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Concrete incorporating supplementary cementing materials: Effect on


compressive strength and resistance to chloride-ion penetration

Article  in  Aci Materials Journal · March 1999

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ACI MATERIALS JOURNAL TECHNICAL PAPER
Title no. 96-M23

Concrete Incorporating Supplementary Cementing


Materials: Effect on Compressive Strength and Resistance
to Chloride-Ion Penetration
by Min-Hong Zhang, Alain Bilodeau, V. Mohan Malhotra, Kwang-Soo Kim, and Jin Choon Kim

This paper presents the results of an investigation dealing with provides water that can penetrate into concrete (this condition is
the effects of curing method on the compressive strength and the achieved by continuous spraying or ponding), or by covering
resistance to chloride-ion penetration of concrete incorporating the concrete with wet burlap. The curing by membrane-curing
supplementary cementing materials. The concrete was cured compounds rely on the prevention of water loss from the surface
under wet burlap for 7 days, followed by exposure to the labora- of concrete without the ingress of external water into the con-
tory air or cured using three different curing compounds. The crete.
effect of the water-cement ratio (w/c) and the type of supplemen- In North America, curing compounds are widely used for curing
tary cementing materials, including fly ash, silica fume, and of concrete for pavements and bridge decks. The efficiency of cur-
ground granulated blast furnace slag, were evaluated. The com- ing compounds in terms of their extent to prevent the loss of water
pressive strength of the concrete was determined at 7, 28, and 91 from the surface can be determined by tests such as ASTM C 156-
days, and the resistance of the concrete to the chloride-ion pene- 93. However, these tests do not have any provisions for measuring
tration was determined at 28 and 91 days. the quality of concrete cured with the curing compounds, especial-
For the portland cement concrete with a w/c of 0.32, the com- ly of the surface layers, which is of interest when durability of con-
pressive strength and the resistance of the concrete to the pene- crete is concerned.
tration of chloride ions were not affected significantly by the The primary objective of this study was to investigate the effects
curing conditions. The portland cement concrete with w/c of of curing using curing compounds and curing under wet burlap on
0.55 and 0.76 and cured under wet burlap had significantly the compressive strength and the resistance to the chloride-ion pen-
higher resistance to the penetration of chloride ions and higher etration of concrete incorporating supplementary cementing mate-
compressive strength than that cured using Curing Compound rials. The effects of the water-cement ratio (w/c) and the type of
I. For the portland cement concrete with a water-to-cementi- supplementary cementing materials were also evaluated.
tious materials ratio (w/cm) of 0.32 and incorporating silica
fume and slag, the compressive strength of the cores taken at 7 RESEARCH SIGNIFICANCE
and 28 days and the resistance of the concrete to the penetra- There is a lack of experimental data on the relative effects of
tion of chloride ions were not affected significantly by the cur- curing concrete incorporating supplementary cementing materi-
ing conditions. However, at 91 days, the cores taken from the als with curing compounds and using wet burlap. This study at-
concrete cured under wet burlap had higher compressive tempts to provide such information, and hopefully, will help in
strengths than those cured using Curing Compound I. For the the increased use of fly ash and other supplementary cementing
concrete with a w/cm of 0.32 and incorporating ASTM Class F materials.
or Class C fly ash, the compressive strength of the cores taken
at 7 days was not affected by the curing conditions. However, at
28 and 91 days, the concrete cured under wet burlap showed LITERATURE REVIEW
higher compressive strengths than that cured using Curing Tia et al.1 reported that concrete cured with a curing com-
Compound I. For the concrete incorporating ASTM Class F fly pound for 28 days had lower compressive, flexural, and splitting
ash, the resistance to the penetration of chloride ions was tensile strengths and higher permeability than concrete cured in
affected by the method of curing, with the concrete cured under a moist condition for the same period of time.
wet burlap showing superior resistance to that cured using Cur- Andersson and Petersson2 investigated the air permeability
ing Compound I. For the concrete incorporating ASTM Class C and water tightness measured in terms of the penetration depth
fly ash, the resistance to the penetration of chloride ions was not of water of a portland cement concrete with a w/c of 0.5 and
affected significantly by the method of curing. In general, the cured under different conditions. The results showed that the
type of curing compounds used did not affect either the compres- concrete cured in water for 2 or 5 days had much lower penetra-
sive strength or the resistance of the concrete to chloride ion tion depth of water and air permeability than concrete cured
penetration significantly. with a membrane curing compound cured under a plastic sheet,
or cured in air.
Keywords: chlorides; compressive strength; curing; fly ash; silica fume; White and Husbands3 investigated the effectiveness of curing
slag. compounds on mortars using an absorptivity test method. Nine
different curing compounds that included wax, resin rubber co-
INTRODUCTION
ACI Materials Journal , V. 96, No. 2, March-April 1999.
Curing of concrete at early ages is very important to obtain Received October 31, 1997, and reviewed under Institute publication policies.
satisfactory long-term mechanical properties and durability Copyright  1999, American Concrete Institute. All rights reserved, including the
making of copies unless permission is obtained from the copyright proprietors. Perti-
characteristics. There are two types of curing normally followed nent discussion will be published in the January-February 2000 ACI Materials Jour-
in practice: wet curing and membrane curing. The wet curing nal if received by October 1, 1999 .

