CPSF Me Spe 01 CP2017 001 00

Project
EPC FOR CPSF DEBOTTLENECKING AND

CAPACITY UPGRADE PROJECT PHASE-I
Contract Number
CPSF-ME-SPE-01-CP2017-001-00 Rev A1
CFT/45/20/1006
TECHNICAL SPECIFICATION FOR WATER

BATH HEATERS
Nor Syaheera
Ir Danial Zam Zam Shaiful Mahmud
Bt Mohd Riza M. Fadzli
2022.10.28
2022.10.28 08:54:33
+08'00'
2022.10.28 09:29:41 2022.10.31
+08'00'
08:46:07
+08'00'
09:25:36 +08'00'
A1 27.10.22 ISSUED FOR REVIEW NSR / MFH MDZA SM

Rev. Date Description Prepared Reviewed Approved
TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 1 / 40

Doc. No CPSF-ME-SPE-01-CP2017-001-00
Table of Contents
1.0 INTRODUCTION 4
1.1 Purpose 5
1.2 Definition of Terms 5
1.3 Abbreviation 5
2.0 ORDER OF PRECEDENCE 7

2.1 International Codes & Standards 7
3.0 UNITS OF MEASUREMENT 9
4.0 REFERENCE DOCUMENTATION 10

4.1 COMPANY Standards/ Design Specification 10
5.0 SCOPE OF SUPPLY 11
6.0 SITE CONDITIONS 14

6.1 Environmental Site Condition 14
7.0 TECHNICAL NOTES 15

7.1 General Design Requirements 16
7.2 Water Bath Heater 16
7.3 Crude Oil Composition at Battery Limit 16
8.0 DESIGN CRITERIA 17

8.1 Design 17
8.2 Internals 21
8.3 Corrosion Allowance 21
8.4 FABRICATION 22
8.5 Nozzles 22
8.6 Manholes & Hand Holes 23
8.7 Flanges 23
8.8 Vessel Supports 23
8.9 Bolt and Gaskets 23
8.10 Internal Fittings 23

8.11 Name Plate 24

8.12 Fire Proofing & Insulation 24
8.13 Welding 24
8.14 Tolerances 25
8.15 Post-weld Heat Treatment 25
9.0 QUALITY ASSURANCE 26

9.1 General 26
9.2 Quality Plan 26
10.0 INSPECTION AND TEST PLAN 27

10.1 Radiography 28
10.2 Hydrostatic Test 28
10.3 Certification Documents 29
11.0 PAINTING PRESERVATION & SHIPMENT 30

11.1 Surface Preparation & Painting 30
11.2 Markings 30
11.3 Packing 31
11.4 Shipment 31
11.5 Preservation 32
12.0 GUARANTEE 33
13.0 SPARE PARTS 34
14.0 VENDOR DOCUMENTATION REQUIREMENTS 35

14.1 Information Required with the Bid 35
14.2 VDRL- General Instructions 36
APPENDICES
Appendix A DATASHEETS
Appendix B PROJECT RELATED DOCUMENTS
Appendix C VENDOR DRAWINGS AND REQUIREMENT LIST (VDRL)
Appendix D INSPECTION TEST PLAN MATRIX
Appendix E SPARE PARTS AND INTERCHANGEABILITY RECORD (SPIR) FORM
1.0 INTRODUCTION
ILK Construction (ILK) was invited by Dragon Oil (Turkmenistan) Ltd (COMPANY), to
execute EPC FOR CPSF DEBOTTLENECKING AND CAPACITY UPGRADE PROJECT
PHASE I.
The production from the LAM and ZHD field are collected at Block-2 manifold platform and further
routed through 30” Pipeline to Central Processing and Storage Facility (CPSF). The CPSF has
a handling capacity of 100,000 bpd oil and 25,000 bpd water along with 200 MMSCFD gas flow.
CPSF has Slug Catchers, Heater Treaters, Gas Scrubbers and Produced Water systems to treat
the oil and thus caters the export gas and oil specification. COMPANY is on a continuous
expansion mode for additional production and processing requirements. COMPANY has carried
out debottlenecking study of CPSF to address existing issues in liquid & vapor streams and
enable the smooth process operations and parallelly upgrading the facility for future production
and to handle increased water.
Table 1.0-1: Production Basis for Phase-I and Phase-II
Phase Oil flow, BOPD Water flow, BLPD Gas flow, MMSCFD
I 80,000 54,000 220
II 100,000 80,000 220
Figure 1.0-1: Proposed Overall Schematic of CPSF – Phase -I
For this purpose, ILK has appointed DAR energy Sdn Bhd (DAR) to execute Engineering scope
for EPC for CPSF Debottlenecking and Capacity Upgrade Project Phase I.
1.1 Purpose
The purpose is to define the minimum technical requirements for the engineering, design,
fabrication, inspection, testing and supply of Water Bath Heaters (CPSF-21-A-115/ 116/ 117/
118/ 119). This Specification is to be read in conjunction with the referenced Dragon Oil
standards, respective P&IDs, applicable Mechanical Data sheets and all referenced
specifications in this document in which the operating and design Parameters and Technical
requirements of the equipment are stipulated.
Scope of Supply/ Services of the VENDOR shall be as per Section 5 of this Specification and
Mechanical Datasheets. It shall be the responsibility of VENDOR to check that all aspects of the
design, fabrication, inspection and testing are in conformity with the specified documents for all
the items included in the supply.
The absence of any specifications shall imply that the best engineering practices shall prevail,
utilizing state of the art quality workmanship and new materials.
1.2 Definition of Terms
All documents which will use the following words and expression shall have the meanings given:
“COMPANY” DRAGON OIL (Turkmenistan) Limited
“CONTRACTOR” The party that carries out all or part of the contract of the Project.
“VENDOR” The company on which the purchase order or contract for supply of
the goods or services is placed.
“VENDOR” covers “Manufacturer/Supplier”
Shall The use of the word “shall” indicate a mandatory requirement.
Should The use of word “should” indicate a strong recommendation to

comply with the requirements of this document.
1.3 Abbreviation
API American Petroleum Institute

ASCE 7 Minimum Design Loads For Buildings And Other Structures

ASME American Society for Mechanical Engineers
ASTM American Society for Testing and Materials
DAR DAR Energy Sdn. Bhd.
DOTL Dragon Oil Turkmenistan Limited
HSE Health, Safety and Environment
ILK ILK Construction
ISO International Organization for Standardization
ITP Inspection and Test Plan
NPS Nominal Pipe Size
PMI Positive Material Identification
PQR Procedure Qualification Record
PWHT Post Weld Heat Treatment
QA Quality Assurance
QC Quality Control

2.0 ORDER OF PRECEDENCE
For resolution of any conflicting data or other information the following order of precedence shall
apply:
i. Statutory legislation and regulation of Turkmenistan

ii. Project Documentation
iii. DO standard engineering and HSE documents
iv. International codes and standards
In the event of any conflict, discrepancy, inconsistency or ambiguity amongst documents within
the same level of precedence or between project documents and international codes/standards,
the more stringent requirement shall prevail unless otherwise APPROVED and the same shall
not give rise to any entitlement for cost and/or schedule relief.
2.1 International Codes & Standards

API RP 14 C Recommended Practice for Analysis, Design, Installation, and
Testing of Basic Surface Safety
API RP 520 Sizing, Selection and Installation of Pressure – Relieving
Devices in Refineries – Part 1 : Sizing and Selection
API RP 521 Pressure Relieving and Depressurizing Systems
API 526 Flanged Steel Pressure Relief Valves
API 12K Specification for Indirect Type Oilfield Heaters
EN10204 Metallic Products – Types of Inspection Documents
WRC 107 / 537 Local stresses in the Spherical and Cylindrical shells due to
external loadings.
WRC 297 Local stresses in the cylindrical shells due to external loadings
on nozzles: Supplement to WRC 107.
ASME Section VIII, Div. 1 Boiler and Pressure Vessel Code – Rules for Construction of
Pressure Vessels
ASME B 31.3 Process Piping
ASME Section IX Welding and Brazing Qualifications
ASME Section V Non-Destructive Examination
ASME Section II, Part C Specification for Welding Rods, Electrodes and Filler Materials
ASME PTC 1 General Instructions (Performance Test Codes)
ASME B 16.11 Forged Fittings, Socket-Welding and Threaded

ASME B16.21 Non-Metallic Flat Gaskets for Pipe Flanges

ASME B 16.34 Valve, Flange, Threaded and Welding End
ASME B 16.9 Factory Made Wrought Steel Butt Welding Fittings
ASME B 36.10M Welded and Seamless Wrought Steel Pipe
ASME B 36.19M Stainless Steel Pipe
ASME B16.42 Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.47 Large Diameter Steel Flanges NPS 26 through NPS 60 —
Series A
ASME B16.5 Pipe Flanges and Flanged Fittings NPS 1/2 through NPS 24
ASTM E 94 Standard Guide for Radiographic Examination
ASTM E 709 Standard Guide for Magnetic Particle Examination
ASTM E 1003 Standard Test Method for Hydrostatic Leak Testing
AWS D1.1 Structural Welding Code – Steel

3.0 UNITS OF MEASUREMENT
QUANTITY MEASURING UNITS SYMBOLS

Temperature Degrees Celsius °C
Pressure Bar gauge Barg
Pressure (vacuum) Kilopascal or millimeters per water kPa or mmWC
column
Mass Kilograms Kg
Absolute density Kilograms per cubic meter kg/m3 at 15.6 °C
Flowing density Kilograms per cubic meter kg/m3
Flow (mass) Kilograms per hour kg/h
Flow (gas) Million Standard Cubic feet per day / MMSCFD / Nm3/h
Normal Cubic meter per hour
Flow(liquid) Barrel per day / Cubic meter per BPD / m3/h
hour
Liquid to gas ratio bbl/MMSCF -
Heat Kilojoules kJ
Enthalpy Kilojoules per kilogram kJ/kg
Heat rate Megawatt MW
Power Kilowatt / Megawatt kW / MW
Heat transfer coefficient Watt per square meter per degrees W/m2°C
Celsius
Thermal conductivity Watt per meter per degrees Celsius W/m°C
Viscosity Centipoise cP
Equipment dimensions Meter, millimeter m, mm
Pipe diameter Inches Inch
Velocity Meter per second m/s
Vessel nozzle sizes Inches Inch
Sound Pressure/Power Decibel dB(A)
Heating value LHV/HHV Mega joule/Standard cubic meter MJ/Sm3
Note:
• Standard condition at 101.325 kPa and 15.6 °C

• Normal Condition at 101.325 kPa and 0 °C

4.0 REFERENCE DOCUMENTATION
4.1 COMPANY Standards/ Design Specification

S. No. Document No. Description
1. STDS-QA-PCD-1-0001-04-00 Standard Coating and Painting Procedure
2. General Specification for Painting Systems for
STDS-MC-STD-1-0002-03-00
Facilities and Structures
3. Standard Specification for Painting of Equipment and
STDS-EQ-SPE-1-0001-01-00
Piping
4. Standard Specification for Welding (Equipment &
STDS-PP-SPE-1-0001-05-00
Piping)
5. Standard Specification for Project Quality Management
STDS-QA-SPE-1-0001-01-00
System
6. CPSF-EQ-SPE-1-0594-11-00_A2 General Specification for Painting
7. STDS-PP-SPE-01-00002-001-00 Specification for Hot and Cold Insulation
8. Cathodic Protection Systems for Pipelines and
STDS-MC-STD-1-0002-04-00
Facilities
9. STDS-IN-PHL-01-00002-002-00 Safety Design Philosophy for Onshore Facilities
10. STDS-PP-SPE-01-00002-002-00 Standard Specification for Piping Materials
11. Standard Specification for Fabrication of Piping
STDS-PP-SPE-1-0001-03-00
Materials
12. Standard Specification for Instrument Design and
STDS-IN-SPE-1-0001-02-00
Installation
13. STDS-GE-MNL-01-00002-001-03 Drawing Document Numbering System
14. STDS-GE-PCD-1-0001-01-00 Asset Tagging Procedure

5.0 SCOPE OF SUPPLY
The VENDOR’s scope shall include design of Water Bath Heaters as per process requirements,
engineering, procurement, manufacture, assembly, inspection & testing, ASME code stamping,
painting, packing, preservation of water bath heater, supporting system in compliance with this
specification and its attachments, data sheets, COMPANY specifications and the referred
documents.
VENDOR shall be responsible to meet the requirements of this specification with its attachments,
and the documents referred to within, in order to ensure safe and trouble-free operation for the
complete equipment.
Item Unit Total

Tag No. Description Total Quantity
No. Price Price
1 CPSF-21- Water Bath Heater 5 No’s Included

A-115 / The heater shall be a complete factory-assembled,
116/ 117/ forced draft unit including heat exchanger, burner
118/ 119 equipment, fire tube, blower, gas train, stack, expansion
tank, fuel gas knock out drum, piping connections
including process headers, and steel supports. The
heater shall be of complete factory assembled with
minimum field bolt-up assembly is required at site.
Coil Surface
Coil surface shall be sufficient to provide heat transfer at
rated efficiency. Accessories shall include a fuel gas
pressure regulator, fuel safety shutoff valves,
electronically linked fuel and air control valve with
actuator and ultraviolet flame safety detection system
Blower
Combustion air blower shall be a heavy-duty type sized
for (10%) ten percent excess volume over operation
requirements at maximum capacity.
Instrumentation and Control System
All instrumentation (transmitters, switches, control
valves, shutdown valves, relief valves, cables, junction
boxes, etc) within the skid/package including Local
Control Panel for Water Bath Heater.
2 Material certification as per equipment data sheet 1 Lot for each Included
3 Pipe stress analysis within the skid/ package. 1 Lot for each Included

Item Unit Total

No. Price Price
4 Surface preparation, painting and coating of all 1 Lot for each Included
equipment as per Specification for Painting.
5 VENDOR Documentation as per “Vendor Drawings and 1 Lot for each Included
Data Requirement List”, (Appendix C).
6 Packing, marking, preservation and shipment, as per 1 Lot for each Included
specifications.
7 Inspection and Testing for Water bath heater in 1 Lot for each Included
accordance with Code as specification requirements.
8 Mechanical and Performance Warranties and 1 Lot for each Included

Guarantees for a period of twelve (12) months after
commissioning or eighteen (18) months after receiving at
site, whichever comes first.
9 Special Tools/ tackles including spreader bar for 1 Lot for each Included
handling the installation. (If required)
10 Lifting Lugs, Earthing lugs, Insulation Cleats 1 Lot for each Included
11 Commissioning Spares as recommended by VENDOR 1 Lot for each Included

including the following as (Refer Section 13.0) :
• 200% spare gaskets
• 10% spare bolting, with a minimum of 4 off
• Any other Insurance spares recommended by vendor
12 Transportation Saddles & all necessary devices for 1 Lot for each Included
Transport
13 Cathodic Protection System with Sacrificial Anode 1 Lot for each Included
14 Blind flanges for all blinded nozzles with studs, nuts and 1 Lot for each Included
gaskets
15 Anchor Bolts 1 Lot for each Included
16 All fixed & removable internals along with accessories 1 Lot for each Included
for the unit
17 Itemized list of Initial Spare Parts for Ist year of operation 1 Lot for each
on completed SPIR Form.
18 Itemized list of all recommended operational spares for 1 Lot for each
2 years (provide a list in SPIR Form)

Item Unit Total

No. Price Price
19 Priced list of itemized 2-year initial, insurance and 1 Lot for each
operating spares on completed SPIR Form
20 Gussets with pads, platforms, ladders & piping supports 1 Lot for each
(Unit rates to be provided
21 Pipe support cleats (Unit rates to be provided) 1 Lot for each
22 Vendor shall include the supply of PDMS 3D model or 1 Lot for each
3D model STP file that is compatible with PDMS (latest
version) showing all equipment, piping, structures,
operating and safety requirements within the specified
package/ skid limit, comes with PDMS catalogues and
specification.
23 Per diem, rate for VENDOR representative assistance 1 Lot for each Day
for Installation at site.
24 Per diem, rate for VENDOR representative assistance 1 Lot for each Day
for pre-commissioning / commissioning and start-up at
site.
25 Per diem rate for VENDOR Representative for Training 1 Lot for each Day
of COMPANY personnel, (Cost shall include training
materials).
26 New PQR (If required) 1 Lot for each Included
27 Test Coupons (Where required by Code or 1 Lot for each Included

Specifications)
28 PMI According to Project Specifications 1 Lot for each Included
29 Insulation & Fireproofing Supports, Earthing Cleats 1 Lot for each Included
30 Anchor Bolt Templates (If required) 1 Lot for each Included
31 Vendor shall provide glycol consumption rate 1 Lot for each Included
Note:
Charges for engineering meetings, pre-commissioning / commissioning supervision, Start-up assistance, Site
Performance/Acceptance Test, Internal Coating, Training etc. shall be furnished in separate schedule. These
rates shall cover categories like Engineer, Technician, Trainer, etc. as necessary.

