULL WING ASSEMBLY
ASSEMBLY
WRANGLER
WEIGHT DRAWING #
754.88LBS 4650-0007
B
SHEET SHEET REVISION
SIZE
4 OF 4 B
4 3 2 1
4 3 2 1
BOM Table
ITEM QTY PART NUMBER DESCRIPTION
1 1 4950-0008 INDEXER TIERING KNUCKLE
2 1 4950-0009 INDEXER TIERING INSIDE LEG
3 1 1105-0018 PIN-INDEXER TIERING KNUCKLE
D 4 1 1105-0030 PIN-INDEXER TIERING KNUCKLE T0 INNER ARM D
5 3 1506-0702 HAIR PIN
6 1 50016-14-C5 SCREW, CAP-HEX HEAD (UNC 2A)1-8 X1 3/4 , SS
8 1 1101-0081 TIERING ARM STOW PLATE
9 1 4950-0013 TIERING ARM PIN WITH CHAIN
10 4 50812-N-C-5 WASHER, FLAT, NARROW 0.75
11 1 50806-N-C-5 WASHER, FLAT, NARROW 0.375
12 2 50012-18-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/4-10 X2 1/4 , GR5
13 1 50006-12-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X 1 1/2 , GR5
14 2 51850-12-Z-5 NUT, HEX-SELF LOCK-NYLON UNC
15 1 57639-06-16-0C NUT, HEX-SELF LOCK- STOVER 3/8-16 UNC
16 1 4950-0036 TIERING ARM WITH ROLLER ASSEMBLY
16
C C
4
3
5 1 2 6
B B
9 5
15 11 13
8
14 10 10 12
A A
DESC:
DO NOT SCALE
DOCUMENT
THIRD ANGLE
PROJECTION
ECO #: 04145 ORIGINAL APPROVAL TIERING SYSTEM KIT WITH STOW LUG
14 10 10 12 PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
dlocke 04/23/12 mpoulsen 06/03/2009 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GGuerra
DATE:
04/23/12
CHECKED BY:
mpoulsen
DATE:
6/3/2009
WEIGHT
211.10 LBS
DRAWING #
4950-0033
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 04/25/12 mpoulsen 06/03/2009 SIZE
1 OF 1 A
4 3 2 1
4 3 2 1
ITEM NO. QTY. PART NUMBER DESCRIPTION ITEM NO. QTY. PART NUMBER DESCRIPTION ITEM NO. QTY. PART NUMBER DESCRIPTION
107 4 57708-3-C-208 TUBE ASSEMBLY, STRAIGHT 57 4 57639-10-11 NUT, HEX-SELF LOCK- STOVER 5/8-11 UNC 1 2 1008996 ADAPT, ORFICE INT 37°/37°
108 1 57724-3-C-56 TUBE ASSEMBLY, STRAIGHT 58 184 57656-3-1 NUT, HEX RAIL-STAUFF 2 2 56521-04-04-S ADAPTER, FP-MJ
109 1 57724-3-C-45 TUBE ASSEMBLY, STRAIGHT 59 1 1018971 OIL COOLER, HYDRAULIC OK7S 3 1 56529-04-04-S ADAPTER, MB-MJ
110 2 57716-3-C-52 TUBE ASSEMBLY, STRAIGHT 60 4 57653-05-3 SAFETY PLATE 1 1/4" 4 4 56529-16-16-S ADAPTER, MB-MJ
111 1 57712-3-C-51 TUBE ASSEMBLY, STRAIGHT 61 16 57653-02-3 SAFETY PLATE 1/2" 5 3 56529-20-20-S ADAPTER, MB-MJ
D 112 1 57708-3-C-126 TUBE ASSEMBLY, STRAIGHT 62 49 57653-03-3 SAFETY PLATE 3/4" 6 2 56529-16-12-S ADAPTER, MB-MJ D
113 1 57708-3-C-224 TUBE ASSEMBLY, STRAIGHT 63 4 50008-12-C5 SCREW, CAP-HEX HEAD (UNC 2A)1/2-13 X 1 1/2 , GR5 7 16 56529-10-06-S ADAPTER, MB-MJ
114 1 57712-3-C-94 TUBE ASSEMBLY, STRAIGHT 64 26 50004-16-C5 SCREW, CAP-HEX HEAD (UNC 2A)1/4-20 X2 , GR5 8 8 56529-10-08-S ADAPTER, MB-MJ
115 1 57712-3-C-75 TUBE ASSEMBLY, STRAIGHT 65 3 50004-24-C5 SCREW, CAP-HEX HEAD (UNC 2A)1/4-20 X3 , GR5 9 2 56529-10-12-S ADAPTER, MB-MJ
116 2 57712-3-C-139 TUBE ASSEMBLY, STRAIGHT 66 4 50012-28-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/4-10 X3 1/2 , GR5 10 1 56529-20-16-S ADAPTER, MB-MJ
117 2 57712-3-C-136 TUBE ASSEMBLY, STRAIGHT 67 10 50006-08-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X1 , GR5 11 10 56529-08-08-S ADAPTER, MB-MJ
118 18 57634-07-PP TUBE CLAMP-DOUBLE 1/2" 68 6 50006-16-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X2 , GR5 12 2 56529-12-06-S ADAPTER, MB-MJ
119 1 1022030 VALVE BANK-HAWE 11 SIZE 3 69 4 50005-24-C5 SCREW, CAP-HEX HEAD (UNC 2A)5/16-18 X3 , GR5 13 2 56519-04-04-S ADAPTER, MB-MJ90
120 1 1025105 VALVE BANK-HAWE 3 SIZE 5 70 4 50010-18-C5 SCREW, CAP-HEX HEAD (UNC 2A)5/8-11 X2 1/4 , GR5 14 2 56519-20-20-S ADAPTER, MB-MJ90
121 2 1018595 VALVE BODY-F/D-NMK 71 4 55008-08-C5 SCREW, CAP-HEX HEAD (UNF 2A)1/2-20 X 1, GR5 15 1 56519-08-08-S ADAPTER, MB-MJ90
122 2 1017260 VALVE, CHECK-5 PSI CRACKING-12 ORB PORTS 72 4 55006-08-C5 SCREW, CAP-HEX HEAD (UNF 2A)3/8-24 X 1, GR5 16 2 56519-16-16-S ADAPTER, MB-MJ90
123 1 1018517 VALVE, SELECTOR-24V 73 6 50649-032 SCREW, MACHINE-PAN HEAD (UNC-2A) #6-32 x 0.75 17 2 56519-24-20-S ADAPTER, MB-MJ90
124 32 50804-N-C-5 WASHER, FLAT, NARROW 0.25 74 1 1034856 TANK ASSEMBLY, HYDRAULIC-120 GAL. 18 2 56519-16-12-S ADAPTER, MB-MJ90
125 8 50805-N-C-5 WASHER, FLAT, NARROW 0.312 75 2 56555-12-12-S TEE, MB-MJ-MJ 19 6 56519-10-08-S ADAPTER, MB-MJ90
126 32 50806-N-C-5 WASHER, FLAT, NARROW 0.375 76 2 56525-08-08-S TEE, MJ-FJX-MJ 20 4 56519-06-04-S ADAPTER, MB-MJ90
127 8 50808-N-C-5 WASHER, FLAT, NARROW 0.5 77 2 56525-20-20-S TEE, MJ-FJX-MJ 21 1 56517-12-08-S ADAPTER, MJ-FJ
128 8 50810-N-C-5 WASHER, FLAT, NARROW 0.625 78 1 56525-06-06-S TEE, MJ-FJX-MJ 22 11 56520-08-08-S ADAPTER, MJ-MJ
129 8 50812-N-C-5 WASHER, FLAT, NARROW 0.75 79 3 56526-04-04-S TEE, MJ-MJ-FJX 23 9 56520-12-12-S ADAPTER, MJ-MJ
C 130 4 50908-S WASHER, LOCK-REGULAR 1/2 SS 80 3 56504-12-12-S TEE, MJ-MJ-MJ 24 6 56520-16-16-S ADAPTER, MJ-MJ C
131 4 50906-S WASHER, LOCK-REGULAR 3/8 SS 81 1 1014068 TUBE ASSEMBLY 25 4 56520-24-20-S ADAPTER, MJ-MJ
132 1 1018639 WINCH-7000 LB 82 1 1014069 TUBE ASSEMBLY 26 4 56520-12-08-S ADAPTER, MJ-MJ
83 1 1014070 TUBE ASSEMBLY 27 2 56520-24-24-S ADAPTER, MJ-MJ
84 1 1014071 TUBE ASSEMBLY 28 8 56522-08-08-S ADAPTER, MJ-MJBKHD90
85 1 1014072 TUBE ASSEMBLY 29 1 56501-12-12-S ADAPTER, MP-MJ
86 1 1014073 TUBE ASSEMBLY 30 1 1017721 ASSEMBLY, VALVE, PLUNGER
87 1 1014074 TUBE ASSEMBLY 31 180 50004-12-S BOLT, HEX -1/4"x1 1/2"
88 1 1014075 TUBE ASSEMBLY 32 8 50004-20-S BOLT, HEX -1/4"x2 1/2"
89 1 1014025 TUBE ASSEMBLY 33 8 57651-10-3 BOLT, STACKING -1/4"x2.5"
90 1 1014024 TUBE ASSEMBLY 34 130 57651-04-3 BOLT, STACKING, -1/4"x1 1/2"
