Steam Generation Plant

J. P. Mukherji & Associates Pvt. Ltd.
WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

Page- 1 / 38
CONTRACT DOCUMENT FOR
STEAM GENERATION PLANT
Table of Contents
TABLE OF CONTENTS
2300 STEAM GENERATION PLANT ..................................................... 3

2300-1 Scope of supply .......................................................................4
2300-2 Fuel Quality ..............................................................................4
2300-3 Boiler Capacity .........................................................................4
2300-4 Layout ......................................................................................6
2300-5 General Description .................................................................6
2301 BOILERS ...................................................................................... 7
2301-1 Forced Draft (FD) Fan with Variable voltage variable frequency
Drive. 11
2301-2 Induced Draft (ID) Fan with Variable voltage variable frequency
drive 12
2301-3 Secondary Air System (SA) and Fans with Drive ...................12
2301-4 Bagasse Silos ........................................................................14
2301-5 Bagasse Feeders/extractors ..................................................14
2301-6 Screw conveyors ....................................................................14
2301-7 Pneumatic spreaders .............................................................14
2301-8 Auxiliary fuel system ..............................................................14
2301-9 Electrostatic precipitator ( ESP ) ............................................15
2301-10 Canopy with supports, roofing, sheeting ...............................15
2301-11 High and Low Pressure Chemical Dosing system ................16
2301-12 Instrumentation and controls ................................................16
2301-13 Electrical equipment .............................................................18
2302 FEED WATER SYSTEM ............................................................. 19
2302-1 Hot Well .................................................................................19
2302-2 Feed Water Transfer Pumps ..................................................20
2302-3 De-aerators ............................................................................20
2302-4 De-aerated feed water storage tanks .....................................20
2302-5 Boiler Feed Water Pumps (Electrically Driven) ......................21
2302-6 Start up feed water pump .......................................................21
2302-7 High Pressure feed water heater ...........................................22
2303 DEMINERALIZING ( DM ) PLANTS ............................................ 22
2303-1 System description.................................................................22
2303-2 Outlet DM water quality ..........................................................23

Page- 2 / 38
Table of Contents
2303-3 DM plant chemicals................................................................24

2304 DM WATER AND CONDENSATE STORAGE TANK ................. 24
2305 MAKE UP WATER PUMPS ........................................................ 24
2306 STEAM DISTRIBUTION HEADER WITH VALVES ..................... 25
2307 BOILER STACK .......................................................................... 26
2308 PIPING ........................................................................................ 26
2309 ASH HANDLING SYSTEM .......................................................... 28
2310 PRESSURE REDUCING AND DESUPERHEATING SYSTEM ... 29
2310-1 De-superheating water piping ................................................29
2310-2 Pressure reducing and de-superheating station 65 / 7 bar (g)29
2310-3 Pressure reducing and de-superheating station 65 / 1.5 bar (g)
30
2310-4 Pressure reducing and de-superheating station 65 / 22 bar (g)
30
2400 BAGASSE HANDLING SYSTEM ................................................ 31
2400-1 Belt Conveyor BC 1 A ............................................................32
2400-2 Belt Conveyor BC 1 B ............................................................32
2400-3 Belt Conveyor BC 2 ...............................................................32
2400-4 Bagasse Elevator BE 3 ..........................................................32
2400-5 Bagasse/ Slat Carrier SC 1 ....................................................33
2400-6 Belt Conveyor BC 4 ...............................................................34
2400-7 Flat Belt Conveyor BC 5.........................................................34
2400-8 Flat Belt Conveyor BC 6 (Qty: 2 Nos.) ...................................34
2400-9 Belt Conveyor BC 7 ...............................................................34
2400-10 Belt Conveyor BC 8 ..............................................................35
2400-11 Belt Conveyor BC 10 ............................................................35
2400-12 Aero Conveyor System .........................................................35
i. Aero Conveyor AC 1 ....................................................................35
ii. Scratcher Conveyor ....................................................................35
iii. Winch mechanism for scratcher conveyor ..................................36
2400-13 Bagasse Belt Conveyor BC 9 ...............................................36
2400-14 Mobile bucket loaders/Wheel dozers (Qty: 2 Nos.)...............37
2400-15 External Open Storage Area ................................................37
2400-16 Electrical Switch Gears and Electrical Systems ....................37

Page- 3 / 38
SECTION –VI-D
TECHNICAL SPECIFICATIONS
2300 STEAM GENERATION PLANT
Two numbers bagasse fired boilers, each of 130 t/hr, 65 bar (g),
510 +/- 5 ˚C shall be procured and installed on turnkey basis
including auxiliaries and ancillaries.
The equipment included in the Scope of Supply are detailed in the

specifications but it is the responsibility of the Contractor to ensure
completeness of its supply within the terminal points defined
separately. Hence, any equipment not specifically included in the
specifications but required for ensuring completeness of supply,
are to be included by the Contractor.
Natural circulation, top supported, bi-drum, bi-fuel, water tube

boilers arranged for firing bagasse as the normally used, and
Furnace oil as auxiliary fuel. The boilers shall be designed for out
door installation, with protection canopy.
The firing floor of the Boilers shall be at 6.0 m above boiler floor
level. The boilers shall be complete with platform and galleries,
staircases, supporting structures etc at all levels.
The bagasse shall be derived from knifing, and wet milling

process. Normal moisture % bagasse is estimated to be 50 %
and GCV 9.50 MJ/kg. Bagasse moisture can increase to 54%.
Boilers shall be capable of furnishing rated output even with 54 %
bagasse moisture and GCV of 8.7 MJ/kg. Performance guarantee
shall be based on bagasse with 50 % moisture. The performance
should improve when bagasse with moisture less than 50 % is fed
to the boilers.
Boilers shall generate at MCR with bagasse as main fuel.

Generation capacity with furnace oil, for each, shall be 50 % MCR
i.e. at the rate of 65 t/h.

