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NATIONAL OIL CORPORATION

GENERAL ENGINEERING SPECIFICATION

GES L.23

POWER LINE CAPACITORS

Rev Date Description Checked Approved


0 1999 Issued for Implementation DL

Compiled by Teknica (UK) Ltd


GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 2 of 24
Rev 0 1999

INDEX

SEC TITLE PAGE

1.0 SCOPE OF SPECIFICATION 4

1.1 Introduction 4
1.2 Other NOC Specifications 4
1.3 Data Sheets 5

2.0 DEFINITIONS 5

2.1 Technical 5
2.2 Contractual 6

3.0 DESIGN & PERFORMANCE 6

3.1 Environmental Conditions 6


3.2 Codes and Standards 7
3.3 Voltage and Frequency (Supply Input) 8
3.4 Standards and Reliability (MTBF) 8
3.5 EMC 8
3.6 Safety 8
3.7 Acoustic Noise 8
3.8 Capacitor Unit Design 9
3.9 Overcurrent Protection 10
3.10 Capacitor Switch 10
4.0 CONSTRUCTION 11

4.1 General 11
4.2 Capacitor Units 11
4.3 Options and Accessories 12
4.4 Grounding 12
4.5 Warning Plates 13
4.6 Identification Labels 13

5.0 NEMA/IEC DIFFERENCES 13

5.1 General 13
5.2 Salient Differences 13

6.0 INSPECTION 14

6.1 Procedures 14
6.2 Scope 14
6.3 Nameplates 15
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SEC TITLE PAGE

7.0 TESTING 16

7.1 Statutory Tests 16


7.2 Routine Tests 16
7.3 Site Acceptance Test Requirements 19
7.4 Test Certificates 20
7.5 Test Equipment 20

8.0 DOCUMENTATION 20

8.1 Introduction 20
8.2 Schedules and Reports 21
8.3 Data and Calculations 21
8.4 Drawings 21
8.5 Final Records, Documents and Manuals 22

9.0 PRIOR TO SHIPMENT 23

9.1 Painting and Coatings 23


9.2 Spares 23
9.3 Packing and Storage 23
9.4 Shipping 23
9.5 Warranty 24

DATA SHEETS (3)


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POWER LINE CAPACITORS Page 4 of 24
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1.0 SCOPE OF SPECIFICATION

1.1 Introduction

1.1.1 This specification defines the minimum requirements for design, construction, inspection and testing of
Power Line Capacitors for use on Medium Voltage (MV) Systems. The Scope of Supply includes the
capacitors, all ancillaries and interconnecting cables to form a complete system together with all specialised
tools and test equipment required to install, commission and maintain the system. The Vendor/Contractor
shall also include for installation supervision and commissioning in accordance with the terms of the
Purchase Order/Contract.

Capacitors may be either shunt (parallel) connected or series connected. There is no difference in the type
of capacitor, and the different description relates to the type of connection relative to the load.

1.1.2 The specification applies to equipment for refineries, onshore oil and gas installations and processing
facilities, including items purchased either directly or as part of a package.

1.1.3 The capacitors perform different functions since the shunt capacitance is fundamentally for power factor
improvement and the series capacitor acts as an effective voltage regulator by causing a voltage rise in the
system. For example, the inherent capacitance of a long power line can cause a rise in voltage, also known
as the Ferranti Effect.

1.1.4 Capacitors, usually have a low internal inductance and having a higher withstand test voltage than normal,
are also utilised for rotating machine surge protection. They reduce the steepness of the travelling wave
front of lightning surges (subsequent to a system lightning strike) or switching surges.

1.1.5 This specification excludes any reference to the type of connections and the purpose for which the
capacitors are used and only describes the requirements for the capacitors and associated equipment.

1.1.6 This specification is generally based on ANSI/NEMA standards. The Vendor/Contractor shall comply
fully with the provisions laid down in this specification. Any exception must be clearly stated and be
authorised in writing by the Owner as failure to do so shall indicate full compliance; any remedial work
then necessary, shall be at the Vendor/Contractor's expense.

1.1.7 In the event of any conflict between this specification and the Data Sheets, or with any of the applicable
codes and standards, the Vendor/Contractor shall inform the Owner in writing and receive written
clarification from the Owner before proceeding with the work.

1.1.8 This general specification will form part of the Purchase Order/Contract, together with any Data Sheets,
drawings or other attachments.

1.2 Other NOC Specifications

The following NOC General Engineering Specifications are an integral part of this specification and any
exceptions shall be approved by the Owner:

GES A.06 Site Data

GES B.12 Heating, Ventilation and Air-Conditioning

GES L.02 Power and Control Cables

GES L.08 Protection Relay Systems


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GES L.24 Power Line Reactors

GES L.25 Grounding and Overvoltage Protection

GES L.28 Electrical Requirements for Packaged Units

GES L.33 Control Power Transformers (CT, VT, CVT)

GES X.06 Factory Coatings for Electrical Equipment and Instruments

1.3 Data Sheets

The technical data supplied by the Owner for the equipment is given on the Data Sheets which are included
at the end of this specification.

The Vendor/Contractor shall complete the relevant part of the Data Sheets with the remaining information.

2.0 DEFINITIONS

2.1 Technical

The technical terms being used in this specification are defined as follows:

Nominal System Voltage

The rms "phase to phase" or "phase to neutral" voltage by which the system is designed and at (or near)
which level, the system normally operates.

Low Voltage

A class of nominal system voltages less than 600 V.

Medium Voltage

A class of nominal system voltages equal to or greater than 1000V and less than 15,000V.

MTBF

Mean Time Between Failure. Normally quoted in years. From statistical calculations, the value of the
MTBF predicts the dimensions of an exponential curve of failures against time.

MTTR

Mean Time To Repair. This is the estimated time in hours for a fault to be cleared after an alarm has been
accepted.

THD

Total Harmonic Distortion

2.2 Contractual

The commercial terms used in this specification are defined as follows:


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Owner

The oil and gas company, an associate or subsidiary, who is the end user of the equipment.

Vendor

The company supplying the equipment.

Contractor

The main contractor for a defined piece of work

Sub-Contractor

A company awarded a contract by a Contractor to do part of the work awarded to the Contractor.

