Stage-2(250 MW) UNIT START UP CHECKLIST Unit Date - S e P-2092

JustBefore maintenance gives clearance for boiler light up Time ohs

BOILER SIDE
Activity To Be Monitored Remarks

Ensure that isolation of pending penmits do not affect unit startup

OM sent to CISF for deployment of CISF personnel Yes No

Cooling System Preparation

A1 least one CW punp in service No
Two TGDMCW with two PHEs One SGDMCW with One PHE Two ACW Yes No
pumps in service Standby Selected in auto

Draft System Preparation

Cooling water is Charped for all the auxilianes like ID. FD. PA, Mills & No
APHS
6 Lube oil system for ID FD. PA, APH and Mill in service and iters are No
Clean
All Fans breakers are nomalized and put in remote NO
Check APHS for actual rotation from local ar motor trial takern and No
avalabie

AC Scanner ar fan is running and header Pr Normat >250 mm wc DC

Scanner fan tnal taken and available
ve No

,0. APH dampers for Flue gas and Secondary air are open No
1 APH dampers for Primary air are closed No
12 All four ESP passes I/L and OlL Gates open, ACP in service Fields Yes No
ready to be taken Into service
Firing System Preparation
13 All the manholes and peep holes of the Boiler are closed No
Bumer Tilt Horizontal Yes No
15 Boiler expansion indicating rods are in position No
16 Instrument& Service air pressures are adequate Yes No
17 One LDO/HFO pump is in service and developing sufficient
(18 ksc)
pressure Yes No

HFO LD0 and Atormising Air stations manual

isolating valves are open Yes No
HFOILDO trip valves in closed condition
20 Available ol guns properly clamped Fuel oil Atom1sing Steam/Air corner
Yes No

manual valves are open

Yes No

2 APH sOO1 blowing is lined up from Service air and trial of both APH soot
No
Dlower taken
A vailaple mlls teeders are
kept normaized electrically and mechanically No
All Mills Burner knife gates are open
No
24 AIl Mills LP pumps/heaters are in running condition
Boiler Firng floor deluge is in charged condition
No
 AHP preparation.
26. Fly ash evacuation system ready. Clearance from AHP available
27 Bottom Ash Hopper is filled and Seal YesNo
Main Boiler Preparation
trough is charged Yes No

A) If drum
pressure is less than 2 kg/cm2 before
28 Ensure SH header drain valves and master light up
drain valve are open. No
SH/RH/Drum manual vent valves are
SH Stat Up vents open YesNo
(S30/3 1) are open
1. Boiler shutoff valves
MS-1,2,3,4,5,6 are closed. Yes No
32. MS lines motonized and
their manual drain valves Yes No
(to UFT) upstream
HPBP at 8.5 mtr are
open ( BP-6/BP-8)
of YesNo
33. HPBP warm up line valve are
B) If drum pressure is >2 closed(BP-3/BP-4)
kg/cm2
4. SH startup vents open Condenser vacuum available for
or
HP/LP bypass system
Immediately after light up vents
charging Yes No
35. Boiler filled up to nommal drum
36. Economizer Recirculation valve
level
37 SHRH spray manual valves closed (E17)
open Yes No
esNo
38 MS. BD. SS, FW and
HRH sampling lines are
normalized. YesNo
39 CBD manual valves at
Firing floor and 3.5 mtr are kept Yes No
40. BD manual valve at 3.5 open
mtr is No
41. CBD/IBD and EBD motorized open No
valves are normalized and
(B62,63.66,77,78) available Yes No
42. Manual valves of Boiler side
drains of MS
(101/104) are
43 Manual Valves of MS/HRH
open.
Yes No
strainer drains to UFT are
HRH 101/102) open. (MS 105/106
44. Ensure HP YesNo
Bypass spray manual valve is
45. All
available ERVs manual kept closed.
46. APH-oil isolating valves are in open Yes No
caryover probe is condition
end air side kept after cleaning/Lights are glowing in cold Y9sNo
YesNo
TGSIDE

