Stage-2(250MW) UNIT START-UP CHECKLIST Unit Date 6 Tul 2022

Just Before maintenance gives clearance for boiler liglht up Time 21: to n s
BOILERSIDE
Activity To Be Monitored Remarkks
Ensure that isolation of pending pemits do not affect unit startup No
OM sent io CISF for deployment of CISF personnel
Yes No
Cooling System Preparation
At least one CW pump in service Yes No
Two TGDMCW with two PHEs One SGDMCW with One PHE Two ACW Yes No
pumps in senvice Standby Selected in auto
Draft System Preparation
Cooling water is Charged for al the auxilianes like ID. FD, PA, Mills & Yes NO
APHS
Lube oil system for ID. FD. PA, APH and Mill in service and Iiters are YesNo
Ciean
All Fans breakers are normalized and put in remote Yes No
Check APHS for actual rotation from Iocal air motor trial taken and No
available
AC Scanner air fan is running and header Pr. Nomal >250 mm wc DC YesNo
scanner fan trial taken and available
10 APH dampers for Flue gas and Secondary air are open. Yes No
11 APH dampers for Primary air are closed Yes No
12 All four ESP passes /L and O/L Gates open, ACP in service, Fields Yes No
ready to be taken Into service.
Firing System Preparation
13 All the manholes and peep holes of the Boiler are closed Yes No
14 Burner Tilt Horizontal Yes No
15 Boler expansion indicating rods are in position Yes No
16 instrument & Service air pressures are adequate Yas No
17 One LDO/HFO pump is in service and developing sufficient pressure. Yes No
(18 ksc)
18 HFO, LD0 and Atomising Air stations manual isolating valves are open Yes No
19 HFO/LDO trip valves in closed condition Yes No
20 Available ol guns properly clanped Fuel oil, Atomising Steam/Air corner Yes No
manual välves are open
21 APH SOoft blowing is lined up from Service air and trial of both APH soot Yes No
blower 1aken
22. Available mills/feedersare kept nomalzed electrically and mechanically es No
23 All Mills Burner knife gates are open Yes No
24 All Mills LP pumps/heaters are in running condition
25. Boiler Firng floor deluge is in charged condition YesNo
 AHP preparation.
26. Fly ash evacuation system ready. Clearance from AHP available. Yos No
27.
Bottom Ash Hopperisfiled and Seal trough is charged Yes No
Main Boiler Preparation

A) If drum pressure is less than 2 kg/cm2 before light up

28. Ensure SH header drain valves and master drain valve are open Yes
No
29 SH/RH/Drum manual vent valves are open. Yes No
30. SH Start Up vents ($30/31) are open esNo
3 31. Boiler shutoff valves MS-1,2,3,4,5,6 are closed. YesNo
32. MS lines motorized and their manual drain valves (to UFT) upstream of YesNo
HPBP at 8.5 mtr are open ( BP-6/BP-8)
33. HPBP warm up line valve are closed(BP-3/BP-4)
B) If drum pressure is >2 kg/cm2
34. SH startup vents open or Condenser vacuum available for charging Yes No
HPILP bypass system Immediately after light up vents
35. Boiler filled up to nomal drum level. és No
36. Economizer Recirculation valve open (E17) YesNo
37. SH,RH spray manual valves closed No
38. MS, BD, SS, FW and HRH sampling lines are nomalized. sNo
39. CBD manual valves at Firing floor and 3.5 mtr are kept open Yes No
40. IBD manual valve at 3.5 mtr is open Yes No
41. CBD/IBD and EBD motorized valves are normalized and available YesNo
(B62,63,66,77,78)
42. Manual valves of Boiler side drains of MS (101/104) are open. sNo

43. Manual Valves of MS/HRH strainer drains to UFT are open. (MS 105/106 YesNo
HRH 101/102)
44. Ensure HP Bypass spray manual valve is kept closed. Yes No
45. All available ERVs manual isolating valves are in open condition Yes No
46. APH-oil caryover probe is kept after cleaning/Lights are glowing in cold YesNo
end air side

TGSIDE
Activity To Be Monitored Remarks
Main Turbine
50. TG on.barring and Turbine lube oil pressure is 0.K Yes No
51. Lube oil filter choking percentage normal LYes | No
52. SLCs of Turbine lube/Jacking oil pumps, turning gear, EOP ON es No