Page- 4 / 38
Detailed specifications of LVMV and induction motors, are

presented in the enclosed Appendix II – A and II – B respectively,
which shall be referred for the respective drive. Similarly detailed
specifications of ACVFD are presented in Appendix II – C which
shall be read along with the ACVFD wherever applicable.
The MCR capacity shall be net and excluding steam consumption

for soot blowing.
2300-1 Scope of supply
Two boilers, each of Maximum Continuous Rating (MCR) of 130

t/h are to be installed. Peak generation shall be 143 t/h once for ½
Hr in a shift. The steam pressure at the outlet of superheater
header shall be 65 bar (g) and steam temperature at superheater
outlet shall be 510 +/-5 0C.
Price of spares for 2 years normal operation for the Boiler shall be
quoted separately along with list of spares included.
Commissioning spares shall be included in the scope of supply.
2300-2 Fuel Quality
Bagasse (Proximate analysis)
Moisture : 50 – 54 %
Ash : 1.5 – 2.5 %
Gross calorific value : 9.5 – 8.7 MJ/kg
Net calorific value : 7.5 – 6.7 MJ/kg
2300-3 Boiler Capacity
Boiler capacity, superheated steam pressure and temperature are

furnished below.
Maximum continuous rating (MCR)

- with only bagasse as fuel : 130 t/h
Maximum continuous rating (MCR) with only furnace oil as fuel
- with only bagasse as fuel : 65 t/h

Page- 5 / 38
Maximum continuous rating (MCR)

- with bagasse and furnace oil mixed fuel : 130 t/h
Peak rating
- for ½ hour continuous duration, 3 times in 8 hour shift :
143 t/h
Pressure
- at main steam stop valve outlet : 65 bar
(g)
- de-aerator motive steam pressure, exhaust steam : 1.5

bar (g)
Temperature
- Steam at superheater outlet : 510 ± 5
°C - feed water at de-aerator inlet : 80 – 85
°C - feed water at de-aerator outlet : 105 °C
ID fan opening at MCR, Not more than : 80 %
CO2 content in flue gas, Not below : 14.5
Efficiency : 70 ± 1 %
(based on bagasse fuel of 50 % moisture with GCV at
9.50 MJ/kg and feed water inlet temperature 80 °C
100 % MCR rating)
Quality of condensates, which shall be normally available for

boiler feed water is as below:
pH : 7–8
TDS, less than : 20 ppm
Hardness : Nil ppm
Temperature : 75 – 85 °C
Dissolved O2 : 0 – 5 ppm
Silica : Nil ppm

Page- 6 / 38
2300-4 Layout
Layout drawings are enclosed herewith viz. “Proposed layout of

Boiler, ash and bagasse handling system”.
2300-5 General Description
The Boilers shall be suitable for starting with only bagasse and/or
furnace oil. The generation capacities shall be net of steam
requirement for soot blowing and any other local consumption of
the boiler.
Boilers, accessories and auxiliaries shall conform to the

requirements of BS/IS as applicable. All formalities pertaining to
boiler regulation, in country of Ethiopia, approvals/inspection shall
be done by the Contractor.
The steam and water mixture shall be separated in the steam

drum by centrifugal vortex separators and chevron scrubbers to
furnish high steam purity. The entire boiler block shall be provided
with Carbon steel casing and adequate buck-stays designed to
take care of over and under pressure in the furnace.
Process exhaust steam condensate shall be used as feed water.

The feed water shall enter hot well through its condensate header,
pass through de-aerator flowing counter current to the motive
steam. Make up for feed water shall be DM water.
An attemperator with automatic controls to maintain the final

steam temperature within specified range is to be provided.
The complete steam generation plant is to be operated through

fully automatic (DCS) and remote controls.
All valves and dampers coming under the instrumentation control,

shall be motorised. Wherever standby pumps are provided, they
shall be with automatic cut in/cut off arrangement.

Page- 7 / 38
Piping, valves, fittings and electrical for all items under the scope
and within Terminal points shall be supplied and erected. Detail
specifications for Piping and Electricals are submitted under
Boilers. The same shall be applicable to other sections such as
Steam distribution pressure reducing and de-superheating; DM
plants etc.
Data is to be furnished by the Contractor wherever * marked.

Technical specifications are furnished in ensuing Clauses.
2301 BOILERS
Quantity: 2 Nos.
Quantities mentioned hereafter in this Contract document are for

each boiler.
Drums, Mountings and Fittings
The steam and water drums shall be in accordance with BS/IS

Standard. The drums shall be radiographed, stress relieved and
hydrostatically tested. Each drum shall be equipped with
manholes and gaskets. Drums shall be located in the boiler setting
in such a way that welding seams are protected from direct radiant
heat of the furnace.
Material of construction for drums shall conform to ASTM
specification SA - 515/516 Grade 70, or equivalent. Drum
thickness shall be in accordance with BS/IS.
Minimum inside diameter of the drums shall be as follows.
a) Steam drum inside dia - 1400 +/-10mm minimum

b) Lower drum inside dia - 1050 mm minimum
For top drum a continuous blow down connection with an internal

pipe, and intermittent surface blow down connection shall be
provided. Nozzles with valves and fittings for HP chemical dosing,
safety valves, air vent, water level gauges and indicators, pressure
gauges, level controllers, feed water feeding, boiler water

Page- 8 / 38
sampling etc. shall be provided. For uniform distribution of feed

water inside the drums, perforated feed water pipe, is to be
provided.
Bagasse Spreaders
Pneumatic spreaders with motorised pulsating damper control

shall be provided for bagasse spreading. Number of bagasse
feeders may be selected depending on the individual feeder
capacity.
Furnace and Water Walls
Furnace side wall tubes shall be suitably shaped for providing soot
blowers, furnace air burners, peep holes, access doors and shall
have panel welded at top and bottom for connecting to respective
side wall top and bottom headers.
The furnace walls shall be of water cooled membrane

construction. Furnace wall panels shall be from Seamless carbon
steel tubes conforming to grade 360 of latest edition of BS:3059,
or equivalent. Tube thickness shall be 8 SWG (4.06 mm
thickness). Furnace design shall permit start up of the boiler with
only bagasse.
Grate
Boiler grate shall be of continuous ash discharge

Travelling/Pulsating type, suitable to work on bagasse. Drives for
the grates shall be through hydraulic power pack or Variable
frequency electric drives (VFD). Air cooled dynodrives are not
acceptable.
Effective grate area shall not be less than 67 m2 and heat release
rate shall not exceed 2.3 x 106 Kcal/m2/h.
Headers for water walls shall be manufactured out of seamless

pipes conforming to ASME specifications SA:106 Grade B or BS

Page- 9 / 38
equivalent. Bottom headers shall be provided with drain, blow

down and top headers shall be provided with vent connections.
The front ash discharge chutes shall be provided with by-pass

chute with leak-proof gate valves.
Convection Bank
Convection bank tubes shall be Seamless and conform to grade

