Practical Training Guide

POLBAN AMTO

Practical Training Guide

Course Title : Aircraft Hardware Practices

Course Code : 21AER2055

Modul/Task Title : Safetying Fastener & Inspect Repairs Dents Performing

Cleaning Combustible Material Around Wiring

Modul/Task Number : MP05-01.07

Trainee Name/ID No. :

Mico Rahmat Wibowo / 211221037

Issue No./Date of Issue :

08 November 2022

Program Studi Teknik Aeronautika

Jurusan Teknik Mesin
Politeknik Negeri Bandung
AMTO 147D-14

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Form No.: TTFM-F18
 Practical Training Guide

▪ Trainee Guidelines:
· Read the applicable Procedures/maintenance manuals and maintenance instructions.
· Observe demonstration of the task elements by the Practical Instructor.
· Answer each question correctly.
· Perform (P), simulate (S), observe (O) or discuss (D) the task elements as directed by the Practical
Instructor.
· Sign and date each page of the Practical Training Guide and Performance Evaluation Checklist in
the spaces provided after the Practical Instructor sign.

▪ Practical Instructor’s Guidelines:

· Conduct an in-depth walk-through of the system with the trainee.
· Demonstrate each the tasks following the prescribed procedures.
· Cover the procedures/maintenance manuals and maintenance instructions with the trainee.
· Ask the trainee the questions on the Practical Training Guide and Performance Evaluation
Checklist and credit each correct answer by placing your initials in the space provided.
·
· Coach the trainee during a hands-on practice session using the procedure and the Practical
Training Guide and Performance Evaluation Checklist as guides.
·
· Observe the trainee as the trainee performs the task elements and credit satisfactory
performance by placing your initials in the spaces provided.
·
· Grant Task Qualification if the trainee answers all questions and performs all steps according to
the Practical Training Evaluation Standard.
·
· If Task Qualification is not granted, see the Manager/General Manager to inform accordingly
·
· Coach the trainee until satisfactory, unassisted performance is attained and all questions are
answered correctly by the trainee.
·
· Sign and date each page of the Practical Training Guide and Performance Evaluation Checklist and
the practical training section on the back page of the Practical Training Guide and Performance
Evaluation Checklist as training is completed.

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Course Code : 21AER2055 Course Title : Aircraft Hardware Practices

Module/Task No : MP05-01.07 Module/Task Title : Safe tying Fasteners & Insp
Trainee No : 211221037 Trainee Name : Mico Rahmat Wibowo
Date of Practice : 08 November 2022 Location/Site : Lab. APP – HAE

Terminal Objective:
the trainee able to perform Safe tying Fastener & Inspect Repairs Dents Performing Cleaning Combustible
Material Around Wiring
No. Enabling Objectives

01 Using applicable maintenance instruction, understand the mentioned of maintenance instruction.

02 Using applicable approved data,understand to repairs dents in sheet metal

03 Using applicable approved data, understand to remove combustible material around wiring.

04 Using applicable tools/equipment perform securing attachment of an object/part.

Practical Enabling Objective NO.1 Performance Guide:

Using applicable maintenance instruction, understand the mentioned of maintenance
instruction.

Trainee/
No Code Learning Step/Trainee/Student Prompt References Student
Sign
1 P Get a maintenance instruction. Read and -
understand the maintenance instruction.
Verify approved data is attached. The P/N,
S/N, and ATA etc. should be written.
2 D Understand and verify the information data and Maintenance
verify access to get location how to perform the manual
task. 250 c20
Explain to the trainee all information given
through the mentioned of the reference data
instruction.
3 D Understand and verify the information data to AC 21-99
get equipment’s and tools to be used. Aircraft
Understand and verify the data’s to be use. Wiring and
Bonding
Section 2
Chapter 9
4 P Preparation all information, equipment’s and AC 21-99
tools according reference data. Aircraft
The discrepancy stated on reference data have Wiring and
to understand and comprehended how to use it Bonding
Section 2
Chapter 9

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 Practical Training Guide
Practical Enabling Objective NO.2 Performance Guide:
Using applicable approved data, understand to repairs dents in sheet metal.