91 1 1014066 TUBE ASSEMBLY 35 2 1018593 CARTRIDGE, HYDRAULIC
92 1 1014067 TUBE ASSEMBLY 36 4 1021922 CARTRIDGE, HYDRAULIC
132 93 1 1014065 TUBE ASSEMBLY 37 95 57646-19-01 CLAMP, BODY, STANDARD
94 1 1013988 TUBE ASSEMBLY 38 34 57646-13-01 CLAMP, BODY, STANDARD
74
95 1 1014023 TUBE ASSEMBLY 39 26 57646-24-01 CLAMP, BODY, STANDARD
96 1 1014022 TUBE ASSEMBLY 40 8 57646-40-01 CLAMP, BODY, STANDARD
119 101 1 57712-3-C-132 TUBE ASSEMBLY, STRAIGHT 45 1 1014295 FILTER, PRESSURE DF160
102 1 57712-3-C-96 TUBE ASSEMBLY, STRAIGHT 46 1 1008945 FILTER, PRESSURE DF660
120
103 1 57708-3-C-94 TUBE ASSEMBLY, STRAIGHT 47 2 1017416 GAUGE, FLANGED,5000 PSI
104 1 57708-3-C-88 TUBE ASSEMBLY, STRAIGHT 48 1 1014682 HPU-100HP-480V, 210 CC-HP PUMP
36 50 105 1 57708-3-C-222 TUBE ASSEMBLY, STRAIGHT 49 4 5250-0001 LEVELLING JACK LEG
106 1 57708-3-C-216 TUBE ASSEMBLY, STRAIGHT 50 4 1021920 MANIFOLD, INLINE
35 121
51 6 51850-01-Z-5 NUT, HEX-SELF LOCK-NYLON UNC
52 16 57639-06-16-0C NUT, HEX-SELF LOCK- STOVER 3/8-16 UNC
53 4 57639-05-18 NUT, HEX-SELF LOCK- STOVER 5/16-18 UNC
123
54 4 57639-08-13-0C NUT, HEX-SELF LOCK- STOVER 1/2-13 UNC
55 29 57639-04-20 NUT, HEX-SELF LOCK- STOVER 1/4-20 UNC
36 50 56 4 57639-12-10 NUT, HEX-SELF LOCK- STOVER 3/4-10 UNC
36 50 30
A NOTES: A
DO NOT SCALE DESC:
1. HYDRAULIC SCHEMATIC 1039380
THIRD ANGLE
PROJECTION
ECO #: ORIGINAL APPROVAL HYDRAULICS,CHASSIS-60 FT
DOCUMENT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
dlocke 10/01/2012 WRANGLER 3550
44 THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY: DATE: CHECKED BY:
GGuerra
DATE:
10/01/2012
WEIGHT
5884.86 LBS
DRAWING #
1039393
44 PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. mpoulsen 01/17/12 SIZE
1 OF 4 -
4 3 2 1
4 3 2 1
22
97 97 118 64 55
107 107 28
TYP 28
D D
21 80 111 23 94
23 95 80 84 83
96
93
92
91
24 98 24
110 98 SECTION D-D 90
82
24
24 SCALE 1 : 50 24 81
110
89
24
C D D C
C AB C
F BA
75
75 122
9"
6"
3"
0"
23 43 43 31 TYP. 12
113 23 75 75
122
DETAIL F 43 43 31 TYP.
85 SCALE 1 : 20 78
99 99 116 116 87
12
SECTION A-A
B 104
97 102 99 SCALE 1 : 50 22 106
99 B
115
23
97 112
12"
23 117 TYP.
9"
6"
0"
22 117
99 86
23 37 34
88
101 E
26 26
SECTION B-B 114
97 80 22 105
103 99 SCALE 1 : 50 23
26
26
TYP 28 22 DETAIL E 28 TYP.
22 97
97 SCALE 1 : 20
27 109 25
77 25 97
100 22 22
97
A 107 107
A
DESC:
HYDRAULICS,CHASSIS-60 FT
ASSEMBLY
SECTION C-C 27 108 25 WRANGLER 3550
77 25 100
SCALE 1 : 50 WEIGHT DRAWING #
5884.86LBS 1039393
B
SHEET SHEET REVISION
SIZE
2 OF 4 -
4 3 2 1
4 3 2 1
D G G D
H J K
AV18-2
AV8-2
AV16-2
AV18-2 AV15-2
AV17-2 AV16-2
AV7-2 AV15-2 AP2-2
AV17-2 AV10-2
AV3-2 AV5-2
AV11-2
B AV18-2 AV16-2
B
AV8-2 AV10-2
AV17-2 AV15-2
AV3-2
AV4-2 DR2-2
AV7-2
AV1-2 AV1-2
AV2-2 AV9-2
AV2-2
A A
DESC:
HYDRAULICS,CHASSIS-60 FT
ASSEMBLY
WRANGLER 3550
SECTION G-G SECTION K-K WEIGHT DRAWING #
SCALE 1 : 20 SCALE 1 : 20 5884.86 LBS 1039393
B
SHEET SHEET REVISION
SIZE
3 OF 4 -
4 3 2 1
4 3 2 1
59
130 71 5
131 72 17
2 PLACES
D D
16 46
2 PLACES
45
SECTION P-P
SECTION O-O 10 SCALE 1 : 24 54 127 127 63
56 129 129 66
SCALE 1 : 24 48
4 PLACES 52 126 126 68
4 PLACES
6 PLACES
O R
C P P C
O
W
M M N Q Q
N
R
W
3 PLACES
18 55 124 124 65
11
132 123
18
57 128 128 70
29 11
B 4 PLACES B
SECTION R-R
BOTH SIDES SCALE 1 : 24 9 1/2"
73 6 PLACES 26 3/8"
36"
47
10 1/2"
2 2 47 20 1/8" 35 121 69 125 62
14 19 112 119 62 47 40
79 47
120 20 TYP.
14
48
19 19 48 37
11 50 38 48 48 38
11 37
119
5 36
SECTION W-W
SCALE 1 : 24
A 9 2 PLACES 4 4 PLACES A
DESC:
HYDRAULICS,CHASSIS-60 FT
8 6 2 PLACES ASSEMBLY
12 PLACES 7 8 PLACES
SECTION N-N SECTION Q-Q WRANGLER 3550
1 76
2 PLACES (KICKER SECTIONS) SCALE 1 : 24 SCALE 1 : 24 WEIGHT DRAWING #
SECTION M-M 5884.86 LBS 1039393
SCALE 1 : 24
B
SHEET SHEET REVISION
SIZE
4 OF 4 -
4 3 2 1
4 3 2 1
BILL OF MATERIAL BILL OF MATERIAL BILL OF MATERIAL
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
44 1 1036291 TUBE ASSEMBLY 31 4 50006-10-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X1 1/4 , GR5 1 1 1012614 ADAPTER, BSPP MALE x NPTF
45 1 1035335 VALVE, BALL- 1/4" 32 22 50005-08-C5 SCREW, CAP-HEX HEAD (UNC 2A)5/16-18 X1 , GR5 2 5 56529-12-12-S ADAPTER, MB-MJ
46 1 57804-12 VALVE, BRASS BALL.SLDPRT 33 1 1017058 SIGHT GLASS, TANK- STAUFF 3 1 56529-24-24-S ADAPTER, MB-MJ
D 47 1 57804-32 VALVE, BRASS BALL.SLDPRT 34 1 1017059 SIGHT GLASS, TANK- STAUFF 4 1 56529-12-08-S ADAPTER, MB-MJ D
48 1 57804-48 VALVE, BRASS BALL.SLDPRT 35 1 1034879 SWITCH, TANK GUAGE- FAN STAT 5 1 56529-24-20-S ADAPTER, MB-MJ
49 4 50806-N-C-5 WASHER, FLAT, NARROW 0.375 6 2 56529-16-16-S ADAPTER, MB-MJ
36 1 1034878 SWITCH, TANK GUAGE- HIGH TEMP
50 22 50905-C WASHER, LOCK-REGULAR 5/16 7 1 56519-24-20-S ADAPTER, MB-MJ90
37 1 1034854 TANK WELDMENT, HYDRAULIC-120 GAL
8 1 56517-20-16-S ADAPTER, MJ-FJ
38 1 56525-20-20-S TEE, MJ-FJX-MJ
9 1 56518-20-20-S ADAPTER, MJ-FJX90
39 1 56162-08-08-S TEE, MP-FP-FP
10 1 56700-08-04-S ADAPTER, MP-FPS
40 3 1034888 TUBE ASSEMBLY
11 1 56700-08-02-S ADAPTER, MP-FPS
41 1 1034936 TUBE ASSEMBLY
39 INDICATOR REPOSITIONED 12 1 56501-16-16-S ADAPTER, MP-MJ
42 1 1034937 TUBE ASSEMBLY
13 1 55900-16 CAP, DUST-5100-WITH CHAIN
10 11 43 1 1034938 TUBE ASSEMBLY
14 1 55904-16 COUPLER, 5100 MALE
45
1 15 1 1030557 DECAL "DIRT KILLS"
30 19
16 1 1015609 DECAL "HYDRAULIC OIL"
47 17 1 1030556 DECAL, "HYD OIL SPEC"
22 18 1 1016925 FILTER-BREATHER-HYDAC BDR 200
C 19 1 1035143 FILTER, RETURN-RFM 330
C
20 1 1034872 GASKET, TANK LID-120 GAL.