ACI Materials Journal/March-April 1999 181


quirements of ASTM C 309. Two met the requirements of
ACI member Min-Hong Zhang is a research scientist at Natural Resources Canada,
CANMET, Ottawa, Canada. She received her PhD from the Norwegian Institute of
CRD-C 300. * One did not meet either requirement.
Technology in Trondheim, Norway. She is a member of ACI Committees 213, Light- The results obtained from the absorptivity test indicated
weight Aggregate and Concrete; and 234, Silica Fume in Concrete. that the curing compounds meeting the requirements of both
ASTM C 309 or CRD-C 300 were effective in curing mortar
ACI member Alain Bilodeau is a concrete research engineer at Advanced Concrete
Technology Program, CANMET. His research interests include supplementary
specimens. Mortar specimens cured with a curing compound
cementing materials and durability of concrete. having a unit moisture loss of 0.52 kg/m 2 , which is close to
the upper limit of the ASTM requirement (0.55 kg/m 2 ), were
ACI member V. Mohan Malhotra is Program Manager of Advanced Concrete Tech- tested for abrasion resistance by a test developed by an exper-
nology Program, CANMET. He is a former member of the ACI Board of Direction and iment station. Mortar specimens that were moist-cured at 23
serves on numerous ACI committees.
C and at 38 C and 30 percent relative humidity (RH) with or
Kwang-Soo Kim is a PhD candidate in civil engineering at Seoul National Univer- without wind for 7 days were also tested for comparison. The
sity, Seoul, Korea. He received his MEng from Seoul National University. His research rate of abrasion depth with time was found to be nearly iden-
interests include safety assessment of concrete structures, high-performance concrete, tical for the moist-cured and curing-compound treated test
and nondestructive testing. specimens. However, there was a significant difference in the
abrasion resistance of these specimens compared with the un-
Jin Choon Kim is a research scientist at Ssangyong Cement Industrial Co., Ltd., of
Korea. His received his MS in civil engineering from Seoul National University. His
cured specimens, which had a much greater rate of abrasion.
research interests include utilization of coal fly ash in concrete and grout.
SCOPE OF INVESTIGATION
polymer, resin, styrene-butadiene, acrylic copolymer, sodium
Eight air-entrained concrete mixes, including four control
silicate, and acrylate types from four manufacturers were in-
portland cement concrete mixes and four concrete mixes incor-
cluded in the study. Six of the products evaluated met the re-
porating different supplementary cementing materials such as
fly ash, slag, and silica fume, were made in this investigation.

Table 1—Physical properties and chemical analysis of cement, fly ash, silica
fume, and slag
Fly ash Sil-
ASTM Type I ASTM Class F ASTM Class C ica
cement (Point Tupper) (Pleasant Prarie) fume Slag
Physical tests
Specific gravity 3.15 2.67 2.62 2.16 2.99
Passing 45 µ m, percent 87.9 90.2 80.0 98.9 96.9
Specific surface, Blaine,
388 236 422 — 449
Fineness m2 /kg
Nitrogen absorption,
— — — 26.1 —
m2 /g
Compressive 7-day 33.5 — — — —
strength,
51-mm cubes, MPa 28-day 39.7 — — — —
Water requirement, percent — 95.0 — 111.6 97.1
Strength activity 7-day — 75.2 94.9 128.8 77.6
index, percent 28-day — 92.8 101.4 — 102.8
Chemical analyses, percent
Silicon dioxide (SiO2 ) 20.6 40.7 33.9 93.7 36.6
Aluminum oxide (Al2 O 3) 4.0 17.9 19.4 0.2 9.8
Ferric oxide (Fe 2O 3 ) 3.1 29.9 6.1 0.3 0.5
Calcium oxide (CaO) 62.8 2.8 28.2 0.4 35.1
Magnesium oxide (MgO) 2.6 1.1 4.8 0.5 13.0
Sodium oxide (Na2 O) — 0.7 1.9 0.2 0.4
Potassium oxide (K 2 O) — 1.6 0.4 1.2 0.5
Equivalent alkali (Na2 O + 0.658K 2 O) 0.8 1.8 2.1 1.0 0.7
Phosphorus oxide (P 2O 5 ) — 0.2 1.5 0.1 —
Titanium oxide (TiO2 ) — 0.9 1.7 0.01 —
Sulfur trioxide (SO3 ) 3.1 1.3 3.0 0.3 3.8
Loss on ignition 1.8 2.0 0.3 2.7 1.4
Bogue potential compound composition
Tricalcium silicate (C3 S) 59.3 — — — —
Dicalcium silicate (C2 S) 14.4 — — — —
Tricalcium aluminate (C3 A) 5.3 — — — —
Tetracalcium aluminoferrite (C 4AF) 9.3 — — — —

