Professional Documents
Culture Documents
Battery case
It is the outer structure of a battery which holds all the internal
components and keeps them in proper alignment. The battery case is
mostly made up of hard rubber, plastic, or some other material which has
resistance to electrolyte and mechanical shocks. The case should also be able to
withstand high temperatures.
Plates
There are two types of plates in a battery called as the positive and
negative plates. These plates are surrounded by the electrolyte.
Positive plates are made of antimony and covered by an active layer of lead
dioxide (PbO2) while the negative plates are made up of lead and are covered
with an active layer of sponge lead (Pb).
Separators
They are made from specially treated wood, performed rubber or
celluloid and are used to insulate the active plates from one
another. Separators should be such that acid electrolyte should be
able to pass through these separators. The plates should be separated
from each other in order to avoid shorting. For this purpose, the plates are
separated by a thin porous insulator. Electrolytes are allowed to pass freely
between the plates.
Cells
A group of positive and negative plates constitute a cell. In a cell,
these plates are immersed in their own electrolyte reservoir. Each
cell is capable of producing 2.1 volts, regardless of the size of the battery.
Electrolyte
The battery case is filled with an electrolyte solution which is a
mixture of sulphuric acid (H2SO4) and water (H2O). The freezing
point of the electrolyte in a fully charged lead-acid battery will be lower than in
a discharged battery.
Cell cover
These are obtained by moulding hard rubber & are used to cover
the cell. There are vent-plugs in the cell cover for easy escape for
gas formed in the cell during charge.
Vent caps
Vent caps are placed on the top of the battery case to allow a
controlled release of hydrogen gas from the battery. This hydrogen
gas is formed during the battery being recharged with an external charger.
Plate connectors
They are made of pure lead. Positive & negative plates are welded
separately with it forming positive group & negative group post
terminals. An upward extension from each connecting bar form the terminal
poles
Cell connectors
Cells are connected in series to form battery. Plates in the cells are
so arranged that the negative terminal of one cell is closed to
positive terminals of the next cell & so on.
Sealing compound
It is made from bitumen compound and is used to form an acid
tight joint between the cover & container, so that acid may not
come out while cell is in use.
Terminal posts
The cells connected in series have two extreme terminals. One is
positive while the other one is negative. The positive terminal is
connected to the positive terminal post and the negative terminal
is connected to the negative terminal post. These posts protrude
from the battery case and provide connection points for the
vehicle‟s battery cables.
2. What are valve regulated lead acid batteries
Valve-regulated lead-acid (VRLA) batteries came in the market
during the 1950s. They have gelled electrolyte to immobilize the
electrolyte. When glass-fiber felts became available in 1970‟s,
Valve-regulated lead-acid batteries using glass-fiber felts to
immobilize the electrolyte came in the market in a big way. The
advantages of immobilized electrolyte include the internal oxygen
cycle accommodating the overcharging current avoiding any
chemical change within the cell and the suppression of acid
stratification. Valve-regulated lead-acid batteries need a valve for
gas escape since grid corrosion and hydrogen release are
unavoidable secondary reactions and hence, the cells can‟t be made
completely sealed.
If a motor is not rotating in the E/R, you will carry out the
following checks:
Check for the isolation
Rotate the Coupling with your hand
Check for the Circuit breaker
Remove the fuses
Look for the Overload Trip
Visually inspect the motor terminals
Visually Inspect the Starter Terminals
Carry out Infinite Resistance Test
Solution:
We have
Req = 10Ω + 5Ω + 1Ω = 16Ω
Hence the circuit is equivalent to the one shown in above figure in
the right.