D
21 1 1034870 LID, HYDRAULIC TANK-120 GAL.
22 1 57806-32-32-S NIPPLE-KING-2" NPT
31 49
23 1 57806-48-48-S NIPPLE-KING-3" NPT
DETAIL D 42 24 1 52032-96-B NIPPLE, PIPE, 2 X 12 , SCH40 , STEEL
SCALE 1 : 7 25 1 52012-16-B NIPPLE, PIPE, 3/4 X 2 , SCH40 , STEEL
5 23 26 22 50205-C NUT, HEX STANDARD (UNC-2A) 5/16-18
38
48 27 2 56531-12-S PLUG, MB-HEX HEAD
8
28 2 53002-32 PLUG, PIPE- SQUARE HEAD
34 12
14
4 6
36 37
13
27
35 2
33
46
29
A 28 A
25 28 DO NOT SCALE DESC:
THIRD ANGLE
PROJECTION
ECO #: 03541 ORIGINAL APPROVAL TANK ASSEMBLY, HYDRAULIC-120 GAL.
DOCUMENT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
dlocke 01/17/12 dlocke 10/5/2011 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GGuerra
DATE:
01/17/12
CHECKED BY:
GGuerra
DATE:
10/5/2011
WEIGHT
607.35 LBS
DRAWING #
1034856
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 01/20/12 gswanson 10/05/11 SIZE
1 OF 2 B
4 3 2 1
4 3 2 1
D D
3
2
3 PLACES
41 44
40 2
3 PLACES
43 6
6
24
C C
B B
16 15
17
A A
DESC:
TANK ASSEMBLY, HYDRAULIC-120 GAL.
ASSEMBLY
WRANGLER
WEIGHT DRAWING #
607.35LBS 1034856
B
SHEET SHEET REVISION
SIZE
2 OF 2 B
4 3 2 1
4 3 2 1
BILL OF MATERIAL BILL OF MATERIAL
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
24 4 51110-C WASHER, HI-COLLAR 5/8 1 1 1018659 ADAPTER, FLANGE, SAE-16 C61 /ORBF16
25 4 51107-C WASHER, HI-COLLAR 7/16 2 1 1018660 ADAPTER, FLANGE, SAE-24 C62 /ORBF-20/M16
26 4 70316-C WASHER, LOCK-REGULAR (METRIC) 3 1 56519-16-16-S ADAPTER, MB-MJ90
D 27 2 50908-S WASHER, LOCK-REGULAR 1/2 SS
4
4 1 56519-20-20-S ADAPTER, MB-MJ90 D
28 4 50912-C WASHER, LOCK-REGULAR 3/4 5 1 70551-12-26 ADAPTER, MM-MJ
29 8 50910-C WASHER, LOCK-REGULAR 5/8 6 1 1014685 BELLHOUSE, NEMA 405T/ SAE-E PUMP
17 24 7 1 1018511 COUPLER HUB, 15T PUMP-125 HP
8 1 1014736 COUPLER HUB, ROTEX -2 7/8 BORE
23
9 1 1018513 INSERT, COUPLER-125 HP
11
15 28 3
10
9 7 18 25
6 12
8
1
23
13
B B
19
27 14
16 29 21
20 17 26
22
A A
NOTES: DO NOT SCALE THIRD ANGLE ECO #: 02343 ORIGINAL APPROVAL DESC:
HPU-100HP-480V, 210 CC-HP PUMP
DOCUMENT PROJECTION
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
1) USE LOCTITE 242 (BLUE) ON ALL THREADED FASTENERS dlocke 06/30/11 dlocke 01/06/2010 WRANGLER 3550
THIS DOCUMENT CONTAINS PROPRIETARY
2) CHECK FOR INTERFERENCE BETWEEN MOTOR KEYSHAFT AND INSERT INFORMATION, AND SUCH INFORMATION CHECKED BY: DATE: CHECKED BY: DATE: WEIGHT DRAWING #
1014682
3) FILL PUMP CASES WITH OIL BEFORE STARTUP MAY NOT BE DISCLOSED TO OTHERS FOR ANY GGuerra 06/30/11 mpoulsen 01/14/2010 2821.20 LBS
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 07/05/11 mcarrizales 01/20/2010 SIZE
1 OF 1 B
4 3 2 1
4 3 2 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 1017714 CYLINDER, SPRING CHAMBER 1
2 1017712 CAP, END, CYLINDER 2
14
3 1017688 U BOLT, 3/8 X 4 3/16 X 5 5/16 2
4 1017670 ROD, ACTUATION 1
D D
5 1017720 VALVE, HYDRAULIC, 2 WAY 3 PORT 1
2
6 1014313 RING, RETAINING, SPRING 1
7 56615-24-C RING, RETAINING, SPIRAL, EXTERNAL 1 1/2" 1
8 57639-06-16-0C NUT, HEX-SELF LOCK- STOVER 3/8-16 UNC 4
4 9 50806-N-C-5 WASHER, FLAT, NARROW 0.375 4
10 70506-N-C-5 WASHER, FLAT-NARROW (METRIC); M6 4
11 70306-C WASHER, LOCK-REGULAR (METRIC) 4
M6-1 x 20mm Lg HEX HEAD CAP SCREW;
12 70706-1-020-04-8.8F 4
STEEL, ZINC PLATED; CL 8.8, FULL THREAD
13 7 13 51300-141-075-B O-RING 2
14 1017713 WIPER, GLAND 2
15 1017691 ADAPTER, 04 JIC X 06 BSPP 3
16 1017717 SHIM, VALVE, PLUNGER 2
6
C 17 53000-02-01 PLUG, PIPE, SOCKET HEAD 1 C
18 1026054 SPRING, COMP, 6" FREE, 53 LB PER IN 1
18
1
9
8
3
9
12 11
B B
15 8
10
15
8
16
13
A A
DESC:
DO NOT SCALE THIRD ANGLE ECO #: 01403 ORIGINAL APPROVAL ASSEMBLY, VALVE, PLUNGER
2 DOCUMENT PROJECTION
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
PROPRIETARY INFORMATION:
gswanson 03/09/11 gswanson 6/4/2010 WRANGLER 2250, 3550
14 THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
dlocke
DATE:
03/10/11
CHECKED BY:
rwerner
DATE:
6/4/2010
WEIGHT
24.31 LBS
DRAWING #
1017721
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 03/14/11 gswanson 06/04/10 SIZE
