EXPERIMENT NAME: Study on different types of industrial motor & their

different parts.

Types Of Motors: There are 6 types of industrial motors,

I. Clutch Motor.
II. Electro Clutch Motor.
III. Induction Motor.
IV. Servo Motor (Belt Drive)
V. Direct Drive Servo Motor.
VI. Step Motor.

Clutch Motor

• Model: DOL 13H

• Volt: 220-240
• Phase: Single (1)
• RPM: 2850
• Watt: 250
• Hertz: 50H
• AMP: 2.0A
• Horse Power: 2

Parts Name:
• Clutch Liver.
• Clutch Liver Switch.
• Motor Pulley.
• Motor Cover.
• Foot Paddle.
• Clutch Plate + Rubber.
• Fly Wheel.
• Flying Fan (Cooling Fan).
• Rotor.
• Ball Bearing.
• Coil Armature.
 • Magnetic Bar.
• Connecting Wire.
• Plug-In.

Advantages:

➢ Repair cost is low.

➢ Easy to repair.
➢ Economy.
➢ Available in market.

Disadvantages:

➢ High power consumption.

➢ Sound pollution.
➢ Vibration.
➢ Easily burn(coil).
➢ Heat problem.

Electro Clutch Motor

• Model: Dial Ext 686

• Brand: Unitorq, New Sonal,Fucen.
• Frequency: 50-60Hz
• Speed: 2000RPM,2850RPM,2140RPM.
Parts Name:
• Clutch Liver.
• Clutch Liver Switch.
• Motor Pulley.
• Motor Cover.
• Foot Paddle.
• Clutch Plate + Rubber.
• Fly Wheel.
• Flying Fan (Cooling Fan).
• Rotor.
• Ball Bearing.
• Coil Armature.
• Magnetic Coil.
• Control Panel.

Advantages:

➢ Needle Positioning.
➢ Used wiper switch.
➢ Automatic back switch.

Disadvantages:

➢ Repair cost high.

➢ Locally not available.
 Induction Motor

• Model: FX-51SF
• Power: 250W
• Voltage: 220V
• Frequency: 50HZ
• RPM: 1420.
• Rating Torque: 1.8
• Holding Torque: 1.7
• Electricity Of Block Rotation- 16.

Parts Name:
• Clutch Liver.
• Clutch Liver Switch.
• Motor Pulley.
• Motor Cover.
• Foot Paddle.
• Clutch Plate + Rubber.
• Fly Wheel.
• Flying Fan (Cooling Fan).
• Rotor.
• Ball Bearing.
 • Coil Armature.
• Magnetic Coil.
• Control Panel.
• Encoder.

Advantages:

➢ Repair cost is low.

➢ Easy to repair.
➢ Economy.
➢ Available in market.

Disadvantages:

➢ High power consumption.

➢ Sound pollution.
➢ Vibration.
➢ Easily burn(coil).
➢ Heat problem.

Servo Motor

• Operating Speed (4.8V no load): 0.12sec/60 degrees

• Stall torque: 1.2kg / 42.3oz (4.8V);1.6 kg / 56.4oz (6.0V)
• operating voltage: 3.0-7.2V
• Temperature range: -30℃~60℃
• Dead band width: 7us
• Item size: 3.2 x 3 x 1.2cm
• Item weight: about 9g
 • Connector wire length: 24.5cm

Parts Of Servo Motor:

• Housing.
• Motor Shaft.
• Bearings.
• Rotor.
• Stator.
• Brake.
• Snap Ring.
• O Ring.
• Bearing Keeper.
• Encoder.

Advantages:
➢ If a heavy load is placed on the motor, the driver will increase the current to the
motor coil as it attempts to rotate the motor. Basically, there is no out-of-step
condition.
➢ High-speed operation is possible.
➢ High output power relative to motor size and power.
➢ Encoder determines accuracy and resolution.
➢ Resonance and vibration free operation.
➢ High efficiency.
➢ There is no out-of-step condition, as heavy load placed on the motor the driver will
increase the current to the motor.
➢ High speed operation is possible.

Disadvantages:

➢ Require tuning to stabilize feedback loop

➢ Complex, require encoder
➢ Poor motor cooling
➢ Motor can be damaged by sustained overload.
 Direct Drive Servo Motor

• Model: JZ-20794
• Torque:0.4 Nm-90 Nm.
• Power: 0.2KW-34KW.
• Rotational Speed: 1000rpm-15000rpm.

Machine parts:

• Housing.
• Motor Shaft.
• Bearings.
• Rotor.
• Stator.
• Brake.
• Snap Ring.
• O Ring.
• Bearing Keeper.
• Encoder.

Advantages:

➢ Compactness-Direct drive motors offer significant design advantages, particularly

due to large through hole diameters (rotor ID) and low axial height. As direct drive
motors consist of just two parts—the stator and rotor—they can be engineered to
extremely compact form factors.
 ➢ Power-With optimized motor constant, direct drive motors offer exceptional power
density. In rotary motors this represents elite torque density torque-carrying
capabilities with a small footprint and low energy consumption.
➢ Performance-Direct drive systems use a choice of high resolution positional
feedback devices (optical encoders, capacitive encoders, brushless resolvers, etc.)
for extremely accurate dynamics and speed, resulting in dramatic improvements to
precision.
➢ Reliability-The low part count of frameless direct drive motor kits significantly
increases component reliability. By eliminating additional mechanical elements,
the cost of assembly is significantly reduced while detrimental effects like backlash
or wear are avoided.
➢ Low Maintenance-The high reliability of direct drive systems also translates to
reduced maintenance requirements. In many cases, frameless motors can run for
their entire lifetime without maintenance cycles, which results in reduced
downtimes thus maximum throughput and performance over the full service period
of the part.

Disadvantages:

➢ Servos Motors requires tuning to stabilize the feedback loop.

➢ Servo Motor will become unpredictable when something breaks. So, safety

circuits are required.

➢ Complex controller requires encoder and electronic support.

➢ Peak torque is limited to a 1% duty cycle. Servo Motors can be damaged by

sustained overload.

➢ Gear boxes are often required to deliver power at higher speeds.

➢ Higher overall system cost and the installation cost of a Servo Motor system may

be higher than that of a stepper motor due to the requirement for feedback

components.
 Step Motor

• Manufacturer Part No: 42BYG228

• Size: NEMA 17

• Phase: 4/2

• Voltage & current: 12V at 400mA

• Resistance Per Phase: 30 ohms

• Holding Torque: 2000 g-cm max

• Weight: 0.24 kg

• Max Continues Power: 5W

• Motor Height: 1.5inch

Parts of motor: The stepper motor consists primarily of two parts,

• Stator.
• Rotor.

Advantages:

➢ Low cost for control achieved.

➢ High torque at startup and low speed.
➢ Ruggedness.
➢ Simplicity of construction.
➢ Can operate in an open loop control system.
➢ Low maintenance.
➢ Less likely to stall or slip.
➢ Will work in any environment.
➢ Can be used in robotics in a wide scale.
➢ High reliability.
 ➢ The rotation angle of the motor is proportional to the input pulse.

Disadvantages:

➢ The efficiency of the stepper motor is low.

➢ Resonance is the main problem that occurs in variable reluctance motors.
➢ The feedback loop is not used.
➢ These motors produce extremely high noise.
➢ Not easy to operate extremely at high speeds.