Trainee/
No Code Learning Step/Trainee/Student Prompt References Student
Sign
1 D Read and understand the maintenance -
instruction.Go through the mentioned ATA
chapterreferences. Explain to trainee all the
informationgiven.
Explain to trainee how to use document and
performthe task.
2 D Read and understand the ATA chapter
reference.Move eyes across work area point Lecturer
systematically.
Explain to trainee to verify the current data and
how to use the documents.
3 P Get information to reworking dents and if Lecturer
afterrework check use NDT procedures.
Ensure that the materials are free from cracks.

4 P Fill the dents to the initial contour if dent not Lecturer

largerthat the allowable damage.
Observe and follow safety and procedure for
skin andrespiration protection. That may cause
skin irritationsbreathing an excessive may be
injurious.

5 P Prepare the surface for filling dents; apply Lecturer

achemical conversion coating.
Follow applicable procedure provides
adequateventilation and protects skin.
6 P Prepare the potting and apply potting Lecturer
compoundand build the potting over the
surround area.
Necessary a plastic sheet can be secured
withmasking tape to provide support during
curing.
7 P Cure the potting compound and sand the Lecturer
curepotting compound to the contour.
Do not damage the surrounding material,
observehealth that may skin irritations
breathing may beinjury.
8 P Put the aircraft back in its usual condition. Lecturer
Install allpanels removed for access.
Follow applicable procedure prevents foreign
objectdamage (FOD) under certain
conditions.

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Practical Enabling Objective NO. 3 Performance Guide:

Using applicable approved data, understand to remove combustible material around
wiring.

Trainee/
No Code Learning Step/Trainee/Student Prompt References Student
Sign
1 D Read and understand the maintenance -
instruction.
Go through the mentioned ATA
chapterreferences. Explain to trainee all the
informationgiven.
Explain to trainee how to use document and
performthe task.
2 D Read and understand the ATA chapter Lecturer
reference.
Move eyes across work area point
systematically.
Explain to trainee to verify the current data
and howto use the documents.
3 P Get access panels as necessary to gain the Lecturer
wirebundles and the area around them.
Ensure that clean the wire bundles and the
areaaround them.
4 P Remove loose contamination by hand, Lecturer
removeaccumulation of dust.
Use a vacuum cleaner, wipe any dust that
remains.
5 P Inspect the wire bundles and the area around it Lecturer
where dust accumulates.
Observe significantly reduce the amount of
combustible material.
6 P Put the aircraft back in its usual condition. Lecturer
Install allpanels removed for access.
Follow applicable procedure prevents foreign
objectdamage (FOD) under certain conditions.

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Practical Enabling Objective NO. 4 Performance Guide:

Using applicable tools/equipment perform securing attachment of an object/part.
Trainee/
No Code Learning Step/Trainee/Student Prompt References Student
Sign
1 D Get appropriate tool; ensure that appliances -
are ingood and safe. Check calibration
/serviceablestatus if available.
Explain to trainee all information on status
data.
Explain to trainee how to use document and
performthe task.
2 D Ensure that all mounting attachment AC 21-99
conditionsare safe and already tight. Aircraft
Explain to trainee all information given Wiring and
through thedata mentioned. Bonding
Section 2
Chapter 9
3 P Prepare the object/part to be safety is AC 21-99
goodcondition and no obvious damage exists. Aircraft
Use approves material; do not obvious Wiring and
damageduring safetying. Bonding
Section 2
Chapter 9
4 D Move eyes across work area point AC 21-99
systematically. Aircraft
Understand and find what is to be done and Wiring and
how tostart working. Bonding
Section 2
Chapter 9
5 P Ensure the attachment being safety already AC 21-99
tightand holes align before attempting Aircraft
safetying. Wiring and
Verify loop stay in down and twisting the wire Bonding
withoutover twisting. Section 2
Chapter 9
6 P Perform safetying using proper tools and AC 21-99
ensurethat attachments are correctly attached. Aircraft
Verify the point location area no impose Wiring and
damage andnot to contact to the other Bonding
object/part. Section 2
Chapter 9
7 P Make sure the securing of safetying is not to AC 21-99
loseunder vibration and in tightening Aircraft
direction. Wiring and
Verify loop stay in down and twisting the wire Bonding
withoutover twisting. Section 2
Chapter 9