1 OF 1 A
4 3 2 1
4 3 2 1
560
D D
450 410
C C
PORT SIZE 20 ORB
726
B B
612.22 706
PORT SIZE 20 ORB
A NOTES: A
1. TOLERANCES PER FOT DOCUMENT #1007994.
DO NOT SCALE DESC:
2. ALL DIMENSIONS FOR REFERENCE ONLY THIRD ANGLE
PROJECTION
ECO #: ORIGINAL APPROVAL OIL COOLER, HYDRAULIC OK7S
DOCUMENT
3. HYDAC PART NUMBER OK7S/3.5/B/IBT/45-3 PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: PART
4. SUPERCEDES LEGACY PART NUMBER 1622-0015 dlocke 06/22/10 HYDRAULIC OIL COOLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY: DATE: CHECKED BY:
emedrano
DATE:
14/07/2010
WEIGHT
130.00 LBS
DRAWING #
1018971
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 07/22/10 SIZE
1 OF 1 -
4 3 2 1
4 3 2 1
ITEM NO. QTY. PART NUMBER DESCRIPTION Length
C C
8
15
11 6
10
7 15
16
13 14
2 12 14
B B
4
11 9
A A
DESC:
DO NOT SCALE
DOCUMENT
THIRD ANGLE
PROJECTION
ECO #: 01699 ORIGINAL APPROVAL CYLINDER - LEVELING JACK
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
dlocke 03/14/11 gswanson 03/31/2009 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GGuerra
DATE:
03/14/11
CHECKED BY:
gswanson
DATE:
3/31/2009
WEIGHT
109.918 LBS
DRAWING #
4701-0059
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 03/16/11 gswanson 03/31/2009 SIZE
1 OF 1 C
4 3 2 1
Title: BOM Type Document Revision Document Number
Bill of Materials HOSE CHART, 5 IND, 2GW, WINCH, IND LOCK-55 FT A 1037939
Trough
AV7-9 Trough Bulk Head / DS Kicker Flow Divider 3 1/2"-2W GH781-8 56206-08-R16 55 1/2" 2W x JICF-8 1AA8FJ8 56355-08-08-S
1/2" 2W x JICF-8 1AA8FJ8 56355-08-08-S
AV7-10 Trough DS Kicker FD 1 / Rear 4 3/8"-2W GH781-6 56206-06-R16 50 3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
AV7-11 Trough DS Kicker FD 2 / Front 2 3/8"-2W GH781-6 56206-06-R16 210 3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
AV9-9 Trough Bulk Head / ODS Kicker Flow Divider 3 1/2"-2W GH781-8 56206-08-R16 55 1/2" 2W x JICF-8 1AA8FJ8 56355-08-08-S
1/2" 2W x JICF-8 1AA8FJ8 56355-08-08-S
AV9-10 Trough ODS Kicker FD 1 / Rear 4 3/8"-2W GH781-6 56206-06-R16 78 3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
AV9-11 Trough ODS Kicker FD 2 / Front 2 3/8"-2W GH781-6 56206-06-R16 240 3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
AV8-6 Trough Bulk Head / DS Kicker Rear Return 3/8"-2W GH781-6 56206-06-R16 102 3/8" 2W x JICF-8 1AA8FJ6 56355-08-06-S
3/8" 2W x JICF-6 45 1AA6FJA6 56359-06-06-S
AV8-7 Trough Bulk Head / DS Kicker Front Return 3/8"-2W GH781-6 56206-06-R16 162 3/8" 2W x JICF-8 1AA8FJ6 56355-08-06-S
3/8" 2W x JICF-6 45 1AA6FJA6 56359-06-06-S
AV10-6 Trough Bulk Head / ODS Kicker Rear Return 3/8"-2W GH781-6 56206-06-R16 132 3/8" 2W x JICF-8 1AA8FJ6 56355-08-06-S
3/8" 2W x JICF-6 45 1AA6FJA6 56359-06-06-S
AV10-7 Trough Bulk Head / ODS Kicker Front Return 3/8"-2W GH781-6 56206-06-R16 195 3/8" 2W x JICF-8 1AA8FJ6 56355-08-06-S
3/8" 2W x JICF-6 45 1AA6FJA6 56359-06-06-S
AV1-6 Trough Bulk Head / Counter Balance V1 3/4"-4W FC659-12 56206-12-R12 244 3/4" 4W x JICF-12 1BA12FJ12 56355-12-12-S
3/4" 4W x JICF-12 1BA12FJ12 56355-12-12-S
AV2-6 Trough Bulk Head /Counter Balance V2 3/4"-4W FC659-12 56206-12-R12 244 3/4" 4W x JICF-12 1BA12FJ12 56355-12-12-S
3/4" 4W x JICF-12 1BA12FJ12 56355-12-12-S
AV1-7 Trough Counter Balance M1 / Decel Valve 3/4"-4W FC659-12 56206-12-R12 3/4" 4W x JICF-12 1BA12FJ12 56355-12-12-S
3/4" 4W x JICF-12 45 1BA12FJA12 56527-12-12-S
AV1-8 Trough Decel Valve / Motor L 3/4"-4W FC659-12 56206-12-R12 3/4" 4W x JICF-12 1BA12FJ12 56355-12-12-S
3/4" 4W x JICF-12 45 1BA12FJA12 56527-12-12-S
AV2-7 Trough Counter Balance M2 / Motor R 3/4"-4W FC659-12 56206-12-R12 54 3/4" 4W x JICF-12 1BA12FJ12 56355-12-12-S
3/4" 4W x JICF-12 45 1BA12FJA12 56527-12-12-S
PA1-1 Trough Counter Balance BR / Motor Brake P2 1/4"-2W GH793-4 56206-04-R04-AT 55 1/4" 2W x JICF-4 1AA4FJ4 56355-04-04-S
1/4" 2W x JICF-4 1AA4FJ4 56355-04-04-S
DR2-7 Trough Counterbalance Drain DR2/ Motor Case Drain 3/8"-2W GH781-6 56206-06-R16 60 3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
3/8" 2W x JICF-6 90 1AA6FBJ6 56360-06-06-S
DR2-6 Trough Bulk Head / Counterbalance Drain DR1 3/8"-2W GH781-6 56206-06-R16 250 3/8" 2W x JICF-8 1AA8FJ6 56355-08-06-S
3/8" 2W x JICF-6 1AA6FJ6 56355-06-06-S
Page 4 of 4
4 3 2 1
BILL OF MATERIAL BILL OF MATERIAL
ITEM QTY. PART NUMBER DESCRIPTION LENGTH ITEM QTY. PART NUMBER DESCRIPTION LENGTH
1 1 1027629 ENCLOSURE, MAIN CONTROL 30 1 1008859 CORD END, 3 WIRE, 4 POLE
2 1 1034216 RECEPTACLE, PODIUM INTERFACE 31 1 1018199 CABLE, 18AWG 200'
3 1 1017644 PODIUM, WINCH CONTROL 32 1 1013544 CABLE, 12 AWG 50'
D 4 4 1033971 CABLE TRAY, 10" WIDE 120" 33 1 1024452 CABLE, 2 AWG 50' D
5 1 1033971 CABLE TRAY, 10" WIDE 90" 34 1 1024453 CABLE, 12AWG 150'
6 2 1209-0001 EDGING-CABLE TRAY-HAMMER ON 15" 35 1 1008858 CABLE, 1AWG 200'
7 1 1211-0005 CABLE TRAY-6" HD GALVANIZED 114" 36 1 1010545 CABLE, PODIUM CONTROL
8 2 1209-0001 EDGING-CABLE TRAY-HAMMER ON 9" 37 1 1027667 CABLE WRAP
9 8 1211-0007 CABLE TRAY CONNECTOR 38 1 1027551 SWITCH, SAFETY CURTAIN
10 5 1211-0009 CABLE TRAY-4" HD GALVANIZED 51" 39 2 1027565 ROPE KIT, 30 METER STAINLESS STEEL
11 1 1211-0009 CABLE TRAY-4" HD GALVANIZED 21" 40 1 1018222 STROBE, 12 - 24 VDC AMBER
12 12 1209-0001 EDGING-CABLE TRAY-HAMMER ON 41 1 1039803 NIPPLE, RIGID STEEL CONDUIT
13 16 50806-R-C-5 WASHER, FLAT, REGULAR 0.375 42 2 1203-0147 SWITCH-E-STOP ASSEMBLY
14 8 50906-S WASHER, LOCK-REGULAR 3/8 SS 43 150 1205-0004 STRAP-CABLE TIE-SS