53. EOP trial has beentaken YesNo

54. MOT level is ok Yes No
Yes No
55. MOT and SOST vapor exhaust are in service
S6. MOT cooler in charged condition Yes No
57. Lube oil temp controller is on auto. Yes No
and return oil flow ok Yes No
58. All the TG bearings temperature
Cooling System Preparation
Yes No
59 Condenser CW passes are charged
Both CW pumps are in service. Yes No
60.
61.
Two TGDMCW with two PHEs ,One SGDMCW with One PHE,Two ACWYesNo
Selected in auto.
pumps in service. Standby
Vacuum Pulling Preparation
Seal water Recirculation pumps of both Vacuum Pumps are running and Yes No
62.
Permissive for both vacuum pumps available. YesNo
63. both manual es No
64. Seal steam station first manual valve , seal steam controller
v/v and bypass controller are closed.
Seal steam station atmospheric drain before first manual is opened. Yes No
65.
Both Gland steam exhauster are available and out of them one is
mechanically lined up.
Condensate and FW system Preparation
,Yes No
BFP, CEP all levels are OK
67. DM storage tank level in DM plant is normal and all 3 DM make up Y e s No
68.
pumps are normal.

69. DM make valve to Hotwell is normalized and available. esNo

Yes NNo
70. Two CEPs in service and other available and put in auto.
Ammonia dosing pumps ready to be run along with BFP IYesNo
71 Yes, No
72. Two BFPs in service and standby Available and kept in auto
73. De Aerator, Hotwell, DM O/H tank and CST levels are ok e s No
74. HP /LP heaters drip lines are available and all drips in open condition. No
75.
Manual Valves of HPH 5/6 extraction lines drains open. Yes No
Generator Side Preparation

76. One AC SOP in service and 2nd ACSOP/ DC SOP in auto. DC SOP trial Yes No
taken. SOT Vacuum pump are available in Auto.
Seal oil Parameters are ok es No
77
80.
Gen casing H2, pressure >3.3 kg/cm and purity 99% Yes No

H2 Driers are in service. es No

81.
82. Sufficient H2 and C02 cylinders are available in stock YesNo
83. Generator LLD are clear. s No
Rolling preparation
84. Turbine governing HPSU system taken into service and running nomal. e s No
 es No
84
On EHTC Mimic es No
85
. Speed controller is active
.TSE influence and Load gradient are in service.
Load controller ON
86. All MAL drain and MS/CRH/HRH line drains to HP Flash tank manual Yes No

valves are open

87. No "MCC disturbance" in MAL valves, MS/HRH strainer drain valves, No
CRH NRV drain valve, HP/LP bypass warm-up drain valves
Electrical Side Preparation
89. Both 6.6 kv buses charged from Station bus. yes No

90. UAT breakers racked in and available and put in remote Yes No
91. Supply to all the HT LT SWGR available. All Switchgears Charged No
Independently
92. Excitation supplies are on Yes No
93. Main/Stand-by DG breaker in Emergency switchgear are available. Yes No
94. GTIST/UAT A/B deluge are charged Yes No
95. Written clearance from e s No
BMD/TMDIAHM/C&|/EM in communication register
96 A.C System for C/R, AVR & thyristor room & ESP controller rooms. O.K Yes No
97. HPBP oil pump and Oil Pressure are Ok. YesNo
BOILERLIGHTED UP
Activity To Be Monitored Remarks
Drum Vents and SH manual Vents closed at 2 ksc and 3 ksc Xes No
Check Operation of HP/LP bypass before charging MS line eSNo
APH Soot blowing is in progress YesNo
4. MS line charged at 5 ksc No
PRDS is charged YesNo
. Seal steam manual valve at PRDS is opened and seal steam inlet temp
is raised to > 210 deg

7. Seal Steam is charged and vacuum pulling is done Yes No

8. HP/LP Bypass is charged.
9. Start Up Vent (S30/31) and SH Header Drains closed
Yes No
10. Check Turbine 1s stage pressure and if it is in increasing trend(>5 ksc)
then same to be informed to TMD
11. HP BP upstream drains (BP-6/8) closed after HP/LP charging Yes No
ESP all passes ERM/CRM/GDRM and Hopper heaters in auto.
12.
YesNo
BOILER LIGHTED UP AND HP/LP BYPASS CHARGED