Main Turbine Activity To Be Monitored

50. TG on Remarks
51.
barring and Turbine lube oil
Lube oil filter pressure is 0.K
choking percentage normal
52. SLCs of Turbine
lubel Jacking oil pumps, Yes No
turning gear, EOP ON YesNo
53. EOP trial YesNo
has been taken
IYesNo
S4 MOT level is ok No
S5 MOT and SOST vapor exhaust are in service No
Yes
MOT cooler in charged condtion
57 Lube oil temp controller is on auto
Ye No
es No
S8 All the TG beanngs temperature and return oil flow ok No
Cooling System Preparation
59 Condenser CW passes are charged No
60. Both CWN pumps are in service Yes No
61 Two TGDMCWwith two PHEs One sGDMCWwith One PHE.Two ACW YesNo
pumps in service Standby Selected in auto.
Vacuum Pulling Preparation
62 Seal water Recirculation pumps of both Vacuum Pumps are running and No
63 Pemissive for both vacuum pumps available No
64 Seal steam station first manual valve , seal steam controller both manual No
v/v and bypass controller are closed.
65 Seal steam station atmospheric drain
before first manual is opened. es No
Both Gland steam exhauster are available and out of them one is
mechanically lined up.
Condensate and FW system Preparation
67. BFP, CEP all levels are OK No
Yes
68 DM storage tank level in DM plant is normal and all 3 DM make up Yes No
pumps are normal.
69 DM make valve to Hotwell is normalized and available. No
70 Two CEPsin service and other available and put in auto. YsS No
71. Ammonia dosing pumps ready to be run along with BFP esNo
72 Two BFPs inserviceand standby
Available and kept in auto No
73 De Aerator, Hotwell, DM O/H tank and CST levels are ok LEs No
74 HP/LP heaters driplines are available and all drips in open condition. YesNo
75. Manual Valves of HPH 5/6 extraction lines drains open. &S No
Generator Side Preparation

76. One AC SOP in service and 2nd ACSOP/ DC SOP in auto. DC SOP trial Kes No
taken. SOT Vacuum pump are available in Auto.
77. Seal oil Parameters are ok yes No
80. Gen casing H2, pressure 3.3 kg/cm and purity 99% Ys No
81. H2 Driers are in service. No
82. Sufficient H2 and CO2 cylinders are available in stock No
83. Generator LLD are clear. Yes No
Rolling preparation
84 Turbine governing HPSU system taken into service and running nomal. Ye[ No
 84.
85 On EHTC Mimic Yes No
Yes No
Speed controller is active
TSE influence and Load
gradient are in service.
Load controller ON
86. All MAL drain and
MS/CRH/HRH line drains to HP Flash tank manual Yes No
valves are open
87. No "MCC disturbance" in MAL
valves, MS/HRH strainer drain valves, Yes No
CRH NRV drain valve, HP/LP
bypass warm-up drain valves
Electrical Side Preparation
89 Both 6.6 kv buses charged from Station bus.
90. UAT breakers racked in and available and Yes No
in remoteput Yes No
91. Supply to all the
HTLT SWGR available. All Switchgears Charged
Independently Yes No
92. Excitation supplies are on
93.
Main/Stand-by DG breaker in
Emergency
Yes No
switchgear are available Yes No
94 GT/ST/UAT A/B deluge are charged
95. Written clearance from Yes No
No
BMDITMDIAHM/C&1/EM in communication register
96. A.C System for C/R, AVR &
thyristor room & ESP controller rooms. O.K Yes No
97. HPBP oil pump and Oil Pressure are Ok.
LYesNo
BOILER LIGHTED UP

Activity To Be Monitored
L. Drum Vents and SH manual Vents closed at 2 ksc Remarks
and 3 ksc Ves No
Check Operation of HP/LP
bypass before charging MS line
3. APH Soot blowing is in |Yes No

MS line charged
progress
at 5 ksc No
No
PRDS is charged.
. Seal steam manual valve at PRDS is Yes No
opened and seal steam inlet temp
is raised to > 210
deg
7. Seal Steam is charged and vacuum
pulling is done
Yes No
8. HP/LP Bypass is charged.
9. Start Up Vent ($30/31) and SH Header Drains
closed
10. Check Turbine 1st stage
pressure and if it is in
Yes No

then same to be informed to TMD

increasing trend (>5 ksc)
11. HP BP upstream drains (BP-6/8) closed after HP/LP
12. ESP all passes ERM/CRM/GDRM and
charging Yes No
Hopper heaters in auto. Yes No
BOILER LIGHTED UP AND HPILP BYPASs CHARGED