15 8 50810-R-C-5 WASHER, FLAT, REGULAR 0.625 44 2 1511-0002 FIXED EYE, 2" REMOVABLE PULLEY
16 126 50804-N-C-5 WASHER, FLAT, NARROW 0.25 45 3 1013574 GLAND, CABLE
17 2 50806-N-C-5 WASHER, FLAT, NARROW 0.375 46 1 1014090 GLAND, CABLE
18 8 50006-12-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X 1 1/2 47 1 1030260 ENCLOSURE, DUAL ENTRY RECEPTACLE
C 48 1 1030256 ENCLOSURE, SINGLE ENTRY RECEPTACLE
C
19 8 50010-18-C5 SCREW, CAP-HEX HEAD (UNC 2A)5/8-11 X2 1/4
49 1 1027598 NIPPLE, 3/4" NPT X 3"
20 4 50004-08-C5 SCREW, CAP-HEX HEAD (UNC 2A)1/4-20 X1
50 1 1010515 GLAND, CABLE
21 2 50006-08-C5 SCREW, CAP-HEX HEAD (UNC 2A)3/8-16 X1
51 2 1030269 RECEPTACLE, HEAVY DUTY SINGLE
22 32 51855-06-008-P BOLT-CARRIAGE HEAD-3/8 x 1
52 1 1030276 CORD END, 20 AMP 125 VAC
23 58 50649-084 SCREW, MACHINE-PAN HEAD (UNC-2A) 1/4-20 x 1.25
53 1 1030255 THREADED REDUCER
24 4 50649-085 SCREW, MACHINE-PAN HEAD (UNC-2A) 1/4-20 x 1.5
54 1 1030254 PLUG, STOPPING
25 8 51850-06-S NUT, HEX-SELF LOCK-NYLON UNC-S 55 1 1027168 GLAND, CABLE
26 8 57639-10-11 NUT, HEX-SELF LOCK 56 2 1027731 POST, BREAKAWAY
27 2 57639-06-16-0C NUT, HEX-SELF LOCK 57 2 4350-0009 MOUNTING POST-400W LAMPS
28 32 57639-04-20 NUT, HEX-SELF LOCK 58 2 1021621 LIGHT, 1000W WARRIOR FIXTURE
29 66 51850-04-S NUT, HEX-SELF LOCK-NYLON UNC 59 2 1204-0051 HUB-ALUMINUM-1/2"
60 2 1204-0050 STRAIN RELIEF-1/2-2522
61 2 1201-0011 CABLE-3 C/16 GAUGE 36"
37
4
A A
DESC:
5 DO NOT SCALE
DOCUMENT
THIRD ANGLE
PROJECTION
ECO #: ORIGINAL APPROVAL ELECTRICAL LAYOUT, 60 FT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
2 mimartin 1/11/2012 WRANGLER
3 THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY: DATE: CHECKED BY:
btruong
DATE:
1/13/2012
WEIGHT
1473 LBS
DRAWING #
1039643
PURPOSE NOR USED FOR MANUFACTURING
B
APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
-
PURPOSES WITHOUT WRITTEN PERMISSION
FROM FORUM OILFIELD TECHNOLOGIES, INC. nbarber 01/13/12 SIZE 1 OF 2
4 3 2 1
4 3 2 1
20 16 29
16 20 42
42
B
D D
A A
10 12 12 23
SECTION B-B
TYP. 5 X
16 20 42 1 B
25
13
14
18 8 PL AC ES
1 21 17 27
C C
44 44
C
16 23 10 SECTION C-C
DETAIL D
CONTROL PANEL MOUNTING
29 16 23 10 29 16 23 10 29 16 23 10 29 16 23 10
40 SECTION A-A
B B
41 38 67 68 69 70
D 9 22 28 28 22 9 28 22 9 28 22 9 2
42
23 4 23 4
23 4 23 5
23 4 1
16 20
A A
DESC:
20 16 ELECTRICAL LAYOUT, 60 FT
ASSEMBLY
WRANGLER
WEIGHT DRAWING #
1473LBS 1039643
B
SHEET SHEET REVISION
DETAIL E SIZE 2 OF 2 -
4 3 2 1
4 3 2 1
ITEM NO. PART NUMBER DESCRIPTION QTY. UNIT ITEM NO. PART NUMBER DESCRIPTION QTY. UNIT
8 1025651 POWER SUPPLY, 5VDC, 2A, SWICHING 1 EA 55 1014528 DUCT, WIRE, 1.25"W X 2.12"D X 3.75"L 64 IN
14 1018831 WIRE DUCT I.S. BLUE, 7.24" LONG 7.25 IN 61 1027098 LUG, MECHANICAL GROUNDING 2 EA
17 1009514 END PLATE, P.E. GREEN 3 EA 64 1027109 LUG PACK, W/ FINGER GUARD 2 EA
C C
18 1009479 TERMINAL, FEED THROUGH 140 EA 65 1027138 ELEMENT, OVERLOAD 3 EA
28 1014586 FUSE, 15 AMP DC ATO / ATC 2 EA 75 1014584 FUSE, 10 AMP DC ATO / ATC 1 EA
29 1015533 FUSE, 7.5 AMP DC ATO / ATC 1 EA 76 1013763 RESISTOR, AXIAL LEAD 2 EA
30 50649-047 SCREW, MACHINE-PAN HEAD (UNC-2A) #8-32 x 0.75 42 EA 77 1029494 DECAL "DANGER, HIGH VOLTAGE" 1 EA
B B
31 50804-N-C-5 WASHER, FLAT, NARROW 0.25 4 EA 78 1029495 DECAL "DANGER, EQUIPMENT START" 1 EA
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
47 1017653 LIGHT, 24VDC RED INCANDESCENT 1 EA D
FROM FORUM OILFIELD TECHNOLOGIES, INC. nbarber 01/17/12 nbarber 06/08/11 SIZE
1 OF 15
4 3 2 1
4 3 2 1
EXTERNAL COMPONENTS
D D
49 49 50 48 51 1 57
73
71
67 67
C C
B B
69 68 71
45 45 45 46 47
52 52 74 72
70
A A
DESC:
ENCLOSURE, MAIN CONTROL
ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250 LBS 1027629
B
SHEET SHEET REVISION
SIZE
2 OF 15 D
4 3 2 1
4 3 2 1
HV SIDE COMPONENTS
26 2X
D 62 3X
D
64 2X 35 3X
61 56 11 8X 15 2X
6 7/8 " 3
C C
F1 F2 F3 F4 F5 H1 H2 H3
58
F6 F7
B B
4 7/8 " 3
3X 15
2X 11 21 10 X 16 2X 60 61 59
26 22 17 66 3X 65 3X
63 39 AR
42 AR
A A
DESC:
ENCLOSURE, MAIN CONTROL
ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
3 OF 15 D
4 3 2 1
4 3 2 1
HV SIDE LAYOUT
D D
11 1/4"
2 1/2"
8 1/4"
9 3/4"
17"
0"
5"
7"
19 3/4"
19 1/8"
17 1/16"
15 11/16" 15 1/2"
C C
12 1/16"
11 5/32"
10"
6 13/32"
5 5/16"
B B
2 15/16"
0" 0"
0"
2"
4 15/16"
11 1/8"
13 3/4"
13 7/8"
20 1/8"
1 1/8"
5 5/8"
8 3/8"
20 1/2"
A A
DESC:
ENCLOSURE, MAIN CONTROL
ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
4 OF 15 D
4 3 2 1
4 3 2 1
LV SIDE COMPONENTS
41 AR AR 41 20
37 38 AR 39 AR AR 38 18 30 X
40
24 40 20 20 20 2 7 5/16 " 19 2X
12
D 23 13 18 50 X 18 10 X 50 X 18 43 7 5/16 " 4 6 3/4 " D
MC2 XA2
2 9 3/4 "
43 9 3/4 "
15 X 34
6X 19
2 32 1/2 "
43 32 1/2 "
C C
29 3/4 " 4
34 15 X
3" 2
3" 43
2 31 1/4 "
2X 15 43 31 1/4 "
R1 - 11 R12 - 14
F12 - 17
7" 3
F8 F9 F10 F11 3 23 5/8 "
ZB10
B B
ZB11
ZB12
ZB1
ZB4
ZB7
ZB2
ZB3
ZB5
ZB6
ZB8
ZB9
15 9X
2X 16
17
43 25 "
2 25 "
12 X 6
11 4X
7 1/4 " 44 36 8 9 11 X 10 3X 21 20 X 15 X 21 5X 16 21 5X
35
7 1/4 " 14 76 2X 22 22 17 22
26 2X
42 AR AR 42 42 AR
A 5 2X 7 2X 7 7 7 25 A
DESC:
ENCLOSURE, MAIN CONTROL
2X 28 2X 27 29 75 ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
5 OF 15 D
4 3 2 1
4 3 2 1
LV SIDE LAYOUT
27 19/32"
29 23/32"
31 27/32"
D D
0"
19 3/4"
C C
11 5/8"
9 1/2"
7 3/8"
5 15/16"
B B
4 1/16"
2 3/16"
0"
A A
DESC:
ENCLOSURE, MAIN CONTROL
0"
7 21/32"
8 9/32"
ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
6 OF 15 D
4 3 2 1
4 3 2 1
D D
C C
B B
55 3 3/4 "
43 3 3/4 "
28 " 43
28 " 55
A A
DESC:
ENCLOSURE, MAIN CONTROL
ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