Activity To Be Monitored Remarks

No
1. Air and Flue gas outlet temperature of APH s are normal
YesNo
Drum metal temperature Top/ Bottom are OK.
>210°C es No
Seal steam pressure controller in auto and supply temperature
condenser vacuum.
4. Vacuum Pulling is completed and monitor No
No change in turbine speed after charging
HP/LP bypass Yes
Yes No
Check Load reference should be at 25 MW
-

PR-Max (load limiter) at 50MWV e s No

8. CBD is kept open
Yes No
DM O/H tank HFOILDO tank Yes No
9. Check Hotwell, Deaerator,Drum level,
levels No
HP/LP dosing as per chemist advice
10.
Yes No
11. Both the vacuum pumps are in service
Check for any oil leakage or fire or smoke at MOT room/Turbine bearings Yes No
13
HP Bypass/LP Bypass /HPSU system
area

before taking 1s mill in service es No

14. Open HP Bypass spray manual valve just
SH and RH Spray Lined up
No
15.
Check line up of PA fan and take Mill in inching mode es No
16. mill put in service YesNo
17. ESP fields put
are in servIce after 13 is

GRP relays reset

eS No
18. No
Monitor D/A. Howell, CST levels and Condenser Vacuum
19 Chemist for Turbine rolling No
20. Written clearance obtained from
Turbine rolling No
Keep all the Turbine side drains open before starting
21 Turbine speed > 240 RPM es No
22. Gate valve gearing closed at No
540RPM
JOPstopped at Turbine speed
>
23.
the controller in Auto. ES No
24. At 600 rpm charge H2 coolers and put
No
SH/RH spray lined up.
25 No
Both sets of ID/FD fans are in service
26.
PA fans are taken in service eSNo
27.
Switch Yard infomed to close Line and Bus Isolators of GCB. XesNo
28
Confimation Received.

4.TURBINE ROLLED UPTO 3000 RPM Remarks

Activity To Be Monitored
. AOP stopped at turbine speed>2850 rpm
and lube oil pressure nommal. YesNo
before synchronisation No
Both sets of ID/FD fans in service
for any oil spillage/ Yes No
Check HP Bypass /LP Bypass/HPSU system area

Fire
reference set point reaches 3000 rpm es No
4. ATRS program put off after Speed
 UNIT SYNCHRONISED
Activity To Be Monitored
1. LPH 2,3 and D/A extractions are Remarks
2.
charged No
HP/LP bypass closed
No
Excitation is on AUTO
No
One of the AVR channel should be in
Auto and other is in hot standby
YesNo
Takereadings of generator parameters mentioned in the checklist Yes No
Load controller active, raise set
point if required. No
SLC Drains on auto.
B. MS/ HRH strainer
drains closed Yes No
9 Change Over Unit bus Supply to UAT from Station bus at 60 MW
Yes No
YesNo
10. LPH-283 level controls on auto No
11 Monitor DIA, Hotwell, DM O/H tank, CST levels
No
12. Note down condenser Vacuum
No
13. All the Turbine side drains HP heaters extraction drains
14. HP Turbine Top/ Bottom DT< 10 C
are closed Yes No

IP Front/ Rear Top/Bottom DT less than 10°C Yes No

16. Gland Seal steam controller on auto Yes No

17. Check TSE Margins> 10 Yes No

Always Yes No
18. Check HP Exhaust temperature
19. Check RH pressure
Yes No
corresponding with the load Yes No
20. Furnace pressure controller, PA header pressure controller on auto. YesNo

AFTER CROSSING60% LOAD

Activity To Be Monitored
Remarks
1. HP heaters are charged.
-

Yes No
HPH Level controllers on
auto. Yes No
HP heaters Ext drains closed
4. Check flame scanners for healthy Fireball flame before Yes No
withdrawing oil YesNo
support.
5. All ESP fields are charged
6 CBD silica/ Drum Pressure
Yes No
Restrictions are monitored No
7 Check all the level controllers like Drum, HOTWELL/ Deaerator are on No
auto
8. All FCNRVs In extraction lines
are open.
9. Oil support withdrawn. YesNo
Xes No
10. Scanners show healthy flame.
11. APH Soot blowing stopped Yes No
Yes No
 No
12 Eco Re circulation valve (E20) closed
auto Yes No
One of two Vacuum Pumps and CEPs stopped and put in
13 running
standby No
control valve
Drum Level controller in Three element control and 30 %
14.
closed

START UP PARAMETERS

if required may be added.