6.0 SITE CONDITIONS
Water Bath Heater shall be designed for a specified process conditions as described in below
sections.
6.1 Environmental Site Condition
6.1.1 Ambient Design Parameters

Parameters Values
Atmospheric Pressure 1.03195 bara
Maximum Ambient Temperature (Summer) 43 °C
Minimum Ambient Temperature (Winter) -22 °C
Ambient Temperature for design of air coolers 43 °C
Black Bulb Temperature, Equipment Exposed to Direct Sunlight 85 °C
Maximum Relative Humidity @ low temperature 86 %
Minimum Relative Humidity @ high temperature 65 %
6.1.2 Wind Parameters

Parameters Values
Maximum wind speed (for structural design) 40 m/s
Normal wind speed (for equipment/machinery operation) 3.7 m/s
Normal wind speed (for dispersion/radiation) 3.7 m/s
Prevailing wind direction From North and North west
6.1.3 Rainfall
Annual average: 136 mm
24 hours (Maximum): 68 mm
6.1.4 Snow Load

The snow load shall be calculated in accordance with ASCE 7-05 section 7 and section C7.
For design purpose, 0.30 m snow height shall be considered.
6.1.5 Blast Load

HOLD (pending QRA study)
6.1.6 Seismic Conditions

Seismic parameters as per IBC 2006 and as recommended in Geotechnical survey report.
6.1.7 Hazardous Area Clasification

All the field instrumentation (including those supplied as part of packages), panels, accessories
shall be certified for installation in hazardous area. In general, all field instrumentation shall be
intrinsically safe (Ex’i’) as per IEC 60079-11. In case intrinsically safe design is not available,
explosion proof (Ex’d’) per IEC 60079-01 shall be considered.
All instruments for the package unit installed in hazardous area shall be suitable for Zone 2,
Gas Group IIA and Temperature Class T3 as a minimum.

7.0 TECHNICAL NOTES
7.1 General Design Requirements

For the Water Bath Heaters, refer to the process and mechanical designs shall be as per the
following:
• Process datasheet
• Mechanical data sheet
7.2 Water Bath Heater

VENDOR shall refer to the process datasheet no: CPSF-PR-DAT-01-CP2017-004-00 and
Mechanical datasheet number CPSF-ME-DAT-01-CP2017-001-00.
7.3 Crude Oil Composition at Battery Limit

VENDOR shall refer to the process datasheet no: CPSF-PR-DAT-01-CP2017-004-00.

8.0 DESIGN CRITERIA
8.1 Design
i. The heater shall be a complete factory-assembled, forced draft unit including heat
exchanger, burner equipment, fire tube, blower, gas train, stack, piping connections
including process headers, and steel supports. The heater shall be of complete factory
assembled design, with minimum field bolt-up assembly required.
ii. The heater shall be designed to have two distinctive sections enclosed in one pressure
vessel. The fire tube shall be installed in the lower portion of the shell, immersed in water.
The heat from the burner will vaporize the water surrounding the fire tube. Above the fire
tube, there will be process piping, which is not immersed in the water bath. Steam
generated by the fire tube will condense on the process coils, transferring heat to the
process.
iii. A heat exchanger principle shall be used such that it will assure uniform heat transfer flux
rates throughout the heat exchanger portion of the heater. As a guard against high flux
rates in one area and low flux rates in another, heat transfer shall be by convection and
condensation. The fuel/air ratio shall be controlled through-out the turndown range
resulting in low oxygen levels at all firing rates.
iv. Process Coil
The material for process coil shall as per datasheet and VENDOR shall calculate the wall
thickness as per respective codes & standards considering the design pressure, design
temperature and corrosion allowance.
Radiographic inspection shall be 100% for the pipe welds.
Tube supports: Process coils shall be adequately supported to prevent sagging and undue
stress on the piping at any operating condition. Pipe supports shall support both the
process coils and the fire tube and shall transfer loads to the vessel shell. Process pipe
support shall not impede thermal expansion of process coils.
v. Insulation
Hot insulation is required for the unit. VENDOR shall include the insulation material of the
vessel.

vi. Burner
Type: The burner shall be a gas-fired, forced-draft, fire tube type burner. The burner shall
be a low emissions burner.
VENDOR shall consider an excess air margin of 10-15% for the design purposes.
VENDOR shall note that emissions such as NOx levels shall be limited to 30 ppm,
corrected to 3% O2, CO levels shall be a maximum of 400 ppm, corrected to 3% O2.
Burners shall be capable of rapid transition from maximum fire to minimum fire to
accommodate sudden process demand changes. Burner shall be designed to operate at
minimum capacity or pilot capacity for longer time to keep the heater at operating
temperatures, even when not in use.
A separate pilot and main burner are acceptable. No provision shall made for manual
ignition of the burner with torches, matches, etc. Ignition of pilot shall utilize an automatic,
electronic spark igniter, controlled by the burner management system.
The burner shall have a turndown capability of 3:1 or better.
The burner-firing rate shall be controlled as follows: The temperature-indicating controller
(TIC) will receive a thermocouple input from the process outlet. This temperature will be
compared with the outlet set point. The TIC has a 4-20 mA output, which is the heater
demand signal. The signals are transmitted to control interface, which shall also include
controls of fuel gas control valve and a combustion air control valve. Each valve shall be
provided with an electronic actuator. These actuators are suitable for use in a Zone 2, IIB,
T3. The actuators position the valves using stepper motors, and therefore can reliably
position the valve to within 0.1°.
vii. Blower
VENDOR to provide motor starter panel on skid for the blower fan motor and shall comply
to Zone 2, IIB, T3 hazardous area classification.
VENDOR shall note that combustion air blower shall be of heavy-duty type sized for (10%)
ten percent excess volume over operation requirements at maximum capacity. The blower
shall be direct drive arrangement. Blower outlet pressure shall be sufficient to maintain a
positive pressure throughout the combustion airline, burner, fire tube, and stack. All
portions of the heater shall be forced draft. No natural or induced draft is acceptable.

ix. Instrumentation and Control System

In general, instrumentation and controls shall be as per company standard document no.
STD-IN-SPE-1-0001-02-00 (Standard Specification for Instrument Design and Installation)
and project document no. CPSF-IN-DBS-01-CP2017-001-00 (Instrumentation Design
Basis).
Safety controls and installation shall be per NFPA 85, latest edition, and shall include the
following:
• Internal spark ignition system.
• Microprocessor based pre-programmed burner control with continuously supervised
ultraviolet flame sensing device and shall be designed to shut off fuel gas in the event
of flame failure.
• Electrical controls to pre-purge the combustion chamber and heat exchanger portion
with eight air changes prior to any flame ignition attempt.
• The combustion air pressure switch is designed to shut off fuel gas in the event of
blower failure.
• High and low, fuel gas pressure switches shall be designed to shut off fuel gas in the
event of fuel supply pressure malfunction.
• Safety double block and bleed valves on the main fuel line and on the pilot gas line.
• An indicating high stack temperature monitor to shut down unit.
• A first-out annunciator shall be included for troubleshooting purposes.
All transmitter within the skid /package for connection to the plant Process Control System
(PCS) and Emergency Shutdown (ESD) systems shall be based on 2-wire, 24VDC loop-
powered, 4-20mA DC output signal with HART communication. The transmitters shall be
certified Intrinsically Safe Ex 'i' for hazardous area Zone 2, Gas Group IIA, Temp. class
T3. Transmitters shall be used instead of flow/level/pressure/temperature switches (LSL,
LSH, PSL, PSH, TSL, TSH etc).
All signal cables for connection to the plant PCS and ESD system shall be terminated to
junction boxes located at the edge of the skid/package. Interface cables external of the
skid/package will be under PURCHASER's scope.
Separate junction boxes shall be provided for PCS analog, PCS digital, ESD analog, ESD
digital signal cables. Separate junction boxes shall also be provided for Intrinsically Safe
(I.S.) and Non-intrinsically Safe (Non-I.S.) signal cables.

x. Material of Construction
VENDOR shall note that all materials shall be new and of the highest quality. Refer to the
datasheet for material of construction. The materials shall be tested and comply with
ASME/ ASTM codes or equivalent as per respective codes.
VENDOR shall note that exhaust stack shall be accessible to personnel and shall be
externally insulated with jacketed ceramic fiber for personnel protection.
xi. Local Control Panel
The local control panel shall be IP 55 type with terminal strips for final connections between
controls and heating unit. Panel shall meet NEMA construction standards. Control panel
shall have exterior indicating lights and switches for local control.
Panel space heaters shall be provided to maintain the recommended operating
temperature of components inside the control panel during winter.
All electronic cards shall be suitably coated in accordance with ISA 71.04 to fully protect
the cards from moisture, airborne contaminants, and corrosive gases.
The local control panel shall be designed to interface with the plant Process Control
System (PCS) via fiber optic cable utilising TCP/IP communication protocol. VENDOR
shall provide the necessary fiber optic converter inside the local control panel. VENDOR
shall provide all the required MODBUS data mapping list for incorporation into the PCS.
The local control panel shall be designed to accept a tripping signal from the plant
Emergency Shutdown (ESD) system. The signal from the plant ESD system shall be
based on 24 VDC wet signal (normally energised, de-energise to trip). If Volt-free Contact
signal is required, VENDOR to provide 24VDC interposing relay inside the local control
panel.
xii. The vendor shall provide additional stiffening as required to prevent permanent shell
distortion during fabrication, heat treatment, hydrostatic testing, shipment, and erection
xiii. Design pressure specified shall be at the top of vertical vessel or at the highest point of
horizontal vessel. VENDOR to provide LED lighting fixtures on skid certified to Zone 2, IIB,
T3.
xiv. The design pressure at any lower point shall be determined by adding the maximum
operating liquid head and any pressure gradient within the vessel.
xv. For normal operation, the vessel and its structural supports shall be designed for the
operating load(s) including design pressure, plus static head, plus estimated external
attachment loads (such as exerted by piping) plus wind or earthquake load (whichever is
greater) using the allowable stresses permitted by the Code at the design temperature.

xvi. Design shall also cater to the lifting and transport conditions in addition to operating and
Hydrostatic test conditions.
xvii. All vessels and its structural supports shall be designed for a field hydrostatic test when
the vessel is in the operating position.
xviii. Stiffening rings for external pressure duties shall be external. Internal supports/rings shall
not be considered to contribute to the stiffening ring requirement.
xix. WRC-107 and WRC-297 code shall be used for determining local stress in the vessel
shells and heads.
xx. For Nozzles out of scope of WRC, Finite Element Analysis shall be performed.
xxi. Internal alloy cladding or weld metal overlay cladding shall not be included in the strength
calculations of any of the vessel components
xxii. The design life of the Vessels shall be 30 years as per BED Validation (Mechanical).
xxiii. Each equipment shall be equipped with a minimum of two (2) Earthing lugs.
xxiv. All vessels over 914 mm internal diameter shall have a manhole or at least two hand holes
as per the requirements.
8.2 Internals
i. All removable internals shall be sized for removal through the vessel assesses way(s).
8.3 Corrosion Allowance
i. The minimum corrosion allowance for carbon steel and low alloy steel shall be 3mm unless
specified otherwise in the data sheets.
ii. Minimum corrosion allowance shall be added to both sides of non-removable carbon
steel/Low alloy steel internals when exposed to corrosive fluid or vapor.
iii. Removable internal parts (with the exception of trays) which are bolted or clamped in
place, shall be provided with extra thickness equal to half the specified corrosion allowance
on each surface exposed to vessel contents.
iv. Full corrosion allowance shall be added to the throat thickness necessary for strength or
sealing in case of fillet and seal welds on internal attachments.
v. Vessels and internals shall have corrosion allowance as specified on the data sheet.
vi. Vessel parts which are subjected to erosion (eg. due to impingement by the process
stream) shall be protected with wear plate or impingement baffles

8.4 FABRICATION
i. VENDOR shall note that Heater Burner and shall be of fabricated welded steel
construction of airtight design.
ii. Stack shall be a stub stack and not be less than 4 ft. above top of heater. The material of
construction shall be carbon steel material or better grade.
iii. Electrical: The control panel, electrical enclosures and conduit shall meet NFPA-70, NEC
requirements for the operating environment of the heater. The electrical assembly and
wiring shall be factory installed and shall be complete.
iv. Piping: Fuel gas and air piping shall be completely shop assembled with control and safety
valves
8.5 Nozzles
i. The tapping for various indications such as level, pressure, temperature etc. shall not be
taken from the bottom but from a height above the bottom. Nozzle load included to the
skid package as attached in Appendix B.
ii. Vessel openings 1-1/4, 2-1/2, 3-1/2, 5 and 7 inch NB shall not be used. Please refer
document no CPSF-PP-DBS-01-CP2017-002-00 Appendix B.
iii. All nozzle attachment welds including ones with reinforcing pad shall be full penetration
type.
iv. Nozzle neck made of elbows, mitered elbows or bends shall not be used unless specified
in vessel specification.
v. Nozzles for drains, vents and relief valves shall be flushed with the inside surface of the
vessel. Other nozzles may protrude inwards to the extent required for internal welds unless
fittings or removal of internals required them to be flushed.
vi. No threaded opening shall be tapped directly into the shell or head plates except for tell-
tale holes in reinforcing pads. Studded type connections shall not be used.
vii. Nozzles, manholes and reinforcing pads shall not penetrate or cover any of the welding
joints of the shell or head.
viii. When bottom head connection of butt-welded construction are brought outside the skirt by
piping, the pipe shall be at least one schedule heavier than that required for the vessel
design conditions plus corrosion allowance. Piping shall be left unrestrained in the skirt
opening