360 of latest edition of BS:3059/Part II, or equivalent. Tube
thickness shall be 8 SWG or 4.06 mm. Evaporation rate based
on mean diameter of tubes of Convection bank, Furnace wall and
Economiser shall not exceed 25 kg/m2/hour.
Super heaters
Pendant type super heater shall be designed to furnish stable

superheated steam temperature from 50 % part load up to peak
load.
All Super heater headers material shall be seamless pipe
conforming to suitable grade as per ASME specification SA – 335,
P 11, HFS. Super heater tubes shall be seamless alloy steel
conforming to suitable grade as per ASME specification SA 213 T-
11 for primary and SA 213 T-22 or equivalent for secondary.
Thickness of both primary and secondary tubes shall not be less
than 8 SWG or 4.06 mm which ever is higher and thickness
of.;header/s shall be in accordance with BS/IS.
The Contractor in his Contract should specify the arrangement

provided by him, to control temperature of super heater during
start up.
Attemperator
Suitable automatically controlled attemperator for controlling the

superheated steam temperature between 510 + 5 0C; shall be
provided. The attemperator shall be sub-cooler type, with either
cooling coils in the bottom drum or with external cooling coils. The

Page- 10 / 38
steam purity shall be maintained after the attemperator to less

than 1 ppm impurities.
Supporting Steel Structure
Supporting steel structure for boiler, economisers, air heaters,

ESP and all other accessories and auxiliaries equipment shall be
provided. Boiler shall be top supported type. Bottom supported
type boiler is not acceptable.
The supporting steel structure shall commence from the ground

floor and shall be fabricated from rolled steel sections with suitable
galleries, staircases, ladders and platforms with hand railings, toe
plates, supports, etc.
The firing floor will be of RCC. Height of the firing floor above
ground level shall be minimum 6.0 meters.
Economizer
Economizer shall be installed before the air heater and after boiler
bank. Heating surface of the economizer shall be adequately
designed to give the water outlet temperature of 250 to 260 0C.
The economizer shall have facility to bypass gas and water in
order to raise air temperature at the cost of feed water
temperature, during abnormal conditions. The Economizer header
material shall be SA-106, seamless and the material of tubes shall
be grade 360 of BS 3059/ part II having 8 SWG or 4.06 mm
thickness. Economizer tubes shall be seamless.
The economizer should have ash removal/handling system to

dispose the ash into the ash Silo’s. also soot blowers shall be
provided at suitable locations.
Air heater
Air heater shall be tubular type located downstream of the

economizer. The air heater shall be of sufficient heating surface

Page- 11 / 38
area to get preheated air temperature not less than 175 0C and the
flue gas at the outlet of air heater shall not be more than 160 0C.
The tube material, for first ten rows facing the entry of cold air,
shall be Corton steel ASTMA – 423, Grade – 1 having Chromium
0.5% to 1.2% minimum or of equivalent grade, as per BS/IS
Standard, of 2.03 mm thickness. All other tubes shall be ERW
steel tubes having 2.03 mm thickness.
The air heater should have ash removal/handling system to

dispose the ash into the ash Silo’s.
Pressurised Blow Down Equipment
Two separate carbon steel fabricated tanks to receive continuous

and intermittent blow down separately from each Boiler shall be
provided.
The blow down tanks shall be designed as flash tank. The flash
steam shall be utilized as motive steam for De-aerator. Complete
flash system is included in the scope.
2301-1 Forced Draft (FD) Fan with Variable voltage variable

frequency Drive.
Quantity: 2 Nos.
Each forced Draft fan shall be designed considering either only

bagasse, or only furnace oil ( furnishing 50 % MCR ), or both fuels
with mixed firing for ambient air temperature 30 0C. Discharge
capacity shall be 25% higher than the actual air quantity required
at MCR at 30 0C. At MCR % openings of FD fan dampers shall not
be more than 80 %.
Each fan shall be designed for 50% total capacity required

considering 30% excess than required for MCR steam generation.

Page- 12 / 38
The fan shall be driven by AC, squirrel cage induction motor with
variable frequency drive. Also Pneumatic actuators for fine
automatic control of draught shall be provided for each fan.
Static pressure of each fan shall be adequate for using only

bagasse, or only furnace oil, or both fuels with mixed firing and
shall be 30 % higher than the maximum draft required at MCR.
2301-2 Induced Draft (ID) Fan with Variable voltage variable

frequency drive
Quantity: 2 Nos.
Designed flue gas temperature for ID fan shall not be less than
170 0C for capacity but the material of fan shall be suitable to
handle flue gas at 250 0C temperature.
ID fan capacity shall be designed for 30 % higher than the actual

flue gas quantity required for MCR steam generation at 170 0C flue
gas temperature. Each fan shall be suitable for minimum 50%
designed discharge capacity, considering 30 % excess capacity,
required for MCR generation.
For calculating the drive power, overall efficiency of the fan,

transmission, motor, etc should not be considered more than
70%. Drive shall be AC VFD. Also pneumatically operated
dampers shall be provided for fine automatic control of draught.
2301-3 Secondary Air System (SA) and Fans with Drive
Quantity: 2 Nos.
Secondary air system shall be suitable for using only bagasse or,
only furnace oil (for 50 % MCR generation) or, mixed fuel firing.
High pressure secondary air/ over fire air shall be injected into the
furnace through heat resistant nozzles mounted in the front and
rear walls of the furnace to create turbulence for complete and
efficient combustion of the volatiles.

Page- 13 / 38
Soot Blowing Equipment
Adequate number of soot blowers shall be installed in the following

zones :
a) Super heater
b) Convection bank
c) Economizer
Motorized retractable soot blower arrangement shall be provided

at super heater zone, one from each side wall and one at the
bottom. The retractable soot blowers shall be located in the hottest
zone of super heater. Drawing showing the location shall be
submitted. At other zones, motorized rotary soot blowing
equipment shall be provided. The soot blowing shall be automatic
sequentially operated and controlled from control room.
Steam for soot blowing system shall be tapped from a suitable

place on the boiler. Boiler steam generation capacity shall be net
of soot blowing requirement.
Ducting
Air and flue gas ducting shall be of minimum 5 and 6 mm thick

respectively, carbon steel plates complete with stiffeners,
dampers, manholes for inspection, expansion joints, supports and
insulation as required. All the ducting shall be properly sealed to
avoid any leakage.
Ducting shall be provided with valves/ fittings for installing sensors

required for remote control including O2 Analysers; pressure,
temperature and Draft gauges wherever necessary. Dampers shall
have effective area not less than the duct to which these are fitted,
and shall be pneumatically operated or motorised where
operations are automatic and remote controlled.
For designing ducting preferred velocities are noted below