Activity To Be Monitored
Remarks
Air and Flue gas outlet
temperature of APH s are normal No
Drum metal temperature Top/ Bottom are OK. No
3 Seal steam pressure controller in auto and
supply temperature >210°C No
4 Vacuum Pulling is completed and monitor condenser vacuum.
. No change in turbine speed after charging HP/LP bypass No
6. Check - Load reference should be at 25 MW
Yes No
7. PR-Max (load limiter) at 50MW No
S. CBD is kept open No
Yes
9. Check Hotwell, Deaerator, Drum level, DM O/H tank HFO/LDOtank
levels
Yes No

10. HP/LP dosing as per chemist advice No

11 Both the vacuum pumps are in service No
13. Check for any oil leakage or fire or smoke at MOT room/Turbine bearings Y[ No
/ HP Bypass/LP Bypass /HPSU system area
14. Open HP Bypass spray manual valve just before taking 1st mill in service No
SH and RH Spray Lined up
Yes
15 Yes No
16. Check line up of PA fan and take Mill in inching mode.
es No
17. ESP fields are put in service after 1st mill is put in service No
18. GRP relays reset
YS No
19. Monitor D/A. Howell, cST levels and Condenser Vacuum Yes No
20.
Written clearance obtained from Chemist for Turbine rolling Yes No
21. Keep allthe Turbine side drains open before starting Turbine rolling Yes No
22. Gate valve gearing closed at Turbine speed > 240 RPM Yes No
23 JOPstopped at Turbine speed> 540RPM Yes No
24. At 600 rpm charge H2 coolers and put
the controller in Auto. Y9S No
25. SH/RH spray lined up. Ye[ No
26. Both sets of ID/FD fans are in service. No
27 PA fans are taken in service. No
28. Switch Yard informed to close Line and Bus isolators of GCB. No
Confimation Received.

4. TURBINE ROLLED UPTO 3000 RPM

Activity To Be Monitored
Remarks
AOPstopped at turbine speed>2850 rpm and lube oil pressure normal. No
2. Both sets of ID/FD fans in service before synchronisation YesNo
B. Check HP Bypass/LP Bypass/HPSU system area for any oil spillage / Yes No
Fire
4.ATRS program put off after Speed reference set point reaches 3000 rpm Ye[ No
 UNIT SYNCHRONISED
Activity To Be Monitored
. LPH 2,3 and D/A extractions are Remarks
charged No
HP/LP bypass closed
Yes No
Excitation is on AUTO
One of the AVR channel should be in Auto and
Y9s No
other is in hot standby
Take readings of generator Yes No
parameters mentioned in the checklist YesNo
5. Load controller active, raise set
point if required. YesNo
SLC Drains on
auto Yes No
8. MS HRH strainer drains closed
Yes No
9.
Change Over Unit bus Supply to UAT from Station bus at 60 MW
Yes No

10. LPH-2&3 level controls on auto

No
11. Monitor D/A, Hotwell, DM O/H tank, CST levels
12. Note down condenser Vacuum
Yes No0
13 All the Turbine side drains HP heaters extraction drains
are closed Yes No
14. HP Turbine Top/ Bottom DT< 10 C
Yes No
15. IP Front/ Rear Top/Bottom
DT less than 10°C
16. Gland Seal steam controller on auto YesNo
17. Check TSE Margins> 10
YesNo
Always Yes No
18. Check HP Exhaust temperature
Yes No
19. Check RH pressure corresponding with the load
Yes No
20.Furnace pressure controller, PA header pressure controller on auto. Yes No

AFTER CROSSING 60% LOAD

Activity To Be Monitored
Remarks
1. HP heaters charged.
2.
are

HPH Level controllers on auto.