Inspection Authority

The organisation representing the Owner or Vendor/Contractor that verifies that the equipment has been
designed, constructed, inspected and tested in accordance with the requirements of this specification and
the Purchase Order/Contract.

Inspector

A qualified individual representing the Owner, Vendor/Contractor or the assigned Inspection Authority,
who verifies that the equipment has been designed, constructed, inspected and tested in accordance with the
requirements of this specification and the Purchase Order/Contract.

3.0 DESIGN & PERFORMANCE

3.1 Environmental Conditions

3.1.1 External Environment

These conditions are fully detailed in GES A.06 and cover the principal site conditions affecting the
electrical equipment including maximum and minimum ambient temperature, dust, humidity and altitude
etc.

3.1.2 Internal Environment

Internal equipment shall be housed in an enclosed, air-conditioned equipment room; full details are given in
GES B.12.

Temporary excursions from these limits e.g. during short term power failure, shall be ignored for the
purposes of equipment rating.

3.2 Codes & Standards

3.2.1 General

In general, the requirements specified herein are based on the ANSI/NEMA and other American Codes and
Standards, the most important of which are listed below. Unless otherwise stated, equipment and materials
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shall comply with these Codes and Standards.

Unless specified otherwise in the Purchase Order/Contract, the current editions of the Codes and Standards
at the time of order shall be used.

The Vendor/Contractor shall operate and supply certification for a Quality System complying with the
requirements of ASQ Q9000 Series or BS EN ISO 9000, Part 1 (Design) Part 2 (Production) and Part 3
(Test and Inspection).

3.2.2 US Codes and Standards

ANSI/IEEE C37.99 Guide for Protection of Shunt Capacitor Banks

ANSI C37.66 Requirements for Oil-Filled Capacitor Switches for Alternating Current Systems

ANSI/IEEE C37.04 Rating Structure for a.c. High-Voltage Circuit Breakers Rated on a Symmetrical
Current Basis

ANSI/IEEE C37.012 Application Guide for Capacitance Current Switching of ac High-Voltage


Circuit Breakers Rated on a Symmetrical Current Basis.

ASQ Q9000 Quality Management and Quality Assurance

IEEE 18 Shunt Power Capacitors: Standard for

NEMA CP 1 NEMS Standards Publication for Shunt Capacitors

NFPA 70 National Electrical Code

NFPA 30 Flammable and Combustible Liquids Code

3.2.3 IEC and other Recommendations

When appropriate, equivalent International Standards which may be used as alternatives are listed below
and may be used with the prior approval of the Owner. Equipment and materials complying with IEC
Recommendations shall be at least equal to the requirements of this specification. The Vendor/Contractor
shall advise full details of any deviations to these requirements in his offer if IEC based standards are
utilised.

IEC 60549 High Voltage Fuses for the External Protection of Shunt Power Capacitors

IEC 60801 Pt 1-4 Electromagnetic Compatibility for Industrial Process Measurement and Control
Equipment

IEC 60871 Pt Shunt Capacitors for a.c. Power Systems Having a Rated Voltage Above 660 V:
General Performance, Testing & Rating; Safety Requirements; Guide for
Installation & Operation

IEC 60950 (EN 50091) Safety of Information Technology Equipment including Electrical Business
Equipment

IEC 60966 Method of Verifying Accuracy of Tan Delta Measurements Applicable to


Capacitors

3.3 Voltage and Frequency (Supply Input)


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3.3.1 Rating

The System input voltage and frequency shall be as stated on the Data Sheets or attachments to the material
requisition.

3.3.2 Variations

The equipment shall operate successfully from zero load to the rated load with a supply voltage variation of
10% above or below rated voltage and 5% above or below rated frequency.

3.3.3 Harmonic Distortion

The Vendor/Contractor shall advise the maximum harmonic content that the capacitors can accept in the
supply system without the performance being affected or instability occurring, but this shall not be less than
5%.

The units shall be designed to carry at least 135% of rated kvars including that of fundamental and
harmonics although in practice, if the supply voltage is normal it is not usually possible to overload a
capacitor by harmonics.

Note:

The capacitors shall not contribute under any load conditions a Total Harmonic (current and voltage)
Distortion (THD) of more than 3%.

3.4 Standards and Reliability (MTBF)

The equipment offered shall employ large scale integration technology with high reliability, with high
mean time between failure (MTBF) rates.

The MBTF of the equipment offered shall be stated.

3.5 EMC

The equipment shall meet IEC 801 recommendations for EMC (electromagnetic compatibility).

3.6 Safety

The equipment shall meet IEC 60950 (EN 50091) general and safety requirements.

3.7 Acoustic Noise

The equipment shall meet the following acoustic noise requirements.


Sound pressure level of 55 dB(A) maximum 1.1 yards (1 metre) from the surface of the equipment.

3.8 Capacitor Unit Design

3.8.1 Capacitors shall be constructed as detailed in Section 4.0 of this specification and shall include the
following features:

3.8.2 Unit shall be of external fuse design, with individual fuse, and internal discharge resistor to permit voltage
reduction to 50 V or less within time of 5 min for terminal to terminal ratings greater than 600V.

3.8.3 Losses shall not exceed 0.10 watt/kVAr including discharge resistors, at 104°F (40°C) ambient.
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3.8.4 Capacitor unit shall withstand up to 10 kA (crest) fault current without rupture, based on definite rather
than probabilistic rupture curves.

3.8.5 Actual reactive power value of bank, at rated sinusoidal voltage and frequency shall not deviate by more
than +15%/-0% of specified value, measured at 77°F- (25°C).

3.8.6 Capacitor bank shall be capable of continuous operation up to 110% of rated terminal voltage including
fundamental and harmonics.

3.8.7 Capacitor bank shall be capable of continuous operation at 180% of rated rms current including
fundamental and harmonics.

3.8.8 Capacitor bank shall be capable of continuous operation at 135% of rated reactive power, without
exceeding either limit on voltage or current, as result of one or more of the following factors:

- fundamental voltage exceeding nameplate rating,


- harmonic voltages being present,
- actual reactive power capability exceeding nameplate rating.