7 OF 15 D
4 3 2 1
4 3 2 1
D D
22 3/16"
C C
8"
B B
3 1/32"
0"
0"
4 15/32"
30 7/32"
A A
DESC:
ENCLOSURE, MAIN CONTROL
ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
8 OF 15 D
4 3 2 1
4 3 2 1
INTERIOR LIGHTS
D D
54 A B 53
C C
B B
A A
DESC:
ENCLOSURE, MAIN CONTROL
ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
9 OF 15 D
4 3 2 1
4 3 2 1
D D
480 VAC
SEE SHEET 11
LB 2AWG BLK
F2-5A
LC 2AWG WHT L3 11 ACOM
1000VA
C C
2AWG
2AWG
2AWG
RED
BLK
WHT
F3-15A
F4-15A
F5-15A
10 AWG
10 AWG
10 AWG
RED
BLK
WHT
L1 L2 L3 L1 L2 L3
H1 - 30A
H2 - 30A
H3 - 30A
K1 K2
B B
A A
DESC:
ENCLOSURE, MAIN CONTROL
ASSEMBLY
WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
10 OF 15 D
4 3 2 1
4 3 2 1
16 ACOM
TB1-3
14 F7-5A 15 17
TB1-1 TB1-4
F6-10A F8-15A 19 +24 VDC
12 13 18
SEE SHEET 10
F10-5A
ACOM-2
26
B B
COOLING FAN
28 27
TB5-20
14 11
RL4
26
K1 28
K2
A A
DESC:
ENCLOSURE, MAIN CONTROL
ASSEMBLY
ACOM ACOM WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
TB1-9 TB1-8 250LBS 1027629
B
SHEET SHEET REVISION
SIZE
11 OF 15 D
4 3 2 1
4 3 2 1
COM-2
COM-10 1 2
WIRELESS BYPASS-A L4
F16-7.5A 108 109
COM-11 TB5-2
C 11 14 C
COM-12 RL8
COM-13
COM-14
F15-1A 110
COM-15 TB5-3
TB6-10 TB5-4
F17-10A
150
TB6-1
TB6-2
TB6-3
TB5-5
HPU RUN-A
22 21
TB5-13 TB5-6
B 14 11 B
RL2
CURTAIN BYPASS
111
TB5-7
4 3
S5
112
PODIUM WIRELESS TB5-8
ESDR-A ESD RELAY ESD RELAY
COM A2 A1 121 118 117 114 113 113
COM-10 TB5-11 TB5-10 TB5-9
14 11 14 11
RL5 RL12 RL10
COM 122 120 119 116 115
4 3 2 1
4 3 2 1
IQAN-MC2
MODULE 1
6 206
+ RTC TB2-6
D CAN B-H
26 226
TB2-26
JUMPER
CAN-3
D
40 240 JUMPER
CAN B-L TB2-40 CAN-4
42 242 242A
+ VREF TB2-42
12 212 GRN
DATA + TB2-12
13 213 WHT
DATA - TB2-13 USB
29 229 BLK
- VREF TB2-29 LOCAL
20 220 220 A 242B
DIN A TB2-20 TB2-43
1 2
21 221 221 A
DIN B TB2-21 S7
7 207
DIN E TB2-7 PODIUM
34 234 234 A 242C
DIN C TB2-34 TB2-44
3 4
35 235 235 A
DIN D TB2-35 S7
16 216
CRET A + TB2-16
30 230
CRET A - TB2-30
C 2 202
C
COUT A TB2-2
17 217
CRET B + TB2-17
31 231 HPU START
CRET B - TB2-31
242E
3 203 TB2-45
COUT B TB2-3 1 2
18 218 S8
CRET C + TB2-18
32 232 K1 AUX
CRET C - TB2-32
242F
4 204 TB2-46
COUT C TB2-4 1 2
19 219 K1-A
CRET D + TB2-19
33 233
CRET D - TB2-33
5 205
COUT D TB2-5 REF: INSIDE HPU
22 222 STARTER DISCONNECT
CRET E + TB2-22
36 236
CRET E - TB2-36
8 208
B COUT E TB2-8 B
23 223
CRET F + TB2-23
37 237
CRET F - TB2-37
9 209
COUT F TB2-9
24 224
CRET G + TB2-24
38 238
CRET G - TB2-38
10 210
COUT G TB2-10
25 225
CRET H + TB2-25
39 239
CRET H - TB2-39
11 211
COUT H TB2-11
28 102
BAT + F12 - 15A
15 COM
BAT - COM-4
1
ADDR H
14
A ADDR L A
227 JUMPER JUMPER DESC:
27 ENCLOSURE, MAIN CONTROL
CAN A-H TB2-27 CAN-1 CAN-5
ASSEMBLY
41 241 JUMPER JUMPER WRANGLER STANDARD, 480VAC
CAN A-L TB2-41 CAN-2 CAN-6
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
13 OF 15 D
4 3 2 1
4 3 2 1
IQAN-XA2
MODULE 2 ESD
2 302 302A
DOUT G TB3-2
1 2
23 323 L5
DOUT D TB3-23
CURTAIN BYPASS
D DOUT E
36 336
TB3-36
323A D
1 2
37 337 L1
DOUT F TB3-37
OIL TEMP
5 305 336A
DOUT J TB3-5
1 2
8 308 L2
DOUT A TB3-8
LOW OIL
22 322 337A COM
DOUT C TB3-22 COM-7
1 2
9 309 L3
DOUT B TB3-9 PODIUM BYPASS
7 307 305A A1 A2
DOUT L TB3-7
RL7
3 303 HPU START
DOUT H TB3-3 308A A1 A2 R1 - 1kΩ
6 306
DOUT K TB3-6
RL1
COOLING FAN
322A A1 A2
RL4
HPU RUN-A
309A A1 A2
C RL2
C
HPU RUN-B
309B A1 A2
RL3
WIRELESS BYPASS-A
307A A1 A2 COM
COM-7
RL8
WIRELESS BYPASS-B
307B A1 A2
RL9
29 329
- VREF TB3-29
42 342 342A
+ VREF TB3-42
19 319 319A ESDR-B
DIN O TB3-19
342B
21 321 321A TB3-43
DIN S TB3-21 14 11
B 18 318 RL6 CURTAIN BYPASS B
DIN M TB3-18
335A 342C
35 335 TB3-44
DIN T TB3-35 3 4
33 333 INDEXER SELECT S5
DIN P TB3-33
342D
20 320 TB3-45
DIN Q TB3-20 3 4
34 334 S6
DIN R TB3-34
28 103
BAT + F13 - 15A
TB3-46
15 COM
BAT - COM-5
1 TB3-47
ADDR H
14 1T ID TAG-768Ω
ADDR L
TB3-48
27 327 SEE SHEET 13
CAN H TB3-27 CAN 5 CAN 1
41 341 SEE SHEET 13
CAN L TB3-41 CAN 6 CAN 2
A A
DESC:
26 326 ENCLOSURE, MAIN CONTROL
CAN2 H TB3-26 CAN 7 CAN 9
ASSEMBLY
40 340 WRANGLER STANDARD, 480VAC
CAN2 L TB3-40 CAN 8 CAN 10
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
14 OF 15 D
4 3 2 1
4 3 2 1
IQAN-XA2
MODULE 2
D D
5V-1
+5V ZB1-8 ZB1-1
10 310 310A 310A
VIN A TB3-10 ZB1-5 ZB1-4
GND GND
5V-4C
ZB2-8 ZB2-1
11 311 311A 311A
VIN B TB3-11 ZB2-5 ZB2-4
FOOT SWITCH RELAY GND GND
COM
COM-11
A2 A1 350
RL13 ZB3-8 ZB3-1
12 312 312A 312A
VIN C TB3-12 ZB3-5 ZB3-4
GND GND
5V-4B
ZB4-8 ZB4-1
13 313 313A 313A
VIN D TB3-13 ZB4-5 ZB4-4
GND GND
COM COM
COM-11 ZB5-6 ZB5-3
C +5V
5V-2
ZB5-8 ZB5-1
C
GND GND
ZB11-8 ZB11-1
ZB11-5 ZB11-4
GND GND
ZB12-8 ZB12-1
ZB12-5 ZB12-4
GND GND
4 304
DOUT I TB3-4
6 306
TB3-6
18 318
TB3-18
25 325
TB3-25 SPARE
A 32 332
A
TB3-32 DESC:
ENCLOSURE, MAIN CONTROL
38 338 ASSEMBLY
TB3-38 WRANGLER STANDARD, 480VAC
WEIGHT DRAWING #
250LBS 1027629
B
SHEET SHEET REVISION
SIZE
15 OF 15 D
4 3 2 1
4 3 2 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
B B
A A
DESC:
DO NOT SCALE
DOCUMENT
THIRD ANGLE
PROJECTION
ECO #: 01918 ORIGINAL APPROVAL PODIUM, WINCH CONTROL
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
mimartin 04/15/11 mimartin 11/10/2010 PIPE WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
btruong
DATE:
04/15/11
CHECKED BY:
nbarber
DATE:
12/13/2010
WEIGHT
96 LBS
DRAWING #
1017644
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. nbarber 04/18/11 nbarber 12/13/10 SIZE
1 OF 4 B
4 3 2 1
4 3 2 1
8
7
7
D 6
6 D
C C
5X 3
5X 4
SECTION A-A
A
B A B
19
18
J2 17
20 3'
4X 24
4X 25
4X 26
1
21
3X 23
A A
3X 22 DESC:
PODIUM, WINCH CONTROL
ASSEMBLY
2 PIPE WRANGLER
WEIGHT DRAWING #
96 LBS 1017644
B
SHEET SHEET REVISION
SIZE
2 OF 4 B
4 3 2 1
4 3 2 1
D D
15 3X
16 9"
GND
C C
B B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
9 20 X 13 3X
10 14
11 AR
12 AR
A A
DESC:
PODIUM, WINCH CONTROL
ASSEMBLY
PIPE WRANGLER
WEIGHT DRAWING #
96 LBS 1017644
INTERNAL ASSEMBLY SHEET
SIZE B
SHEET
3 OF 4
REVISION
B
4 3 2 1
4 3 2 1
PTB SPECIFICATION
'A' SUFFIX IS TRI-LEVEL PTB TOP FSW PLUG / SOCKET
'B' SUFFIX IS TRI-LEVEL PTB MIDDLE
'C' SUFFIX IS TRI-LEVEL PTB BOTTOM J2 PTB P1
BRASS TERMINAL
1 BLK J2-1 +5VFSW RED
20B
D SKATE D
COM
2 WHT J2-2 JS1-S 1 1C
1A 3 +5VS BLK
2
JS1
22 21
4 WHT J2-4
1B
INDEXERS 24 23
COM
5 WHT J2-5 JS2-S 1 2C
2A 3 +5VI WHT
2 2B 12 11
JS2 P1
STEEL TERMINAL
7 RED J2-7 FSW-S
17B
14 13
KICKERS
COM
8 WHT J2-8 JS3-S 1 3C
3A 3 +5VK RED FSW1
2
JS3
10 GRN J2-10
3B P1
TROUGH GROUND TERMINAL
COM WHT
11 WHT J2-11 JS4-S 1 4C
4A 3 +5VT GRN
2 4B
C JS4 C
13 ORG J2-13 COM
5C
32 BLK SPR1
14B
33 WHT SPR2
14A
A A
DESC:
35 BLK SPR3 PODIUM, WINCH CONTROL
15B ASSEMBLY
PIPE WRANGLER
WEIGHT DRAWING #
36 WHT SPR4
15A
91 LBS 1017644
B
SHEET SHEET REVISION
SIZE
4 OF 4 B
4 3 2 1
4 3 2 1
D 7 D
10
6
6
DETAIL A
2 PLCS
5
C C
14
44 17/32"
B B
2 12
13
2X 3
11
DETAIL B
2 PLCS
A A
DO NOT SCALE DESC:
THIRD ANGLE
PROJECTION
ECO #: ORIGINAL APPROVAL FABRICATION, PODIUM
DOCUMENT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: WINCH CONTROL
mimartin 12/13/2010 PIPE WRANGLERS
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY: DATE: CHECKED BY:
nbarber
DATE:
12/14/2010
WEIGHT
62 LBS
DRAWING #
1016813
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. gswanson 12/16/10 SIZE
1 OF 4 -
4 3 2 1
4 3 2 1
D D
C C
4 17/32"
4 17/32"
B B
2 13/32" 29/32"
A A
DESC:
FABRICATION, PODIUM
WINCH CONTROL
PIPE WRANGLERS
WEIGHT DRAWING #
4 3 2 1
4 3 2 1
D D
TYP.
TYP.
C C
5 23/32" TYP.
BOTH SIDES
B B
2" TYP.
BOTH SIDES
TYP.
A A
DESC:
FABRICATION, PODIUM
WINCH CONTROL
PIPE WRANGLERS
WEIGHT DRAWING #
62 LBS 1016813
B
SHEET SHEET REVISION
SIZE
3 OF 4 -
4 3 2 1
4 3 2 1
9
D 1 5/16" 8" D
5 3/4"
1 1/16"
C C
SECTION C-C 16
15
B B
DETAIL D
TYP. 4 PLCS
C C
D
A A
DESC:
FABRICATION, PODIUM
WINCH CONTROL
PIPE WRANGLERS
WEIGHT DRAWING #
62 LBS 1016813
B
SHEET SHEET REVISION
SIZE
4 OF 4 -
4 3 2 1
Document
Title: BOM Type Document Number
Revision
Page 1 of 1
4 3 2 1
BILL OF MATERIAL
ITEM QTY PART NUMBER DESCRIPTION
1 1 5450-0002 WELDMENT - 48 IN STAIRS
2 2 1101-0082 STAIR HINGE PLATE
3 4 1104-0012 BENT STAIR HINGE
D 4 2 5450-0003 WELDMENT - HANDLE, 48 IN STAIRS D
5 16 50807-N-C-5 WASHER, FLAT, NARROW 0.438
6 2 50808-N-C-5 WASHER, FLAT, NARROW 0.5
7 2 50806-R-C-5 WASHER, FLAT, REGULAR 0.375
8 4 50007-10-C5 SCREW, CAP-HEX HEAD (UNC 2A)7/16-14 X1 1/4 , GR5
9 4 50007-12-C5 SCREW, CAP-HEX HEAD (UNC 2A)7/16-14 X 1 1/2 , GR5
10 2 51708-10-C BOLT, SHOULDER SOCKET HEAD (UNC-3A) 1/2 X 1.25
11 8 57639-07-16 NUT, HEX-SELF LOCK- STOVER 7/16-14 UNC
4
12 2 57639-06-16-0C NUT, HEX-SELF LOCK- STOVER 3/8-16 UNC
C C
A
3 12
B 11 B
11
DETAIL A
SCALE 1 : 4
A A
DO NOT SCALE DESC:
THIRD ANGLE
PROJECTION
ECO #: 04191 ORIGINAL APPROVAL ASSEMBLY - 48 IN STAIRS
DOCUMENT
PROPRIETARY INFORMATION:
PREPARED BY: DATE: PREPARED BY: DATE: ASSEMBLY
dlocke 05/02/12 gswanson 05/11/2009 WRANGLER
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION, AND SUCH INFORMATION
MAY NOT BE DISCLOSED TO OTHERS FOR ANY
CHECKED BY:
GGuerra
DATE:
05/09/12
CHECKED BY:
gswanson
DATE:
05/11/2009
WEIGHT
78.04 LBS
DRAWING #
5450-0001
PURPOSE NOR USED FOR MANUFACTURING
B
PURPOSES WITHOUT WRITTEN PERMISSION APPROVED BY: DATE: APPROVED BY: DATE: SHEET SHEET REVISION
FROM FORUM OILFIELD TECHNOLOGIES, INC. rwerner 05/09/12 gswanson 05/11/2009 SIZE
1 OF 1 -
4 3 2 1
Document
Title: BOM Type Document Number
Revision
100 HP 480V/ 210 HC PUMP
Spare Parts List - 1043862
2 GW/ WINCH
ECO #: DATE ORIGINAL APPROVAL DATE
Prepared By: dlocke 23/04/2012
Checked By: gguerra 28/03/2012
Approved By: rwerner 28/03/2012
Part Number Description Qty. Rig Qty. Regional Qty Units
HPU
1032109 Pump‐Vane SAE‐B 13T 1 0 1 Each
1017059 Level Gauge‐10" 1 0 1 Each
1017058 Level Gauge W/ Level Switch‐5" 1 0 1 Each
1034879 Thermoswitch (Sender Fan‐Stat‐60C) 1 0 1 Each
1034878 Thermoswitch (Sender‐Temp Switch‐80C) 1 0 1 Each
1016925 Reservoir Breather Assy 1 0 1 Each
1402‐0002 Reservoir Breather Element 1 1 2 Each
57804-48 Valve,Ball 3"-NPTF 400 lb 1 0 1 Each
57804-32 Valve, Ball 2"-NPTF 600 lb 1 0 1 Each
1014295 Pressure Filter Assy‐DFBH/HC160 1 0 1 Each
1401‐0008 Pressure Filter Element‐0160D010BH/HC 1 1 2 Each
1035143 Return Filter Assy‐RFM330 1 0 1 Each
1401‐0002 Return Filter Element‐0330R010BN/HC 1 1 2 Each
1018971 Hydraulic Oil Cooler‐OK7S/3.5IBT‐48 1 0 1 Each
1207-0006 Motor OK7S Cooler 480V 1 0 1 Each
1017416 Pressure Gauge 5000 PSI 1/4" NPTM BM 2 1 2 Each
1013719 Test Connector 25 1 4 Each
100 HP‐85 GPM
1029152 Motor‐100 HP/480V 1 0 1 Each
1014685 Bell House‐100 HP/ SAE‐E PUMP 1 0 1 Each
1014736 Coupler‐Hub 100 HP Motor 1 0 1 Each
1018513 Insert‐Coupler‐125 HP 1 1 2 Each
1018511 Coupler‐Hub 125 HP SAE‐15T Pump Shaft 1 0 1 Each
1014681 Pump‐ Piston 210cc-HC 1 0 1 Each
1008945 Pressure Filter Assy‐DFBH/HC660 1 0 1 Each
1401-0004 Filter Element-0660D010BH/HC 1 1 2 Each
1018627 Suction Adapter‐Elbow Sealum 1670‐48‐48 1 0 1 Each
57806-48-48-S Suction Adapter‐Nipple King 3" BP 1 0 1 Each
1018634 Suction Adapter‐Elbow Sealum 1670‐32‐24 1 0 1 Each
57806-32-32-S Suction Adapter‐Nipple King 2" BP 1 0 1 Each