8.6 Manholes & Hand Holes
i. Manhole cover shall be provided with a davit and Hand hole cover shall be provided with
handles.
ii. Inside edge of Manholes / Hand holes shall be smooth and rounded off with a minimum
radius of 3 mm.
8.7 Flanges
i. When tongue and groove or male and female faced flanges are used, groove or female
face shall be in nozzle flange. However, when the nozzle is located in the bottom, the
groove or females face shall in the cover.
ii. Dimensions of flanges shall be as per ANSI B16.5 for sizes up to 24” NB (600 mm NB)
and as per ASME B 16.47 series ‘B’ for size greater than 24” NB (600 mm NB).
8.8 Vessel Supports
i. Pad plate for the supports for the vessel supports shall be used same material as vessel.
ii. Horizontal vessel shall be supported in two welded steel saddles, each with a minimum
included angle of 120º.
iii. Saddle bolt holes shall be slotted at sliding saddle of the horizontal vessel/ exchanger to
provide for thermal expansion.
iv. The vessel shall be adequately reinforced to take care of the local loads imposed by the
supports.
8.9 Bolt and Gaskets
i. All bolts / studs shall have ISO threading. Studs shall be threaded to full length.
ii. All internal bolts shall be provided with double nuts.
iii. The fabricator shall supply two sets of gaskets (where the gaskets are under his scope of
supply) other than those used for testing and / or during transportation. Service gaskets
shall be used during hydro-test.
8.10 Internal Fittings
i. Internal pressure piping shall be seamless, to the same specification as the external
connected pipe. However, internal piping for non-pressure piping can be either seamless
or welded type.

ii. Internal flanges for pressure piping shall be forged flanges; however, internal flanges for
non-pressure piping may be fabricated from plate.
8.11 Name Plate
i. Each completed vessel shall be provided with a type 316 stainless steel nameplate in
accordance with ASME Sec. VIII, securely attached to the vessel shell, so that it is clearly
visible after installation, preferably near a manhole or inspection opening. Insulated
vessels shall have name plate brackets with enough projection to clear insulation by at
least 25 mm.
ii. The following minimum details shall be marked on the Name plate: -
• The COMPANY equipment tag no.
• Name of Manufacturer
• Order Number
• Date of Manufacture
• Maximum Allowable working Pressure, kg/cm2 at temperature °C
• Hydro test Pressure, kg/cm2
• Date Tested
• Design Pressure, kg/cm2
• Design Temperature, °C
• Erected Weight, kg
• Corrosion Allowance
• Radiography
8.12 Fire Proofing & Insulation
i. When vessels are to be fireproofed and / or insulated, it shall be indicated on the vessel
data sheets. The fabricator shall provide with the fire proofing and insulation supports
cleats on the vessels.
8.13 Welding
i. Flame cut edges shall be ground by the fabricator as required to remove slag, detrimental
discolorations and non-uniformity of edges.
ii. All pressure bearing butt welds shall be full penetration, double welded joints. When
second side welding is not possible due to inaccessibility, single welded butt joints with

root run by Tungsten Inert Gas Process (TIG) may be used to ensure full penetration.
Backing strip can be used only after obtaining prior approval from Company. For sub-zero
temperature, backing strips shall not be used.
iii. Nozzles and Man ways and their reinforcement pads shall be attached to vessel with full
penetration welds.
iv. Seams in supporting skirt shall be made with full penetration butt welds. Connection
between skirt and vessel head shall be made with a smooth flat-faced weld. Width of the
weld at skit end shall be equal to the skirt thickness and its height shall at least be twice
its width.
v. All main weld seams shall be clear of nozzles, manholes and stiffening rings. Other
attachments like reinforcement pads, internals, tray support rings, cleats etc., shall
preferably be away from the main seams. In case it is unavoidable, the main seam portion
coming under the attachment plus 150mm length on both sides shall be ground flush, fully
radio graphed, and dye penetrate examined before welding or any such attachment.
However, COMPANY approval shall be taken prior to any such welding.
vi. Vendor shall submit welding procedure specification and qualification record to
purchaser’s inspector or authorized representative for approval as per ASME Boiler and
Pressure Vessels Code Section IX.
8.14 Tolerances
i. During fabrication, due consideration shall be given to dimensions / tolerances. Tolerances

shall be as per drawing / standard / code.
ii. For dimensions not provided with tolerance, fabricator shall maintain dimensions as per
good engineering practice.
8.15 Post-weld Heat Treatment
i. Vessels shall be post weld heat treated when specified on the datasheet. In no case shall
the post weld heat treatment performed be less than that specified in the code.
ii. Vessels shall be post weld heat treated as a complete unit wherever practicable.
iii. All flanges shall be suitably protected against oxidation during post weld heat treatment.

9.0 QUALITY ASSURANCE
9.1 General
i. Contractor shall show that an effective system of quality assurance is in operation for both
products and services offered as per this specification.
ii. All lists of documents, in dossier form, shall be retained as evidence that the product or
service supplied complies with the specified requirements.
iii. For the purpose of surveillance, product or service acceptance and QA audit, the
Contractor shall provide access to purchaser or its representative.
iv. Inspection by the purchaser shall not release the Contractor of any guarantees,
responsibilities or obligations to furnish equipment / material in accordance with the
specification and the requisition
9.2 Quality Plan
i. The Supplier shall prepare a quality plan covering all aspects of design, approval, material
procurement, manufacture, and testing (including work by main sub-Suppliers) and
identifying the points of involvement of Supplier’s and sub-Supplier’s inspectors.
ii. The quality plan shall be submitted to the purchaser at the enquiry stage for review and
agreement. The purchaser will annotate the quality plan with the certifying authority. No
work shall commence without the plan being accepted by the purchaser.
iii. The plan will include the following:
• Observed points – where the work will be offered by the Supplier (7 working days’
notice), but where in the event of non-attendance by purchaser’s inspector, further
work can continue observed by Supplier’s inspector.
• Witnessed where the work will be offered by the Supplier (14 working days’ notice)
and must be witnessed by the purchaser’s inspector before further work can continue.
• The inspection methods.
• Reference to the relevant documents (i.e., procedures, specifications and drawings
which control the specific operations).
iv. The quality characteristics to be verified at each inspection/test point and the acceptance
criteria.

10.0 INSPECTION AND TEST PLAN
All vessels shall be offered for Inspection to purchaser or his Authorized Inspector.
Inspector shall have free access to all workshops of contractors or sub-contractors.
Inspection shall be carried out both during fabrication and before delivery and also for sub-
ordered material, if any. In addition to final inspection and certification by Inspector, Inspector’s
written approval shall be obtained by the manufacturer at all stages of fabrication including the
following:
• Raw material identification.

• Edge preparation for welding, including visual check for laminations.
• Alignment of longitudinal sections.
• Rolling tolerance on individual sections.
• Alignment of sections.
• Nozzle setting.
• Dimensional check.
• Radiographic examination.
• Dye penetrates examination / magnetic particle examination.
• Stress relieving.
• Calibration records of measuring instruments.
• Pressure test (Hydrostatic /Pneumatic test).
• Any other special test such as for leak, corrosion, hardness etc.,
• Surface preparation, primer and painting.

10.1 Radiography
i. The extent of radiography shall be as specified on the datasheet. In no case shall be

radiographic examination be less than that specified in the code. However, spot
radiography is the minimum requirement for all vessels.
ii. When spot radiography is specified, the following requirement shall supplement the
requirements specified in ASME Section VIII Div. 1.
• All T joints shall be radiographed
• Minimum 5% of total weld length excluding T joints shall be radio graphed
iii. All nozzles fabricated from plate, irrespective of thickness of plate, shall be 100% radio
graphed. Weld seams or formed ends shall be 100% radio graphed after forming and heat
treatment, if any.
iv. The technique employed and the weld quality achieved shall meet the requirement of the
code.
v. All nozzle to shell welds (Root and Final run) shall be examined by magnetic particle/ Dye
Penetrant test
10.2 Hydrostatic Test
i. Contractor shall submit a complete hydrostatic testing procedure including filling and
emptying procedure for COMPANY approval prior to commencement of work.
ii. All necessary precautions shall be taken to guard against the risk of brittle fracture during
hydrostatic test in the shop and at site. The temperature of testing medium shall preferably
not be less than 16°C. Prior to hydrostatic test, all weld spatter, weld stubs, scale, dirt etc.,
shall be removed from vessel
iii. Hydrostatic test shall be conducted at pressure mentioned in datasheet after fabrication,
radiography and post weld heat treatment. After hydrostatic testing, vessel shall be
thoroughly dried by blowing dry air.
iv. Clean potable quality water having chloride content less than 25 ppm shall be used for
hydro test.
v. During hydro test, care shall be taken to avoid local stresses in shell from exceeding 90%
of the yield strength of the material at the temporary saddle supports.
vi. After Hydrostatic testing, Weld metal overlay cladding and attachment welds to weld
overlay or integral cladding shall be 100% liquid Penetrant examined with a water-soluble
liquid Penetrant. Examination and acceptance criteria shall be per ASME Code Section
VIII, Appendix 8 (for Div.1) or Appendix 9 (for Div.2).
10.3 Certification Documents
i. All pressure parts material certification shall be traceable with heat numbers, fully
catalogued NDT test records, mechanical test certificates, welding qualification
certificates, heat treatment certificates and hydrostatic test certificates shall be made
available during final inspection. The counter signature by the certification authority and
stored by the contractor for a minimum of 5years after the acceptance of the vessel by the
company, Pressure retaining parts shall be clearly marked to allow verification of
traceability.

11.0 PAINTING PRESERVATION & SHIPMENT
11.1 Surface Preparation & Painting
i. Surface preparation and painting shall be carried out after satisfactory completion of all
tests including final hydro test. The procedure for sand blasting and coating including
materials shall be submitted for COMPANY’s approval prior to the application.
ii. Surface Cleaning and Painting shall be carried out as per General specification for painting
(CPSF-EQ-SPE-1-0594-11-00) including COMPANY’s standard, Standard Coating and
Painting Procedure shall be carried out as document no. STDS-QA-PCD-1-0001-04-00
and Standard Specification for Painting of Equipments and Piping as document no. STDS-
EQ-SPE-1-0001-01-00.
iii. All completed equipment shall be cleaned and externally to remove scale, dirt, sand, water
and foreign matter.
iv. The surface preparation of outside surface of vessels / columns shall be done by blast
cleaning only.
v. On completion of operation, the blasted surface shall be clean, dry and free from any mill
scale, rust, rust scale and foreign matter. Primer or first coat of paint shall be applied with
spray / brush as pre manufacturer’s recommendations and preferably with 4 hours of
surface preparation. Blast cleaning shall not be done outdoor in bad weather without
adequate protection or when there is dew on the metal surface, which is to be cleaned, or
when humidity exceeds 85%.
vi. Austenitic stainless steel, high alloy steel and non-ferrous material shall be kept free of
paints.
11.2 Markings
i. All loose components such as studs, nuts, washers, gaskets etc., shall be packed in
creates and shall be marked for the project, consignee, job no., item no., order no., gross
and net weight, dimensions etc.
ii. Vessels which have been post weld heat treated or have an applied lining, e.g., lead, glass,
rubber etc., shall have a suitable warning printed on the visible portion on the outside of
vessel.
iii. Specific marking with white paint for slinging shall be provided for all heavy lifts weighing
5 tons and above.

iv. A copy of packing list shall accompany the material enclosed in a water tight envelope
fastened inside a shell connection with an identifying arrow sign “Documents” applied with
indelible paint.
v. If it is necessary to separate the unit into different parts for transportation all components
and subassemblies shall be carefully identified, and match marked to prevent any error in
assembly.
11.3 Packing
i. Vessels, unless provided with their own steel saddles for entire protection, shall be
provided with suitable wooden saddle with steel ties and tension rods. The minimum height
of the saddle shall correspond to the maximum projected length of the connected
attachments, plus an additional clearance of 45 mm. Saddles spacing shall depend on the
length of the equipment.
ii. Large diameter equipment of small thickness shall be provided with an adequate number
of struts positioned inside the equipment to prevent ovalisation effect while being handled.
These struts shall not be removed until the equipments placed in position at job site.
iii. All connections / protrusions shall be suitably protected. Flanges shall be provided with
bolts on metal covers (minimum 5mm thick). Using at least four bolts (Wiring on cover is
not acceptable). For ocean shipment, flanged openings shall be additionally covered with
heavy plastic bags taped to nozzle. All tell-tale holes shall plug with hard grease before
dispatch. Tapped orifice shall have threaded plugs.
iv. Fragile or machined components shall be especially protected against nature during
handling and transit.
v. Temporary stiffeners at each non-supported end shall protect prefabricated sections.
Edges of plates for section to be welded shall also be protected.
11.4 Shipment
i. All dispatches of equipment shall be done in accordance with the relevant terms of the
Purchase Order.
ii. Tray assembly hardware shall be furnished in quantities as required plus the greater of the
following quantities to compensate for possible loss:
• Bolts and nuts – 5 % excess or 10 of each
• Washers – 15 % excess or 10 pieces
• Try clamp – 2% excess or 5 pieces
• Gasket, packing – 25% excess or 3000 mm for rope and tape
11.5 Preservation
Supplier shall state in the proposal his recommendation for long term storage (up to 12 months)
for both indoor and open-air storage in desert sandstorm prone environment.

12.0 GUARANTEE
Manufacturer shall guarantee that all materials used in the equipment are new and have been
submitted to regular acceptance procedure and are free from any defect regarding quality, form
and appearance.
Vessel(s) shall be guaranteed for design, materials and workmanship by the supplier for Two (2)
years after commissioning. Performance guarantee test run for continuous 72 hours shall be
carried out to demonstrate the equipment performance at rated condition as specified
The manufacturer shall be completely responsible for any design work carried out by him.
COMPANY approval of his design will not relieve him of his responsibility to ensure satisfactory
performance of such item.

13.0 SPARE PARTS
The following spares shall be provided by manufacturer for all nozzles with blind flanges and for
all bolted joints included in his scope:
2 sets of gaskets
10% of bolting (min 2)
In addition, manufacturer shall provide list of recommended spare parts for two-year normal
operation and spares required for start-up and commissioning as part of his firm scope of supply.
The list of such start-up and commissioning spares shall be furnished to the Company.
Manufacturer shall provide and supply any special tools required for the installation and
maintenance of the equipment.

14.0 VENDOR DOCUMENTATION REQUIREMENTS
VENDOR shall include the supply of all documentation to define the equipment/material supplied
for the purposes of:
• Integration into the plant design

• Design code compliance
• Regulatory authority approval
Vendor shall provide the following:
• Piping GA
• Isometric
• Pipe support drawing
Detailed requirement of VENDOR documents with respective codes are specified in VENDOR
document requirement list (VDRL) attached with this requisition (Appendix C). VENDOR shall
prepare VENDOR document register in accordance with VDRL and submit for
CONTRACTOR/COMPANY approval.
14.1 Exhaust Emission Regulation

VENDOR shall comply the exhaust emission regulation:
• The emission and discharge quality should also follow the relevant air emission limits
stated in the local Regulations (SNiP, Environmental Legislations of Turkmenistan,
Golden Rules of Turkmenistan) please follow permissible limits for emissions as
mentioned in table below, reference:

Table 14.1-1: Permissible limits for emissions.