Page- 14 / 38
- for flue gas 15 – 18 m/sec

- air 10 – 13 m/sec
2301-4 Bagasse Silos

2301-5 Bagasse Feeders/extractors
2301-6 Screw conveyors
2301-7 Pneumatic spreaders
Suitable number of these units i.e. bagasse silos, bagasse

feeders/extractors and pneumatic spreaders shall be installed.
Bagasse supply to the boiler shall be from the bottom trough of

bagasse conveyor.
The silos shall have minimum capacity equal to the bagasse

requirement of the boiler, at 110% MCR. The silos shall be
adequate for 5 minutes total bagasse storage capacity, required
for MCR steam generation.
Rotary bagasse extractors fitted with variable speed drive shall be

installed at the bottom of each bagasse silo. The drive shall be AC
motor with facility of speed variation through VFD.
Pneumatic spreaders shall be provided for bagasse firing. Air for

pneumatic spreading shall be either provided by separate fan or
can be taken from the secondary air fan. Pulsating damper shall
be provided for sequential spreading of bagasse in the furnace.
2301-8 Auxiliary fuel system
Furnace oil shall be the auxiliary fuel to all Boilers. Each boiler
shall generate at 50 % MCR i.e. 65 t./h when operating on furnace
oil, and shall furnish 100 % MCR when bagasse and furnace oil
are being used together.
Furnace oil firing system
The furnace oil shall be Bunker C, API grade 6 having following

analysis.

Page- 15 / 38
- Sulphur – 3%
- Calorific value - 40000 kJ/kg
The furnace oil system shall be common to all boiler, the system
shall comprise including but not limited to following
1. Day tank
2. Oil pumps
3. Oil heaters
4. Oil burners
5. Piping
6. Instrumentation
2301-9 Electrostatic precipitator ( ESP )
Electro Static Precipitator of adequate capacity, shall be supplied

and installed in the ducting between air heater outlet and ID Fan
inlet for Pollution control. Dust Loading at Outlet shall be below
115 mg / NM3.
Alternative option
Wet Scrubber
Wet Scrubber may also be quoted as an option to ESP with

guaranteed particle emission. Emission norms for Wet scrubber
can be 150 mg/ NM3 .
Total supply, erection and commissioning shall be the

responsibility of the Contractor. However all civil works necessary
for the wet scrubber shall be carried out by the purchaser as per
the civil drawing supplied by the Contractor.
2301-10 Canopy with supports, roofing,

sheeting
One canopy, supported on main boiler structure, suitable to cover

the boiler the platforms and galleries on all sides shall be provided
. The canopy of the boiler shall also cover air heaters, operating

Page- 16 / 38
floor, all high pressure parts and all electricals, so as to protect

these units from rain, sun and wind. The canopy shall be installed
and installed with pre painted G.I. Sheets and other required
material.
Refractory, Insulation and Cladding
High grade refractory and insulating materials for the exposed

portion of the boiler, including but not limited to steam and mud
drum, integral pipe work, feed water pump and piping, Hot well,
de-aerator and de-aerated water storage tank, drums, headers.
The insulation shall also be provided but not limited to air heater,
ESP and ducting, hot air and gas ducting, feed pumps, turbine for
feed pump, all steam and feed water piping steam distribution
header etc
Temperature at the outside of Carbon steel casing and/or

Aluminium cladding shall not exceed more than 25 0C above
ambient temperature.
Platforms, Staircases and Ladders
The boiler shall be provided with a gallery and staircases designed

to provide access to all parts of the boiler. There shall be two
staircase leading to firing floor from ground level both ends of each
Boilers. All three boilers shall be interconnected to each other with
platforms at all levels. Four staircases shall be provided for three
boilers. Staircases between the boilers shall be common for two
boilers.
2301-11 High and Low Pressure Chemical

Dosing system
Individual separate system with pumps, tanks and stirrers for each
boiler shall be provided for high and low pressure chemical dosing
system.
2301-12 Instrumentation and controls


Page- 17 / 38
Contractor shall submit offer for DCS for Instrumentation and

controls.
Distributed Control System (DCS) system for fully automatic

operation of all three boilers shall be provided.
Automatic Controls Instrumentation
Automatic control philosophy applicable to bagasse firing shall be

as below:
a) The set point of boiler to adjust the fuel (bagasse) firing rate
required for maintaining the steam generation.
b) Steam flow automatic control
c) Boiler pressure automatic control
Steam pressure sensed from the steam distribution header

shall feed to a pressure controller to actuate bagasse feed
flow and regulate the inlet damper of FD fan. Header
pressure control shall override the steam flow control.
d) Furnace pressure automatic control
Furnace pressure shall be sensed and fed to a separate

pressure controller to actuate the ID fan damper.
e) Boiler drum water level automatic control
The controller shall be three element type and shall control

the level of feed in the steam drum by sensing feed water
level in the drum, feed water and superheated steam flows.
Feed water regulator shall be installed on the same platform
of steam drum in such a way that in case of manual
operation, the operator shall be able to see the water level in
the gauge glass and control the feed water regulator bypass
and isolating valve.

Page- 18 / 38
f) Steam temperature automatic control
g) De-aerated water temperature automatic control
h) Feed water tank level automatic control
i) Hot well water level automatic control
j) All valves and flow meters within the terminal points shall be
included in the scope of supply. For details refer Drawing
No. 2FD-931.
DCS system shall have additional at least 450 Analog I/O ports
and 350 Digital I/O ports for power plant utilisation. One PC /
Control desk with one hot stand by for each boiler shall be
provided. Two printers (one working and one standby) shall be
provided for report / records generation. All records such as
pressure, temperature and flow shall be printed at central control
room. Field installed recorders are not required. Two operator’s
stations shall be installed. All communication should be through
Ethernet. All transmitters for field instrumentation shall be smart
type with local indication.
Contractors shall consider motorised / Automated damper for

chutes, silo, feeders, major valves etc., to be operated from
control room.
2301-13 Electrical equipment
The Supply of electrical shall include all the electric motors for
various drives, Variable voltage and Variable Frequency
Controllers, Motor Control Centres [MCC], Distribution Boards
[DB], Push button stations, Capacitors, Earthing, Power and
Control / Instrumentation cables, cable laying in air on separate
structures and supports with trays, cable termination,
Interconnection and interlocks, earthing of all the electrical
equipments installed by the Contractor. For all motors above 200
kW, soft starters shall be provided except VFD motors. For all
switch gears above 400 A rating, MCCBs shall be provided and

Page- 19 / 38
below 400 A, switch fuse units shall be provided. For switchgear

rating above 1000 A, ACBs/VCBs shall be provided. Bus bars
shall be Electrolytic grade copper. All circuit breakers shall be
electrically operated.
Separate MCC/s shall be provided for the boiler. The Contractor

shall distribute the power from the MCC up to end equipment.
Incoming terminal of respective MCCs shall be Terminal points for