*
Handbook for Concrete and Cement, U.S. Army Engineer Waterways Experiment
Station, Vicksburg, Miss., 1949.

182 ACI Materials Journal/March-April 1999


The w/c of the four control concrete mixes ranged from 0.32 to MATERIALS AND CONCRETE MIX PROPORTIONS
0.76. For the concrete mixes incorporating the supplementary Cement
cementing materials, the water-to-cementitious materials ratio ASTM Type I portland cement was used. Its physical proper-
ties and chemical composition are given in Table 1.
(w/cm) was 0.32: two concrete mixes contained 58 percent
ASTM Class F or ASTM Class C fly ash, one contained 10 per-
Fly ash
cent silica fume, and the fourth mix contained 55 percent ground Fly ash from Point Tupper, Nova Scotia, Canada, and Pleas-
granulated blast furnace slag. All replacement of the cement by ant Prairie, Wisconsin, was used. Their physical properties and
the supplementary cementing materials was on mass basis. The chemical composition are also given in Table 1.
concrete was cured either under wet burlap for 7 days followed Point Tupper fly ash, an ASTM Class F ash, contained 2.8
by exposure to laboratory air, or cured with three different cur- percent CaO, and had a specific surface of 236 m2 /kg (Blaine).
The ash had a relatively high Fe2 O3 content of 29.9 percent.
ing compounds. The compressive strength of the concrete was
Pleasant Prairie fly ash, which met the general requirements
determined at 7, 28, and 91 days, and the resistance of the con- of ASTM Class C ash, had a CaO content of 28.2 percent and a
crete to chloride-ion penetration was determined at 28 and 91 specific surface of 422 m2/kg (Blaine).
days.
Silica fume
The silica fume used was a dry uncompacted powder from the
Table 2—Aggregate gradation production of silicon metal. The chemical composition and phys-
ical properties of the silica fume are given in Table 1. It contained
Coarse aggregate Fine aggregate
93.7 percent SiO2 and had a specific surface of 26.1 m2 /g as de-
Cumulative per- Cumulative per-
Sieve size, mm centage retained Sieve size, mm centage retained termined by the nitrogen adsorption method.
4.75 0
19.0 0 Blast furnace slag
2.36 10
The chemical composition and physical properties of the blast
1.18 32.5
12.7 35 furnace slag used are given in Table 1. The slag contained 35.1
0.60 57.5 percent CaO, 3.8 percent SO3 , and 13.0 percent MgO. The spe-
0.30 80 cific gravity of the slag was 2.87, and 99.5 percent of the parti-
9.5 60
0.15 94 cles passed through a 45 µm sieve. The slag activity indexes at
4.75 100 Pan 100 7 and 28 days were 77.6 and 102.8 percent, respectively. The

Table 3—Concrete mix proportions


Quantities (kg/m3 )
SCM content,
Mix No. Type of SCM * percent w/c + SCM w/c Water† Cement SCM Fine aggregate Coarse aggregate SP ‡ AEA,§ mL/m 3
K1 Fly ash (F) 58 0.32 0.76 119 157 217 753 1127 5.0 392
K1R Fly ash (F) 58 0.32 0.76 118 154 214 740 1107 4.2 397
K2 Fly ash (C) 58 0.32 0.76 118 154 213 737 1104 6.0 481
K2R Fly ash (C) 58 0.32 0.76 118 155 216 744 1115 4.5 401
K3 — — 0.32 0.32 121 375 0 766 1146 9.7 405
K4 — — 0.76 0.76 166 219 0 772 1154 0.0 41
K5 — — 0.43 0.43 157 368 0 717 1075 0.2 110
K5R — — 0.43 0.43 159 369 0 718 1077 0.5 110
K6 — — 0.55 0.55 164 299 0 732 1094 0.0 70
K7 Silica fume 10 0.32 0.36 120 336 37 756 1134 9.5 534
K8 Slag 55 0.33 0.72 122 168 206 757 1136 12.7 858
*Supplementary cementing material.