COMPONENTS LIMITS (mg/Nm3)
Sulphur Ddioxide (SO2) 150
Hydrogen Sulphide 5
Nitrogen Oxide (NOx) 330
Carbon Monoxide (CO) 500
Total volatile organic compounds or Total organic Carbon (VOC) 20
Total suspended particles (TSP) 250
References: SAFETY DESIGN PHILOSOPHY FOR ONSHORE FACILITIES, STDS-IN-PHL-01-00002-
002-00
14.2 Information Required with the Bid
VENDOR shall provide the following along with the bid:
• Document and information as identified as part of Bid in Vendor Document

Requirement List, Refer Appendix C.
• Filled and Stamped VENDOR Deviation Form, Deviations/Exceptions taken by the
VENDOR with respect to Project specifications, datasheets, regulations, Codes, and
Standards shall be explained, with technical justification for evaluation, Refer
Appendix B.
• Filled and Stamped Technical Compliance Form, Refer Appendix B.
• Filled and stamped Project Specification & Data sheet
• Delivery schedule in weeks from placement of order
14.3 VDRL- General Instructions
14.3.1 General
It is a condition of any purchase order that all data and drawings (hereinafter called documents)
shall be submitted to the CONTRACTOR/COMPANY in the manner and time period stated. The
purchase order will not be considered complete until all documentation has been submitted and
accepted.

14.3.2 Presentation
All documents shall be full size based on ‘A’ series sizes, i.e. A1, A2, A3 or A4.
A0 size is not acceptable.
All documents shall be checked before submission; unchecked documents may be returned un-
reviewed.
All documents submitted shall be clearly marked with the requisition no., item no, VENDOR’s
Job No., and Part No. (If applicable). In addition, the project title block shall be added by
VENDOR in accordance with engineering procedure
All documents and technical data shall be provided in the English language.
Dimensions and other units of measurement are defined within document and shall be SI and
other units recognized by SI, preferably: mm, °C, bar. Except that pipe and bolt diameters may
be in inches, pipe wall thicknesses may be in pipe schedules, and tube wall thickness in BWG.
A free space 80 mm x 50 mm shall be provided adjacent to the document’s title block for the
purchaser to add his own status review stamp.
All document preparation, photocopying and printing shall be of sufficient clarity and legibility to
ensure satisfactory quality for electronic documentation.
All document prints larger than A4 shall be folded to A4 size with identification data visible at the
bottom right.
14.3.3 Submission
Documents required for submission are indicated in the “With Quote” or “For Review” columns
of this VDRL
Documents required to form part of the final documentation which will not be submitted for
individual review are indicated in the data book column only.
Any revision to a document after its first submission shall be clearly identified on the document
in the revision box. Once issued, a document number shall not be changed or re-used.
All documents shall be sent under cover of a transmittal using the standard project format (to
follow).

The number of copies of each document to be submitted shall be as indicated.
Certified final submissions shall be made within 7 calendar days of receipt of document with
CONTRACTOR/COMPANY review status of “No Comments”.
14.3.4 Review Cycle

CONTRACTOR/COMPANY will complete his review within 14 calendar days. The VENDOR
shall update and return the documents inclusive of the comments within 7 calendar days. These
periods shall be considered with planning submissions and manufacturing activities.
Drawings showing overall dimensions of equipment and other details will be considered fixed
and final regarding these details, once they have been acceptably reviewed and returned. No
alteration to these documents will be accepted when they have achieved this status.
14.3.5 Vendor Design Documentation

The content of manufacturing procedures, quality control procedures, calculations, reports, data
and drawings will be stated in this requisition and referenced specifications, standards and data
sheets.
Prior to issue to CONTRACTOR/COMPANY, all required VENDOR and SUB-VENDOR

documentation shall be signed, dated and approved by the VENDOR. VENDOR shall ensure
that all sub-vendor’s documentation conforms to CONTRACTOR purchase order. VENDOR shall
ensure that all design code requirements for the design review of sub-vendor’s documentation
are performed at VENDOR’s cost.
14.3.6 Vendor Document Index

Documents which satisfy the VDRL document titles shall be listed on the VENDOR document
index (VDI), indicating their earliest submittal dates. This will then be used by the VENDOR and
CONTRACTOR shall be updated on a continuous basis.
The VENDOR shall list all documents and their document number on the VDI. The COMPANY
documents numbers will be added at the first review of the VDI by the VENDOR. All documents
subsequently submitted shall be identified with their relevant COMPANY document number. Any
urgent documents submitted with, or prior to, the VDI will be marked with a COMPANY document
number as part of the review comments.
These numbers shall be identified on the originals by the VENDOR for their next submission.

14.3.7 Manufacturing Record Book (MRB) and Vendor Data Book (VDB)
The Manufacturing Record Book (MRB) is a compilation of production record documents and
VENDOR Data Book (VDB) is a compilation of VENDOR’s instructions for installation, operation
and maintenance cross sectional drawings as identified in the VENDOR document requirements
list (VDRL). All data books must have a Table of contents detailing all sections and total number
of pages. A separate MRB & VDB shall be supplied for each tagged item.
All pages within the MRB and VDB must be clearly marked on both front and spine with:
• Project Title & Purchase Order Number

• Equipment/material Description
• Item or Tag Number
• Page Number (where practicable)
• Volume Number (if applicable)
Manufacturing record book and VENDOR data book shall be prepared in accordance with project
procedure/specification & VDRL. All prior approved documents must show the signed
acceptance stamp of the CONTRACTOR.
The manufacturing record book and VENDOR data book shall be complete for final inspection
and submitted to the inspector prior to material dispatch. Following inspector’s acceptance, the
VENDOR shall dispatch one complete hard copy set of the manufacturing record book and
VENDOR data book with the goods and the remaining copies shall be dispatched to
CONTRACTOR.
VENDOR shall provide the statement of compliance to project specification in MRB.
Signed Inspection and Test Plan (ITP) shall be attached with MRB.
14.3.8 Certified Final Documents and As Built

VENDOR shall provide certified final documents as specified herein. VENDOR’s authorized
engineer shall mark the documents "certified final" and sign and date the documents to confirm
that these are final VENDOR documents or final sub-vendor documents, incorporating all
CONTRACTOR’s/ COMPANY’s comments, and that the documents accurately describe the
design.
VENDOR shall revise and reissue immediately the certified final documents to show any agreed
concessions or corrective actions.

All native files for drawings and documents shall be submitted along with final dossier.

APPENDIX A
DATASHEETS

APPENDIX A (i)
MECHANICAL DATASHEETS
(3 Pages)

CLIENT: Requisition No. : CPSF-ME-SPE-01-CP2017-001-00
Project No. : CFT/45/20/1006
MECHANICAL DATASHEET Document No. :
WATER BATH HEATER PACKAGE CPSF-ME-DAT-01-CP2017-001-00
Sheet No. : 2 OF 4
Rev. No. : A1
ENG BY: CPSF-21-A-
Item Tag No. :
115/116/117/118/119
EPC FOR CPSF DEBOTTLENECKING AND CAPACITY UPGRADE PROJECT PHASE-I Water Bath Heater
Service : Package
INDIRECT HEATER DESIGN INFORMATION. Geographical Location: Turkmenistan

Field: CPSF Geographical Location: Turkmenistan
Service : Water Bath Heater (Note-10)
Quantity: Total 05 nos (All 5 in Phase 1)
Tube Side
Required performance of one unit Shell Side
Inlet Outlet
Medium Water
Flow rate (liquid / gas) VTC
[kg/m3] VTC
Density (Liquid / Gas)
[cP] VTC
Viscosity (Liquid/Gas)
[kJ/kgK] VTC
Specific heat(Liquid/Gas)
Refer to Process Datasheet VTC
Compressibility
CPSF-PR-DAT-01-CP2017-004-00 VTC
Molecular Weight
[BLPD] VTC
Cp/Cv(Liquid/Gas)
[W/mK] VTC
Thermal conductivity (Liquid/Gas)
VTC
Operating temperature [°C]
Operating pressure [barg] VTC
Pressure drop allowed [bar] VTC
Velocity allowed [m/s] VTC
Fouling resistance [m2/K/W] VTC
Design temp (Max/Min) [°C] Tube side : -29/85 Shell side : 120
Design pressure [barg] Tube side :25 Shell side:5 (VTC)
Coil Bundle: Single
Coil Split: No
Coil Working Pressure [barg] VTC
Painting required Yes (CPSF-EQ-SPE-1-0594-11-00_A2)
Regulatory requirements API 12K (Note-6, 1)
Coil Connections Flanged: Yes Threaded: No
Companion Flange Bolted On (CFBO): Yes, Bore: VTC
Skid Mounted Yes
Lifting Lugs Yes
Insulation 25mm Thk, Hot Insulation (Note-7)
Shell Lifting Lugs Yes
Intake Flame Arrestor Yes
Stack Flame Arrestor Yes
Stack Spark Arrestor Yes
Stack Down Draft Diverter Yes
Stack Rain Shield Yes
Stack Gas Sample Connection Yes
Fuel Gas Scrubber Yes
Electric Spark Ignitor Yes
Pilot Flame Failure Shutdown Yes
Telltale Holes Yes
Fuel Gas Regulator Yes
Water Bath Additive Yes
Controls Yes as per Mfg. Standard
NACE MR 0175 No
ASME U stamp Yes
TBC - To Be Confirmed Later VTA - VENDOR To Advise VTC- VENDOR To confirm
CPSF-ME-DAT-01-CP2017-001-00
Sheet No. : 3 OF 4
Rev. No. : A1
ENG BY: CPSF-21-A-
Item Tag No. :
115/116/117/118/119
Service : Package
Manufacturer’s Heater Data (Note-2)
Firetube Capacity (BTU/hr) VTC (Note-9)

Firetube Size: OD (mm) VTC
Surface Area:(Sq.m) VTC
Coil Size and Area VTC
Maximum Allowable Working Pressure (barg) VTC
Water Bath Capacity (Litres) VTC
Empty Shipping Weight (Kg) VTC
Operating Weight (Kg) VTC
Auxilaries and Components

Cathodic protection Yes
Insulation rings Yes
Platform clips Yes
Sound power level allowed at 1m dist. 85
Accessories Yes (As per Manufacturer Standards)
Valves Yes (As per STDS-PP-SPE-01-00002-002-00 Standard Specification)
Piping Yes (As per STDS-PP-SPE-01-00002-002-00 Standard Specification)
Instrumentation Yes (Note-3)
Control system Yes
Steel / supporting structure Yes
Earthing lugs Yes
Material of construction
Material shell and heads (Non Sour Service) SA516-70N
Gaskets Spiral Wound Gasket
Bolts and Nuts SA193 GR B7/2H (Hot Dip Galvanised)
Tube Bundle/Coil (Process Gas side) SA106-B
Fire Tube (Combustion Gas side) SA335-22 pipe / SA387-22 rolled plate
Stack Carbon Steel
Stack Details (Note-7)

Type Heater Mounted
Location Top of Heater
Stack Temperature VTC
Stack Diameter VTC
Stack Length VTC
Seismic/ Wind Design Yes
Snow Load Yes
Blast Load Yes (TBC)
TBC - To Be Confirmed Later VTA - VENDOR To Advise VTC - VENDOR To Confirm
CPSF-ME-DAT-01-CP2017-001-00
Sheet No. : 4 OF 4
Rev. No. : A1
ENG BY: CPSF-21-A-
Item Tag No. :
115/116/117/118/119
Service : Package
General Notes:
1. Water Bath Heater Package shall comply API 12K requirements however API12 K monogram is not mandatory.
2. Refer to Technical Specificaion for Water Bath Heater (CPSF-ME-SPE-01-CP2017-001-00) for unit requirements such as scope of works,
fabrication and testing requiremets.
3. Hazardous area for the package shall be complied with Zone2, IIA, T3.
4. Refer to Technical Specification for Water Bath Heater (CPSF-ME-SPE-01-CP2017-001-00) for unit requirements such as scope of works,
fabrication and testing requiremets.
5. Vendor shall provide all utility requirements for eg. fuel gas requirement, make-up water requirement,Instrument air, Electrical
consumption, glycol and etc.
6. All valves shall be Fire safe design as per API 607
7. Water bath outer surface and chimney to be properly insulated with mineral wool or equivalent
8. Coil size of water bath heaters shall be selected for minimum velocity to prevent sand settling and wax deposition with minimum
pressure.
9. Burner Design margin shall be 15%
10. Vendor shall confirm transportation feasibility for the size of water bath heater package considering Turkmenistan location.
If necessary moudlarization possibility to be considered.
11. For sand distribution properties refer note-12.
12. Sand Properties Table.
Density at 20°C : 2.053 g/cm3

Water Content : 16.50 %wt. /wt.
Organic Matter (Toluene soluble) : 0.44 %wt./wt.
Inorganic part : 83.06 %wt./wt.
Salt Content : 3 % wt./wt.
Sand Quantity (estimated) : Based on latest company supplied data, sand content shall be 0.1 wt% of total flowing liquid
(@ maximum conditions) to be considered in the design
13. To refer to process datasheet (CPSF-PR-DAT-01-CP2017-004-00) for Fuel Gas Composition.
TBC - To Be Confirmed Later VTA - VENDOR To Advise VTC - VENDOR To Confirm
CPSF-ME-DAT-01-CP2017-001-00
APPENDIX A (ii)
PROCESS DATASHEETS
(38 Pages)

CLIENT: Requisition No : CFT/45/20/1006
Project No. : P-1042
PROCESS DATASHEET Document No. :
WATER BATH HEATER PACKAGE CPSF-PR-DAT-01-CP2017-004-00
Sheet No. : 2 OF 3
Rev. No. : A1
ENG BY: Item Tag No. : CPSF-21-A-
115/116/117/118/119
EPC FOR CPSF DEBOTTLENECKING AND CAPACITY UPGRADE PROJECT PHASE-I Service : WATER BATH HEATER
PACKAGE
PROCESS DATA
EQUIPMENT DESCRIPTION - WATER BATH HEATER

OPERATION CONTINUOUS
NO. OF UNITS TOTAL 5 NOS. (4 IN PHASE I + 1 IN PHASE II)
VESSEL ORIENTATION HORIZONTAL
CORROSIVE / EROSIVE SERVICE YES