Contractor. Purchaser shall connect the MCCs with his power
control centres (PCC)s. The exact power distribution scheme for
boiler(s) shall be furnished at the time of finalising the Contract.
2302 FEED WATER SYSTEM
Feed water system shall be common, suitable for two boilers,

each of 130 t/hr. Exhaust steam condensates from process and
DM water shall be used as feed water.
For De-aerator, The Contractor shall install equipment and piping

including 1.5/0.3 bar g pressure reducing valve. Contractor shall
connect his 1.5 bar g exhaust line to the above said inlet. The De-
aerator shall de-aerate and heat the feed water from 80-85 0C to
105 0C temperature at de-aerator outlet. Contractor shall also
connect flash steam from blow down tank to de-aerator.
Individual components of the system are specified in detail, below.
2302-1 Hot Well
Quantity: 1 No.
Horizontal, cylindrical, closed tank in carbon steel construction

with stiffened ends for receiving and storing condensate and
make-up water for supply to the de-aerator through transfer
pumps. Net capacity of each hot well shall be 150 m3 up-to over-
flow level. All the hot wells shall be interconnected. An overflow
connection of suitable size to return excess feed water into
surplus hot water tank shall be provided.

Page- 20 / 38
2302-2 Feed Water Transfer Pumps
Quantity: 2 Nos.
Two feed water transfer pumps two operating and two standby
shall be installed below hot wells.
Capacity, each : 250 m3/h (minimum)

Head : * m (Contractor to specify)
Suitable to pump feed water into De-aerator and maintain requisite

pressure at the de-aerator nozzles
Liquid to be pumped : Water

- Specific gravity : 0.92 – 1
- Temperature - Average : 90 °C
- Maximum : 110 °C
- Viscosity : As water
2302-3 De-aerators
Quantity: 2 Nos.
Three vertical cylindrical de-aerators with individual horizontal

cylindrical feed water tank shall be provided. Oxygen % in de-
aerated water shall be within 0.007 ppm (7 ppb). Motive steam
available for De-aeration shall be at 1.5 bar (g) pressure.
Each De-aerator shall have 225 m3/hr capacity to heat feed water
to specified temperature. De-aerators shall be designed to give
105 0C water temperature, at de-aerator outlet.
2302-4 De-aerated feed water storage tanks
Quantity: 2 Nos.
Temperature of condensate from de-aerators shall be 105 0C. The

tank with dished ends shall be designed to 2.0 bar (g) pressure.

Page- 21 / 38
The de-aerated water storage tanks shall be horizontal cylindrical

and of carbon steel construction, minimum 120 m3 capacity up to
overflow level with at least 300 mm space for vapour above
overflow level.
Hot well and deaerator tanks shall be installed on the independent

supporting steel structure.
2302-5 Boiler Feed Water Pumps (Electrically Driven)
Quantity: 6 Nos.
Six feed water pumps, four operating and two standby shall be
provided. The pumps shall draw feed water from de-aerated feed
water storage tank and deliver the same to the boiler top drums
through economizer. The pumps should be capable of handling
feed water at a temperature of 105 0C average and 110 0C
maximum. The minimum delivery head of the pump shall be 950
meters of liquid column. Feed water pumps shall be connected to
different power sources/MCC. Hence, turbo feed water pump is
not considered.
Maximum efficiency of the pump shall be at operating capacity of

85 t/h. The de-aerated water storage tank shall be located at
suitable height so that adequate NPSH is available at pump
suction for feed water of 105 0C average and 110 oC maximum
temperature. Inline strainer shall be provided in pump suction line
with in-situ cleaning facility.
Boiler feed water pumps and transfer pumps shall be provided with
motorised discharge valves suitable for operation from control
room.
2302-6 Start up feed water pump
Quantity: 1 No.

Page- 22 / 38
One start up feed water pump shall be installed. This pump shall
be similar to Electrically driven feed pumps except the capacity
shall be 75 m3/hr. Suitable TEFC electrically driven motor and
other fittings to be supplied. The minimum delivery head of the
pump shall be 950 meters of liquid column.
2302-7 High Pressure feed water heater
Quantity: 2 Nos.
One HP heater shall be provided for each boiler to heat the feed
water to 160oC. HP heater shall be located in delivery side of the
feed water pumps. The type of heater shall be U tube and shell
type heat exchanger. Heating medium shall be steam at 8 bar-a
pressure.
The condensate shall be sent to hot-well tank. The HP heater shall

be complete with pressure and temperature transmitters with level
controller.
2303 DEMINERALIZING ( DM ) PLANTS
Quantity: 2 Nos.
2303-1 System description
Three separate DM plants, two working and one stand by each of

30 m3/h, DM water output shall be installed along with its
accessories. The Net capacity of each stream shall be 720
Cum/day including regeneration time.
The treatment envisaged is dual media filter, cation exchanger,

anion exchanger and mixed bed. Degasser and blower. The DM
water shall be stored in a storage tank, from where it will be
pumped to Feed water storage tank for the use as Boiler Feed
Water.
DM plant shall be PLC based semi automatic type to be able to

operate from control room/ laboratory.

Page- 23 / 38
Each DM plant shall consist of the following items,
- Multigrade Pressure Filter

- Activated Carbon Filter
- Cation Exchanger
- Anion Exchanger
- Mixed Bed
- Degasification System
- Degasser Air Blower And Degasser Water Pump
- Regeneration Facilities.
- Pressure Gauges
- Level Indicators
- On Line Conductivity Meter
- Water Meter
- Flow Indicator
- pH Indicator Alarm
- Acid Transfer Pump
- Caustic Transfer Pump.
- Effluent water pump on neutralizing pit
- Complete integral piping, cables and instrumentation.
2303-2 Outlet DM water quality
The Contractor shall design the DM plant after studying the

analysis of raw water quality, furnished. The Contractor then shall
assure the outlet water quality from DM plant as specified below:
Sr. Parameter Unit Value

No.
1 PH 6.8 to 7.2
2 Organic Matter Zero
3 TDS Ppm 0.1
4 Suspended Solids Ppm Zero
5 Hardness Ppm Zero
6 Free Caustic Ppm Zero
7 Dissolved Oxygen Ppm Zero

Page- 24 / 38
8 Carbon Dioxide Ppm Zero

9 Total Silica SiO2 Ppm 0.01
10 Total iron as Fe Ppm 0.01
11 Total Copper as Cu Ppm 0.005
12 Conductivity at 25 ˚ Micro 01
C siemens/cm
Contractor shall confirm make up water of above quality is suitable

as boiler feed water make up.
Laboratory testing/analyses kits and chemicals shall be separately

quoted for analyses of raw, DM and Boiler water.
2303-3 DM plant chemicals
Scope shall include equipment, instruments and chemicals

required for testing the quality of DM water. Quantity of chemicals
shall be sufficient for operation of the Plant for One year.
2304 DM WATER AND CONDENSATE STORAGE TANK
Quantity: 2 Nos.
The tanks shall be fabricated from carbon steel plates. The

capacity of each tank up to overflow level shall be 800 m3 . The
tank shall be installed on RCC foundation designed for total load.
The thicknesses of the plates shall be appropriately selected. The
tank shall be with conical top. One drain connection and one
overflow connection with valves, for both, shall be provided.
2305 MAKE UP WATER PUMPS
Quantity: 2 Nos.
Three horizontal , centrifugal pumps, two operating one standby,

directly driven by an electric motor, mounted on a combination
base plate, shall be provided. Capacity of each pump shall be
about 200 cum/h with suitable head.