Including water in superplasticizer.
‡Superplasticizer, naphthalene-based.
§Air-entraining admixture.

Table 4—Properties of fresh concrete


Mix No. Type of SCM* SCM content, percent w/c + SCM w/c Temperature, C Slump, mm Unit weight, kg/m 3 Air content, percent
K1 Fly ash (F) 58 0.32 0.76 18.5 210 2397 5.3
K1R Fly ash (F) 58 0.32 0.76 17.0 65 2327 6.9
K2 Fly ash (C) 58 0.32 0.76 — 75 2327 6.8
K2R Fly ash (C) 58 0.32 0.76 17.5 50 2341 6.0
K3 — — 0.32 0.32 18.5 110 2397 5.0
K4 — — 0.76 0.76 17.0 150 2299 5.1
K5 — — 0.43 0.43 17.5 95 2313 6.2
K5R — — 0.43 0.43 16.5 75 2313 5.9
K6 — — 0.55 0.55 17.5 125 2271 6.5
K7 Silica fume 10 0.32 0.36 14.5 140 2412 5.4
K8 Slag 55 0.33 0.72 14.0 180 2383 5.0
*
Supplementary cementing material.

ACI Materials Journal/March-April 1999 183


Table 5—Compressive strength of hardened concrete
Compressive strength, MPa
Cores from slabs (7d † Cores from slabs Cores from slabs Cores from slabs
Unit Cylinders cured in under wet burlap then cured with Curing cured with Curing cured with Curing
SCM
Type of weight, moist room laboratory air) Compound I Compound II Compound III
content, w/c +
Mix No. SCM * percent SCM w/c kg/m 3 7d 28d 91d 7d 28d 91d 7d 28d 91d 7d 28d 91d 7d 28d 91d
K1 Fly ash (F) 58 0.32 0.76 2446 24.0 34.0 48.6 20.0 33.9 44.8 21.9 28.2 36.7 — — — — — —
K1R Fly ash (F) 58 0.32 0.76 2400 20.5 30.0 43.2 — — — — — — 15.8 21.9 26.6 17.0 23.1 29.0
K2 Fly ash (C) 58 0.32 0.76 2353 33.3 45.7 52.8 23.3 39.6 46.0 24.5 36.5 38.2 — — — — — —
K2R Fly ash (C) 58 0.32 0.76 2400 36.2 47.7 58.8 — — — — — — 25.8 33.2 35.8 26.0 34.8 38.1
K3 — — 0.32 0.32 2466 50.8 54.5 64.0 52.0 60.7 60.5 51.7 59.2 61.1 — — — — — —
K4 — — 0.76 0.76 2376 12.8 16.9 18.8 15.9 19.6 21.2 13.3 16.6 16.6 — — — — — —
K5 — — 0.43 0.43 2344 32.4 38.0 42.1 30.2 36.0 37.1 29.0 32.7 34.6 — — — — — —
K5R — — 0.43 0.43 2359 31.7 39.0 45.1 — — — — — — 27.6 29.2 32.2 27.3 32.7 33.7
K6 — — 0.55 0.55 2321 24.7 28.5 32.4 22.9 28.8 30.6 20.5 24.8 23.7 — — — — — —
Silica
K7 10 0.32 0.36 2413 53.2 66.2 63.8 57.0 72.0 80.4 54.3 69.9 73.6 — — — — — —
fume
K8 Slag 55 0.33 0.72 2481 36.5 47.6 47.8 35.6 45.4 62.0 35.2 43.1 48.2 — — — — — —
*Supplementary cementing material.
†d = days.

Table 6—Resistance to chloride-ion penetration


Resistance to chloride-ion penetration, coulomb
Cores from slabs Cores from slabs Cores from slabs Cores from slabs
Cylinders (7d† under wet cured with cured with cured with
cured in moist burlap then Curing Curing Curing
room laboratory air) Compound I Compound II Compound III
SCM content,
Mix no. Type of SCM* percent w/c + SCM w/c 28d 28d 91d 28d 91d 28d 28d
K1 Fly ash (F) 58 0.32 0.76 800 1475 320 3175 1585 — —
K1R Fly ash (F) 58 0.32 0.76 1125 — — — — 3645 2990
K2 Fly ash (C) 58 0.32 0.76 1165 1490 490 785 325 — —
K2R Fly ash (C) 58 0.32 0.76 1270 — — — — 850 775
K3 — — 0.32 0.32 1105 1500 970 1135 575 — —
K4 — — 0.76 0.76 3765 4815 6070 9625 7970 — —
K5 — — 0.43 0.43 2315 2955 2660 5100 3915 — —
K5R — — 0.43 0.43 2195 — — — — 5760 4280
K6 — — 0.55 0.55 3285 4525 3980 9970 8490 — —
K7 Silica fume 10 0.32 0.36 180 175 — 165 — — —
K8 Slag 55 0.33 0.72 515 775 — 675 — — —
* Supplementary cementing material.
†d = days.