SOLIDS YES
PARTICLES mm (NOTE-2)
NORMAL MW 7.5
PROCESS HEAT DUTY
RATED MW 8.5
REQUIRED PERFORMANCE OF ONE UNIT

TUBE SIDE
SHELL SIDE
INLET OUTLET
MEDIUM OIL EMULSION WATER

FlOWRATE BPD 40000 (NOTE-8, 17) VTC
DENSITY kg/m3 818 - 841 544 - 713.2 VTC
VISCOSITY, µ cP (NOTE-14) VTC
LIQUID
SPECIFIC HEAT kJ/kgK 3.0 - 3.2 3.23 - 3.26 VTC
Cp/Cv 1.0 - 1.1 1.0 - 1.1 VTC
THERMAL CONDUCTIVITY W/mK 0.32 - 0.34 0.34 - 0.34 VTC
FlOWRATE kg/hr 350 VTC
DENSITY kg/m3 3.8 - 6.6 3.9 - 7.43 VTC
VISCOSITY, µ cP 0.01 - 0.01 0.010 - 0.011 VTC
SPECIFIC HEAT kJ/kgK 1.9 - 2.05 1.9 - 2.02 VTC
GAS
Cp/Cv 1.26 - 1.2 1.21 - 1.16 VTC
THERMAL CONDUCTIVITY W/mK 0.03 - 0.028 0.03 - 0.03 VTC
COMPRESSIBILITY, Z - 0.96 - 0.98 0.96 - 0.97 VTC
MOLECULAR WEIGHT - 21.18 - 23.38 26.58 - 33.17 VTC
OPERATING TEMPERATURE °C 6.1 - 2.0 42.0 VTC
OPERATING PRESSURE barg 4.00 - 6.00 VTC
PRESSURE DROP ALLOWED bar 0.30 VTC
DESIGN TEMPERATURE (MAX/MIN) °C -29.0 / 85.0 120
DESIGN PRESSURE barg 25 (COIL) 5.00 (VTC)
VELOCITY ALLOWED m/s (NOTE-3) VTC
FOULING RESISTANCE m2/K/W (HOLD) VTC
ADDITIONAL DATA
CORROSION ALLOWANCE mm 3
INSULATION - YES
INSULATION THICKNESS mm 25
INSULATION TYPE - H
SAND QUANTITY - (NOTE-2)
WAX CONTENT %wt 8 - 12 (NOTE-2)
WAX APPEARANCE TEMPERATURE °C 20.0 - 38.0
UTILITIES AVAILABLE
TEMPERATURE °C 2.0 - 32.0

FUEL GAS SUPPLY
PRESSURE barg 3.00 - 8.00
[REF.1]
COMPOSITION - REFER APPENDIX B
MAKE-UP WATER OPERATING PRESSURE @ TP-86 barg (HOLD)
[REF.1] OPERATING TEMPERATURE @ TP-86 °C (HOLD)
OPERATING PRESS. (DISTRIBUTION HEADER) barg 4 - 8 (HOLD)
INSTRUMENT AIR OPERATING TEMPERATURE °C -22 / 43
SUPPLY [REF.1] DESIGN PRESSURE barg 15
DESIGN TEMPERATURE °C -29 / 85
LV SUPPLY - 380V, 3 PHASE, 4 WIRE, 50 Hz
ELECTRICAL SUPPLY
SUPPLY VOLTAGE VARIATION % +/- 10
[REF.4]
SUPPKY FREQUENCY VARIATION % +/- 5
NOTES
1. VENDOR SHALL DESIGN WATER BATH HEATER PACKAGE AS PER PROCESS DATA PROVIDED ABOVE WHICH INCLUDES ALL ASSOCIATED EQUIPMENT AND
INSTRUMENTS (REFER APPENDIX A - P&ID NO.: CPSF-PR-PID-01-CP2017-014/015/016/017/018-001).
2. TABLE BELOW SHOWS THE CHARACTERISTICS OF SAND [REF.1]:
DENSITY @ 20°C : 2.053 g/cm3
WATER CONTENT : 16.50 %wt. /wt
ORGANIC MATTER (TOLUENE SOLUBLE) : 0.44 %wt/wt
INORGANIC PART : 83.06 %wt/wt
SALT CONTENT : 3 % wt./wt.
SAND QUANTITY : BASED ON LATEST COMPANY SUPPLIED DATA, SAND CONTENT SHALL BE 0.1 WT% OF TOTAL
FLOWING LIQUID (@MAXIMUM CONDITIONS) TO BE CONSIDERED IN THE DESIGN.
PARTICLE SIZE DISTRIBUTION : REFER TABLE-1
BELOW ARE THE PARTICLE SIZE DISTRIBUTION DETAILS OF TESTED SAND:
TABLE 1: SAND PROPERTIES
SIZE OF PARTICLES FOR INORGANIC PART (wt./wt.%) FOR BASE SAMPLE (wt/wt%)
d > 0.40mm 8.8 7.31
0.40 mm > d >0.30mm 1.2 1
0.30 mm > d >0. 20mm 42.3 35.13
0.20 mm > d >0.16mm 19.8 16.45
0.16 mm > d >0.10mm 25.6 21.26
0.10 mm > d >0.08mm 1.4 1.16
d < 0.08mm 0.9 0.75
TOTAL 100 83.06
NEW WATER BATH HEATERS TUBES SHALL BE ADEQUATELY SIZED TO HANDLE SAND / WAX FLOW WITHOUT BLOCKING THE TUBES WITH SOLIDS.
CPSF-PR-DAT-01-CP2017-004-00 - PROCESS DATASHEET OF WATER BATH HEATER PACKAGE

Sheet No. : 3 OF 3
Rev. No. : A1
115/116/117/118/119
PACKAGE
NOTES - CONTINUE
3. COIL SIZE OF WATER BATH HEATERS SHALL BE SELECTED FOR MINIMUM VELOCITY TO PREVENT SAND SETTING AND WAX DEPOSITION WITH MINIMUM PRESSURE
DROP.
4. ALL INSTRUMENTS, EQUIPMENT AND PIPING SHOWN INSIDE THE BATTERY LIMIT ARE TO BE SUPPLIED BY VENDOR.
5. STACK EMISSION SHALL NOT EXCEED LOCAL REGULATION [REF.2].
COMPONENT LIMITS (mg/Nm3)

SULPHUR DIOXIDE, SO2 150
HYDROGEN SULPHIDE, H2S 5
NITROGEN OXIDE, NOX 330
CARBON MONOXIDE, CO 500
TOTAL VOLATILE ORGANIC COMPOUNDS OR TOTAL ORGANIC CARBON, VOC 20
TOTAL SUSPENDED PARTICLE, TSP 250
6. VENDOR TO PROVIDE THE PERFORMANCE GAURANTEE AS STATED IN TECHNICAL SPECIFICATION OF WATER BATH HEATER, DOC NO. CPSF-ME-SPE-01-CP2017
-0001-00 REV. A1.
7. DESIGN CAPACITY INCLUDES 10% MARGIN ON FLOWRATE. VENDOR TO ADVISE ON MINIMUM TURNDOWN FLOWRATE FOR THE PROCESS FLUID FOR EACH WATER
BATH HEATER.
8. REFER TO ATTACHED P&ID IN APPENDIX A. THE P&ID IS TYPICAL FOR ALL FIVE (5) WATER BATH HEATER PACKAGES.
9. WATER BATH OUTER SURFACE & CHIMNEY TO BE PROPERLY INSULATED WITH MINERAL WOOL OR EQUIVALENT.
10. FIRE TUBES SHALL BE REMOVABLE TYPE FOR EASY MAINTENANCE AND REPLACEMENT.
11. VENDOR TO SUPPLY LOCAL CONTROL PANEL ALONG WITH THE NECESSARY INTERFACE SIGNALS AS SHOWN IN P&ID (REFER APPENDIX A).
12. BURNER SYSTEM TO BE PROVIDED AS AN ASSEMBLY INCLUDING ALL NECESSARY ACCESSORIES LIKE, FORCED DRAFT FAN, BMS,
PILOT, FLAME ARRESTOR, FLAME OUT SENSOR, FUEL GAS CONDITIONING SYSTEM (INCLUDING BUT NOT LIMITED TO KNOCK-OUT DRUM, FILTERS, LIQUID TRAP)
AND ETC.
13. ALL PRESSURE RELIEF DEVICE DISCHARGE PIPING FOR HYDROCARBON SERVICE WITHIN THE PACKAGE SHALL BE ROUTED TO EXISTING CPSF FLARE HEADER.
VENDOR SHALL ENSURE THE RELIEF DEVICE LOCATION, ELEVATION AND ORIENTATION TO MEET THE RELIEF DEVICE DISCHARGE PIPING SLOPING
REQUIREMENTS (WITHOUT POCKET) CONSIDERING SUPERIMPOSED BACKPRESSURE WHICH WILL BE ADVISED BY COMPANY.
14. REFER APPENDIX C FOR CRUDE OIL AND EMULSION PROPERTIES [REF.1].
15. VENDOR SHALL ADVISE ON THE REQUIREMENT OF GLYCOL OR ANY ADDITIVE TO BE ADDED DURING WINTER FOR LOWERING THE FREEZING POINT OF THE
WATER.
16. REFER APPENDIX D FOR PRODUCED WATER CHARACTERISTICS [REF.1].
17. GAS MAY CONTAIN UP TO 12 ppmv H2S (INCLUDING FUEL GAS).
SKETCH (TYPICAL)
REFERENCES
ST
1. PROCESS DESIGN BASIS, CPSF-PR-DBS-01-CP2017-001-00, 21 SEPTEMBER 2022, REV. A1.
2. SAFETY DESIGN PHILOSOPHY FOR ONSHORE FACILITIES, STDS-IN-PHL-01-00002-002-00, 24TH SEPTEMBER 2018.
3. PROCESS DATA SHEET OF WATER BATH HEATER PACKAGE, CPSF-PR-DAT-01-TR1901A-003-001, 30TH JUNE 2020, REV. 1.
4. ELECTRICAL DESIGN BASIS, CPSF-EL-DBS-01-CP2017-001-00, 14TH SEPTEMBER 2022, REV. A1.

Sheet No. : APPENDIX A
Rev. No. : A1
115/116/117/118/119
PACKAGE
APPENDIX A
PIPING & INSTRUMENTATION DIAGRAM
WATER BATH HEATER PACKAGES

WATER BATH HEATER CPSF-21-A-115 EXPANSION TANK (NOTE 5 ) FUEL GAS KOD (NOTE 5 ) BURNER ASSEMBLY
CAPACITY : 40,000 BLPD (NOTE 5) OPERATIN GPR. : OPERATING PR. :
HEAT DUTY : (NOTE 5 )
OPERATING PR : 3 - 6.5 barg OPERATING TEMP. : OPERATING TEMP. :
OPERATING TEMP : 42° (OUTLET) DESIGN PR. : DESIGN PR. :
DESIGN PR : 25 barg DESIGN TEMP. : DESIGN TEMP. : TIME
SIZE : SIZE : FAIL TO COMMON UNIT SYNCHRONISATION
DESIGN TEMP : -29/85 ° C SHUTDOWN FROM PCS
START START STOP RUN FAULT
SIZE : (NOTE 5)
STOP
Set Pr. 5 barg

PSV LOCAL CONTROL PANEL
JUNCTION BOX
FOR CPSF-21-A-115
Set Pr. 25 barg VENT

PSV MH LAL
MAKE UP
WATER
FLAME FLAME
LAL ARRESTOR ARRESTOR
STACK-1 STACK-2
EXPANSION LI
TANK LT
PI
TI
FROM LCP DRAIN LAL
TI PI TAH TAH
PT TE+TT VENT TI
PI
LO LSL LAL LO
TI TE+TT
TT TAH TT TAH
TSHH TAHH
01 01
FLUID INLET INSUL
TAHH LI
01 01
TO WATER
BATH HEATER
PI
CPSF-21-A-115
WATER BATH HEATER
PI
PT FROM WATER
BATH HEATER
TE+TT TE+TT TI
FIRE TUBE
FLUID OUTLET INSUL
FIRE TUBE x2
TAH TIC TIC TAHH FIRE TUBE BURNER - A BURNER - B

TAH UV UV
TAL
NOTE 5 NOTE 5
TAL
DRAIN
Set Pr. 7 barg FROM LCP

FROM LCP RCV
PSV FROM LCP SSOV
FROM
INSUL
INSUL
PAL PSH
INSUL
INSUL
LCP
INSUL
PI PCV PI PSL SSOV SSOV SSOV
PSH RCV
INSUL
INSUL
LO
FT-100 INSUL
PAL
PI PAH FROM TIC
LO PI PSL
AFCV
INSUL
DPT DPI MOV
FUEL NAL. GAS

@ 3-6 barg 10"-AIR-B011-024-H
INSUL
BLOWER
LO
FROM
FUEL GAS LCP
LI KOD (V-1) INSUL (TYP) SSOV SSOV
PI PCV PI SSOV FROM FROM
LCP LCP
INSUL
ADT
INSUL
WATER BATH HEATER CPSF-21-A-116 EXPANSION TANK (NOTE 5 ) FUEL GAS KOD (NOTE 5 ) BURNER ASSEMBLY
SIZE : (NOTE 5)
STOP
Set Pr. 5 barg

JUNCTION BOX
FOR CPSF-21-A-116

PSV MH LAL
MAKE UP
WATER
FLAME FLAME
STACK-1 STACK-2
EXPANSION LI
TANK LT
PI
TI
FROM LCP DRAIN LAL
TI PI TAH TAH
PI PT TE+TT VENT TI
LO LSL LAL LO
TI TE+TT
TT TAH TT TAH
TSHH TAHH
FLUID INLET INSUL
TAHH LI
TO WATER
BATH HEATER
PI
CPSF-21-A-116
WATER BATH HEATER
PI
PT FROM WATER
BATH HEATER
TE+TT TE+TT TI
FIRE TUBE
FLUID OUTLET INSUL
FIRE TUBE x2

TAH UV UV
TAL
NOTE 5 NOTE 5
TAL
DRAIN
FROM LCP
FROM LCP RCV
PSV FROM LCP SSOV
FROM
INSUL
INSUL
PAL PSH
INSUL
INSUL
LCP
INSUL
PSH RCV
INSUL
INSUL
LO
FT-100
INSUL
PAL
PI PAH FROM TIC
LO PI PSL
AFCV
INSUL
DPT DPI MOV
FUEL NAL. GAS

@ 3-6 barg 10"-AIR-B011-024-H
INSUL
BLOWER
LO
FROM
FUEL GAS LCP
LCP LCP
INSUL
ADT
INSUL
WATER BATH HEATER CPSF-21-A-117 EXPANSIONTANK (NOTE 5 ) FUELGASKOD (NOTE 5 ) BURNER ASSEMBLY
SIZE : (NOTE 5)
STOP
Set Pr. 5 barg

JUNCTION BOX
FOR CPSF-21-A-117

PSV MH LAL
MAKE UP
WATER
FLAME FLAME
STACK-1 STACK-2
EXPANSION LI
TANK LT
PI
TI
FROM LCP DRAIN LAL
TI PI TAH TAH
PT TE+TT VENT TI
PI
LO LSL LAL LO
TI TE+TT
TT TAH TT TAH
TSHH TAHH
FLUID INLET INSUL
TAHH LI
TO WATER
BATH HEATER
PI
CPSF-21-A-117
WATER BATH HEATER
PI
PT FROM WATER
BATH HEATER
TE+TT TE+TT TI
FIRE TUBE
FLUID OUTLET INSUL
FIRE TUBE x2

TAH UV UV
TAL
NOTE 5 NOTE 5
TAL
DRAIN

FROM LCP RCV
PSV FROM LCP SSOV
FROM
INSUL
INSUL
PAL PSH
INSUL
INSUL
LCP
INSUL
PSH RCV
INSUL
INSUL
LO
FT-100 INSUL
PAL
PI PAH FROM TIC
LO PI PSL
AFCV
INSUL
DPT DPI MOV
FUEL NAL. GAS

@ 3-6 barg 10"-AIR-B011-024-H
INSUL
BLOWER
LO
FROM
FUEL GAS LCP
LCP LCP
INSUL
ADT
INSUL
SIZE : (NOTE 5)
STOP
Set Pr. 5 barg

