DEPARTMENT OF FINANCE

12th Floor Various Fit-out Works in DOF HQ

OMM FOR VENEER WALL CLADDING,

SKIRTING, FURNITURE WORKS

IC-22-0215-OMM-01_R.00

CLIENT MAIN CONTRACTOR SUB-CONTRACTOR

DEPARTMENT OF FINANCE ARABIAN COMPANY JOINERY SUB CONTRACTOR

 Table of Contents

SCOPE OF WORK…………………………………………………...………...
……………...1

MATERIAL LIST………………………………………………………………………...…….1.2

HOW TO USE THE MANUAL……………………………….…………………………….2

MANUAL USER GUIDE………………………………………….………………………2.1

EMERGENCY INFORMATION CONTACT……………………………………………………..3

MANUFACTURER’S & DETAILS……………………………….…...………………….4.1

SUPPLIER DETAILS…………………………………………………………….……….4.2

PRODUCTION PROCESS…………………………………………………………………5

VENEER PRESSING ON MDF………………………………...……………………….5.1

VENEER FINISHING……………...……………………………………………………...5.2

PROPER PACKAGING, DELIVERY, AND STORAGE OF MATERIALS…………..5.3

SITE INSTALLATION……………………………………………………………………….6

CLEANING AND MAINTENANCE……………………………...…………………………7

12TH FLOOR VARIOUS FIT-OUT WORKS IN DOF HQ OMM FOR MIRROR CLADDING WORKS
 1. SCOPE OF WORK

1.1. Sub Contract

M/s Joinery Contractor was employed by Incraft Decoration Works LLC for
the sub-contract works comprising the supply, delivery, and installation of
Veneer Wall Cladding, Skirting, and Furniture Works for the 12th Floor
Various Fit-out Works in DOF Headquarters.

1.2. Material List

ITEM MATERIAL INSTALLATION /

IMAGE
NO. DESCRIPTION LOCATION

MV-01 / Product: KLGA-312

As per layout
SK-01 Color / Finish: MATT

Product: OAK
VENEER
As per layout
Color / Finish: BLACK
MATT

2. HOW TO USE THIS MANUAL

1.
1.
2.

2.1. Manual User Guide

This operation and maintenance manual has been prepared to facilitate

easy and quick reference. Maintenance personnel should study the
manual's table of contents to become familiar with the information presented
in it. The chapters are arranged logically, including all the important
information about the products and manufacturers.

M/s Joinery Contractor provides technical advice for a supply and

installation service when required. Durability and ease of maintenance are
assured.

This manual has been proposed to assist the Client and his Engineers in
familiarizing themselves with all Veneer Wall Cladding, Skirting, and

12TH FLOOR VARIOUS FIT-OUT WORKS IN DOF HQ OMM FOR MIRROR CLADDING WORKS
 Furniture Works as installed by the joinery subcontractor at the 12th Floor
Various Fit-out Works in DOF Headquarters.

This manual covers the production process, site installation, maintenance,

and cleaning instructions for Veneer Wall Cladding, Skirting, and Furniture
Works.

The Master Index gives the detail of the various sections as follows:

Vol. Section Contents

1 Scope of Work

2 How to use this manual

3 Emergency Information / Contact

I 4 Manufacturer's & Supplier's Details

5 Production Process

6 Site Installation

7 Cleaning and Maintenance

3. EMERGENCY INFORMATION / CONTACT

ARABIAN COMPANY

Name Designation Mob. No. Email Address

General Manager

Project Manager

Project Engineer

HSE In-charge

12TH FLOOR VARIOUS FIT-OUT WORKS IN DOF HQ OMM FOR MIRROR CLADDING WORKS
 4. MANUFACTURER'S AND SUPPLIER'S DETAILS

4.1 MANUFACTURER DETAILS:

KALLEGRA INDUSTRIES LLC

Address: Head Office Al Quoz Industrial Area 4, P.O Box 393371, Dubai,
U.A.E

Tel. No. +971 4 3989 139

Email: admin@kallegra.com

Website: www.kallegra.com

4.2 SUPPLIER DETAILS:

KALLEGRA INDUSTRIES LLC

Address: Head Office Al Quoz Industrial Area 4, P.O Box 393371, Dubai,
U.A.E

Contact Person: Mr. Shoaib (Sales Person)

Mobile No.: (+971) 54 398 9074

Email: admin@kallegra.com

Website: www.kallegra.com

5. PRODUCTION PROCESS

5.1 VENEER PRESSING ON MDF

a) Cut the substrate (the material that the veneer is actually applied to) to the
exact finish size. This way, you can cut just the excess veneer with a razor
knife and avoid damaging the finished product by using a table saw.