slag, therefore, met the classification requirements of ASTM Curing compounds


Grade 100. Two white-pigmented and resin-based curing compounds,
designated as Curing Compound I and II, respectively, and
Aggregates one water-based polymer and wax emulsion curing and seal-
The coarse aggregate used was crushed limestone with a ing compound, designated as Curing Compound III, were
maximum nominal size of 19 mm, and the fine aggregate was used for the curing of some of the slabs. Curing Compound I
natural sand from the Ottawa region. Both the coarse and fine and II met the requirements of ASTM C 309, Type 2, Class
aggregates were separated into different size fractions and re- B, and Curing Compound III met the requirements of ASTM
combined to a specified gradation shown in Table 2. The coarse
C 309, Type I. According to the above standard, liquid mem-
and fine aggregates had a specific gravity of 2.70, and water ab-
sorptions of 0.6 and 0.8 percent, respectively. brane-forming curing compounds shall restrict the loss of
water to not more than 0.55 kg/m 2 in 72 hr. The manufactur-
er’s data sheet on Curing Compound I indicates that it will
Superplasticizer
A superplasticizer of sulfonated naphthalene formaldehyde retain at least 97 percent of the water present in the concrete
condensate type was used in some of the concrete mixes. The at the time of application for at least 7 days.
superplasticizer is a dark brown solution containing 42 percent
solids. Mix proportions
The proportions of the concrete mixes are summarized in Ta-
Air-entraining admixture ble 3.
A multicomponent synthetic-resin type of air-entraining ad-
mixture was used in all the concrete mixes. PREPARATION, CASTING, CURING, AND TESTING

184 ACI Materials Journal/March-April 1999


Fig. 1—Development of compressive strength of control port- Fig. 3—Development of compressive strength of cores taken
land cement concrete (w/c = 0.32) cured under wet burlap for from control portland cement concrete (w/c = 0.55) cured
7 days followed by exposure to laboratory air and cured with under wet burlap for 7 days followed by exposure to laboratory
Curing Compound I. air and cured with Curing Compound I.

Fig. 2—Development of compressive strength of cores taken Fig. 4—Development of compressive strength of cores taken
from control portland cement (w/c = 0.43) cured under wet from control portland cement concrete (w/c = 0.76) cured
burlap for 7 days followed by exposure to laboratory air and under wet burlap for 7 days followed by exposure to laboratory
cured with Curing Compound I. air and cured with Curing Compound I.

OF CONCRETE SPECIMENS pound I. The procedure adopted was to spray the curing com-
The concrete was mixed in a laboratory counter-current mixer pound on the top horizontal surface of the slabs as soon as the
for a total of 5 min. The properties of fresh concrete, including surface bleed water had disappeared. After demolding at 24 hr,
slump, air content, and unit weight, are given in Table4. the curing compound was sprayed on the remaining surfaces of
Eight 102 x 203-mm cylinders and two 520 x 400 x 200-mm the concrete slabs. For the slabs cast from Mix K1R, K2R, and
K5R, Curing Compound II was sprayed on one of the slabs, and
slabs were cast from each mix for determining the compressive
Curing Compound III was sprayed on the other slab following
strength and the resistance of the concrete to the chloride-ion pen-
the same procedure as previously described.
etration. The cylinders were cast in two layers and consolidated on
Concrete cores 95 x 200 mm in size were drilled from the
a vibrating table; the slabs were consolidated using an internal vi-
slabs at various ages for the determination of compressive
brator. Mix K1 [w/(c + FA) = 0.32, 58 percent ASTM Class F ash],
strength and resistance to the chloride-ion penetration.
K2 [w/(c + FA) = 0.32, 58 percent ASTM Class C ash], K5 (w/c =
The compressive strength of the concrete was determined on
0.43) were repeated (K1R, K2R, and K5R) to obtain additional
cylinders according to ASTM C 39, and on the cores taken from
slabs for curing with Curing Compound II and III.
the slabs at 7, 28, and 91 days according to ASTM C 42. The cores
After casting, all the cylinders were left covered in the casting were not soaked in lime-saturated water prior to the testing. The
room for approximately 24 hr, then demolded and transferred to moisture content of the cores at the time of testing was, therefore,
a moist curing room at 23 ± 2 C and 100 percent RH until the lower than that of the cylinders cured continuously in the moist
time of testing. One of the slabs from each of the eight mixes room. The resistance of the concrete to penetration of the chlo-
was cured under wet burlap for 7 days followed by exposure to ride ions, measured in terms of the charge passed through the
laboratory air; the other slab was sprayed with Curing Com- concrete, was determined on two disks cut from the top portion