JUNCTION BOX
FOR CPSF-21-A-118
VENT
Set Pr. 25 barg
PSV MH LAL
MAKE UP
WATER
FLAME FLAME
STACK-1 STACK-2
EXPANSION LI
TANK LT
PI
TI
FROM LCP DRAIN LAL
TI PI TAH TAH
PT TE+TT VENT TI
PI
LO LSL LAL LO
TI TE+TT
TT TAH TT TAH
TSHH TAHH
FLUID INLET INSUL
TAHH LI
TO WATER
BATH HEATER
PI
CPSF-21-A-118
WATER BATH HEATER
PI
PT FROM WATER
BATH HEATER
TE+TT TE+TT TI
FIRE TUBE
FLUID OUTLET INSUL
FIRE TUBE x2

TAH UV UV
TAL
NOTE 5 NOTE 5
TAL
DRAIN

FROM LCP RCV
PSV FROM LCP SSOV
FROM
INSUL
INSUL
PAL PSH
INSUL
INSUL
LCP
INSUL
PSH RCV
INSUL
INSUL
LO
FT-100 INSUL
PAL
PI PAH FROM TIC
LO PI PSL
AFCV
INSUL
DPT DPI MOV
FUEL NAL. GAS

@ 3-6 barg 10"-AIR-B011-024-H
INSUL
BLOWER
LO
FROM
FUEL GAS LCP
LCP LCP
INSUL
ADT
INSUL
SIZE : (NOTE 5)
STOP
Set Pr. 5 barg

JUNCTION BOX
FOR CPSF-21-A-119
VENT
Set Pr. 25 barg
PSV MH LAL
MAKE UP
WATER
FLAME FLAME
STACK-1 STACK-2
EXPANSION LI
TANK LSL
PI
TI
FROM LCP DRAIN LAL
TI PI TAH TAH
PI PT TE+TT VENT TI
LO LSL LAL LO
TI TE+TT
ESDV
TT TAH TT TAH
930
TSHH TAHH
FLUID INLET INSUL FC
FBTSO
TAHH LI
TO WATER
BATH HEATER
PI
CPSF-21-A-119
WATER BATH HEATER
PI
02 PT FROM WATER
BATH HEATER
TE+TT TE+TT TI
FIRE TUBE
FLUID OUTLET INSUL
FIRE TUBE X2

01
TAH UV UV
TAL
TAL
DRAIN
FROM LCP
Set Pr. 7 barg FROM LCP RCV
PSV FROM LCP SSOV
FROM
INSUL
INSUL
PAL PSH
INSUL
INSUL
LCP
INSUL
PSH RCV
INSUL
INSUL
LO
INSUL
PAL
PI
PAH FROM TIC
PI PSL
AFCV
DPT DPI MOV

INSUL FUEL NAL.
GAS @ 3-6 barg
INSUL
BLOWER
FROM
FUEL GAS LCP
LCP LCP
INSUL
ADT
INSUL
Sheet No. : APPENDIX B
Rev. No. : A1
115/116/117/118/119
PACKAGE
APPENDIX B
FUEL GAS COMPOSITION

Natural gas calculation pack for Chromeleon V2.4
Natural gas calculations

Instrument BdhDub002 Sequence name INJECTION
Instrument Method DRAGON OIL METHOD Data Vault ChromeleonLocal
Processing Method G.A.S. NGA Process Method Report Template G.A.S. NGA Report Template V2.4
Data File CPF 6-6.2022-0930 AFTER SCRUBBER1 Seq. Line 271
Injection Date 06/Jun/2022 Vial no. 279
Injection Time 10:27 Inj Vol (uL) 20.0
Calculation Type Total Peaks 85
Physical property report for the dry gas - combustion at 15°C according to ISO 6976
Metering at 0°C and 101,325kPa
Molar basis Mass basis Volumetric basis Calories Wobbe Index BTU
Sup. Calorific Value 1004.23 kJ/mol 50.73 MJ/kg 44.97 MJ/m3 10738.61 kcal/m3 54.31 MJ/m3 1206.92 BTU/ft3
Inf. Calorific Value 908.69 kJ/mol 45.90 MJ/kg 40.69 MJ/m3 9716.95 kcal/m3 49.14 MJ/m3 1092.10 BTU/ft3
Mean mol weight 19.797 g/mol
Compression factor 0.9963
Relative Density 0.6856
Density 0.8865 kg/m3
Notes:
Composition report (mol %)
Component Name Retention Area Amount Corr. Amount
Helium min mV*min mol% mol%
Nitrogen 1.403 0.065 0.0464 0.0535
Ethane 1.787 1.402 4.6047 5.3102
Dihydrogen sulphide 1.855 0.049 0.0044 0.0051
Carbon Dioxide 2.747 0.986 2.5118 2.8967
Methane 0.855 35848.976 74.9157 86.3940
Propane 0.880 39274.334 2.2024 2.5398
2-Methylbutane 0.920 23960.436 1.0090 1.1636
n-Butane 0.955 36830.032 0.9101 1.0495
2-methylpentane 1.085 19873.228 0.2558 0.2950
n-Pentane 1.155 18592.579 0.1941 0.2239
n-Hexane 1.637 5926.760 0.0442 0.0510
n-Heptane 2.415 2167.559 0.0099 0.0114
n-Octane 3.267 1054.084 0.0041 0.0048
n-Nonane 4.085 431.891 0.0014 0.0017
Total 183962.38 86.71 100.00

Data File CPF After scrubber 1 Seq. Line 274
Notes:
Helium min pA*min mol% mol%
Methane 0.848 87914.346 131.9329 92.7980
Propane 0.878 29419.975 1.6498 1.1604
2-Methylbutane 0.920 13109.840 0.5521 0.3883
n-Butane 0.955 22359.264 0.5529 0.3889
2-methylpentane 1.087 10560.615 0.1359 0.0956
n-Pentane 1.157 10177.398 0.1063 0.0747
n-Hexane 1.635 3505.637 0.0262 0.0184
n-Heptane 2.413 1371.579 0.0062 0.0044
n-Octane 3.267 578.145 0.0023 0.0016
n-Nonane 4.087 170.495 0.0006 0.0004
Nitrogen 1.403 0.113 0.0801 0.0563
Ethane 1.782 1.421 4.6695 3.2844
Carbon Dioxide 2.740 0.963 2.4533 1.7256
Total 179169.84 142.17 100.00
Data File CPF After scrubber 14-6-2022 Seq. Line 276
Notes:
Nitrogen 1.403 0.083 0.0591 0.0402
Ethane 1.783 1.366 4.4881 3.0518
Carbon Dioxide 2.745 0.901 2.2963 1.5614
Methane 0.852 91149.531 136.7880 93.0121
Propane 0.878 33283.393 1.8664 1.2691
2-Methylbutane 0.922 15999.669 0.6738 0.4581
n-Butane 0.957 25843.819 0.6390 0.4345
2-methylpentane 1.087 10956.333 0.1410 0.0959
n-Pentane 1.158 9186.868 0.0959 0.0652
n-Hexane 1.640 1515.978 0.0113 0.0077
n-Heptane 2.418 288.010 0.0013 0.0009
n-Octane 3.273 40.185 0.0002 0.0001
n-Nonane 4.092 96.432 0.0003 0.0002
Total 188362.61 147.06 100.00
Data File CPF AFTER SCRUBBER TO COMPRESSOR 20-5-22-2 Seq. Line 237
Injection Date 20/May/2022 Vial no. 245
Notes:
Nitrogen 1.407 0.068 0.0484 0.0356
Ethane 1.792 1.326 4.3560 3.2035
Carbon Dioxide 2.757 0.872 2.2227 1.6346
Methane 0.848 84649.816 127.0339 93.4234
Propane 0.878 24123.567 1.3528 0.9948
2-Methylbutane 0.922 8984.284 0.3783 0.2782
n-Butane 0.955 15555.986 0.3846 0.2829
2-methylpentane 1.085 7074.136 0.0911 0.0670
n-Pentane 1.155 7020.471 0.0733 0.0539
n-Hexane 1.635 3042.788 0.0227 0.0167
n-Heptane 2.418 1382.178 0.0063 0.0046
n-Octane 3.273 545.615 0.0021 0.0016
n-Nonane 4.090 164.520 0.0005 0.0004
Total 152545.67 135.98 100.00
Data File CPF AFTER SCRUBBER TO COMPRESSOR 20-5-22-2ND 1400 Seq. Line 240
Notes:
Nitrogen 1.403 0.087 0.0619 0.0479
Ethane 1.783 1.367 4.4915 3.4730
Carbon Dioxide 2.742 1.005 2.5596 1.9792
Methane 0.855 78462.430 117.7485 91.0490
Propane 0.878 36225.646 2.0314 1.5708
2-Methylbutane 0.920 21423.855 0.9022 0.6976
n-Butane 0.955 35110.818 0.8682 0.6713
2-methylpentane 1.085 22333.403 0.2875 0.2223
n-Pentane 1.157 23051.371 0.2407 0.1861
n-Hexane 1.633 11935.847 0.0891 0.0689
n-Heptane 2.412 5907.972 0.0269 0.0208
n-Octane 3.268 2586.849 0.0101 0.0078
n-Nonane 4.088 849.846 0.0028 0.0022
Total 237890.54 129.32 100.00
Data File CPF AFTER SCRUBBER TO COMPRESSOR 21-5-22 09:00 Seq. Line 241
Notes:
Nitrogen 1.407 0.154 0.1094 0.0747
Ethane 1.780 1.348 4.4274 3.0231
Carbon Dioxide 2.728 1.003 2.5560 1.7452
Methane 0.852 90168.505 135.3157 92.3954
Propane 0.880 34702.258 1.9460 1.3287
2-Methylbutane 0.922 19368.951 0.8156 0.5569
n-Butane 0.957 32925.150 0.8141 0.5559
2-methylpentane 1.087 18955.711 0.2440 0.1666
n-Pentane 1.157 18347.559 0.1916 0.1308
n-Hexane 1.635 3536.676 0.0264 0.0180
n-Heptane 2.412 134.546 0.0006 0.0004
n-Octane 3.268 321.495 0.0013 0.0009
n-Nonane 4.090 412.211 0.0014 0.0009
Total 218875.60 146.45 100.00
Data File CPF AFTER SCRUBBER TO COMPRESSOR 20-5-22-2ND 1400 Seq. Line 240
Notes:
Nitrogen 1.403 0.087 0.0619 0.0479
Ethane 1.783 1.367 4.4915 3.4730
Carbon Dioxide 2.742 1.005 2.5596 1.9792
Methane 0.855 78462.430 117.7485 91.0490
Propane 0.878 36225.646 2.0314 1.5708
2-Methylbutane 0.920 21423.855 0.9022 0.6976
n-Butane 0.955 35110.818 0.8682 0.6713
2-methylpentane 1.085 22333.403 0.2875 0.2223
n-Pentane 1.157 23051.371 0.2407 0.1861
n-Hexane 1.633 11935.847 0.0891 0.0689
n-Heptane 2.412 5907.972 0.0269 0.0208
n-Octane 3.268 2586.849 0.0101 0.0078
n-Nonane 4.088 849.846 0.0028 0.0022
Total 237890.54 129.32 100.00
Instrument Method
DRAGON OIL METHOD Data Vault ChromeleonLocal
Processing Method
G.A.S. NGA Process Method Report Template G.A.S. NGA Report Template V2.4
Data File CPF AFTER SCRUBBER 2.05.2022- 0900 Seq. Line 248
Injection Date
22/May/2022 Vial no. 256
Injection Time
08:58 Inj Vol (uL) 20.0
Calculation Type
Total Peaks 86
Notes:
Component Retention
Name Area Amount Corr. Amount
Nitrogen 1.410 0.163 0.1154 0.0774
Ethane 1.785 1.532 5.0336 3.3754
Carbon Dioxide 2.735 1.126 2.8699 1.9244
Methane 0.853 91381.628 137.1363 91.9590
Propane 0.882 36362.632 2.0391 1.3673
2-Methylbutane 0.923 19143.831 0.8062 0.5406
n-Butane 0.958 30379.194 0.7512 0.5037
2-methylpentane 1.088 14421.204 0.1856 0.1245
n-Pentane 1.158 13357.019 0.1395 0.0935
n-Hexane 1.637 4741.557 0.0354 0.0237
n-Heptane 2.413 1900.475 0.0087 0.0058
n-Octane 3.270 537.421 0.0021 0.0014
n-Nonane 4.090 259.327 0.0009 0.0006
Total 212487.15 149.13 100.00
Notes:
Nitrogen 1.405 0.116 0.0824 0.0730
Ethane 1.772 1.286 4.2258 3.7432
Carbon Dioxide 2.712 0.925 2.3555 2.0865
Methane 0.865 51634.520 96.8861 85.8214
Propane 0.890 65743.327 3.6684 3.2495
2-Methylbutane 0.917 4906.012 0.2066 0.1830
n-Butane 0.965 117659.235 2.9093 2.5770
2-methylpentane 1.092 87287.582 1.1235 0.9952
n-Pentane 1.162 97811.521 1.0212 0.9046
n-Hexane 1.630 38125.826 0.2846 0.2521
n-Heptane 2.407 16346.588 0.0744 0.0659
n-Octane 3.263 9532.046 0.0374 0.0331
n-Nonane 4.083 4584.797 0.0153 0.0135
Total 493633.80 112.89 100.00
Notes:
Nitrogen 1.408 0.072 0.0509 0.0486
Ethane 1.785 1.339 4.3990 4.1966
Carbon Dioxide 2.738 0.848 2.1599 2.0605
Methane 0.862 62354.292 93.5750 89.2699
Propane 0.887 34631.388 1.9420 1.8527
2-Methylbutane 0.923 26365.985 1.1103 1.0592
n-Butane 0.958 39681.180 0.9812 0.9360
2-methylpentane 1.088 23056.830 0.2968 0.2831
n-Pentane 1.158 21556.327 0.2251 0.2147
n-Hexane 1.637 7269.795 0.0543 0.0518
n-Heptane 2.413 3341.147 0.0152 0.0145
n-Octane 3.270 1869.135 0.0073 0.0070
n-Nonane 4.092 598.515 0.0020 0.0019
Total 220726.89 104.82 100.00
Injection Date ######### Vial no. 267
Notes:
Nitrogen 1.412 0.101 0.0717 0.0479
Ethane 1.787 1.429 4.6937 3.1367
Carbon Dioxide 2.737 1.086 2.7670 1.8491
Methane 0.857 92104.616 138.2213 92.3713
Propane 0.883 35229.827 1.9756 1.3202
2-Methylbutane 0.925 18044.863 0.7599 0.5078
n-Butane 0.958 29369.265 0.7262 0.4853
2-methylpentane 1.088 15413.784 0.1984 0.1326
n-Pentane 1.158 14921.309 0.1558 0.1041
n-Hexane 1.635 5924.042 0.0442 0.0295
n-Heptane 2.412 2811.153 0.0128 0.0086
n-Octane 3.270 1343.794 0.0053 0.0035
n-Nonane 4.092 412.212 0.0014 0.0009
Total 215577.52 149.64 100.00
Instrument MethodDRAGON OIL METHOD Data Vault ChromeleonLocal
Data File CPF AFTER SCRUBBER 24.05.2022-0900 Seq. Line 261
Notes:
Nitrogen 1.405 0.198 0.1405 0.1380
Ethane 1.788 1.354 4.4499 4.3707
Carbon Dioxide 2.750 0.955 2.4320 2.3887
Methane 0.858 59148.028 88.7634 87.1833
Propane 0.878 58930.238 3.3046 3.2458
2-Methylbutane 0.922 24730.905 1.0414 1.0229
n-Butane 0.957 38926.892 0.9625 0.9454
2-methylpentane 1.087 25779.061 0.3318 0.3259
n-Pentane 1.158 26746.000 0.2793 0.2743
n-Hexane 1.640 11203.943 0.0836 0.0821
n-Heptane 2.423 3198.494 0.0146 0.0143
n-Octane 3.277 1011.582 0.0040 0.0039
n-Nonane 4.095 368.611 0.0012 0.0012
Total 250046.30 101.81 100.00
Notes:
Nitrogen 1.403 0.158 0.1118 0.1038
Ethane 1.787 1.377 4.5229 4.2003
Carbon Dioxide 2.748 0.956 2.4361 2.2623
Methane 0.860 63489.890 95.2792 88.4827
Propane 0.885 34626.585 1.9417 1.8032
2-Methylbutane 0.922 31276.982 1.3171 1.2232
n-Butane 0.957 46148.918 1.1411 1.0597
2-methylpentane 1.087 34158.062 0.4396 0.4083
n-Pentane 1.158 33796.659 0.3529 0.3277
n-Hexane 1.640 14025.964 0.1047 0.0972
n-Heptane 2.423 4614.852 0.0210 0.0195
n-Octane 3.277 1676.752 0.0066 0.0061
n-Nonane 4.095 735.171 0.0024 0.0023
Total 264552.37 107.68 100.00
Notes:
Nitrogen 1.410 0.094 0.0663 0.0445
Ethane 1.785 1.375 4.5184 3.0368
Carbon Dioxide 2.737 0.944 2.4062 1.6171
Methane 0.853 92018.728 138.0924 92.8092
Propane 0.880 33991.868 1.9061 1.2811
2-Methylbutane 0.923 17157.016 0.7225 0.4856
n-Butane 0.957 28320.048 0.7002 0.4706
2-methylpentane 1.087 14590.008 0.1878 0.1262
n-Pentane 1.157 13956.972 0.1457 0.0979
n-Hexane 1.635 4629.913 0.0346 0.0232
n-Heptane 2.412 1363.090 0.0062 0.0042
n-Octane 3.268 364.145 0.0014 0.0010
n-Nonane 4.090 86.850 0.0003 0.0002
Total 206481.09 148.79 100.00
Data File AFTER SCRUBBER25.05.2022-1400 Seq. Line 266
Notes:
Nitrogen 1.408 0.095 0.0673 0.0692
Ethane 1.778 1.330 4.3693 4.4963
Carbon Dioxide 2.720 0.937 2.3881 2.4576
Methane 0.860 56934.966 85.4422 87.9259
Propane 0.877 21918.544 1.2291 1.2648
2-Methylbutane 0.922 29688.195 1.2502 1.2865
n-Butane 0.957 62763.440 1.5519 1.5970
2-methylpentane 1.087 31846.585 0.4099 0.4218
n-Pentane 1.157 31800.448 0.3320 0.3417
n-Hexane 1.628 14095.980 0.1052 0.1083
n-Heptane 2.403 4583.963 0.0209 0.0215
n-Octane 3.262 1342.591 0.0053 0.0054
n-Nonane 4.082 277.961 0.0009 0.0010
Total 255255.07 97.18 100.00
Data File CPF 26.05.2022-1130 SCRUBBER Seq. Line 268
Notes:
Nitrogen 1.408 0.132 0.0938 0.0791
Ethane 1.783 1.339 4.3985 3.7111
Carbon Dioxide 2.733 0.913 2.3274 1.9637
Methane 0.862 43530.442 104.9739 88.5692
Propane 0.887 53723.236 3.0126 2.5418
2-Methylbutane 0.923 38357.799 1.6153 1.3629
n-Butane 0.958 47870.343 1.1829 0.9981
2,2-Dimethylpropane 0.977 3571.441 0.0395 0.0333
2-methylpentane 1.088 32965.389 0.4243 0.3580
n-Pentane 1.158 32571.511 0.3401 0.2869
n-Hexane 1.637 12109.359 0.0904 0.0763
n-Heptane 2.413 3478.993 0.0158 0.0134
n-Octane 3.270 837.319 0.0033 0.0028
n-Nonane 4.090 220.957 0.0007 0.0006
Total 269239.21 118.52 100.00