3.8.9 Capacitor bank shall be capable of withstanding the following fundamental terminal to terminal over
voltages, at least 200 applications during normal service life, with voltages shown as percentages of rated
rms voltage:

Duration Voltage

1/2 cycle 300


15 cycles 200
1 min 130
30 min 115

3.8.10 Capacitor bank shall be capable of withstanding the following transient peak discharge currents, with crest
value expressed as multiplying factor applied to rated rms current:

Probable No of Permissible Peak


Transients Per Year Transient Current

4 1,500
40 1,150
400 800
4,000 400

Capacitor bank shall be capable of withstanding the following transient peak voltages, with crest value
expressed as multiplying factor applied to rated rms voltage.

Probable No of Permissible Peak


Transients Per Year Transient Voltage

4 5.0
40 4.0
400 3.4
4,000 2.9

Capacitor units shall be rated at power frequency not exceeding 60 Hz, and shall be capable of operating at
the following 24 hours average ambient temperature (the 24-hour arithmetic average of hourly readings
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during hottest day):

Mounting 24 Hour Average


Arrangement Ambient Temp °F (°C)

Isolated Capacitor Units 113°F (45°C)


Single Tier of Units 104°F (40°C)
Multiple Tiers of Units 85°F (35°C)
Metal Enclosed (housed) Units 85°F (35°C)

3.9 Overcurrent Protection

3.9.1 Fuses shall be selected by capacitor Vendor/Contractor to limit the energy to capacitor units during unit
failure, to avoid capacitor rupture. This shall include fault current contributions from all effectively
paralleled units, and shall also take into consideration possible excessive loading due to harmonic voltages,
over voltages and capacitor unit reactive power tolerance. Fuses shall be capable of continuously carrying
typically 125% for grounded or 135% for un-grounded bank (approximately) of rated capacitor current to
ensure that normal inrush currents during capacitor energisation do not operate fuses.

3.9.2 Where Data Sheets indicate expulsion-type fuses, it shall be Vendor/Contractor's responsibility to ensure
protection of capacitor unit can be provided without exceeding fuse capabilities, based on power supply
and capacitor bank(s) configurations, including discharge or transient currents from near-by capacitors
where indicated in the Data Sheets. Where the Vendor/Contractor determines expulsion type fuses to be
inappropriate, or where current limiting type is indicated in the Data Sheets, current limiting fuses shall be
properly selected by the Vendor/Contractor.

3.9.3 Immediately following fuse operation, fuse shall be capable of withstanding normal transient voltages
across its terminals, for example, operation during energisation where capacitor terminal voltage may reach
value of 1.1 x√2 x 2Vs (where Vs is nominal supply voltage), or other typically expected transient recovery
voltages across its terminals. Fuse must have clear visible indication, from ground level, of having
operated.

3.10 Capacitor Switch

3.10.1 Where indicated in the Data Sheets, Vendor/Contractor shall provide re-strike free 3-pole
electromechanical vacuum switch(es) on structure(s) to energise/de-energise capacitors using signal from
Owner's remotely located controller. Reference to ANSI/IEEE C37.66 in Codes and Standards section 3.2,
is used in the
absence of updated standards related to vacuum capacitor switches, in order to have minimum requirements
for ratings and tests.

3.10.2 Control power will be available from Owner.

3.10.3 All opening and closing shall be in vacuum, with no pre-strike noise nor visible arcing.

3.10.4 Insulation impulse withstand and power frequency short-time over voltage withstand capabilities shall be in
accordance with ANSI/IEEE C37.66 schedules of preferred ratings.

3.10.5 The Vendor/Contractor shall select capacitor switch to withstand transient conditions of switching,
including maximum inrush/discharge currents which may involve contributions from any adjacent
capacitor installations. Switch shall also withstand short-time fault currents which may occur on load-side
(including contributions from any adjacent capacitor banks) and on line-side (including discharge from its
own capacitor bank). Where the Vendor/Contractor determines that switching and/or momentary duties
exceed switch capabilities, the Vendor/Contractor shall provide current limiting reactors and/or pre-
insertion resistors.
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3.10.6 The Vendor/Contractor shall select capacitor switch for frequent switching, rated for system maximum
voltage and required Basic Impulse Level (B.I.L. - full wave) indicated in the Data Sheets.

3.10.7 Continuous and interrupting capacitive current (rms) ratings shall be at least 135% of capacitor bank rated
current for nominal system voltage.

3.10.8 Provide operations counter for switch. Maintenance-free life expectancy of capacitor switch shall be at
least 15,000 operations.

3.10.9 Provide 2 Normally Open and 2 Normally Closed (2 N.O/2 N.C) isolated ("dry") contacts for remote
indication of switch status.

4.0 CONSTRUCTION

4.1 General

4.1.1 For outdoor restricted access (substation) location galvanised steel structure(s), with capacitors, fuses and
switch(s) and accessories on elevated open rack design using copper bus and conductors shall be required.
For this outdoor application, capacitor units shall be provided with shielding against exposure to direct
sunlight, while allowing for electrical clearances as well as mechanical clearance to permit field service
work on capacitors. Provisions shall be included to permit shielding to be conveniently removed/re-
installed in field for possible major field service work on capacitors.

4.1.2 For outdoor or indoor non-restricted access location, provide indoor/outdoor lockable gasketted enclosure
which is rain-tight and dust-tight (provides protection against wind-blown dust and rain), with corrosion
resistant paint primer and light grey finish in accordance with GES X.06. Provide cadmium or chromate
plating on unpainted steel parts. Enclosure shall contain, without leakage, the entire volume of capacitor
liquid. Mount capacitors and fuses to permit convenient replacement. Provide wireways to allow routing
of cables.

4.1.3 Provide ground lugs at base for connections to ground grid. All metal parts shall be bonded electrically to
ground, according to NFPA 70 (Article 250), with the exception that capacitor unit cases and/or common
neutral shall be insulated from ground and have provisions (e.g. lugs) for field connection.

4.2 Capacitor Units

Capacitor unit shall be all - film solid dielectric of solderless construction, using non-mineral oil
environmentally acceptable non PCB (Polychlorinated Biphenol) insulating liquid, having NFPA 30 Class
IIIB flammability with flash point not lower than 284°F (140°C).