Page- 25 / 38
2306 STEAM DISTRIBUTION HEADER WITH VALVES
Quantity: 1 No.
Steam distribution header to receive the steam from the boiler and
distribute the same to various end users.
The header shall be horizontal cylindrical construction fabricated

out of boiler quality material SA 335-P11 or equivalent with
relevant in accordance with IBR or equivalent codes. Minimum
inside diameter of header shall not be less than 600 mm,
Following connections including valves shall be flanged and bolted

to main steam distribution header.
a) Inlet from boilers with valve 3 x 300

mm
b) Outlets for PRD station with valve 3 x
200 mm
c) Outlet for the turbo-alternator 2 x 300

mm
c) Outlets for 21 bar (g) PRD station with valve 1 x 300

mm
d) Spare nozzle with blind flange 2x 300 mm
All nozzles shall be with globe valves with equalizing connection.
The 21 bar (g) pressure header shall be horizontal cylindrical

construction fabricated out of boiler quality material SA 106 Gr.B
or equivalent with relevant in accordance with IBR or equivalent
codes. Minimum inside diameter of header shall not be less than
300 mm,

Page- 26 / 38
All the nozzles with equalizing connection for above headers shall
be included in the scope of supplier. For details refer Drawing No.
2FD-931.
2307 BOILER STACK
Scope includes Boiler stack, separate for each boiler, of RCC

construction. Height of stack shall be 65 m above ground. The
stack shall be provided with access ladder, aviation lights,
lightening arrestor etc. Inside clear diameter of stack shall be
suitably designed for flue gas velocity between 12 m/sec.
2308 PIPING
Piping shall include, but not limited to following
65 bar (g) pressure steam piping
65 bar (g) live steam piping from Superheater outlet to Steam

distribution header along with flow meters and valves are included
in the scope of supply.
All 65 bar (g) pressure piping up to Pressure reducing and De -

superheating valves along with flow meters shall be included in
Contractor’s scope of supply.
1.5 bar (g) pressure steam exhaust steam piping
Piping shall include, but not limited to following
Exhaust steam to 1.5/0.3 bar (g) PRV of motive steam for De-
aerator is included completely in Contractors scope.
0.3 bar (g) pressure De-aerator motive steam piping
This piping including 1.5/0.3 bar (g) pressure reducing valve shall
be entirely in the Contractor’s scope
21 bar (g) pressure steam piping


Page- 27 / 38
All 21 bar (g) steam pipe line from PRD station 65/21 bar (g) to
inlet of 3.2 MW turbines shall be provided.
The live steam pipe line from steam distribution header to 3.2 MW
turbines shall be provided estimated fixed length of 100 m running
length. For additional piping , rate per meter length to be indicated
by the Contractor.
Blow down flash steam piping
This piping shall be entirely in the Contractor’s scope


Page- 28 / 38
Feed Water Piping
Complete feed water piping is included in the scope of supply.

Inlet flanges of Vapour cell and Evaporator body No. 1 on hot well
for condensates; and Raw water inlet flange connection of DM
plant shall be Terminal points for feed water system.
Blow Down Piping
All blow down piping for blow down lines from boiler to blow down
tanks, shall be in Contractor’s scope of supply.
Raw water
Raw water inlet flanges on each of the three DM plants shall be

Terminal point for Raw water supply.
Chemical dosing
High Pressure Chemical Dosing piping form HP chemical dosing

tanks to the boiler drums, and low Pressure Chemical Dosing
piping form LP chemical dosing tanks to the feed water pump inlet
or deaerator shall be in Contractor’s scope of supply.
Drain Water Piping
All blow down piping for blow down lines from boiler to blow down
tanks, shall be in Contractor’s scope of supply.
2309 ASH HANDLING SYSTEM
Separate ash handling system for each boiler shall be provided.
Boiler shall have following minimum ash discharge outlets
i) Front grate discharge hopper discharging in Submerged Belt

Conveyor
ii) Riddling hoppers below the grate discharging.

Page- 29 / 38
iii) The hoppers below air heater discharging in screw

conveyors
iv) Electrostatic precipitator discharging in screw conveyors
v) Main belt conveyor leading to ash storage bin
vi) Ash handling /removal shall be considered for economiser /
air heater
Terminal point for ash shall be damper on discharge chute of ash

collection bin.
2310 PRESSURE REDUCING AND DESUPERHEATING SYSTEM
2310-1 De-superheating water piping
Desuperheating water piping feed pump to desuperheater nozzles

shall be included in the scope of Contractor.
2310-2 Pressure reducing and de-superheating station 65 / 7 bar (g)
Quantity: 1 No.
To reduce pressure of high pressure steam from boiler at 65 bar

(g) to 7 bar (g) and de-superheat the same from of 510 ± 5 °C to
temperature 170 °C, with downstream and upstream pressure
controls.
Capacity - 50 t/h steam flow
Inlet steam condition
- Pressure - 65 bar (g)

- Temperature - 510 ± 5 °C
Outlet steam condition

- Temperature - 170 °C

Page- 30 / 38
2310-3 Pressure reducing and de-superheating station 65 / 1.5 bar

(g)
Quantity: 2 Nos.

(g) to 1.5 bar (g) and de-superheat the same from of 510 ± 5 °C to
controls.
Capacity, each - 50 t/h steam flow


- Pressure - 1.5 bar (g)
2310-4 Pressure reducing and de-superheating station 65 / 22 bar

(g)
Quantity: 1 No.

