Doc. No. CE305-PX Doc.

Page Ⅴ-1
Chiao Sheng Machinery -1
Issue Date 2006/12 Version V1.0

Part Ⅴ Troubleshooting

After the operators have

finished the setup and all adjustments,
they can start operating machine.
Before executing the operation,
please read" Troubleshooting".

Attention!

Why most accidents occur,

Is because of not following
safety regulations.

To read "Troubleshooting" can predict, prevent, or improve the

problems, which may occur during the operation cycle.
Maintenance and repair of the circular sawing machine should be
executed by professional technicians. This is the safest way for
people and machines. If the operators cannot understand the
maintenance procedure, please contact the service engineer from the
agents. Do not try to repair the machines by yourselves.
This circular sawing machine should be used for the stated tube
capacity. Never try to cut non-metal material or use the machine to
execute illegal application. Noncompliance of maintenance, safety
and capacity will void all rights and warranty by CSM.

Part Ⅴ Troubleshooting CT Series

Doc. No. CE305-PX Doc. Page Ⅴ-2
Chiao Sheng Machinery -2
Issue Date 2006/12 Version V1.0

Index 5
1.The troubleshooting of the machine..............................................................3

Part Ⅴ Troubleshooting CT Series

Doc. No. CE305-PX Doc. Page Ⅴ-3
Chiao Sheng Machinery -3
Issue Date 2006/12 Version V1.0

1.The troubleshooting of the machine

Problems Causes Solutions

The pump 1. The electric power is cut 1. Recheck the power source and push the
and the driving off or supply voltage is cut ‘START’ button if there is no problems.
motor can not off spontaneously.
be started or is 2.Motor is overloaded and 2. Check the overload protection switch. Restart
abruptly stopped the overload protection the machine in three minutes. If the switch
in operation. switch trips. trips again, it indicates that wiring or electrical
elements are out of order. Only restart the
machine after all the malfunctions are cleared.
3. The electromagnetic 3. Change the coils or the electromagnetic
contact is overloaded to contacts.
trip the coils.
4. The control loop fuse is 4. Inspect the broken points correctly.
burned out. After repairing/replacing the fuse, start the
machine again.
5. The safety switch does 5. Replace the safety switch.
not function or trips.
6.The transformer is burned 6. Replace the transformer.
or broken.
7.The spontaneous voltage 7. Improve the power source or install the power
is unstable (over 10%). stabilizing device
Machine does 1.The solenoid valve is 1. Clean up the valve to remove blockage.
not work even broken. Replace with a new valve, if there are leaks
with good 2. Inspect the wiring and check the input
driving force voltage . If the coil is burned, replace it.
from pump 3. Tear off the valve to inspect if the spring or the
and driving oil ring is broken, change or repair them if
motor necessary.
4. Check the light on the valve. If it is broken,
test the circuit broad and repair it.
Excessive 1. Speed and / or saw speed 1.Change the rotation of the saw blade and the
bouncing or too high saw feed
breaking of the 2. Teeth blunt ,tooth cavities 2. Replace the new saw blade
saw too small
3. Wrong Coolant 3. Use the coolant that the company suggest

Part Ⅴ Troubleshooting CT Series

Doc. No. CE305-PX Doc. Page Ⅴ-4
Chiao Sheng Machinery -4
Issue Date 2006/12 Version V1.0

4. Saw jolts because chips 4. Have the saw ground and the tooth cavity
remain in saw cavity polished, so that the chips can easily slide
through the tooth cavity.
5. Saw installed incorrectly 5. Turn the saw and check the teeth
with respect to the
direction of rotation of the
saw blade
6.Worm and worm wheel 6.Replace the new saw blade
worn out

Problems Causes Solutions

Motor does 1. Motor incorrectly 1. Reconnect Motor
not operate connected
2. Relays or motor in damage 2. Replace new relays or new motor
3. Selector switch is in the 3.Turn the switch in the open position
OFF position
4.Thermal protection of motor 4.Replace new motor
defective
5. Fuses is burned out 5.Replace new fuses

6.Emergency Stop button 6.Restart the main switch

depressed
Cooling system 1.Cock on saw guard in 1.Open the saw guard
does not work closed position

2.Pump incorrectly connected 2.Re-connect

3.Pump Defective 3.Replace new pump

4.Cooling tank empty 4.Put the coolant into the cooling tank

5.Suction pipe of cooling 5.Dredge the pipe

pump obstructed

Part Ⅴ Troubleshooting CT Series