12TH FLOOR VARIOUS FIT-OUT WORKS IN DOF HQ OMM FOR MIRROR CLADDING WORKS
 b) Select the most appealing section of the veneer pattern, which will be visible
in the finished piece, keeping in mind that any excess will be trimmed.
 One effective way to isolate your preferred section is to make a
cardboard template. This will need to be cut to the identical size of the

substrate panel by laying the substrate over the cardboard, marking the
edges, and cutting the cardboard.
c) Place your template over the desired section of veneer and cut out that
portion, leaving approximately one-half inch, or 1.27 centimeters (0.5 in), of
excess on each side.
d) Center the selected pattern section over the substrate panel and apply the
contact cement, following the manufacturer's instructions, to both the veneer
and the substrate. Allow it to set.
 Be sure to mix the adhesive thoroughly before applying it. This will
maximize its effectiveness.
e) Use extreme caution when positioning the two elements for adherence. Since
contact cement is so slip-resistant, it must be perfectly aligned on the first try.
f) Use maximum pressure, and smooth the surface with a smoothing blade to
verify that the veneer has completely adhered.
g) Still using maximum pressure, smooth the surface with a smoothing blade to
verify that the veneer has completely adhered
h) Allow ample time for curing and drying before finishing the piece.

5.2 VENEER FINISHING

a) Sand carefully if necessary, starting with 120 & 240 grit sandpaper, and being
sure to follow the direction of the wood grain. Stop and check frequently to
avoid damaging the veneer
b) Clean the veneer thoroughly.
c) Fill the spray gun after gently stirring the sealer. Stand the dripping, then flip
the can over to apply it to the entire area of the veneer sheet.
d) Allow ample time for curing and drying before finishing the piece.
e) Sand carefully if necessary, starting with 320 & 400 grit sandpaper, and being
sure to follow the direction of the wood grain. Stop and check frequently to
avoid damaging the veneer
f) Clean the veneer thoroughly.
g) Fill the spray gun after gently stirring the sealer. Stand the dripping, then flip
the can over to apply it to the entire area of the veneer sheet.
h) Allow ample time for curing and drying before finishing the piece.
i) Fill the spray gun after gently stirring the PU Matt clear 10% lacquer. Stand
the dripping, then flip the can over it will be applied 2 times.
j) Allow ample time for curing and drying before finishing the piece.

5.3 PROPER PACKAGING, DELIVERY, AND STORAGE OF MATERIALS

a) Proper wrapping of Veneer Wall Cladding, Skirting, and Furniture Materials
using corrugated box and stretch films upon delivery on site.

12TH FLOOR VARIOUS FIT-OUT WORKS IN DOF HQ OMM FOR MIRROR CLADDING WORKS
 b) Veneered MDF Panel, Skirting, and Furniture Materials should be handled
and stored in an upright position, with special attention paid to protecting the
edges from harm.
c) The Veneered MDF Panel, Skirting, and Furniture Materials should be
stacked in a damp-free enclosed location in neat, balanced stacks off the
ground/floor. This will keep the board edges and surfaces from slipping and
deteriorating.
d) If kept in an open area the Veneered MDF Panel should be wrapped with
plastic or tarpaulin to protect it from direct sunlight.

6. SITE INSTALLATION (WALL CLADDING)

a) Verify that the site conditions are ready to receive work and that the opening
dimensions are indicated in
the approved drawings.
b) Fixing of 5cm Horizontal MDF supports in the wall using screws as per the
required length and
layout of 1 panel with an overlap Vertical distance of 5cm to connect in the
sheet
c) Erection / Hanging of Veneered MDF Panels in the required 5cm Vertical
Distant to connect with the other sheets.
d) Use a Screw when fixing/fastening the panel board to the supports.
e) Treat cut edges and holes with sealant and apply paint for rectification.
f) Inside corner tape shall be provided for all panels and corners.
g) If needed, For Joint rectification, Tape, fill-finish, and sand exposed joints,
edges, and corners

7. CLEANING AND MAINTENANCE

Routine Care

Normal Cleaning

a) Dust regularly with a slightly damp, soft, lint-free cloth.

b) Wipe dry with a dry, soft cloth in the direction of the wood grain.
c) Spills should be immediately wiped up with a damp cloth.

Once a month

a) Clean the surface with a soft cloth dampened with a quality cleaner
formulated for wood furniture.
b) Wipe the surface in the direction of the wood grain to remove dirt and
fingerprints. Wipe dry with a clean, dry cloth.
c) Do not use aerosol-powered cleaners or polishes. Also, do not use polishes
containing waxes or abrasives, or polishes that are oil-based.

7.1 MATERIAL TECHNICAL DATASHEET

a) REF. NO: IC-22-0215-MAR-22

12TH FLOOR VARIOUS FIT-OUT WORKS IN DOF HQ OMM FOR MIRROR CLADDING WORKS