(g) to 22 bar (g) and de-superheat the same from of 510 ± 5 °C to
controls.
Capacity - 70 t/h steam flow


Page- 31 / 38

2400 BAGASSE HANDLING SYSTEM
Mill wet bagasse from last mill is discharged into the bagasse belt
conveyor No. BC 1 installed inline with the mill. This belt conveyor
BC 1, discharges bagasse into main bagasse conveyor BC 2
installed at right angle to milling tandem below the FFL. The
bagasse in turn is being fed to slat type bagasse elevator BE 3,
which will feed the bagasse to SC 1. Alternatively provision is
made in the system to feed wet bagasse directly to the boiler
through SC 1, only in emergency.
The bagasse from SC 1 is sent to bagasse yard, through belt

conveying system comprising of BC 4, BC 5 and BC 6. The entire
mill wet bagasse will be diverted to bagasse storage yard through
the system and dry bagasse will be returned to the boilers via belt
conveying system comprising of BC 7, BC 8, AC 1 & BC 9.
The technical specifications and the details of these bagasse

handling equipments are described as follows.
EQUIPMENT SPECIFICATION
The Bagasse Handling System is shown in Drawing No.2LO-1920

enclosed.
All the conveyors shall be provided with suitable walkways,

staircases and wind protection, etc. The belt material shall be of
heat resistant quality. At least 5 transfer points shall be provided
with staircase, railing etc. at inter connection points. All dampers,
motorised plough etc. shall be operable from central desk.
* - The Contractor shall submit offer as per specifications

given in Contracts. But the Contractor may suggest and quote

Page- 32 / 38
for any better and economically attractive proposal as an

alternative option.
2400-1 Belt Conveyor BC 1 A
Troughed belt conveyor No. BC 1, belt width 2200 mm, conveyor

length 24.0 m (approx.) installed after last mill to collect wet
bagasse .The conveyor is complete in all respect with suitable
drive system & necessary supports. This conveyor shall have
arrangement of in line weighment of bagasse on load cell base.
2400-2 Belt Conveyor BC 1 B

length 24.0 m (approx.) installed after last mill to collect wet
bagasse .The conveyor is complete in all respect with suitable
drive system & necessary supports. This conveyor shall have
arrangement of in line weighment of bagasse on load cell base.
2400-3 Belt Conveyor BC 2

length 94.25 m (approx.) installed below ground level after BC
1.The conveyor is complete in all respect with suitable drive
system & necessary supports & covering of the belt conveyor.
Proper RCC slab shall be made/Steel Grill arrangement on the
ground floor for road so that Vehicle with 40 t load can easily pass
on its way
2400-4 Bagasse Elevator BE 3
Steel slat or rake type bagasse elevator of steel construction of

2400 mm wide effective width & length of 50 m inclination of 42º to
carry bagasse about 200 t/hour & driven by suitable TEFC electric
motor through helical gear box to give linear speed of 25 m/min
shall be provided. It shall have two strands of chain of 200 mm
pitch & confirm to IS: 8466-1977. The breaking strength of chains
shall be min 70 t.

Page- 33 / 38
Easy sliding screens shall be provided on the elevator for

screening of bagacillo. The screening area shall be 30 m. Each
screen shall have a blind portion of for sliding it on the Elevator
portion for cleaning or changing the screen while in operation.
Width of the screen shall not be more than 800 mm. The screen
shall have punched conical holes having 3 mm diameter size on
surface the bagasse elevator.
2400-5 Bagasse/ Slat Carrier SC 1
The main bagasse carrier of double trough design & all steel
construction of 2400 mm width effective & suitable length of
approx. 87.5 m to suit boilers. It should be able to carry bagasse
about 200 t/hr. driven by suitable TEFC electric motor through
helical gearbox to give linear speed of 25 m/min shall be provided.
It shall have two strands of chain of 200 mm pitch & confirm to IS:
8466-1977.
The conveyor shall complete with feeding chute to boilers etc &
will have arrangement to feed bagasse to the boilers from bottom
portion of the carrier.
Easy sliding screens shall be provided on the carrier for screening

of bagacillo. The screening area shall be 30 m. Each screen shall
have a blind portion for sliding it on the bagasse carrier portion for
cleaning or changing the screen while in operation. Width of the
screen shall not be more than 800 mm. The screen shall have
punched conical holes having 3 mm diameter size on surface the
bagasse carrier

Page- 34 / 38
Overhead troughed belt conveyor No. BC 4, belt width 2200 mm,

conveyor length 278 m (approx.) is installed below bagasse
carriers SC 1. The conveyor shall be complete in all respect with
suitable drive system & necessary supporting structure, platform,
railing, staircase, ladders etc.
2400-7 Flat Belt Conveyor BC 5
Flat belt conveyor No. BC 5, belt width 2200 mm, conveyor length
120 m (approx.) installed overhead horizontal, complete with drive
system, including support structure, platform, railing, staircases,
ladders etc. This conveyor shall be provided with motorised
travelling V-plough or motorised travelling tripper in either
direction, to discharge bagasse to one side or both sides of the flat
belt or directly below to the belt conveyor No. BC 6.
The speed and direction of rotation shall be synchronised with the

travelling crane supporting flat belt conveyor No. BC 6.
2400-8 Flat Belt Conveyor BC 6 (Qty: 1 No.)
Flat belt conveyor 1 No. BC 6, belt width 2000 mm, conveyor

length 60 m (approx.) installed overhead, horizontal, complete with
drive system, including support structure, platform, railing,
staircases, ladders etc. This conveyor shall be provided with
motorised travelling V-plough or motorised travelling tripper in
either direction to discharge bagasse to one side or both the sides
of the flat belt.
Goliath type (IS 3177) or any suitable structure & support for
travelling crane, span 60 m x 120 m long (approx.) to flat belt
conveyor No. BC 6 shall be provided along with Railing
arrangement.


