Unit: KYCR Section:--CCM Dept:-- Mechanical

Break Down Date :--23/08/19 Production Loss (Yes/No): -- YES Equipment Code:-- NA

Stoppage Hrs :-- 225 minute Frequency: first time Equipment Name:- C2 HS hydraulic pipe ;line

Problem Description

We were observed at 2.00 pm mill running time oil leakage from Mill cellar in side pass line C2 Hs hydraulic pipe line. Than we
checked to Found C 2 HS hydraulic pipe line welding joint, which is connected /welding C- 2 emulsion catchment pan.

Final action

First time we try to leakage to be arrested by welding but its not possible ,because leakage point was pass line in coolant
catchment pan bottom welding joint. In that time we search & found 2 nos spare pipe line.try to spare Pipeline and We want to Bypass
this hydraulic line with this pipeline but after checking we found pipeline Jam by dirty elements. And we cleaned those pipeline. After
that we Bypassed the Hydraulic line with one spare line and trial taken. Mill run for 11hrs .But after 11hrs running hydraulic leakage
from fittings due to “O”ring damaged and O ring replaced. But after running 3 hrs again Leakage found from Same Point due to O ring
damaged. This time we search the reason for frequently O ring damage and found Pitting mark on fittings which hardly visible. That’s
why again we Bypassed the line with another spare line & Problem solved.

Why Why analysis

WHY Why pipe line Leakage Because of pipe line welding crack inside
catchment try
WHY Why welding crack Because of vibration & lack of hyd. Clamp

We have 2 another spare hyd. Line, so we

are fixed spare one on line & line the run.
WHY Why again leakage Due to o ring damage, we found hyd.
Fitting corrosion, for that o ring was
damaging frequently.
WHY Why corrosion Because of spare line was open condition
from ling line, for that line was blocked by
grease & coolant scum, so the pipe line &
fittings has corrosion gradually.
After Found the problem we are taken the
another spare pipe line & fixed on line.
Trial taken . now ok.

Rectification:

Leakage pipe line has mounting with Emulsion catchment pan By welding to sealing catchments area. And this pipe line leaked from
welding joint.

Remarks:-

1. Should be Ready spare pipe line

2. Should be required more clamping near casement joint area
.