(a) Applying V = IR to it, we have:
(b) Since I = 1.0 A, we can find the p.d. from point b to point c as
V1 = I1 R1
= 10 x 3
= 30v
V2 = I2 R2
=5x6
= 30v
9. Explain about nonlinear resistors with some examples and
illustration on how they differ from linear resistor
An electrical circuit having a linear component, such as a linear resistor (or inductor,
capacitor), as its component is called a linear circuit. A linear circuit is an electric circuit
in which the output voltage and current of a linear circuit are linear functions of its input
voltage and current. Resistances, connected individually or in series or parallel
combinations, are constant and don't change with time or with the level of voltage or
current in the circuit. When a sinusoidal input voltage or current of frequency (f) is applied
to this linear circuit, any steady state output parameters of the circuit remain sinusoidal
with frequency (f). A linear circuit has no non-linear components in it.
Non-linear circuits having non-linear resistors, connected
individually or in series or parallel combinations, change with time
or with the level of voltage or current in the circuit
Linear resistors obey Ohm’s Law. The current through the linear resistor is
inversely proportional to its resistance value, provided the temperature is
constant. Its V-I curves are straight lines.
There are some elements which do not obey Ohm‟s Law. Their V-
I curves are not straight lines i.e., the V-I curves are non-linear.
Such resistors are called nonlinear elements.
1. Vdc = Idc x RL
= 0.42 x 100
Vdc =42.87v
2. Idc =
=
√
=
√
=
Idc =0.42A
Example
Data logging is one such complex operation. A data logging system
collects the data from sensors, stores the data in database and
compares it with the set values. If the deviation is within limits, it
takes a corrective action else it raises an alarm. Data logging also
involves printing and displaying conditions of processes.
The function of each element in this system is as follows:
1. Sensors are the detecting elements which measures
pressure, temperature, flow, level and convert the
received signal into proportional voltage signals.
2. Scanner receives the dc output from sensors which are
analogous in nature.
3. Analog to digital converter converts the received signal
into digital signal.
4. The analog transducers of pressure and temperature
sensors produce a voltage signal proportional to the
measured parameters.
5. The transducer signals are received by a multiplexer
which scans up to 400 points per second.
6. The signals are line arised and sent to analog digital
converter.
7. The digital signal is then passed to a computer where it
is compared with a reference signal.
8. From the computer it is sent to a digital to analog
converter.
9. The analog signal is sent to the output multiplexer
which sends a correcting signal to the regulating unit.
A closed loop control system has a feedback from the system and
controller action is related to the final output.
For example in ALCAP purifier the water content in the output is measured
and if water content increases above the set limit then the purifier desludges.
In the below media, if Q can be varied over a 10:1 resistance range and P is of
a similar value, we can switch decade values of S into and out of the circuit
according to the range of value we expect from the RX. Using this method, we
can accurately measure any value of RX by moving one multiple-position
switch and adjusting one precision potentiometer.
When the start P.B is pressed, contactor picks up and motor gets
supply and starts running.
The “Start P.B” and “Stop P.B” can be located at a remote place
and connected electrically through cables. This facilitates remote
operation of the motor.
Conclusion
DOL starter is used for starting the squirrel cage induction motor.
In this method, motor is directly connected to full supply voltage
during starting. So, this method is not applicable for high capacity
motors. This starter is used only in small capacity motors of up to
3 HP.
18. Explain the auto transformer starting of an AC motor with
the help of a diagram
By applying gradually rising voltage to the motor at the starting
through and auto transformer is one of the methods of A.C motor
starting. Full voltage is applied once it reaches rated speed. The 3
phase auto transformer has a range of tapping points enabling is to
apply a range of variable voltages to the motor.
During starting, the output from the auto transformer is fed to the
motor. By changing the taps, variable voltage is obtained. Reduced
voltage gives low current and low torque. When speed reaches
nearer to rated one, voltage is transferred directly to motor. There
may be large surge of current when the transfer is affected.
At the starting, switch 1 is open. Sw2 and Sw3 are closed. After
reaching the maximum voltage output from the auto transformer
by changing the taps, Sw3 is opened. Now, a small portion of the
winding of the transformer is in service with the motor winding
applying more voltage to the motor. After a further time delay,
Sw2 is opened and Sw1 is closed to run the motor in normal
condition.