4.3 Options and Accessories

4.3.1 Where insulated bus is indicated in the Data Sheets, provide heat shrink system rated for line to line
voltage. Provide similarly rated insulation tape system where bus joints would make heat shrink
inappropriate and at connections from bus to flexible (removable) conductors.

4.3.2 Where grounding switch is indicated in the Data Sheets, provide local operator's station as outdoor
gasketted watertight/dust-tight corrosion resistant enclosure, complete with front mounted "DE-
ENERGISED/AUTO/ENERGISE" 3-position control switch, time delay relay for capacitor discharge
before re-energisation, and terminal blocks. Include provisions to mechanically lock control switch in
"DE-ENERGISE" position. Provide wiring, terminal and devices in accordance with GES L.28.

4.3.3 Where the grounding switch is indicated in the Data Sheets, provide 3-pole grounding switch, operating
handle, and mechanical key interlock system between grounding switch and upstream switch (Data Sheets
indicates whether this upstream switch is capacitor switch with this bank, or else a feeder switch supplied
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by Owner). Provide interlock hardware for both switches, and install hardware on all switch(es) supplied.
Interlock such that grounding switch cannot be operated unless upstream switch is locked open. Refer to
GES L.25.

4.3.4 Where indicated in the Data Sheets, provide mechanical key interlock system between capacitor switch
mounted on bank and Owner's upstream switch, such that upstream switch can be operated only when
capacitor switch is locked open. Provide interlock hardware for both switches, and install hardware on
capacitor switch.

4.3.5 Provide cable connectors and lugs for incoming cross-link insulated power supply cables including space
for voltage gradient stress relief. Provide ground lugs, to which all metal parts are electrically bonded, at
the location of cable entry. Where incoming power cable is indicated in the Data Sheets to be supplied
with capacitors, Vendor/Contractor shall provide cable, and terminations with ampacity not less than 135%
of rated capacitor bank current, and in accordance with GES L.02.

4.3.6 Where CTs (current transformers) are indicated in the Data Sheets provide phase CT's on load side of
capacitor switch, with secondary copper conductors not smaller than #10 AWG (6 mm2) 1 kV RW-90
insulation, to terminal blocks in local operation's station (where supplied with capacitor bank), with
terminals short circuited, in accordance with GES L.33.

4.3.7 Where bank phase current unbalance protection is indicated in the Data Sheets, provide CT's and secondary
wiring, as previously described, together with protective relaying and wiring in local operator's station, for
automatic tripping of capacitor switch, in accordance with GES L.08.

4.3.8 Where the Vendor/Contractor has determined that current limiting reactors will be required, these shall be
provided in accordance with GES L.24.

4.3.9 Where tools which will be required for site installation, operation, repair and maintenance are not common
tools of the electrical trade, provide these tools as part of the equipment package.

4.4 Grounding

4.4.1 All metalwork, cable gland plates and component or sub-assembly chassis shall be bonded to a grounding
bar.

4.4.2 The grounding bar shall be marked green/yellow and shall be of robust construction. It shall extend the
length of the suite of cubicles. Joints shall be provided between each transport section. At each end of the
grounding bar a brass terminal shall be provided fitted with a compression lug suitable for a 138 k.c. mil
(70 mm²) external bonding conductor.

4.4.3 In the event that the Vendor/Contractor prefers to ground control circuit supplies separately from the
general grounding arrangements, a second bar may be included. The control earth bar should also be fitted
with duplicate grounding terminals so that it may be connected to the plant grounding systems separately
from the main ground.

4.5 Warning Plates

4.5.1 Warning nameplates shall have black characters on a yellow background.

4.5.2 Warning plates shall be provided on each compartment door in which an external voltage source is
terminated, giving the warning:

"Caution - This unit contains an external voltage source, isolate elsewhere"

4.6 Identification Labels


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(a) All equipment racks, chassis and sub-units, and batteries supplied shall have labels affixed stating
the manufacturers name, item code and serial number, for accurate identification.

(b) All modules contained in the equipment shall be marked with the Vendor/Contractor's code, and
revision number.

(c) All components, indicator, and switches etc., shall be clearly identified and labelled in an
unambiguous manner.

All identification labels shall be WBW traffolyte, screwed labels; self adhesive labels are not
acceptable.

5.0 NEMA/IEC DIFFERENCES

5.1 General

The specification is primarily written for equipment manufactured in accordance with the American
(NEMA) standards.

If it is necessary or advantageous to purchase equipment in accordance with International (IEC) Standards,


the specification can still be utilised but the salient differences occurring should be noted as detailed below.

5.2 Salient Differences

This section does not attempt to list every difference between American (NEMA) standards and IEC
standards, but covers only those salient differences that could affect the final installation if not properly
addressed during the design phase.

5.2.1 Units - SI Units

The NEMA Standards in many cases utilise imperial units (feet, pounds, degrees fahrenheit, etc), whilst the
IEC Standards utilise SI units (metres, grammes, degrees celsius etc).

Note:

For electrical equipment, the (American) Institute of Electrical and Electronic Engineers (IEEE) have
recommended that the use of the imperial (British-American) units in use be reduced as rapidly as possible
in favour of the SI units, with certain implementations such as the use of horsepower being phased out first.

5.2.2 Cable Conductor Cross Sectional Area (CSA)

IEC cable CSA's are always in metric dimensions (mm2). American conductor sizes are often American
Wire Gauge (AWG) for the smaller sizes and circular mils (c.mil) for larger sizes. However because
circular mil is a term universally used in the USA and based on the mil (one thousandth of an inch), this
specification refers solely to c.mil and not to AWG.

5.2.3 American practice is to use terms Grounding/Ground instead of the European terminology which uses the
terms Earthing/Earth.

6.0 INSPECTION
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6.1 Procedures

(a) The Vendor/Contractor shall allow the Inspector free access to all areas of manufacture,
fabrication, assembly and testing.

(b) The Vendor/Contractor always has the responsibility to provide adequate quality control and
inspection of equipment and materials as defined in ISO 9000. Any inspection by Owner or his
Inspector shall not relieve the Vendor/Contractor of these responsibilities or those under his
guarantees.

(c) Any defects noticed in the course of fabrication shall be brought to the attention of the Inspector
who shall decide if the faulty material or workmanship should be repaired or rejected.