Ves No
No
3. HP heaters Ext drains closed Yes No
4. Check flame scanners for healthy Fireball flame before withdrawing oil
S No
support.
All ESP fields are charged
.
Yes No
5. CBD silica / Drum Pressure Restrictions are monitored Yes No
. Check all the level controllers like Drum, HOTWELL/ Deaerator are on Yes/ No
auto
8. All FCNRVs In extraction lines are open.
Yes No
9 Oil support withdrawn. Yes No
10. Scanners show healthy flame. Yes No
11. APH Soot blowing stopped
Yes No
 No
12. Eco Re circulation valve (E20) closed
in auto Ye No
13. One of two running Vacuum Pumps and CEPs stopped and put
standby No
and 30 % control valve
14. Drum Level controller in Three element control

closed

START UP PARAMETERS

added.
The list is indicative and additional parameters if required may be

Timing of Different Activities (Hr: Min)

ACTIVITY TIME
SL.NO
Boiler Light up
0 1 5hrv
Boiler Coal Firing
HP-LP ByPass Charging c3 uohr
Soaking at N1 Speed 2uShT
4.

5. Soaking at N2 speed 2:55 h

. Unit Synchronisation 615
hrt
7. Unit Full Load dehru
8. Unit in CMC

PARAMETERS BEFORE BOILER LIGHT UP

SL.NO PARAMETER TIME

Boiler Drum Pressure-Kg/cm2 932 -16 1 2 .uu s
Drum Metal Temp.C GOC

Barring Speed-rpm
Turbine Axial shift
5. LP Turbine Diff. Expansion 1. 6 3 2
HP Turbine Casing Temp.
IP Turbine Casing Temp. S'C
8. HP Turbine Shaft Temp. 390
9. IP Turbine Shaft Temp. 245° 255 270°C
10. MOT/EHA HPSU/LPBP HPSU
level
 PARAMETERS AFTER BOILER LIGHT UP
HP/LP BY PASS CHARGING
PARAMETERS BEFORE BOILER LIGHT UP

SL.NO
PARAMETER ' Doh TIME
1. Boiler Drum Metal
temp.-°C
(t1,t2,t3,t4 etc-after half an hour interval) |2 2e 256L
2. SH Metal temp.- °C
(t1,t2,t3,t4 etc-after half an hour interval)
3. RH Metal temp.-°C
(t1,t2,t3,t4 etc-after half an hour interval) u SC
4. Boiler Steam Prl.
etc-after half an Kg/cm2,(p1.p2,pt3,p4
hour interval)
Boiler Silica (ppm)
6. Main Steam Pressure 35
7. Main Steam Temp. 52-uC
8. HRH Steam Pr. S 2
HRH Steam Temp.
10. 3 DC
Condenser Vacuum(abs.)
11. Steam silica

PARAMETERS AFTER TURBINE ROLLING

S.N.
PARAMETERS AFTER TURBINE
After Turbine After Turbine
ROLLING
Rollinglspeed N1) Rollinglspeed N2)
Soaking duration (Min)
Turbine Axial shift 35Ln
LP Turbine Diff. Expansion
HP Turbine Casing (6 6 hk
Temp
IP Turbine Casing
Temp.
2us
HP Turbine Shaft Temp. 2100 2e C
IP Turbine STC
Shaft Temp. 2 e 26 0
 S. Max TG bearing Temp.
Max TG bearing Vibration
10. Max HOT gas/Cold Gas temp/Seal oil
temp
to'
11 Generator casing H2 Pressure
12 MOT/EHA HPSUILPBP HPSU Ilevel t 1132m 131//uo

PARAMETERS AFTER UNIT SYNCHRONISATION

S.No PARAMETER Base load 60% Load Full Load

Main Steam Pr.

2. Main steam Temp. 5Y2D
3. HRH Steam Pr.
HRH Steam Temp Uo 54
5. SH Spray Flow 2-17
RH Spray Flow 2k 327P
7. Flue Gas Oxygen
3. Turbine Axial shift
9 HP Turbine Diff. Expansion
IP Turbine Diff. Expansion
10.
3:32
11. LP Turbine Diff. Expansion
12. HP Turbine Absolute Expansion
13. IP Turbine Absolute Expansion
2
14. HP Turbine Casing Temp.
15. IP Turbine Casing Temp.
16. AVR channel in senvice(1 or 2)
17. Generator voltage
3 2 ev | I622 EV 6. u2ev
UDA CusA
18. Generator current
(52V 2-35V
19 Field voltage los5 l0A 2or2A
20. Field current
21. Maximum Hot gas/cold gas
5D 52C
temperature
22. MVAR S2'
23. Maximum Generator slot temperature 51?L 7r