Conclusion
Starting of a 3-phase induction motor using Auto transformer
starter has been explained here. During starting, reduced voltage is
applied to stator winding by varying the tapings of the auto
transformer. Once motor reaches 80% of the rated speed, normal
voltage is applied to it.
19. Explain single phasing protection for poly phase motor
Unbalanced voltage may be caused due to any one of the following
reasons
Single phase loads.
Imperfect transposition of feeders.
Blown fuses in power factor correction plant.
Loose connections.
Oxidation of aluminum conductors at the terminals
etc.
Due to unbalanced supply voltages, the currents
flowing through the machine are also unbalanced.
Condenser Bushings:
Bushing of transformers at EHT level is of sealed Condenser type.
Before commissioning, the capacitance and tan delta values of the
condenser type bushings shall be measured and recorded for
future comparison.
Tap Changer
OLTC manual operations
IR value of the entire OLTC circuits
Operation of the motor protection relay
OLTC operation by "Local electrical control"
Tap changer mechanical indicator at the Driving
mechanism
Electrical indicator of tap position at the remote panel
Operation through "Remote independent control
Buchholz Relay:
Operation of the Buchholz top and bottom floats must
be checked.
The gas accumulated in the Buchholz chamber must
be collected and analyzed.
Cooling Fans/Oil Pumps:
The operation of fan motors, if provided, must be
checked.
The IR value of all fan control circuits and fan motors
must be checked.
The operation of the fans must be checked first by
manual control.
Oil pump motors, if provided, must be checked for
operation.
The IR value of all pump motors must be checked.
Temperature Indicators:
The oil and winding temperature meters must be
calibrated using a standard thermometer and a heated
oil bath.
In transformer, the air gap between the windings and the core is
kept small.
Leakage impedance
HV = (0.1+j0.4)Ω
LV = (0.006+j0.015)Ω
which means, according to Impedance = Resistance + j Reactance;
Winding resistance
RHV = 0.1Ω
RLV = 0.006Ω
Leakage reactance
XHV = 0.4Ω
XLV = 0.015Ω
K= = = =
K2=0.04
To Find:
1. Equivalent winding resistance
2. Equivalent Reactance
3. Equivalent Impedance
1. Equivalent winding resistance
Referred to HV side
RHVeq = RHV +
= 0.1 +
= 0.25Ω
Referred to LV side
RLVeq = RLV + K2 RHV
= 0.006 + 0.04 x 0.1
= 0.01Ω
2. Reactance
Referred to HV side
XHVeq = XHV +
= 0.4 +
= 0.775Ω
Referred to LV side
XLVeq = XLV + K2 XHV
= 0.015 + 0.04 x 0.4
= 0.031Ω
3. Impedance
Writing Equivalent resistance and reactance in the format
Impedance = Resistance + j Reactance;
Referred to HV side
0.25 + j 0.775 Ω
Referred to LV side
0.01 + j 0.031 Ω
(answer needs to be confirmed before studying)
24. A 3 phase induction motor which is wound for 4 pole, when
running full load develops a useful torque of 100Nm; also
rotor e.m.f. is observed to make 120 cycles/min. It is known
that the torque lost on account of friction and core loss is
7Nm. Calculate the shaft power output, Rotor cu loss, motor
input and efficiency
Given:
Poles =4
Torque = 100 Nm
Torque lost = 7Nm
Rotor e.m.f. = 120 cycles/min
=> rotor frequency = 120/60 = 2Hz
Supply frequency is considered F = 50Hz
To find:
1. Shaft power output
2. Rotor copper loss
3. Motor input
4. Efficiency
4. Efficiency
= output / input
For case 1:
= 15707.96 / 16807.52
= 93.4%
For case 2:
= 15707.96 / 17557.52
=89.4%
a. Reverse power
This protective device is needed when alternators are connected
for parallel operation. When the output power of the alternator to
be protected decreases below a level, which is not sufficient to
meet its own losses like friction, windage etc., the alternator will
start drawing power from the other alternator and would start
running as motor. Such running will affect the pistons of the
engine and will cause damage. Sufficient protection is hence
needed to prevent such running of the alternator using reverse
power.