(d) If inspection is waived, the required data shall be forwarded to the Owner. If submission of data is
not requested, all data shall be retained by the Vendor/Contractor for issue to the Owner on
demand, for at least five years.

(e) The Vendor/Contractor shall provide a safe working environment for the Inspector and alert the
Inspector of potential hazards.

6.2 Scope

6.2.1 The inspection requirements are covered by the document "General Conditions of Purchase" which forms
part of the Purchase Order/Contract. Additional requirements are given below:

6.2.2 The Inspector shall inspect the equipment to ensure that it complies with the requirements of this
specification and Data Sheets, drawings or other attachments to the material requisition, and the latest
revision of the Vendor/Contractor's documentation and data relating to the specific material requisition.

6.2.3 All shopwork and testing of the equipment shall be carried out to the complete satisfaction of the Owner
but his approval shall not relieve the Vendor/Contractor of the responsibility for the guarantees covered in
the Purchase Order/Contract.

In particular, at least the following shall be checked:

(a) rating plate details,

(b) certification/approvals markings,

(c) dimensions,

(d) terminal box(es) location, site and cable entries,

(e) terminals,

(f) mounting arrangement,

(g) grounding terminal(s) size and location,

(h) accessories.

The Inspector shall ensure that any shortcomings in the Vendor/Contractor's documentation or data are
rectified before any equipment or material is accepted for shipment.

6.3 Nameplates
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Provide permanent WBW Traffolyte or stainless steel nameplates for identification of bank, individual
capacitor unit ratings, capacitor switch(es), and grounding switch(es). As well, provide clear labelling for
all controls and wiring. All nameplates and labelling shall be in English.

6.3.1 Capacitor Unit Nameplate Shall Include:

(a) manufacturer's name,


(b) unique serial number,
(c) manufacturer's type, model, style or catalogue number,
(d) manufacture date,
(e) rated reactive power,
(f) rated voltage, rms,
(g) number of phases,
(h) rated frequency,
(i) rated ambient temperature,
(j) Basic Insulation Level (BIL),
(k) identification of internal discharge device,
(l) identification of liquid dielectric, including generic name and flash point data,
(m) volume of liquid dielectric.

6.3.2 Fuse Nameplate Shall Include:

(a) manufacturer's name,


(b) manufacturer's type, model, style or catalogue number,
(c) unique serial number and manufacture date,
(d) rated voltage,
(e) rated current and maximum continuous current of fusing element,
(f) rated capacitive interrupting current,
(g) rated ambient temperature.

6.3.3 Switch Nameplate Shall Include:

(a) manufacturer's name,


(b) unique serial number,
(c) manufacturer's type, model, style or catalogue number,
(d) manufacture date,
(e) rated continuous current, rms,
(f) rated interrupting capacitive, rms,
(g) rated momentary currents,
(h) rated fault interrupting current,
(i) rated voltage, rms,
(j) number of phases,
(l) rated frequency,
(m) Basic Insulation Level (BIL),
(n) rated ambient temperature.

7.0 TESTING

7.1 Statutory Tests

The Vendor/Contractor shall submit schedules of factory and site acceptance tests that are to be undertaken,
for approval by the Owner, prior to the start of the testing programme. The acceptance tests shall verify
GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 16 of 24
Rev 0 1999
that the relevant Sections in the specification have been met.

7.2 Routine Tests

7.2.1 The Vendor/Contractor's basic routine witnessed factory tests are required and shall include but not be
limited to the following tests to ensure that the specification for the equipment has been met at the rated
environmental conditions:

7.2.2 Tests

General

As a minimum, perform those tests specified in the codes and standards detailed in Section 3.2, in
particular, ANSI/IEEE C 55.1 and NEMA CPI NEMS. These include the production (or routine) tests and
the design (or type) tests to be performed. The design tests shall be performed on a sufficient number to
demonstrate compliance with the standard.

Perform all operational (functional) tests prior to shipment, to ensure that all components, and entire
system, function properly.

7.2.2.1 Capacitors

a) Capacitor unit routine tests shall include:

i) short time (10 sec) overvoltage tests:

- for terminal to terminal, using 4.3 V0 for d.c. test and 2.15 Vo for a.c. test, where V0 is
r.m.s. value of voltage between terminals which (in test) yields same dielectric stress in
capacitor elements as rated voltage while in service,

- for terminal to case (except where one terminal is common to case), with all terminals
connected together, in accordance with following table:

Capacitor Ratings Term to Case Test


Term to Term a.c. r.m.s. (Volts)
Volts Indoor (Outdoor)

Up to 1,199 5,000 10,000


1,200 - 5,000 26,000
5,001 - 15,000 34,000

ii) capacitance (output) test, at rated voltage and frequency:

- for each capacitor unit,


- for capacitor bank,

iii) dielectric liquid leakage test,

iv) discharge resistor tests:

- resistor shall reduce an initial residual voltage equal to 1.41 times rated r.m.s. voltage to
50 V or less, within 5 min for term to term ratings greater then 600 V,

v) loss determination test:

- losses for unit shall not exceed maximum allowable power loss, including fuses and
GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 17 of 24
Rev 0 1999
discharge resistors,

vi) insulation resistance test,

vii) bank power frequency withstand tests (between terminals and earth),

viii) impulse voltage shall be 1.2 x 50 fullwave with a crest value in accordance with the
following table:

Capacitor Rating Impulse Level


(Terminal to Terminal) (Terminal to Case)
kV kV

1.199 30
2.4 75
3.6 75
5.0 75
7.2 95
12.0 95
15.0 95
17.5 125
24.0 150
36.0 200
52.0 250
72.5 350

b) Capacitor unit type tests shall include:

i) dielectric d.c. 10 sec withstand tests:

- 4.3 times rated voltage for unit rated less than 2.4 kV,
- 6.25 times rated voltage for unit rated 2.4 kV or higher,

ii) dielectric loss angle test:

- expressed as tangent of the loss angle (tan `delta'). This value shall not exceed the
maximum allowable value by more then 10%, or not more than 0.005, whichever is less,
during test temperature of 81°F (27°C), ± 3.6°F (2°C),

iii) impulse withstand test:

- between terminals and case,

iv) thermal stability test,

v) voltage decay (discharge resistor) test,

vi) radio influence voltage.

