5/27/22, 1:20 PM Shakehand with Life: 7 QC Tools : Seven Basic tools of quality

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Handbook "7 QC TOOL
Monday, May 19, 2014 Training and Reference
Study Notes "5S METHO
7 QC Tools : Seven Basic tools of quality Complete Training and R
Guide
E-Book 7 QC Tools with excel images and commands of construction of tools in excel.

Study Notes "QUALITY

DEPLOYMENT" | A Com
7 QC Tools are the 7 basic tools of quality and very necessary for and Reference Guide
any quality professional. These 7 tools give an edge to all category VIEW MORE
of quality professional; Junior, Middle and Senior level. These seven
tools were developed by Prof. Kaoru Ishikawa. He was called the
father of QCC's(Quality Control Circles).
7 QC Tools PDF

He developed seven fundamental tools which use for process

design, data collection, data presentation, data analysis, finding
most important most important cause of the problem, calculation of
degree of relationship between cause and effect, and to implement
control plan

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These 7 Basic tools are named as

1. Process flow chart

5S Methodology PD
2. Check Sheet
3. Histogram
4. Pareto diagram also called 80-20 rule
5. Cause and effect diagram also called Fishbone diagram or Ishikawa diagram
6. Scatter Diagram
7. Control Charts (Mean Chart and Range Chart)
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Detailed explanation of all seven tools given below 
Tool No. 1: Process Flow Diagram
Quality Function D
Process flow diagram is the pictorial presentation of actual process using symbols.
PDF
These symbols communicates the activities, stages and decisions in the process. The
whole process can be understand by means of symbols. The process flowchart helps
to find the trouble spots in the process if occurs any. Process audit, process
engineering can also be done with help of process flow chart or diagram.

Tool No. 2: Check Sheet Download Now

Check sheet is a simple sheet of paper on which data is collected by adding tally marks
against predetermined categories.
SWOT Analysis PD

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Tool No. 3: Histogram

Histogram is the frequency marks of the data represented by adjacent rectangular bars on X-Axis, where as the height
YouTube Videos
is given on the Y-Axis. Histogram tells about the extent of spread of data. if the shape of histogram is symmetrical about

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5/27/22, 1:20 PM Shakehand with Life: 7 QC Tools : Seven Basic tools of quality
the center line i.e.bell shaped then there is no skewness in the data. But if the shape of
histogram is not symmetrical then there is skewness in the data and it is presented by
asymmetrical shape of histogram.

Tools No. 4: Pareto Diagram Watch now!

Pareto diagram is the combination of bars and line graph. Pareto analysis the pictorial
presentation of causes responsible for a problem in a systematic order of their eBooks: Quantitativ
significance. The bars on the chart are the frequencies of the causes in descending Techniques
order while the line graph is cumulative percentage of the causes in ascending order.
The Pareto chart is very helpful to find which causes should be address first because Quantitative Techniques
 it depicts the frequencies of 'vital few' or important causes of a problem , compared Quantitative Techniques
with the 'trivial many'. When analyze the chart we able to conclude that only two or Quantitative Techniques
three 'vital few' causes has cumulative percentage of 70 or 80. Hence if we kill these
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two or three cause then it means we able to reduce the effect of the problem by 70 to
80%.
        Hence Pareto diagram is the guiding picture of important causes of a problem which suggests that which causes eBooks: Statistics a
should be address first rather to work on different causes at the same time and find no result.
Measures of Central Ten
Tool No. 5: Cause and Effect diagram Median and Mode
Cause and Effect diagram is a pictorial presentation of the causes for a certain
Range, Quartile Deviatio
effect by brainstorming method in which the concerned person with problem Deviation
present their ideas openly. It is a diagram which looks like a fish without flesh. A
Standard Deviation, Var
central arrow heading towards the right. The other arrows moving and look like Coeff. of Variation
attached with the central arrow. The effect is put on extreme right or head on the
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central arrow. The main causes are shown by the branch arrows. The main causes
are categories as 5-M+1E. i.e. Man, Method, Machine, Material, and Money  +
Environment.   Each individual main cause branch may further has sub-causes and Practice Sets and So
further shown by  branch arrows attached with main causes. The diagram also called the Fishbone diagram because
Quantitative Techniques
of its shape.It is also called Ishikawa diagram , owing to its inventor, Kaoru Ishikawa.
Measures of Central Ten
Tool No. 6: Scatter Diagram
Measures of Dispersion
Scatter diagram is the possible relationship between two variables; Independent
Solved Paper QT: July 2
variable and dependent variable. For example fuel for an automobile is dependent on
and July 2010,
the distance covered by it. More fuel is required to cover more distance. The distance
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is independent quantity and the fuel to cover the distance is dependent quantity. It
may possible to control the dependent variable to adjust the independent variable.
The graph between the two paired values; independent and dependent is shown by Popular Videos
the scatter diagram. The analysis of this graph can help to confirm or reject the
Failure Mode and Effect
hypothesis about the possible correlation between two variables. The degree of
(FMEA)
relationship between two variables is given by coefficient of correlation. According to shape of the scatter diagram the
5S Methodology
correlation between two variables is categories as 
Measurement Scales
1. Perfect Positive Correlation
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2. Perfect Negative Correlation
3. High degree of Positive Correlation
Videos: 7 QC Tools
4. High degree of Negative Correlation
Process Flow Chart
5. Zero/No Correlation
Check Sheet
Tool No. 7: Control Charts
Histogram

Control Charts are the pictorial presentations of the data variations over a specific VIEW MORE
period of time. With the help of control charts decisions are made about the process.
Control charts are prepared for the data collected over a time between control limits Videos: 7 QC Tools
called Upper control limits (UCL) and Lower control limits (LCL). The control limits can
Scatter Chart
be calculated as; 
Mean chart Pareto Chart
Upper control limit= mean of means+3Std. dev,   Control Charts
Lower Control limit= mean of means -3Std. dev
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Range Chart
Upper control limit= R+3Std. Dev)
In-house Training P
lower control limit is not required for range chart.
Action Tesa | Sitarganj,
Asian Paints | Rohtak, H
If the data points cross the control limits this means there is a urgent requirement of preventive action.

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5/27/22, 1:20 PM Shakehand with Life: 7 QC Tools : Seven Basic tools of quality
Continuous use of control chart improve the process with in the control limits Ultratech Cement | Chitt
Rajasthan
These 7 Basic tools of Quality are very much important to learn for data collection, data analysis, data presentation, VIEW MORE
finding root causes, making quantitative relation between cause and effect and to control the process. The tools are
necessary to learn by managers, engineers of quality, production, sales and marketing, design and development, HR
and other department of Manufacturing and service organizations.
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Very helpful blog. I was searching for some seven qc tools and i found this blog. Very well explained about the
tools in detail.
May 26, 2021 at 3:25 PM

Sumichandru
said...
This blog is very informative thanks for sharing

#ISO 9001 lead auditor Follow

June 21, 2021 at 10:25 AM

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