The list is indicative and additional parameters

Timing of Different Activities (Hr: Min)

ACTIVITY TIME
SL.NO
Boiler Light up
Boiler Coal Firing
HP-LP ByPass Charging b5hy

4. Soaking at N1 Speed
Soaking at N2 speed
. Unit Synchronisation
7. Unit Full Load 2 2 hr
8. Unit in CMC

PARAMETERS BEFORE BOILER LIGHT UP

SL.NO PARAMETER TIME

Boiler Drum Pressure-Kg/cm2 12 1D 62
Drum Metal Temp.C 170 C DC'C 192 c
Barring Speed-rpm 768/1
4. Turbine Axial shift -00/4 2 7 002
5. LP Turbine Diff. Expansion
HP Turbine Casing Temp.
IP Turbine Casing Temp. 3
8. HP Turbine Shaft Temp. 3b6 'C
9. IP Turbine Shaft Temnp.
10 MOTIEHA HPSU/LPBP HPSU
level
 CHARGING
LIGHT UP HP/LP BY PASS
PARAMETERS AFTER BOILER
PARAMETERS BEFORE BOILER LIGHT UP

PARAMETER 6: e7h TIME

SL.NO

Boiler Drum Metal temp.-°C

(t1,t2,t3,t4 etc-after half an hour interval)
2.
SH Metal temp.- °C
(t1,t2,t3,t4 etc-after half an hour interval)
RH Metal temp.-°C So'C
(t1,t2,t3,t4 etc-after half an hour interval)

4.
Boiler Steam Prl. Kg/cm2,(p1,p2,pt3,p4
etc-after half an hour interval)
5. Boiler Silica (ppm)
Main Steam Pressure
Main Steam Temp.
8. HRH Steam Pr.
9. HRH Steam Temp.
10. Condenser Vacuum(abs.)
11. Steam silica

PARAMETERS AFTER TURBINE ROLLING

PARAMETERS AFTER TURBINE After Turbine After Turbine

S.N. Rolling(speed N2)
ROLLING Rollinglspeed N1)
Soaking duration (Min) 25ninn
2. Turbine Axial shift
3. LP Turbine Diff. Expansion 2 2 L7m
4. HP Turbine Casing Temp 359"C
.
IP Turbine Casing Temp. 2 20' 2
6. HP Turbine Shaft Temp. S?
7 IP Turbine Shaft Temp.
2.L4
 Max TG bearing Temp.
9. Max TG bearing Vibration 59C
10. Max HOT
gas/Cold Gas temp/Seal oil

11
temp
Generator casing H2 Pressure
2 uP
12. MOTIEHA HPSU/LPBP HPSU level

PARAMETERS AFTER UNIT SYNCHRONISATION

S.No
PARAMETER Base load 60% Load Full Load
1. Main Steam Pr.
2. Main steam Temp.
HRH Steam Pr. S2Z|20c
HRH Steam Temp
2 52
SH Spray Flow
6. RH Spray Flow 212
7. Flue Gas 2p 23
Oxygen 32313 SZ26/3.
8. Turbine Axial shift 009
HP Turbine Diff. Expansion
L¢6 . 0 g5|
9
10. IP Turbine Diff. Expansion
11. LP Turbine Diff. Expansion
12. HP Turbine Absolute
-12.32 6 I6
Expansion
13. IP Turbine Absolute
Expansion
14. HP Turbine Casing Temp.
15. IP Turbine Casing Temp.
16. AVR channel in service(1 or 2)
17. Generator voltage
18. Generatorcurrent 16:31V L6.uzha4
19. Field voltage 6UsA 626A
20. Field current
A52U 27V 25V
2 Do-A|
21. Maximum Hot gas/cold gas
temperature
22. MVAR 66°L
Maximum Generator slot temperature
2
23
'C