ACI Materials Journal/March-April 1999 185


Fig. 5—Development of compressive strength of cores taken Fig. 7—Development of compressive strength of cores taken
from concrete containing 58 percent ASTM Class F fly ash [w/ from concrete containing 10 percent silica fume [w/(c + SF) =
(c + FA) = 0.32] cured under wet burlap for 7 days followed by 0.32] cured under wet burlap for 7 days followed by exposure
exposure to laboratory air and cured with Curing Compound I. to laboratory air and cured with Curing Compound I.

Fig. 6—Development of compressive strength of cores taken Fig. 8—Development of compressive strength of cores taken
from concrete containing 58 percent ASTM Class C fly ash [w/ from concrete containing 55 percent blast furnace slag [w/(c +
(c + FA) = 0.32] cured under wet burlap for 7 days followed by S) = 0.32] cured under wet burlap for 7 days followed by expo-
exposure to laboratory air and cured with Curing Compound I. sure to laboratory air and cured with Curing Compound I.

of the cylinders or cores at 28 and 91 days in accordance with Portland cement concrete—For the control portland cement
ASTM C 1202. The curing compound on the concrete surface concretes with w/c of 0.32 and 0.43, the different curing condi-
was brushed off using a steel brush before the disks were condi- tions did not significantly affect the compressive strength of the
tioned in a vacuum container. cores (Fig. 1 and 2). When the w/c was increased to 0.55 and
0.76, the strengths of the cores taken from the concrete slabs
RESULTS AND DISCUSSION cured with Curing Compound I were lower than those of the
Properties of fresh concrete cores taken from the concrete slabs cured under wet burlap for
The properties of the fresh concrete including slump, unit 7 days (Fig. 3 and 4). For example, for both w/cs investigated, the
weight, air content, and temperature are summarized in Table 4. 91-day compressive strength of the concrete cured using Curing
The slump of the concrete ranged from 65 to 210 mm, and the Compound I was approximately 22 percent lower than that of the
air content ranged from 5.0 to 6.9 percent. The unit weight of the concrete cured under wet burlap.
fresh concrete was 2341 ± 70 kg/m 3, and the temperature Fly ash concrete—The 7-day compressive strengths of the
ofthefreshconcreterangedfrom14to18.5C. cores drilled from the slabs of the high-volume fly ash (HVFA)
concrete that had been cured with Curing Compound I were
Properties of hardened concrete similar to the strength of the cores taken from the slabs cured
Compressive strength under wet burlap (Fig. 5 and 6). However, the 28- and 91-day
1. Effect of curing conditions. compressive strengths of the cores drilled from the HVFA con-
The compressive strength of the concrete specimens cured crete cured with Curing Compound I were lower than the
under different conditions are given in Table 5 and illustrated in strength of the cores taken from the slabs cured under wet bur-
Fig. 1 through 11. The strengths of the concrete cylinders cured lap for 7 days and then exposed to the air. For example, the 91-
in the moist room were used as controls. day compressive strength of the concrete cured using Curing

186 ACI Materials Journal/March-April 1999


Fig. 9—Development of compressive strength of cores taken Fig. 11—Development of compressive strength of cores taken
from control portland cement concrete (w/c = 0.43) cured with from concrete containing 58 percent Class C fly ash (w/c + FA
Curing Compound I, II, and III. = 0.32) cured with Curing Compound I, II, and III.