Page- 35 / 38

length 122 m (approx.), installed underground, complete with drive
system, including support structure, platform, railing, staircases,
ladders etc.

length 74 m (approx.) installed next to BC 7, complete with drive
system including support structure, platform, railing, staircases,
ladders etc.
length 136 m (approx.) installed next to BC 8, complete with drive
system including support structure, platform, railing, staircases,
ladders etc. This belt conveyor will also receive bagasse from BC
9.
2400-12 Aero Conveyor System
i. Aero Conveyor AC 1
Aero conveyor to receive dried/mill bagasse from BC 4 or BC 8

conveyor and deliver to Scratcher conveyor with the help of
plough, which in turn conveys the bagasse to inner storage yard
for stacking/pilling up the bagasse.
Air, is used successfully in this principle substituting idlers and

implying substantial benefits. The air is provided by a low-pressure
centrifugal fan (no compressor). As there are no moving parts
along the carrying length of the conveyor, maintenance of this
conveying system is simple.
ii. Scratcher Conveyor
Centre distance between head and tail end shafts of the conveyor
shall be 21 meters. Width of the carrier trough shall be suitable to

Page- 36 / 38
accommodate 2200 mm rake width and its cross section suitable

for handling bagasse rate at 200 TPH. Trough depth shall be 450
mm on the carrying (stacking) side to accommodate rake height.
Scratcher drive unit comprising of suitable squirrel cage motor

flange mounted on totally enclosed gearbox.
iii. Winch mechanism for scratcher conveyor
Winch assembly for radial movement of the scratcher, complete

with steel rope drum and idler pulley. Winch drive will comprise
suitable geared motor with variable frequency controls for stepless
speed variation.
2400-13 Bagasse Belt Conveyor BC 9
Flat belt conveyor to receive dried/stacked bagasse from scratcher

conveyor and deliver to BC 9 conveyor, which in turn conveys the
bagasse to the bagasse carrier SC 1 (through BC 10) feeding to
boiler, as per the following requirements:
Design capacity - 200 t/h
Bulk density (Dried bagasse) - 150 kg/m3
Width of belt conveyor - 2200 mm
Horizontal C. D. - 120 m approx.
Belt speed (variable) - 8 to 80 m/min
Belt material - Synthetic rubber (nylon plies)

General Duty belt, M 24 grade,
IS: 1981 with top cover 5 mm
and bottom cover 2 mm
thickness. Shall be of heat
resistance quality.
No. of plys - 4 (min)


Page- 37 / 38
2400-14 Mobile bucket loaders/Wheel

dozers (Qty: 2 Nos.)
Suitable Mobile bucket loaders/Wheel dozers Qty. 2 Nos. shall be

provided to handle loose bagasse in the Bagasse Yard & to push
the Bagasse to Belt Conveyors BC 7 so that Bagasse will be
conveyed back to boilers.
2400-15 External Open Storage Area
External open storage area shall have either RCC flooring/asphalt

flooring with proper drainage of rainwater. Also it is proposed that
outside stored bagasse stockpiles shall be covered with either
Tarpaulin or plastic sheets to avoid deterioration during rains &
also to reduce windage losses. The approx bagasse area is 120 m
x 160 m including stacking & reclaiming system of Bagasse i.e.
Aero conveyor system. (37.3 m x120 m – 1 No.)
The fire fighting system, consisting of suitable hydrants 38/50 mm

hoses with suitable quick connecting couplings, red colour wooden
boxes at 30 m distance shall be provided to all conveyors installed
overhead, above 8 m. The hydrate shall be terminated at ground
floor. The purchaser will connect to fire hydrant mains of the
factory.
2400-16 Electrical Switch Gears and

Electrical Systems
Electrical system includes all electric motors, cables, local push

button, starters, pull chord switches, belt sway switches, etc. The
bagasse handling equipment shall be provided with suitable motor
control centre (MCC), AC-VFD, mimic diagram, control desk, etc.
in room and CCTV, camera provision for viewing at least 5
strategic locations at Boilers / Bagasse transfer points. All
controls, start-up, stop, interconnecting system shall be hooked
up/connected to DCS system installed at control room.

Page- 38 / 38
All conveyors shall be provided with suitable electrical interlock

arrangement for sequential start & stop operations
from the control room and boiler house.
Earthing system with copper strips/wives within battery limits.
All cables shall be copper and installed as cable trays with suitable
clamps, identification etc., either in underground cable trenches or
overhead cable trays.
Emergency lighting at strategic locations, such as control rooms,

mills, boilers etc., shall be provided through UPS.
Energy meters shall be provided for each MCC for measuring

power consumption with in the battery limits.
Contractor shall furnish the detailed motor schedule for installed

power and operating power.
Motor schedule with estimated installed power and operating

power within the battery limits.

Steam Generation Plant

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Steam Generation Plant

Uploaded by

Copyright:

Available Formats

J. P. Mukherji & Associates Pvt. Ltd.

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

2300 STEAM GENERATION PLANT ..................................................... 3

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

2303-3 DM plant chemicals................................................................24

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

2300 STEAM GENERATION PLANT

The equipment included in the Scope of Supply are detailed in the

Natural circulation, top supported, bi-drum, bi-fuel, water tube

The bagasse shall be derived from knifing, and wet milling

Boilers shall generate at MCR with bagasse as main fuel.

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

Detailed specifications of LVMV and induction motors, are

The MCR capacity shall be net and excluding steam consumption

2300-1 Scope of supply

Two boilers, each of Maximum Continuous Rating (MCR) of 130

2300-2 Fuel Quality

Bagasse (Proximate analysis)

2300-3 Boiler Capacity

Boiler capacity, superheated steam pressure and temperature are

Maximum continuous rating (MCR)

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

Maximum continuous rating (MCR)

- de-aerator motive steam pressure, exhaust steam : 1.5

ID fan opening at MCR, Not more than : 80 %

CO2 content in flue gas, Not below : 14.5

Quality of condensates, which shall be normally available for

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

Layout drawings are enclosed herewith viz. “Proposed layout of

2300-5 General Description

Boilers, accessories and auxiliaries shall conform to the

The steam and water mixture shall be separated in the steam

Process exhaust steam condensate shall be used as feed water.

An attemperator with automatic controls to maintain the final

The complete steam generation plant is to be operated through

All valves and dampers coming under the instrumentation control,

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

Data is to be furnished by the Contractor wherever * marked.

Quantities mentioned hereafter in this Contract document are for

Drums, Mountings and Fittings

The steam and water drums shall be in accordance with BS/IS

Minimum inside diameter of the drums shall be as follows.

a) Steam drum inside dia - 1400 +/-10mm minimum

For top drum a continuous blow down connection with an internal

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

sampling etc. shall be provided. For uniform distribution of feed

Pneumatic spreaders with motorised pulsating damper control

Furnace and Water Walls

The furnace walls shall be of water cooled membrane

Boiler grate shall be of continuous ash discharge

Headers for water walls shall be manufactured out of seamless

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

equivalent. Bottom headers shall be provided with drain, blow

The front ash discharge chutes shall be provided with by-pass

Convection bank tubes shall be Seamless and conform to grade

Pendant type super heater shall be designed to furnish stable

The Contractor in his Contract should specify the arrangement

Suitable automatically controlled attemperator for controlling the

WSSF-USI TECHNICAL SPECIFICATIONS Section –VI-D

steam purity shall be maintained after the attemperator to less

Supporting Steel Structure

Supporting steel structure for boiler, economisers, air heaters,

The supporting steel structure shall commence from the ground

The economizer should have ash removal/handling system to