7.2.2.2 Fuses

Fuse type tests shall include:

i) inductive current tests:


GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 18 of 24
Rev 0 1999

- for installations where inductive currents can exist,

ii) capacitor current tests:

- verification of rated capacitive interrupting value,


- verification of operation with current value which results in pre-arcing time of (5 ± 2)
min,

iii) discharge tests:

- endurance discharge tests, determining total I²t value, with no interruption,


- interruption discharge tests.

7.2.2.3 Capacitor Switch

Switch routine tests shall include:

i) 1 min dry withstand low frequency test,

ii) control wiring check test,

iii) electrical, manual, and lockout operation tests,

iv) control wiring dielectric tests:

- power frequency, 1 min, 1.5 kV (min) to ground,

v) interrupter module contact resistance test,

vi) opening and closing timing tests,

vii) anti-pump tests.

7.2.2.4 Switch type tests shall include:

i) impulse withstand tests:

- in accordance with ANSI/IEEE C37.06 schedules of preferred withstand ratings.

ii) dielectric tests:

- all components including control wiring.

iii) short time (momentary and 1½ cycle) current tests,

iv) rated closing current tests,

v) operating duty tests,

vi) temperature rise tests,

vii) radio influence voltage tests,


GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 19 of 24
Rev 0 1999
viii) mechanical life tests:

- capable of at least 15,000 operations at no load.

7.2.3 Routine Factory Test Schedule Provision

After Routine Factory Acceptance Test schedules have been completed, the results shall be shipped with
the relevant equipment.

7.3 Site Acceptance Test Requirements

7.3.1 Test Schedules

The Vendor/Contractor shall submit a schedule of Site Acceptance Tests that are to be undertaken to ensure
that the equipment is satisfactory.

The test schedules shall be approved by the Owner. There shall be a separate set of acceptance tests for
each capacitor unit supplied.

7.3.2 Initial Acceptance Tests

The initial acceptance tests shall be performed by the Vendor/Contractor when all relevant equipment has
been installed.

7.3.3. Final Acceptance Tests

Fourteen days after the systems have been put into service, or fourteen days after the initial acceptance
tests, whichever is the earliest, the Final Acceptance Tests shall be effected by the Vendor/Contractor and
be witnessed by the Owner.

7.4 Test Certificates

7.4.1 Notice of Tests

Final acceptance of the system will be given following satisfactory Final Acceptance Tests.

All copies of test certificates shall be furnished with final drawings as called for in documentation section.
The Final Acceptance Tests shall be witnessed by the Inspector who shall retain one copy of the certified
tests.

7.5 Test Equipment

7.5.1 Supply

The Vendor/Contractor shall supply a set of test equipment if it is required in addition to the built in test
equipment for installation, commissioning and subsequent maintenance of the equipment.

7.5.2 Test Accessories

All necessary test leads, power cords and ancillaries shall be provided.

8.0 DOCUMENTATION

8.1 Introduction
GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 20 of 24
Rev 0 1999
8.1.1 This section covers the documentation required to be submitted to the Owner for the design, selection,
inspection and testing for all the equipment, components and services to be provided against this
specification.

8.1.2 The detailed list of documents that are required is included with the Purchase Order/Contract, however, as a
minimum, the following listed documents will be produced by the Vendor/Contractor as and when required
by the Vendor Documentation Requirements (VDR) list:

. General Arrangement,
. Foundation Layout,
. Single Line Diagram,
. Schematic and block wiring diagrams.

8.1.3 The documents as listed may be considered as a minimum requirement; all details to confirm compliance
with the relevant specifications, and to allow a full and continued appraisal to be made of the
Vendor/Contractor's proposals and interpretations of the ordered equipment, should be submitted in
accordance with the schedule specified in the Purchase Order/Contract.

8.1.4 Any production or procurement undertaken by the Vendor/Contractor which is prior to the relevant
documentation being submitted and reviewed by the Owner is at the Vendor/Contractor's risk.

8.1.5 On all documentation the Purchase Order/Contract number, equipment title, tag number and project name
shall be quoted.

8.1.6 All documentation shall be checked and signed by the checker before submission.

8.2 Schedules and Reports

8.2.1 The Vendor/Contractor shall submit with his tender a preliminary quality control plan and proposals for
factory acceptance and site acceptance tests.

8.2.2 The Vendor/Contractor shall submit with his tender documentation a statement of proposed Sub-
Vendors/Sub-Contractors, a document submission schedule for all documents based on a review of cycle of
three weeks and outline programme for procurement and production activities.

8.2.3 The Vendor/Contractor shall incorporate any revisions agreed with the Owner during the enquiry review
stage and submit revised tender documentation for approval.

8.2.4 Monthly reports shall be submitted by the Vendor/Contractor detailing design, procurement, production
and documentation activities, the format of which shall be agreed with the Owner.

8.3 Data and Calculations

8.3.1 The Vendor/Contractor shall supply with his tender completed Data Sheets containing all the relevant
information necessary for appraisal of the design by the Owner.

8.3.2 Project specific instructions will be issued to the Vendor/Contractor with the Purchase Order/Contract,
which describes the data and calculations to be submitted, and the methods of submission.

8.3.3 The Vendor/Contractor shall be responsible for obtaining approvals from the Inspection Authority.

8.3.4 All calculations shall be carried out in clear and logical manner. Where conditions involve the use of
formulae or methods not specified in the Design Codes, the source of these formulae or methods shall be
clearly referenced.
GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 21 of 24
Rev 0 1999
8.3.5 Computer calculations will only be acceptable if all input is shown, together with calculated values of
intermediate terms and factors and options chosen, as well as final calculated dimensions, stresses or other
values and the computer program has been validated to the satisfaction of the Owner.

8.3.6 Calculations and drawings that are interdependent, ie, foundation loading and equipment footprint, shall be
presented for appraisal together.

8.4 Drawings

8.4.1 The drawings listed with the Purchase Order/Contract shall be sent by the Vendor/Contractor to the Owner
and/or the Inspection Authority for review and approval.

8.4.2 The components and process to produce the ordered equipment shall be shown in sufficient detail to be
fully appraised e.g. outline drawings, components list and schematic diagrams.