Fig. 12—Effect of curing conditions on resistance of concrete


to chloride-ion penetration measured in terms of electric
charge passed through specimens in coulombs (28 days).
Fig. 10—Development of compressive strength of cores taken
from concrete containing 58 percent Class F fly ash (w/c + FA The 28- and 91-day results for the resistance of the concrete to
= 0.32) cured with Curing Compound I, II, and III. the chloride-ion penetration, measured in terms of the electric
charge passed through the specimens in coulombs (ASTM C
Compound I was 17 to 18 percent lower than that of the 1202), are given in Table 6, and the results are also illustrated in Fig.
concretecuredunderwetburlap. 12 to 14.
Silica fume and slag concretes—The 7- and 28-day compres- 1. Effect of the curing conditions.
sive strengths of cores taken from the silica fume and slag concrete Portland cement concrete—For the control portland cement
slabs cured with Curing Compound I were similar to the strengths concrete with a low w/c of 0.32, the different curing conditions
of the cores taken from the slabs cured under wet burlap (Fig. 7 did not affect the concrete resistance to the chloride-ion penetra-
and 8). However, the 91-day strengths of the cores taken from the tion significantly. At the higher w/c of 0.43, 0.55, and 0.76, the
silica fume and slag concretes cured using Curing Compound I concretes that had been cured under wet burlap for 7 days then
were 9 and 22 percent lower than those of the cores taken from the exposed to laboratory air showed substantially higher resistance
concrete cured under wet burlap, respectively. to the chloride-ion penetration than the concretes cured with
2. Effect of the type of curing compound. curing compounds.
Fig. 9 to 11 show the effect of the three different curing com- Fly ash concrete —The concrete incorporating 58 percent
pounds on the compressive strength development of the con- ASTM Class F ash and cured with Curing Compound I had
cretes. The type of curing compounds used did not significantly lower resistance to the chloride-ion penetration than the one
affect the compressive strength of the concrete. The compres- cured under wet burlap for 7 days and then exposed to the air.
sive strength of the concrete incorporating ASTM Class F ash However, for the concrete incorporating 58 percent ASTM
and cured with the Curing Compound I was higher than that of Class C fly ash, the resistance of the concrete to the chloride-
the concrete cured with Curing Compound II or III, but this may ion penetration was not greatly affected by the curing condi-
be explained by the lower air content of the concrete cured with tions.
Curing Compound I than that of the concrete cured with Curing Silica fume and slag concrete—The resistance of the silica
Compounds II and III. fume and slag concretes to the penetration of the chloride ions
Resistance to chloride-ion penetration was not affected significantly by the curing conditions.

ACI Materials Journal/March-April 1999 187


Fig. 13—Effect of curing conditions on resistance of concrete Fig. 14—Effect of types of curing compounds on resistance of
to chloride-ion penetration measured in terms of electric concrete to chloride-ion penetration measured in terms of elec-
charge passed through specimens in coulombs (91 days). tric charge passed through specimen in coulombs (28 days).