Reversal of current flow cannot be detected using current as a
parameter; but reversal of power parameter can be detected. The
principle and construction of the reverse power relay is similar to
an energy meter. This Reverse Power Protection (RPP) relay
actually measures the quantum of reverse power taken by the
alternator. When the reverse power exceeds a limit, the RP relay
picks up and trips the alternator breaker and prevents motoring.
Thus, it would prevent damage to a prime mover.
b. Under voltage
Closing of circuit breaker of an alternator inadvertently, when the
machine is dead, needs to be prevented. This is feasible with an
under voltage relay trip (UV release). This relay is needed, when
alternators are connected for parallel operation. Instantaneous trip
is also necessary to prevent closure of the breaker on dead
machine.
Under voltage trip also gives protection against the reduction of
voltage, when the machine is supplying power to switchboard.
Tripping in this case needs to be delayed for discrimination, if the
voltage drop is caused by an external fault. Time delay is provided
for the faulty circuit or equipment to get isolated first. Such a
scheme prevents the loss of main power supply.
Under voltage protection is normally used in induction generators.
The automatic control system is used for the regulation and quality
control of processes as well as the environment. A control system
is employed in many industrial processes (controlled equipment,
plant, or system). It manages the process by converting the
variable to a desired variable. Control systems can be either manual
or automatic. If a human operator is necessary to provide input at
any point during the process, it is considered as “manual” control.
In an “automatic” control system, there is a controller that can
take the position of a human operator, which is highly efficient
and this automatic controller is programmed to precisely regulate
the process.
With the help of feedback control, the control system can sustain a
process, which will help keep the specified variables close to the
desired values.
Dry the motor winding with core using hot electric blowers. Motor
winding can also be dried by placing it inside an enclosed tarpaulin
cover or a metallic box, taking care to see that the tarpaulin doesn‟t
touch the motor parts and that there is sufficient space around the
motor winding; and electric heaters can be placed inside at a
distance from the motor core. In any of the cases, take care to see
that the temperature doesn‟t go beyond 80 deg.C.
When the winding shows around one mega ohm I.R value, restore
the original inter-connections of the windings and test the stator
winding for short circuit using internal growler and hacksaw blade.
Vibration in the blade will indicate if there is any short-circuited
coil in the winding. Ensure that there is not any short circuited coil
in the winding. For testing open-circuited coils, keep the growler
inside the stator and measure the voltage between the coils using
milli voltmeter. The meter shows a particular value, indicating that
there is no open coils in the winding.
Continue with the drying of the winding till a constant I.R value is
obtained for at least four hours. Apply varnish. And again dry the
winding as done before. Check the insulation resistance of the
windings finally and record for future reference purpose.
There is no need to test the I.R value of the squirrel cage rotor.
Paint the body of the motor, assemble the motor and test run.
If a poly phase motor fails to start, the precautions to take before
checking are as follows:
Isolate motor
Remove fuse
Post caution sign
Short the megger‟s earth terminal and live terminal and crank the
megger slowly. It should now show zero. If not, adjust with
another arrangement provided in the megger till you get zero.
Now connect the live wire to any one of the motor terminals.
Crank the megger at full speed. When the pointer stabilises, note
down the insulation resistance value.
Remove the live wire from the winding terminal and discharge the
winding with earth rod.
The rotor reactance varies with the rate of cutting flux which
depends on the rotor speed. Hence cos Ø will vary during motor
start-up as it accelerates up to its rated speed. If cosØ is ignored,
then shaft torque is approximately T ∞ V2 (as Ø ∞V and IR ∞ Ø)
The direction of the current (Lenz's law) is such as to oppose the
very cause producing it. The cause here which produces the rotor
current is the relative velocity said above.