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8 P Cut the pig tail and ensure not to injure
thepersonal or object.
Verify that the pig tail not to damage and
injury thepersonal.
Reporting Notes:
Result
No Task
1 understand to steps of Safe tying Fastener & Read the Maintenance Manual and
Inspect Repairs Dents Performing Cleaning AC 21-99 Aircraft Wiring and
Combustible Material Around Wiring
2 Shape and size (include standard) and
damage of Safe tying Fastener & Inspect
Repairs Dents Performing Cleaning
Combustible Material Around Wiring.
Form No.: TTFM-F18
AC 21-99
Aircraft
Wiring and
Bonding
Section 2
Chapter 9
Record
Bonding
Section 2 Chapter 9
Shear wire = 0.020 inch.
Use 0.032 inch lockwire for general
purpose lockwiring. 0.020 inch
lockwire may be used on parts
having a nominal hole diameter of
less than 0.045 inch or on closely
spaced screws and bolts of 0.250
inch (6.35mm) diameter or less.
General purpose shear wire shall be
0.020 inch diameter.
6 – 8 Twist / inch.
- Eye protection is required
when using pliers that cut
or trim and shall be worn
while installing or
removing safety wire. Keep
fingers away from jaws and
cutting edge.
- Lockwire ends must be bent
under to prevent injury.
Care should be taken not to
confuse steel with
aluminium wire.
- When using wire twisters
and wire extends 3 inches
(75mm) beyond jaws of
twisters, loosely wrap wire
around pliers to prevent
whipping and possible
injury.
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 Practical Training Guide
Analyse/Evaluate the result of visualisation above, what would you say about the engine
ground run. Describe
Lock wire is normally a single strand steel wire installed by twisting to double strand. It is used
to secure parts against inadvertent opening or loosening in areas of high vibration such as the
engine compartment. Electrical connectors are lockwired or safety wired in such high vibration
areas.
HOW TO PROPERLY INSTALL SAFETY WIRE
There are a couple of basic rules to follow when safety wiring something.
They are:
1. If you are safety wiring a nut or bolt FIRST torque the nut or bolt to its proper torque. Where
possible align the holes that are going to be used to safety wire the units in place. BUT DON'T
OVER TORQUE or UNDER TORQUE them to achieve this!
2. After installation the safety wire should be tight! So as not to allow the unit(s) to move.
3. Safety wire should always be installed so as to make the nut or bolt "TIGHTEN" itself when
the safety wire has been installed. That is the safety wire should come around the top of head of
the bolt/nut and back onto the securing unit so that the safety wire PULL is in a tightening
direction!
4. NEVER over stress the safety wire. This weakens it, which could cause it to break under
vibration or load. This is generally caused when you "over wind" the safety wire. Safety wire
should never be nicked, or kinked.
5. When cutting the safety wire always leave 6 to 8 turns after the loop. REMEMBER always
bring the safety wire AROUND the head of the bolt/nut in a tightening direction, in as small a
contour to the bolt/nut as you can get.

A guide to using safety wire pliers!

- After you have wrapped the safety wire around the object, grip both ends of the
wire in the jaws of the safety wire pliers and slide the outer sleeve down with
your thumb to lock the handles.
- Now grasp the knob located in the middle of the pliers and gently pull out. This
will cause the pliers handles to turn, twisting the safety wire! When you have the
amount of twists required, grasp the handles and squeeze.

Write one or more paragraph of what you think after doing this task:

After doing this task I can understand how to read the maintenance
manual, can perform maintenance on the wire and can do the wiring correctly
according to the instructions, and not ignore all the warnings.
wiring is very important for fasteners so that there is no looseness and prevents
the bolts from coming off, this is due to the high vibrations that make the bolts
loose.
I can also find out how to tighten the fasteners using the right torque, so that
when tightening there are no defects in the fasteners. I can also find fasteners,
fasteners can be interpreted as binders or tools used to lock, combine one or
more objects and fasteners are fasteners that are not permanent. such as: bolts,
nuts, screws, and studs. and there are also permanent fasteners such as welding
and rivets.

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Intentionally left blank, to be used as additional page for description or hand-sketching.

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