8.4.3 General arrangement drawings shall be to scale and show the relative location and main dimensions of all
components including elevations.

8.4.4 Detail drawings which may be included on the general arrangement shall include thicknesses and
dimensions of all components surface finish requirements, gasket and nameplate details etc.

8.4.5 As-built drawings may be the general arrangement drawings marked-up with the manufacturing process.

8.5 Final Records, Documents and Manuals

8.5.1 Two copies of the Data Dossier shall be supplied, and shall be a record of the manufacturing process.
Where stated in the Purchase Order/Contract, besides the electrical documents itemised in Section 8.1.2, it
shall contain the following:

- general arrangement drawing and bill of material,


- the quality control plan,
- material certificates,
- chemical analysis certificates,
- positive material identification certificates,
- Schematic and Wiring diagrams,
- NDT (Non Destructive Testing) procedures and records,
- hazardous area certificates,
- balance certificates,
- performance test procedures, and test certificate,
- non-conformity records,
- approvals by the Independent Inspection Authority,
- certificate of conformity,
- Owner's release certificate.

8.5.2 Six sets of the Installation, Operations and Maintenance Manual (IOM), shall be specifically compiled for
the equipment supplied. A compendium of manufacturer's data for a range of like products is not
acceptable. Where relevant, the IOM shall contain the following:

- a description of the equipment, process and controls philosophy,


- the master document list and certified copies of the key drawings,
- packing, shipping and site preservation instructions,
- step by step installation instructions,
- step by step pre-commissioning procedures,
- step by step commissioning procedures,
GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 22 of 24
Rev 0 1999
- normal start up, operating and shutdown procedures,
- step by step procedures for dismantling and re-assembly,
- normal operating and set point values for all instruments,
- routine operating and set point values for all instruments,
- lubrication, chemicals, consumables schedule,
- spare parts ordering information,
- for PLCs, a copy of the programme and re-programming procedures.

The IOMs shall be presented in A4 format, and be securely bound in heavy duty 4 ring binders.

8.5.3 The Vendor/Contractor shall produce as-built documents revised to indicate field changes.

8.5.4 The Vendor/Contractor shall supply one set of mylar original drawings.

8.5.5 Electronic Data Format (EDF)

All documentation (drawings, calculations and Data Sheets, etc) shall be produced by the
Vendors/Contractors in electronic format.

The format shall be compatible with that used by the Owner and shall be agreed at the commencement of
the Purchase Order/Contract.

In addition to the 'hard copies' required under the contract, copies of the electronic records shall be issued
to the Owner for all approved documentation, this forming part of the Vendor/Contractor's contractual
obligations.

9.0 PRIOR TO SHIPMENT

9.1 Painting and Coatings

All surfaces which are exposed during transit or storage shall be given a coat of temporary rust inhibiting
material.

9.2 Spares

The Vendor/Contractor shall submit with his proposal, a priced list of recommended spares for start-up and
two years' operation for review by the Owner. This list shall include, but not be limited to:

- special tools if required,


- insulating material,
- gaskets,
- fittings and hardware,
- 5 litres of 'touch up' paint.

9.3 Packing and Storage

This section describes the minimum requirements for the preservation and protection of all equipment
during the sea and land transportation and storage prior to installation.

The probable storage period will be specified in the order/enquiry and will extend from the time of
despatch to the time of unpacking at site. If the storage period is not stated, a minimum period of 24 months
GENERAL ENGINEERING SPECIFICATION GES L.23
POWER LINE CAPACITORS Page 23 of 24
Rev 0 1999
shall be assumed. Packing to be suitable for sea freight.

(a) After mechanical completion at the works, the equipment shall be left in a clean, dry condition.

(b) The Vendor/Contractor shall be responsible for loading and anchoring the item(s) to prevent
damage during shipment.

The Vendor/Contractor shall submit his procedures for packing and preservation for review by the Owner.

9.4 Shipping

Detailed shipping arrangements are covered by the Purchase Order/Contract.

The equipment shall not leave the Vendor/Contractor's works for shipment until the release has been
approved by the Owner's Inspector.

9.5 Warranty

The Vendor/Contractor shall warrant all material and services supplied against any defect for a period of
twelve (12) months from commissioning, or twenty-four (24) months from the date of delivery to site,
whichever is the shorter period, or for the period stipulated in the Order.

Should any item be found defective, the Vendor/Contractor shall be responsible for all costs associated
with restoring the equipment to the standard specified by the Purchase Order/Contract.
DATA SHEET No.

POWER LINE CAPACITORS


P.O. / CONTRACT No.
CLIENT
PLANT LOCATION SHEET 1 of 3
SERVICE ITEM No. No. of UNITS
DATA BY OWNER

1 Vendor/Contractor
2 Capacitor Bank Identification:
3 Nominal Operating Power (3 Phase): kVAr @ V (L - L)
4 Maximum Continuous Rating (3 phase): kVAr @ V (L - L)
5 Power Supply: - Voltage (Line - to - Line): Nominal Frequency: Hz
6 Max Wye or Delta:
7 Min
8 System Neutral:
9 Available Fault:
10 Required B.I.L. (full wave) kV
11 Adjacent Capacitor Bank(s) (existing or planned): kVA
12 Construction: Open (substation) or Enclosed:
13 Capacitor Bank Three Phase Configuration (connection)
14 Fuses: Expulsion or Current limiting Type: Type:
15 Incoming Cable: Required (Yes/No): or:
16 Provisional Olny (Yes/No): for:
17 Capacitor Switch: Required (Yes/No): Owner's Control Power:
18 Surge Arrestors: Required (Yes/No):
19 Bus Insulation: Required (Yes/No):
20 Grounding Switch: Required (Yes/No):
21 First Mechancial Key Interlock: Required (Yes/No):
22 Two Switches Involved:
23 Second Mechanical Key Interlock: Required (Yes/No):
24 Two Switches Involved:
25
26 Bank Phase Current Unbalance Protection: Required (Yes/No):
27 CT's Required (Yes/No): Total per Phase:
28 Purpose:
29
30 Current Limiting Reactors: Required (Yes/No): or
31 Determined by Vendor/Contractor (Yes/No)
32 Environmental:
33 Altitude with Respect to Sea Level: feet (metres)
34 Min./Max Ambient Temperature: °F (°C)
35 Normal Level of Relative Humidity, Low, Mid or High: with Exposure to Rain (Yes/No):
36 Airborne Particulates:
37 Other:
38
39
40 REMARKS/COMMENTS
41
42
43
44
45
Revision No./Date
Prepared by/Date
Authorised by/Date
Purpose
(C) 1999 NATIONAL OIL CORPORATION. The information on this sheet may be used only for the purpose for which it is supplied by NOC.
K:\nocspecs\SPECIFICATIONS\l-series\l-23\dl2301r0.xls Sheet1
DATA SHEET No.