1018660 Flange Adapter (Block) Code 62 /ORBF-20/M16 1 0 0 Each
56541-48 Split Flange Code 61‐48 1 0 1 Each
1018659 Flange Adapter (Block) 61 16‐16 ORBF‐g/p 1 0 1 Each
56541-24 Split Flange Code 61‐24 1 0 1 Each
1024269 Flange Adapter (Block) 11 0 1 Each
Main Control
1025105 Valve Bank‐3 Size 5‐24 V‐120/63 1 0 1 Each
1022030 Valve Bank‐11 Size 3‐24 V 1 0 1 Each
1614‐0018 Valve Bank Seal Kit‐Inlet‐Size 5 2 0 2 Each
1614‐0019 Valve Bank Seal Kit‐Section‐Size 5 2 0 2 Each
1614‐0020 Valve Bank Seal Kit‐Inlet‐Size 3 2 0 2 Each
1614‐0021 Valve Bank Seal Kit‐Section‐Size 3 2 0 2 Each
Auxiliary Control
1018596 Load Control Valve Assembly‐A802‐290‐B03 1 0 1 Each
1018597 Load Control Valve Assembly‐A802‐310‐B03 1 0 1 Each
1018509 Counterbalance Valve Assembly‐A802‐320‐B03 11 0 4 Each
1018516 Relief Valve Assembly‐A802‐330‐B03 4 0 2 Each
1018508 Motor Control Valve Assembly‐A802‐340‐B03 1 0 1 Each
1020720 Valve Cartridge‐C/B‐CBCA‐LHN 4 0 4 Each
1027030 Valve Cartridge‐C/B‐CBEA‐LHN 1 0 1 Each
1610‐0006 Valve Cartridge‐C/B‐A807‐03J‐B03 1 0 1 Each
1610‐0007 Valve Cartridge‐C/B‐A807‐04J‐B03 1 0 1 Each
1018595 Valve Body-Flow divider 4 0 1 Each
1018593 Flow Divider Valve Cartridge FSDS‐XAN 4 0 1 Each
Page 1 of 3
Document
Title: BOM Type Document Number
Revision
100 HP 480V/ 210 HC PUMP
Spare Parts List - 1043862
2 GW/ WINCH
ECO #: DATE ORIGINAL APPROVAL DATE
Prepared By: dlocke 23/04/2012
Checked By: gguerra 28/03/2012
Approved By: rwerner 28/03/2012
Part Number Description Qty. Rig Qty. Regional Qty Units
1014125 Valve, Decel 1 0 0 Each
1037704 Valve Body, Dampening 2 0 1 Each
1037705 Valve Cartridge, Dampening 2 0 1 Each
1017720 Indexer and Kicker Lock out Valve 1 0 2 Each
1017260 Kicker Check Valve‐5 PSI 2 0 2 Each
1021920 Valve Body, Pilot check 4 0 1 Each
1021922 Valve Cartridge, Pilot Check 4 0 1 Each
1018517 Selector Valve 24V 1 0 1 Each
Actuators
1018637 Motor‐Hydraulic‐Skate 1 0 1 Each
1614‐0100 Motor Seal Kit‐Skate 2 0 2 Each
1014317 Cylinder‐10 X 107‐Clevis Mount 1 0 1 Each
1024351 Kicker Cylinder 2‐1/2 X 4‐Clevis Mount 4 1 2 Each
1616‐0012 Indexer Cylinder 4 X 10‐Clevis Mount 9 0 1 Each
1616‐0015 Gull Wing Cylinder 3‐1/4 X 20‐Clevis Mount 2 0 1 Each
1614‐0002 Cylinder Seal Kit 10 X 107 2 1 2 Each
1614‐0022 Cylinder Seal Kit 2‐1/2 X 4 2 1 2 Each
1614‐0023 Cylinder Seal Kit 3‐1/4 X 20 2 1 2 Each
1614‐0024 Cylinder Seal Kit 4 X 10 2 1 2 Each
1616‐0013 Indexer Rod Knuckles 5 0 1 Each
1027272 Leveler Rod Clevis 4 0 1 Each
1024501 Leveler Pivot Pins 4 1 2 Each
1616‐0016 GullWing Rod Clevis‐1 UNF 2 0 1 Each
1024212 Gull Wing Pivot Pin 2 0 1 Each
1301‐0180 Gullwing Bumpers 2 0 2 Each
1024346 Kicker Assembly 4 0 2 Each
Trough
1001‐0127 Chain Roller‐80R 3000 3000 3000 3000 Inch
1001‐0126 Chain Roller‐100R 180 180 0 180 Inch
1001‐0103 Chain Roller Connectors‐80R 4 4 8 Each
1001‐0104 Chain Roller Links‐80R 4 4 8 Each
1001‐0109 Chain Roller Connectors‐100R 4 4 8 Each
1001‐0100 Pin‐Skate Link 24 24 48 Each
1003‐0008 Cam Follower 3‐1/4" 4 2 4 Each
1002‐0114 Sprocket 100X32T 2 1 2 Each
1002‐0111 Sprocket 80X24TX200 2 1 2 Each
1002‐0001 Skate Drive Sprocket 2 1 2 Each
1002‐0002 Sprocket #80X13T Idler W/ Needle Brg 2 1 2 Each
1003‐0125 Bearing, Ball- 2" 4 2 4 Each
1003‐0117 Housing Bearing 2 1 2 Each
1003‐0007 Bearing‐Bronze Thrust Washer‐1‐1/2" X 1" 4 2 4 Each
Electrical
1015954 Barrier, Zener 9 3 9 Each
1018222 Beacon Light, 12-24VDC Amber 1 0 2 Each
1010573 Circuit Breaker, 3 pole-200 amp 1 0 2 Each
1017592 Contact Block, NC 3 1 3 Each
1016635 Contact Block, NO 3 2 3 Each
1010521 Control Module, MC2 1 1 3 Each
1010522 Control Module, XA2 1 2 3 Each
1027084 Control X-mer, 480>120 1000 VA 1 0 2 Each
1203-0147 E-Stop Assembly 2 0 2 Each
1014587 Fuse 1A Type ATO / ATC 6 0 2 Each
1015533 Fuse 7.5A Type ATO / ATC 6 2 4 Each
1014586 Fuse 15A Type ATO / ATC 6 10 20 Each
1014584 Fuse 10A Type ATO / ATC 6 10 20 Each
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Document
Title: BOM Type Document Number
Revision
100 HP 480V/ 210 HC PUMP
Spare Parts List - 1043862
2 GW/ WINCH
ECO #: DATE ORIGINAL APPROVAL DATE
Prepared By: dlocke 23/04/2012
Checked By: gguerra 28/03/2012
Approved By: rwerner 28/03/2012
Part Number Description Qty. Rig Qty. Regional Qty Units
1026512 Fuse 15A Type CC 6 10 20 Each
1026513 Fuse 1A Type CC 6 10 20 Each
1026514 Fuse 30A Type CC 6 10 20 Each
1026510 Fuse 5A Type CC 6 3 6 Each
1020769 Hourmeter, 24DVDC 1 3 6 Each
1027138 Overload Elements, Size 4 3 2 6 Each
1017639 Overload Elements, Size 1 3 1 6 Each
1018728 Connector, DIN 8mm 9 1 3 Each
1018729 Gasket, DIN Connector 9 0 1 Each
1017656 Indicating Lamp Amber 1 0 1 Each
1017655 Indicating Lamp Green 1 1 3 Each
1017653 Indicating Lamp, Red 1 2 3 Each
1017534 Joystick, Control 4 1 3 Each
1017629 Kit, Joystick Connector 4 1 3 Each
1026432 Motor Starter, Size 1 Magnetic 1 2 4 Each
1026885 Motor Starter, Size 4 Magnetic 1 1 3 Each
1021082 Power Supply 24VDC 1 1 3 Each
1025651 Power Supply 5VDC 1 0 2 Each
1017150 Push Button, Green 1 0 2 Each
1017043 Relay-5VDC-SPST 2 1 3 Each
1010797 Relay‐24VDC‐SPST 2 1 3 Each
1027565 Safety Curtain-Cable Kit 1 2 5 Each
1027551 Safety Curtain-Switch 1 2 5 Each
1017553 Switch, 2 Position Maintained 3 2 5 Each
1031215 Switch, 2 Position Maintained 2 2 5 Each
1017118 Switch, 3 Position Maintained 1 1 2 Each
1017551 Switch, E-Stop 1 1 2 Each
1024911 Switch, Foot Pedal 1 0 1 Each
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