Hence, the direction of the motor torque causes the rotor to rotate
in the same direction as the rotating magnetic field.
Hence the rotor starts running in the same direction as that of flux
trying to reduce the relative velocity, and tries to catch up with the
rotating flux.
Direction of Rotation
The direction of rotation of the motor depends upon the phase
sequence of the supply lines and the order in which these lines are
connected to the stator winding.
To find:
1. Terminal Voltage
= E – Ia Ra -------------- 1
Finding Ia
Ia = If + IL
= V / R f + IL
= 26.02 / 200 + 100
= 100.131A
Given:
Armature resistance Ra = 0.4Ω
V = 200v
No-load armature current Ia0= 2A
Full load armature current Ia = 50A
Full load speed N = 1200 rpm
To find:
No-load Speed, N0
We know, E = ФPNZ/60
So, N = 60 E / ФPZ
Then N0= 60 E0 / Ф0 PZ
N0 / N = E0 / E
N0 = N x Eo / E
= 1200 x 199.2 / 180
= 1328 rpm
43. Describe the effect of running an induction motor on
reduced voltage (The Highs and Lows of Motor Voltage | EC&M (ecmweb.com))
Now, what if that motor has a heavy load? In this case, you already
have a high current draw, so the voltage is already lower than it
would be without the load. You may even be close to the
nameplate's lower limit for voltage. When you have a voltage
reduction, the current would rise to a new value, which may
exceed the full-load rated amps.
Low voltage can lead to overheating, shortened life, reduced
starting ability, and reduced pull-up and pullout torque. The
starting torque, pull-up torque, and pullout torque of induction
motors all change, based on the applied voltage squared. Thus, a
10% reduction from nameplate voltage (100% to 90%, 230V to
207V) would reduce the starting torque, pull-up torque, and
pullout torque by a factor of 0.9 x 0.9. The resulting values would
be 81% of the full voltage values. At 80% voltage, the result would
be 0.8 x 0.8, or a value of 64% of the full voltage value. What does
this translate to in real life? Well, you can now see why it's difficult
to start "hard-to-start" loads if the voltage happens to be low.
Similarly, the motor's pullout torque would be much lower than it
would be under normal voltage conditions.
Given:
Generator Voltage = 90v
Number of cells in series = 40
Average emf of each cell = 1.9v
Internal resistance = 0.0025Ω
Total resistance = 1Ω
To find
Charging Current, I
We know, V =E+IR
Then, I =V–E/R
= 90 – 76 / 1.1
= 12.72A
45. State the relationship between impedance, voltage and
current
Impedance is the effective resistance of an electric circuit or an
electric circuit component whose resistance changes with a
different frequency of AC. Impedance can also be due to the
combined effect of ohmic resistance and reactance. And
impedance is represented by the letter „Z.‟
Where,
V is the voltage drop across the impedance,
I is current across the impedance, and
Z is the impedance,
Given:
Voltage = 230v
Current = 0.261A
Temperature = 2000℃
Temp co-eff = 0.005
To find
Current at 20℃
Current @ 20℃
I20 = V / R20
= 230 / 88.11
= 2.61A
47. Explain the matching of an induction electric motor to a
pump required for main circulating duty, with the aid of
pump characteristic and torque/ slip diagram
Torque-Slip Characteristics:
When the induction motor is shifted to full load condition from
no load condition, the speed of the motor is reduced and hence
the slip is increased. Since the load is increased, the motor needs to
produce more torque in order to satisfy the load demand. This
torque produced by the motor finally depends on slip as discussed
earlier. The behavior of the motor can be judged without any
difficulty by drawing a graph by plotting torque produced against
slip of induction motor. The curve found by plotting torque
produced against slip of the motor from s = 1 to s = 0 (at
synchronous speed) is known as torque-slip characteristics of the
induction motor.
Each and every motor has its own limit in creating the torque. As
the load increases, the maximum torque produced by the motor is
T m.