Table 7—Approximate age required to produce porating 58 percent Class F fly ash. This is because the high w/
maturity at which capillaries become segmented c of the former concretes and the slow pozzolanic reaction of the
w/c by weight Time required latter allow the water to penetrate into the concretes to facilitate
cement hydration and pozzolanic reaction, whereas the curing
0.40 3 days
compounds only prevent the loss of water from the surface of
0.45 7 days
the concrete.
0.50 14 days As for the compressive strength, at least two factors may have
0.60 6 months affected the test results. These are the effectiveness of the curing
0.70 1 year compounds, both within 7 days and after 7 days, in comparison
Over 0.70 Impossible with that of the wet burlap, and the moisture condition of the spec-
imens at the time of testing. According to the manufacturer’s data
The lower resistance to the penetration of chloride-ion (higher sheets, the curing compounds met the requirements of ASTM C
values of the charge passed) for the portland cement concrete 309, which specifies that liquid membrane-forming curing com-
with w/c > 0.43 and the concrete incorporating ASTM Class F pounds shall restrict the loss of water to not more than 0.55 kg/m 2
fly ash and cured with Curing Compound I are consistent with in 72 hr. However, the water retention properties of the curing
the results of a previous investigation on the water absorption of compounds after 72 hr are not known. As a result, the moisture
the concrete surface cured with the same curing compound. 4 In condition of the curing-compound cured concrete at different ag-
that investigation, it was found that the concrete surface cured es, in comparison with the same concrete cured under wet burlap
with Curing Compound I had much higher water absorption than followed by exposure to the laboratory air, is not clear. In retro-
the concrete that had been moist cured for 14 days followed by spect, the cores from the slabs should have been immersed in
direct exposure to laboratory air for 14 days. lime-saturated water for at least 40 hr prior to testing to eliminate
2. Effect of the type of curing compound. the variability due to the moisture condition of the cores. Unfor-
tunately, this was not done.
The results shown in Table 6 and Fig. 14 indicate that the
type of curing compounds used did not affect significantly the
resistance of the concrete to the chloride-ion penetration. CONCLUSIONS
1. For the portland cement concrete with a w/c of 0.32, the
Discussion compressive strength of the cores taken at 7, 28, and 91 days and
The results indicated that for the concrete with relatively the resistance of the concrete to the penetration of chloride-ions
dense cement paste, such as the portland cement concrete with were not affected significantly by the curing conditions.
a w/c of 0.32 and the concrete with supplementary cementing 2. For the portland cement concrete with a w/c of 0.43, the
materials, e.g., silica fume, slag, or the Class C fly ash, the re- compressive strength of the concrete was not affected signifi-
sistance to the chloride-ion penetration was not affected signif- cantly by the curing conditions. However, the concrete cured
icantly by the type of curing. In these cases, partial cement under wet burlap for 7 days and then exposed to laboratory air
hydration and pozzolanic reaction probably make the capillaries showed superior resistance to the penetration of chloride ions
discontinuous at early ages, and the moisture exchange of the than that cured using Curing Compound I.
concrete with the environment is minimized. 3. The portland cement concrete with w/c of 0.55 and 0.76
For the portland cement concrete mixes with the higher w/c and cured under wet burlap had significantly higher resistance
and the concrete with the Class F fly ash, the resistance to the to the penetration of chloride ions and higher compressive
chloride-ion penetration was influenced by the type of curing strength than the ones cured using Curing Compound I.
provided. At early ages, external water can penetrate into the 4. For the portland cement concrete with a w/cm of 0.32 and
concrete to facilitate cement hydration and pozzolanic reaction incorporating silica fume and slag, the compressive strength of
because of the availability of continuous capillary pores. Table 7 the cores taken at 7 and 28 days and the resistance of the con-
shows the approximate time required to produce maturity at crete to the penetration of chloride ions were not affected signif-
which capillaries become discontinuous.5 For concrete with w/c icantly by the curing conditions. However, at 91 days, the cores
of 0.50 or 0.70, it will take approximately 14 days and 1 yr, re- taken from the concrete cured under wet burlap had higher com-
spectively, for capillaries to become discontinuous. The curing pressive strengths than those cured using Curing Compound I.
compounds seem to be less effective than the wet burlap for the 5. For the concrete with a w/cm of 0.32 and incorporating
control concretes with w/c > 0.43 and the fly ash concrete incor- ASTM Class F or Class C fly ash, the compressive strength of the

188 ACI Materials Journal/March-April 1999


cores taken at 7 days was not affected by the curing conditions. C = (F - 32)/1.8
However, at 28 and 91 days, the concrete cured under wet burlap
showed higher compressive strengths than those cured using Cur- ACKNOWLEDGMENTS
ing Compound I. For the concrete incorporating ASTM Class F R. Chevrier and A. Ferro of CANMET performed various aspects of the
fly ash, the resistance to the penetration of chloride ions was af- laboratory investigation.
fected by the method of curing, with the concrete cured under wet
burlap showing superior resistance to that cured using Curing REFERENCES
Compound I. For the concrete incorporating ASTM Class C fly 1. Tia, M. et al., “Field and Laboratory Study of Modulus of Rupture and
ash, the resistance to the penetration of chloride ions was not af- Permeability of Structural Concrete in Florida,” Florida University, Depart-
ment of Civil Engineering, Gainesville, Fla., Report No. FHWA/FL/DOT/
fected significantly by the method of curing. SMO-89/361, Aug. 1990, 258 pp.
6. In general, the type of curing compound used did not sig- 2. Andersson, C., and Petersson, P. E., “Influence of Curing Conditions
nificantly affect either the compressive strength or the resis- on the Permeability and Durability of Concrete,” Statens Provningsanstalt,
tance of concrete to chloride-ion penetration. Boras, Sweden, Technical Report No. 1987:07, 1987, 99 pp. (in Swedish)
3. White, C. L., and Husbands, T. B., “Effectiveness of Membrane-
Forming Curing Compounds for Curing Concrete,” Miscellaneous Paper
CONVERSION FACTORS SL-90-1, Structures Laboratory, Department of the Army, Waterways
1 kg/m3 = 0.0624 lb/ft 3 Experiment Station, Vicksburg, Miss., Apr. 1990, 41 pp.
1 MPa = 145.03 psi 4. Zhang, M. H. et al., “Deicing Salt Scaling of Concrete Incorporating
1 mm = 0.0393 in. Different Types and Percentages of Fly Ashes,” International Conference
1 m2/kg = 4.88 ft2/lb on the Durability of Concrete, Sydney, Australia, Aug. 1997, CANMET
1 kg/m2 = 0.205 lb/ft2

ACI Materials Journal/March-April 1999 189


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