Data File CPF Gas After Scrubber 18.06.2022 - 2 Seq. Line 281
Notes:
Nitrogen 1.405 0.068 0.0481 0.0357
Ethane 1.787 1.377 4.5249 3.3574
Carbon Dioxide 2.747 0.950 2.4213 1.7966
Methane 0.848 83569.845 125.4131 93.0549
Propane 0.880 24696.625 1.3849 1.0276
2-Methylbutane 0.923 9596.558 0.4041 0.2999
n-Butane 0.957 16435.804 0.4064 0.3015
2-methylpentane 1.088 6731.610 0.0866 0.0643
n-Pentane 1.158 6154.781 0.0643 0.0477
n-Hexane 1.640 1645.033 0.0123 0.0091
n-Heptane 2.417 575.143 0.0026 0.0019
n-Octane 3.272 163.421 0.0006 0.0005
Total 149571.26 134.77 100.00

Data File CPF Gas After Scrubber 21.06.22 Seq. Line 282
Notes:
Nitrogen 1.403 0.133 0.0944 0.0723
Ethane 1.778 1.375 4.5172 3.4585
Carbon Dioxide 2.728 0.978 2.4907 1.9069
Methane 0.848 80903.111 121.4112 92.9555
Propane 0.880 22166.144 1.2430 0.9517
2-Methylbutane 0.923 8132.536 0.3425 0.2622
n-Butane 0.958 14310.475 0.3538 0.2709
2-methylpentane 1.088 6334.571 0.0815 0.0624
n-Pentane 1.158 5983.505 0.0625 0.0478
n-Hexane 1.638 672.549 0.0050 0.0038
n-Heptane 2.292 0.394 0.0024 0.0018
n-Octane 2.992 0.670 0.0007 0.0005
n-Nonane 3.947 3.968 0.0034 0.0026
Total 138510.45 130.61 100.00
Sheet No. : APPENDIX C
Rev. No. : A1
115/116/117/118/119
PACKAGE
APPENDIX C
CRUDE OIL CHARACTERISTICS
AND EMULSION PROPERTIES

THIS DOCUMENT IS EXTRACTED FROM Doc. No CPSF-PR-DBS-01-CP2017-001-00
PROCESS DESIGN BASIS REV. A1
7.0 PROCESS DATA
7.1 Crude Oil Properties
Following are the crude oil properties considered for study:
Table 7.1-1: Crude Oil Properties
No. Test Name Unit Result
1 Density at 15.6 °C g/cm3 0.8219
2 API - 37- 40
3 Total Sulphur by X-ray %wt 0.0982
4 Hydrogen Sulphide ppm nil
5 Total nitrogen ppm 730
6 Reid vapour pressure kPa 55.8
7 Pour point °C 6-15
8 Kinematic Viscosity at 20°C cSt 9.262
11 Kinematic Viscosity at 6.1°C cSt 5.276
12 Salt content mg/l(%wt) 335.76(0.041)
13 Water content %wt 8-15
14 Sediment by filtration %wt 0.13
15 TAN mg KOH/g 0.60
16 Molecular weight 200.1
17 Wax content %wt 8-12
18 Vanadium(V) mg/kg <1
19 Wax Appearance Temperature °C 20-38
Page 18 /
PROCESS DESIGN BASIS Rev. A1 21.09.22
51
THIS DOCUMENT IS EXTRACTED FROM
PROCESS DESIGN BASIS REV. A1 Doc. No CPSF-PR-DBS-01-CP2017-001-00
7.2 Emulsion Properties
Based on latest COMPANY supplied data, the following emulsion properties shall be considered
from two (2) sources considering conservative assumption on the emulsion viscosity considering
results of (1) SLB and (2) fresh test by CPSF Lab.
1. The following test was done by SLB (fluid was taken from inlet FTSC)
Page 19 /
51
2. The following test was done by CPSF lab (fluid was taken from B2 riser)
Page 20 /
51
7.3 Crude Oil Composition at Battery Limit
The following crude oil composition will be considered at battery limit.
Table 7.3-1: Crude Oil Composition (Dry Basis)

Recombined
Flashed Gas Flashed Liquid
Component Separator Oil
mole % mole % mole %
N2 0.09 0 0.01
CO2 0.08 0 0.01
H2S 0 0 0
C1 64.37 0 7.24
C2 8.85 0 1
C3 10.92 0.84 1.98
i-C4 2.92 0.64 0.9
n-C4 6.18 2.22 2.66
i-C5 1.99 1.91 1.92
n-C5 1.92 2.54 2.47
C6 1.37 5.15 4.72
Mcyclo-C5 0.25 1.49 1.35
Benzene 0.05 0.29 0.26
Cyclo-C6 0.19 1.47 1.32
C7 0.41 5.5 4.93
Mcyclo-C6 0.14 2.69 2.41
Toluene 0.04 0.68 0.61
C8 0.15 6.76 6.01
C2-Benzene 0.01 0.32 0.29
m&p-Xylene 0.01 1.09 0.96
o-Xylene 0 0.42 0.38
C9 0.05 5.98 5.31
C10 0.01 7.18 6.4
C11 0 5.61 4.98
C12 0 4.84 4.29
C13 0 4.89 4.33
Page 21 /
51
Recombined
Flashed Gas Flashed Liquid
Component Separator Oil
mole % mole % mole %
C14 0 4.09 3.63
C15 0 3.95 3.5
C16 0 3.04 2.69
C17 0 2.81 2.49
C18 0 2.75 2.44
C19 0 2.53 2.25
C20 0 1.94 1.72
C21 0 1.72 1.53
C22 0 1.55 1.38
C23 0 1.4 1.24
C24 0 1.23 1.09
C25 0 1.11 0.98
C26 0 0.99 0.88
C27 0 0.94 0.84
C28 0 0.9 0.8
C29 0 0.85 0.76
C30 0 0.85 0.75
C31 0 0.76 0.67
C32 0 0.66 0.59
C33 0 0.53 0.47
C34 0 0.52 0.46
C35 0 0.45 0.4
C36+ 0 1.92 1.7
Total 100 100 100
Page 22 /
51
Feed composition after saturation is shown in Table 7.3-2.

Table 7.3-2: Feed Composition
Case-1 Case-2 Case-3 Case-4
Component
Mole% Mole% Mole% Mole%
Nitrogen 0.000 0.0004 0.000 0.0004
CO2 0.000 0.0003 0.000 0.0003
H2S 0.000 0.0000 0.000 0.0000
Methane 0.204 0.2082 0.200 0.2041
Ethane 0.017 0.0174 0.017 0.0171
Propane 0.022 0.0222 0.021 0.0218
i-Butane 0.005 0.0053 0.005 0.0052
n-Butane 0.012 0.0119 0.012 0.0117
i-Pentane 0.004 0.0040 0.004 0.0040
n-Pentane 0.004 0.0042 0.004 0.0042
n-Hexane 0.005 0.0045 0.005 0.0046
Mcyclopentane 0.001 0.0012 0.001 0.0012
Benzene 0.000 0.0002 0.000 0.0003
n-Heptane 0.003 0.0033 0.004 0.0035
Cyclohexane 0.003 0.0025 0.003 0.0026
Toluene 0.000 0.0004 0.000 0.0004
n-Octane 0.004 0.0037 0.004 0.0038
E-Benzene 0.000 0.0002 0.000 0.0002
n-Nonane 0.003 0.0031 0.003 0.0033
n-Decane 0.004 0.0037 0.004 0.0039
n-C11 0.003 0.0029 0.003 0.0030
n-C12 0.003 0.0025 0.003 0.0026
n-C13 0.003 0.0025 0.003 0.0026
n-C14 0.002 0.0021 0.002 0.0022
n-C15 0.002 0.0020 0.002 0.0021
n-C16 0.002 0.0016 0.002 0.0016
n-C17 0.002 0.0015 0.002 0.0015
n-C18 0.001 0.0014 0.002 0.0015
n-C19 0.001 0.0013 0.001 0.0014
Page 23 /
51

Component
n-C20 0.001 0.0010 0.001 0.0010
n-C21 0.001 0.0009 0.001 0.0009
n-C22 0.001 0.0008 0.001 0.0008
n-C23 0.001 0.0007 0.001 0.0008
n-C24 0.001 0.0006 0.001 0.0007
n-C25 0.001 0.0006 0.001 0.0006
n-C26 0.001 0.0005 0.001 0.0005
n-C27 0.001 0.0005 0.001 0.0005
n-C28 0.000 0.0005 0.001 0.0005
n-C29 0.000 0.0004 0.000 0.0005
n-C30 0.000 0.0004 0.000 0.0005
Hypo20093* 0.003 0.0025 0.003 0.0026
H2O 0.679 0.6759 0.682 0.6790
7.4 Produced Water Characteristics
The characteristics of produced water are provided in the below table:
Table 7.4-1: Produced Water Characteristics
Parameters Unit Analysis Results Unit Analysis Results
Sodium, Na mg/L 25636.82 meg/L 1115.14
Calcium, Ca mg/L 6041.76 meg/L 301.50
Magnesium, Mg mg/L 1038.13 meg/L 85.43
Barium, Ba mg/L 0.43 meg/L 0.0064
Strontium, Sr mg/L 253.5 meg/L 5.79
Iron, Fe mg/L 0.810 meg/L 0.0435
Potassium, K mg/L 226.20 meg/L 5.79
Chloride, Cl mg/L 53182.50 meg/L 1500.00
Sulfate, SO4 mg/L 146.52 meg/L 3.05
Alkalinity mg/L meg/L 4.80
Page 24 /
51
Sheet No. : APPENDIX D
Rev. No. : A1
115/116/117/118/119
PACKAGE
APPENDIX D
PRODUCED WATER
CHARACTERISTICS


Component
n-C20 0.001 0.0010 0.001 0.0010
n-C21 0.001 0.0009 0.001 0.0009
n-C22 0.001 0.0008 0.001 0.0008
n-C23 0.001 0.0007 0.001 0.0008
n-C24 0.001 0.0006 0.001 0.0007
n-C25 0.001 0.0006 0.001 0.0006
n-C26 0.001 0.0005 0.001 0.0005
n-C27 0.001 0.0005 0.001 0.0005
n-C28 0.000 0.0005 0.001 0.0005
n-C29 0.000 0.0004 0.000 0.0005
n-C30 0.000 0.0004 0.000 0.0005
Hypo20093* 0.003 0.0025 0.003 0.0026
H2O 0.679 0.6759 0.682 0.6790
7.4 Produced Water Characteristics
The characteristics of produced water are provided in the below table:
Table 7.4-1: Produced Water Characteristics
Sodium, Na mg/L 25636.82 meg/L 1115.14
Calcium, Ca mg/L 6041.76 meg/L 301.50
Magnesium, Mg mg/L 1038.13 meg/L 85.43
Barium, Ba mg/L 0.43 meg/L 0.0064
Strontium, Sr mg/L 253.5 meg/L 5.79
Iron, Fe mg/L 0.810 meg/L 0.0435
Potassium, K mg/L 226.20 meg/L 5.79
Chloride, Cl mg/L 53182.50 meg/L 1500.00
Sulfate, SO4 mg/L 146.52 meg/L 3.05
Alkalinity mg/L meg/L 4.80
Page 24 /
51
Bicarb., RCO3 mg/L 292.80 meg/L 4.80
Carbonate, CO3 mg/L 0.00 meg/L
Hydroxide, OH mg/L 0.00 meg/L
pH - 6.98
Density, (20°C) g/ml 1.061
Conductivity Ohm*cm (25°C) 0.106
Resistivity Ohm/em (25°C) 9.420
IDS mg/L 86564.72
Based on latest COMPANY supplied data, the following shall be considered:
Table 7.4-2: Produced Water Characteristics (Latest)
Parameters Unit Concentration
Chloride, Cl mg/L 11,529 – 207,028
Bicarb., RCO3 (Note 1) ppm Normal range: 500 - 5,000 at pH ~6.7