POWER LINE CAPACITORS


P.O. / CONTRACT No.
CLIENT
PLANT LOCATION SHEET 2 of 3
SERVICE ITEM No. No. of UNITS
INFORMATION FROM THE VENDOR/CONTRACTOR
Vendor/Contractor
1 Supplier/Manufacturer:
2 Capacitor Bank Identification:
3 Nominal Operating Power: (3 ph) kVA @ V (1-1)
4 Max. Continuous Rating: (3 ph) kVA @ V (1-1)
5 Overall Dimensions: Weight:
6 Construction:
7 Max. Continuous RMS Voltage: % of Rated
8 Max. Continuous RMS Current: % of Rated
9 Max. Continuous RMS kVA: % of Rated
10 Insulation Withstand: kV chopped wave: kV full wave:
11 V 60 sec. power frequency (dry) V 10 sec. power frequency (wet)
12 Capacitor Units:
13 Prob. Transients Per Year Permiss. Peak Current % of Rated RMS Permiss. Peak Voltage % of Rated RMS
14 40
15 400
16 4000
17 Capacitor Units: External Fuse Design (Yes/No):
18 All - Film Solid Dielectric (Yes/No):
19 50V Internal Discharge Resistor (Yes/No):
20 Losses (including fuses): W
21 Rupture Curve Definite or Probabilistic:
22 Withstand: kA (crest)
23 Max. Allowable Temp. Rise: °F(°C) °F(°C) Ambient
24 Max. Allowable Hot Spot Absolute Temp: °F(°C)
25 Max. Allowable 24 hr Average Ambient Temp: °F(°C) at Rated Values
26 Units per Phase, Consisting of: in Series in Parallel
27 Unit and Bank Connections/Configuration:
28
29 Non PCB Liquid (Yes/No): Description:
30
31 Flash-point: °F(°C)
32 Power Frequency Term-to-Term, Voltage Capabilities, at least 200 Applications as PerCent of Rated Voltage:
33 ½ cycle %
34 15 cycles %
35 1 min %
36 30 min %
37 24 hr (average) %
38
39 Fuses: Expulsion or Current Limit: Trip Indicator: (Yes/No):
40 Pre-load @ 75% of Fuse Amp Rating Results in Fuse Melt Time of % of the Time Indicated on Melt TCC Curve
41 Rated Values: V A, @ °F(°C) Ambient
42 Fault Interrupting A rms (Sym)
43 Transient Recovery Voltage Upon Operation:
44 Expected Max. Cres Voltage to Power Supply V
45 Crest Voltage Withstand Across Fuse-holder V
Revision No./Date
Prepared by/Date
Authorised by/Date
Purpose
(C) 1999 NATIONAL OIL CORPORATION. The information on this sheet may be used only for the purpose for which it is supplied by NOC.
K:\nocspecs\SPECIFICATIONS\l-series\l-23\dl2301r0.xls Sheet2
DATA SHEET No.

POWER LINE CAPACITORS


P.O. / CONTRACT No.
CLIENT
PLANT LOCATION SHEET 3 of 3
SERVICE ITEM No. No. of UNITS
INFORMATION FROM THE VENDOR/CONTRACTOR
(Continued)
1 Vendor/Contractor
2 Capacitor Ratings Fuse Melt @ 300% Rated Current
3 Ambient Temp °F (°C) kVA Amps (rms) Amps (seconds)
4 108 (42)
5 113 (45)
6 117 (47)
7 (Vacuum) Capacitor Switch (Yes/No): Type:
8 A rms (sym) momentary A rms (sym) interrupting
9 Includes N.O. & N.C. Isolated Remote Status Contacts
10 Restrike free (Yes/No):
11 Maximum Operations: No load
12 Full load
13 Capacitive Current Interrupting: A rms
14 Continuous Rating: A rms
15 Max Voltage: kV rms
16 A Peak Inrush @ HZ (transient)
17 Operations Counter (Yes/No):
18 Pre-insertion Resistors (Yes/No): ohms
19 Watts Continuous
20 Local Operator Station (Yes/No):
21 Control Switch Lock Open:
22 Time Delay Relay (Yes/No):
23 Wiring Terminal Blocks (Yes/No):
24 Enclosure Type/Description:
25 First Mechancial Key Interlock/Hardware for Two Switches: (Yes/No):
26 Second Mechanical Key Interlock/Hardware for Two Switches: (Yes/No):
27 Grounding Switch/Handle: (Yes/No):
28 Surge Arrestor: (Yes/No):
29 Bus Insulation: (Yes/No): Description:
30 Current Limiting Reactors: (Yes/No):
31 Incoming Power Cable: (Yes/No):
32 Bank Phase Current Unbalance Protection: (Yes/No):
33 CT's: (Yes/No): Total Per Phase
34 Expected "Worst Case" Values of Current:
35 Energisation A (crest) HZ Isolated Bank
36 Energisation A (crest) HZ Back-to-Back (where applicable)
37 Discharge to Fault on Supply Bus A (crest) HZ
38 Standards Followed:
39 Tests Conducted:
40 Capacitors: Production:
41 Design:
42 Fuses: Design:
43 Cap. Switch: Production:
44 Design:
45
Revision No./Date
Prepared by/Date
Authorised by/Date
Purpose
(C) 1999 NATIONAL OIL CORPORATION. The information on this sheet may be used only for the purpose for which it is supplied by NOC.
K:\nocspecs\SPECIFICATIONS\l-series\l-23\dl2301r0.xls Sheet3

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