This maximum torque usually occurs at S = Sm. Hence, it
continues to be linear till S = Sm.
synchroscope method
Construction
It has a rectangular coil of thin insulated copper wire. This coil has
a large number of turns which is wound over a light frame made of
metal. A strip made of fine phosphor bronze from a movable
torsion head is used to suspend the coil between the pieces of
poles of horse shoe magnet. The hair spring of the phosphor
bronze (HS) with few turns connects the lower end of the coil. A
binding screw is connected at the other end of the spring. Inside
the coil, a soft iron cylinder is placed symmetrically. A radial
magnetic field is produced by the hemispherical magnetic poles.
Here, the magnetic field and the coil‟s plane are parallel to each
other in all positions.
The fuel flow is controlled as per firing rate demand. The fuel flow
signal is given to airflow control through the ratio station where
the required air-fuel ratio is set manually.
The output of the ratio station becomes a set point to the air-flow
controller which takes feedback from the airflow transmitter.
The fuel and air vary simultaneously as per firing rate demand.
52. Describe a simple single phase transformer
A transformer is static equipment which transforms electric power
of one circuit into electric power of the same frequency of another
circuit.
The basic principle of a transformer is mutual (electromagnetic)
induction between two circuits linked by a common magnetic flux
possessing high mutual inductance.
a. ηfl =
ηfl = = 98%
b. η80%
x = 0.8, cosФ = 0.9,
η80% = = 97%
54. Name the 3 main types of AC motor and explain the use to
which they are put in marine engineering
Given:
Poles, P=4
Volt, V = 440v
Current, Ia = 50A
Resistance, Ra = 0.28Ω
Connection Wave
Conductors, Z = 888
Flux per pole, Ф = 0.023wb
Speed N = ? rpm
Eb = V – Ia R a
= 440 – 50 x 0.28
= 426v
But the thermal relays closely follow the actual temperature. Unless
temperature comes down, it is not possible to reset the trip relay
fully. If a motor is restarted repeatedly before it cools down fully,
the thermal relay will act faster and protect the motor effectively.
Given:
Speed = 600 rpm
Voltage = 230v
Current = 110A
Resistance,
Armature Ra = 0.12Ω
Series winding Rs = 0.03Ω
We know, E = ФPNZ / 60 A
So, Eb α ФN
The change in the supply frequency mainly affects the speed of the
motor. When the frequency decreases by 10%, the speed of the
motor also decreases by 10%. When machine tools and other
motor-driven devices meant for 50 Hz is connected with the
power supply system producing 60-Hz, it will definitely cause
problem. Each and every part in the machine operates (60 - 50) x
(100/50) = 20% faster than normal and such things is not
accepted in all applications. In such case, we need to use either
gears to achieve the rated speed for the appliances coupled to the
motor or use an expensive 50-Hz source.
In the same way, a 60-Hz motor can work well on 50-Hz supply
on condition that its terminal voltage is decreased to 5/6 (i.e. 80%)
of its name-plate rating.
The induction motors are normally subjected to operate on varying
voltages or frequencies depending upon the supply source. Under
such conditions, the performance of the motor will vary from the
rating. Under such circumstances, the function of the motor will
differ from the rating.
If the frequency is more than the rated frequency, the load rotor
torque decreases. But, there will be an increase in speed, friction,
power factor and windage loss. When the frequency is 30% less
than the rated frequency, the speed and the power factor are
reduced and the locked-rotor torque is increased. Frequency
regulation is necessary in some types of motor loads. Ex: Textile
mills.
L = 1.5H
So, XL = 2πfL
= 2π x 50 x 1.5
= 471Ω
C = 50μF
So, Xc = 1 / 2πfC
= 1 / 2π x 50 x 50
= 63.70Ω
Total reactance, X = XL - XC
= 471 – 63.70
= 407.30Ω
Impedance, Z = √
=√
= 506Ω