High range: 5,000 - 25,000 at higher pH
TDS mg/L 13,550 – 196,600

Notes:
1. As per daily Lab analysis at CPSF exit.
7.5 Fuel Gas Characteristics
The characteristics of fuel gas are provided in the below tables (Refer Appendix B for details)
with following Operating Conditions:
 Pressure: 3 – 8 Barg
 Temperature: 2 – 32°C
Page 25 /
51
APPENDIX B
PROJECT RELATED DOCUMENTS
(3 Pages)

Doc. No CPSF-PP-DBS-01-CP2017-002-00
PRESSURE VESSEL AND MECHANICAL SKID PACKAGE ALLOWABLE NOZZLE LOAD
Allow. Allow.
Allow. Allow. Allow. Allow.
Moments Moments
Forces (N) Forces (N) Forces (N) Moments (Nm)
Pipe ND (in) (Nm) (Nm)
150# 300# 600#
2 2400 360 2800 420 3200 480

3 3600 810 4200 945 4800 1080
4 4800 1440 5600 1680 6400 1920
6 7200 3240 8400 3780 9600 4320
8 9600 5760 11200 6720 12800 7680
10 12000 9000 14000 10500 16000 12000
12 14400 12960 16800 15120 19200 17280
14 16800 17640 19600 20580 22400 23520
16 19200 23040 22400 26880 25600 30720
18 21600 29160 25200 34020 28800 38880
20 24000 36000 28000 42000 32000 48000
22 26400 43560 30800 50820 35200 58080
24 28800 51840 33600 60480 38400 69120
26 31200 60840 36400 70980 41600 81120
28 33600 70560 39200 82320 44800 94080
30 36000 81000 42000 94500 48000 108000
32 38400 92160 44800 107520 51200 122880
Note 1. The specified maximum boundary shall apply in conjunction with design pressure, design
temperature and other applicable loads.
Note 2. Specified forces and moments shall be expected to apply in both positive and negative
direction and act simultaneously in the most conservative combination.
Note 3. All forces and moment act at flange facing.
PIPE STRESS ANALYSIS DESIGN BASIS Rev. A1 02.09.22 Page 1 / 1

LETTER OF COMPLIANCE
CPSF DEBOTTLENECKING AND CAPACITY UPGRADE

PROJECT
PROJECT PHASE-I
ENQUIRY/PURCHASE ORDER NO.
ENQUIRY/PURCHASE ORDER TECHNICAL SPECIFICATION FOR WATER BATH

TITLE HEATERS
THIS DOCUMENT IS A CONTRACTUAL RECORD OF AGREED TECHNICAL REQUIREMENTS OF

THE PURCHASE ORDER
The offered equipment is in strict compliance with Material requisition, Specification and Data
Sheets without any deviations / with deviations as identified in Vendor Deviation form
……..…………………………………….
(Seal & Signature of VENDOR)

VENDOR DEVIATIONS FORM
VENDOR
Paragrap Specification Exception,
No Specification No. Purchaser Decision
h No. Requirement Deviation and
Clarification
Notes:
In case of no deviations, VENDOR shall state “NO DEVIATIONS” with stamp and sign
1
below.
Deviations listed elsewhere in VENDOR’s offer shall not be considered. VENDOR shall be
2
responsible to comply at his own cost and time.
3 Offers that do not include signed and stamped Deviation List shall be liable for rejection.
AUTHORISED
VENDOR VENDOR
VENDOR NAME SIGNATORY DATE
STAMP SIGNATURE
NAME

APPENDIX C
VENDOR DOCUMENT REQUIREMENTS LIST (VDRL)
(3 Pages)

After Order
Sl. Final
No. Along First Issue
Description Issue
with Bid
Issue Date Quantity Quantity
Purpose
* Type Type
1 List of VENDOR drawings and +2W INFO E E

documents
2 Painting Specification +4W IFR E E
3. VENDOR Data Book (VDB) 2W before IFR 2C+1E 6C+2E

including Installation, Operation and delivery
Maintenance Manuals
4 VDB Index +6W IFR E E
5 Mechanical Calculations +4W IFR E E
6 General Arrangement Drawing Required +4W IFR E E

including Foundation data
7 (Detail Drawings) +6W IFR E E
8 Name Plate Drawings +6W IFR E E
9 Stairs, Ladders and platform +6W IFR E E

drawings (with material list)
10 Structural Steel calculations notes +6W IFI E E
11 Control System Architecture Required +6W IFR E E
12 Instrument Datasheet & Calculations +6W IFR E E
13 Control and Shutdown Narrative +6W IFR E E
14 Site Quality Control Plan (QCP) +8W IFR E E
15 Detailed Schedule for Site Erection +6W IFI E E

(Pre-Post & During shutdown)
16 Procedure for site assembly, +6W IFI E E

levelling and welding
17 Details of Site assembly and field +6W IFI E E

welds
18 Welding Procedures for specification +6W IFR E E

for field welds
19 Drawings of auxiliaries (if any), +8W IFR E E

Itemized equipment supplied loose.
After Order
Sl. Final
Description Issue
with Bid
Purpose
* Type Type
20 Special pre-cautions for handling 2M before INFO E E

prior erection delivery
21 Utility Consumption (i.e., fuel gas, Required +6W IFR E E

instrument air, power consumption)
22 Recommendations for storage prior 2M before INFO E E

and during erection delivery
23 Procedure for site assembly, 2M before IFR E E

levelling and welding delivery
24 Fabrication and Quality Control Plan Required +4W IFR E E

(This shall be in line with datasheet/
ITP)
25 Test procedures / NDT procedure +10W IFR E E
26 PWHT procedures +6W IFR E E
27 NDT record certificates 3M before INFO E E

(Part of QA Dossier) delivery
28 Hydro test and other shop test - 1W before INFO E E

reports (Part of QA Dossier) delivery
29 Material Certificates 4W before IFR E E

Instrument Test Certificates delivery
Instrument Calibration Certificates

Hazardous Area Certificates
30 Welder Qualification Certificates +10W IFI E E
31 List and ACTUAL Certificates for 1M before IFR E E

use of electrical apparatus in delivery
hazardous area
32 QA dossier (This shall be a 1W before IFR 2C+1E 6C+2E

compilation test reports) delivery
33 QA dossier Index 10W IFR E E
34 Engineering, Procurement, +4W INFO E E

Manufacturing, and test schedule

After Order
Sl. Final
Description Issue
with Bid
Purpose
* Type Type
35 Sub-VENDOR’s and main suppliers’ Required +6W IFR E E

list
36 VENDOR’s procurement status +4W IFR E E

(monthly)
37 Un-priced copy of main sub-orders +8W IFR E E
38 List of spares for two years of Required +10W INFO E E

normal operation
39 Recommendations for protection 2M before INFO E E

during transportation delivery
40 Welding book +10W IFR E E
41 Physical progress report (monthly) +4W IFI E E
42 Packing list 2M before INFO E E

delivery
43 Shipping documents 1W before INFO E E

Transport authorization delivery
44 Control of bought – out items + 8W IFR E E
ABBREVIATION USED:
(*) - From P.O Date
W - Weeks
M - Months
C - Copy
E - Electronics (Hard Disk / Flash Drive)

APPENDIX D
INSPECTION AND TEST PLAN (ITP)
(2 Pages)

INSPECTION AND TEST PLAN

CONTRACTOR
COMPANY REPRESENTATIVE
VENDOR
1 Before Manufacturing
1.1 Supplier Quality Control Plan V H H
1.2 Drawings/ Data Sheet / Calculations V R R
1.3 Pre- Inspection meeting V H H
1.4 Welding Procedure Qualification Records and Welding Procedure V R R
Specifications
1.5 Quality control manual & Quality control plan V R R
1.6 NDE, PMI, Other testing Procedures V R R
1.7 Painting Procedures V R R
1.8 Hazardous Area / Explosion Proof Certificates V R R
1.9 Marking and Preparation of Shipment V R R
2 During Manufacturing
2.1 Check correct assignment of material and relevant certificates V H H
2.2 Shell, Flanges, Pipes Thickness V W W
2.3 Weld repairs (if any) V W W
2.4 Intermediate N.D.E V W S
2.5 External and Internal visual V W S
2.6 PWHT V W W
2.7 Final NDE V W W
2.8 Hardness Tests of Weld V W W
2 Certificates / Documents
2.1 Material Certificates to EN10204 (3.1 for Pressure Parts and 2.2 for Non V R R
Pressure Parts
2.1 NDT test certificates V R R
2.2 Certificate of Compliance with purchase order, specifications & drawings V R R
2.3 Material Traceability V R R
2.4 Manufacturer Data Book V R R
3 NON-DESTRUCTIVE EXAMINATIONS (N. D. E.)

3.1 Liquid Penetrate or Magnetic particle Testing V W W
3.2 Radiography Testing V W W
3.3 Ultrasonic Testing V W W
4 FINAL INSPECTION / TEST (Per Approved Procedure)
4.1 Hydrostatic test V H H

4.2 External and Internal visual V W W
4.3 Visual Dimensional Checks, Dismantling & Reassembly V W W
4.4 Painting / Coating Check V W W
4.5 Reinforcing Pads Pressure test V W W
4.6 Dimensional Check V W W
4.10 Painting Inspection V W W
4.11 Pre-assembly check V W W
4.12 Loose Material Check V W W
4.10 Painting Inspection V W W
4.14 PWHT Records if applicable V R R
4.15 Marking for field assembly check V W W
5 OTHER (Per Approved Procedure)
5.1 Welding Procedure Qualification Records and Welding Procedure V R R
Specifications
5.2 Quality control manual & Quality control plan V R R
5.3 NDT Personnel and Procedures V R R
5.4 Marking and Preparation of Shipment V R R
6 REMARKS
6.1 VENDOR shall submit testing and inspection procedure for raw material
and finished products upon placement of order
7 LEGEND
7.1 V VENDOR TO PROVIDE
7.2 R REVIEW OF DOCUMENTATION / CERTIFICATES
7.3 H HOLD POINT
7.4 W WITNESSED
7.5 TBA TO BE ADVISED
7.6 S SURVEILANCE

APPENDIX E
SPARE PARTS AND INTERCHANGEABILITY RECORD (SPIR) FORM
(1 Page)

Bidder’s
SL. No. Description Confirmation
(Yes/No)
1. Bidder to confirm that Scope of Supply and services has been considered as
per Specification and Material Requisition
2. Bidder to confirm that ‘List of Deviation’ has been provided in the Bid
3. VENDOR to confirm the thicknesses of major parts (Shell, Dished End,

Supports etc.) and weights- empty/operating in bid.
4. Bidder to confirm that minimum documents as identified (GADs, Data Sheets,

etc.) as identified in Appendix A to Material Requisition and VDRL have been
included in the Bid
5. Bidder to confirm that Weight Data required has been provided in the Bid
6. Bidder to confirm that List of commissioning Spares is quoted and list if

furnished in the Bid
7. Bidder to confirm that List of Special tools and tackles is included in the Bid
8. Bidder to confirm that 2 years spares quoted and list furnished in the Bid
9. Bidder to furnish List of Past supply reference has been included in the Bid
10 Inspection and Test Plan
11 QA / QC documents /copy of the certification of ISO 9001
12 Signed and Stamped Specification, Data Sheet and Material Requisition
13 Delivery Schedule in weeks after PO placement
14 Any additional documents / data required by bidder

CPSF Me Spe 01 CP2017 001 00

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Project

EPC FOR CPSF DEBOTTLENECKING AND

TECHNICAL SPECIFICATION FOR WATER

A1 27.10.22 ISSUED FOR REVIEW NSR / MFH MDZA SM

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 1 / 40

2.0 ORDER OF PRECEDENCE 7

3.0 UNITS OF MEASUREMENT 9

4.0 REFERENCE DOCUMENTATION 10

5.0 SCOPE OF SUPPLY 11

6.0 SITE CONDITIONS 14

7.0 TECHNICAL NOTES 15

8.0 DESIGN CRITERIA 17

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 2 / 40

8.11 Name Plate 24

9.0 QUALITY ASSURANCE 26

10.0 INSPECTION AND TEST PLAN 27

11.0 PAINTING PRESERVATION & SHIPMENT 30

13.0 SPARE PARTS 34

14.0 VENDOR DOCUMENTATION REQUIREMENTS 35

Table 1.0-1: Production Basis for Phase-I and Phase-II

Figure 1.0-1: Proposed Overall Schematic of CPSF – Phase -I

1.2 Definition of Terms

“COMPANY” DRAGON OIL (Turkmenistan) Limited

Shall The use of the word “shall” indicate a mandatory requirement.

Should The use of word “should” indicate a strong recommendation to

API American Petroleum Institute

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 5 / 40

ASCE 7 Minimum Design Loads For Buildings And Other Structures

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 6 / 40

2.0 ORDER OF PRECEDENCE

i. Statutory legislation and regulation of Turkmenistan

2.1 International Codes & Standards

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 7 / 40

ASME B16.21 Non-Metallic Flat Gaskets for Pipe Flanges

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 8 / 40

3.0 UNITS OF MEASUREMENT

QUANTITY MEASURING UNITS SYMBOLS

• Standard condition at 101.325 kPa and 15.6 °C

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 9 / 40

4.0 REFERENCE DOCUMENTATION

4.1 COMPANY Standards/ Design Specification

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 10 / 40

5.0 SCOPE OF SUPPLY

Item Unit Total

1 CPSF-21- Water Bath Heater 5 No’s Included

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 11 / 40

Item Unit Total

8 Mechanical and Performance Warranties and 1 Lot for each Included

11 Commissioning Spares as recommended by VENDOR 1 Lot for each Included

15 Anchor Bolts 1 Lot for each Included

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 12 / 40

Item Unit Total

21 Pipe support cleats (Unit rates to be provided) 1 Lot for each

26 New PQR (If required) 1 Lot for each Included

27 Test Coupons (Where required by Code or 1 Lot for each Included

28 PMI According to Project Specifications 1 Lot for each Included

30 Anchor Bolt Templates (If required) 1 Lot for each Included

TECHNICAL SPECIFICATION FOR WATER BATH HEATERS Rev. A1 27.10.22 Page 13 / 40

6.0 SITE CONDITIONS

6.1 Environmental Site Condition

6.1.1 Ambient Design Parameters

Atmospheric Pressure 1.03195 bara

Maximum Ambient Temperature (Summer) 43 °C