PT.

MB-SOI BOILER SYSTEM OPERATION INSTRUCTION

CODE OF INSTRUCTION：PT-MB/1/B/SOI/08/1B SHIFT MANAGER :

SYSTEM：U1 Pulverized Coal Sys KKS CODE：10HFC20 SUPERVISOR :

OPERATION ACTIVITY: U1 Pulverized Coal Sys B OPERATOR :

Pre-Start Up Check Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Pulverized Coal system equipments maintenance is finished; And check Mill and Coal Feeder area no body work or
stay there; If not, report to operator

2 Check and confirm Cold Air Duct, Hot Air Duct and Coal Powder Pipes are complete

3 No sundries in Mill and Coal Feeder, their manhole are close

4 Mill spring loading is connected well.

5 Mill coal powder static separator has been adjusted well

6 Check and confirm Mill extinguishing steam Auto. Drain valve work well. drain valve's valve 1 & 2 are Fully
Open. Bypass valve is close.

7 Mill extinguishing steam inlet valve(10LBG52AA251) is slightly open.

8 Check and ensure Mill extinguishing steam Auto. Drain valve work well again.

9 Mill extinguishing steam pipes already warmed up and in standby state.

10 Mill's Pulverized Coal Outlet Damper 1/2/3/4's Instrument Supply Air Valve open.

11 Check and confirm no more any coal powder near the Pulverized Coal Outlet Damper
1/2/3/4(10HFF21AA001/10HFF22AA001/10HFF23AA001/10HFF24AA001), if not, need to be clean.

12 Mill Sealing Air Inlet Damper(10HFW32AA251) is Fully Open, Motorized Damper(0HFW32AA001) power is on.

13 Mill Primary Hot Air Inlet Pneumatic Damper's(10HFE52AA001) control air is put into operation

14 Mill Primary Hot Air Inlet Motorized Regulating Damper's(10HFE52AA101) power is on

15 Mill Primary Cold Air Inlet Motorized Damper's(10HFE42AA001) power is on

16 Mill Primary Cold Air Inlet Motorized Regulating Damper's(10HFE42AA101) power is on

17 Mill coupler is connected well, shield is installed well

Mill motor（10HFC20-M001） junction box and grounding line is installed well, insulation is qualified,
18 and under the 6KV Unit Section 1A, Switchboard +10.B.B.A16, check and confirm the 6KV
Breaker(10BBA16) already in service.

19 Mill lubrication oil system pipes are connected well, no oil leakage

20 Mill Lubrication Oil Tank（10HFC20BB001） oil level is normal, oil quality is good, oil temperature between 38
—45℃. If not, check and put the Oil Tank Electric Heater（10HFC20HP001/10HFC20HP002） in Auto position

21 Mill Lubrication Oil Heat Exchanger's Inlet & Outlet valve is Fully Open.

22 Mill Lubrication Oil Heat Exchanger's Cooling Water Inlet（10PGB71AA255） & Outlet（10PGB77AA254） valve is
Fully Open.

23 Put one side of Mill oil pump outlet filter into operation, the other side standby

24 Mill Lubrication Oil Pump（10HFC20AP001/10HFC20AP002） power is on

25 Coal Bunker（10HFA20BB001） have coal storage greater than 8m;

26 Coal Feeder（10HFB20AA002） power is on, trial run is good, control way turn to "Remote".

27 Coal Feeder weighing device, no coal and coal jamming protection are verified and put into operation

28 No sundries on Coal Feeder belt, belt have no deflection or damage

29 Open Coal Feeder Sealing Air Inlet Valve(10HFW22AA251) to about 20%, Inlet Motorized Valve（10HFW22AA001）
power is on

30 Coal Feeder Sweeper is available

31 Coal Feeder local operation box “Local/Remote” select “Remote”

32 Check and confirm Carpolite Coal Hopper（10EUA10BB002） is empty, its Inlet(10EUA10AA002) &
Outlet(10EUA10AA007) Pneumatic valve's Instrument Supply Air Valve open.

33 Check and confirm Mill's turning gear device has been broken away.

34 The Mill 4 Burners(10HHA12/10HHA22/10HHA32/10HHA42) are good state, the secondary air dampers are right
position.

35 The Carbonic Oxide content control cabinet power is on.

36 Mill Reduction Gearbox Bearing temperature is normal (<75℃)

37 Mill Motor Coil T<120℃，Driven Bearing T <70℃，Non-driven Bearing T <75℃

38 Check and confirm mill's Explosive Door is complete

39 According to PT-MB_2_SOI_B_07, check and confirm:
#1Unit Fuel Oil System(10HJF10) Pre-Start Up Check Procedures had been done

40 According to PT-MB_2_IOI_B_07_01, check and confirm:

#1Unit Micro-Oil Ignition System(10HJF) Pre-Start Up Check Procedures had been done

41 According to PT-MB_2_SOI_SM_03_01, check and confirm:

#1Unit Fire Fighting System(?) Pre-Start Up Check Procedures had been done

42 According to PT-MB_2_SOI_B_05, check and confirm:

#1Unit Flue Gas And Air System(10HLB10) Pre-Start Up Check Procedures had been done

43 Check and confirm all of the PTW in #1Boiler Proper had been Cancellation; Not any person still working

44 Check and confirm #1Unit Fly Ash Handling Equipment Under the ECO Hopper System（10ETG） put in service

45 Check and confirm #1Unit Low Temperature Economizer A(10HNA10AC001) and B(10HNA20AC001) are now in Standby
condition

46 Check and confirm #1Unit Flame Detector Cooling Air System(10HLS) put in service

47 Check and confirm #1Unit Flame Monitoring Equipment() put in service

48 Check and confirm #1Unit Closed Circuit Cooling Water System(10PGB) put in service

49 Check and confirm #1Boiler Furnace Leakage Detection put in service

50 Check and confirm #1Boiler Fly Ash Carbon Content Detection System(10CFJ00GH001) put in service

51 Check and confirm #1Unit Auxiliary Electric Power System() put in service:

Item 1 under the 380/220V Unit PC Section 1A, Switchboard: +10.B.F.A07

52 #1Unit Center Coal Feeder B(10HFB20GH001) Standby Power breaker(10BFA07D1 ) put in
serviceput in service
Item 2 under the 380/220V Unit PC Section 1B, Switchboard: +10.B.F.A08
53 #1Unit Mill B Coal Feeder Control Cabinet(10HFB20GH002) put in service, its power
breaker(10BFB08D2) on

54 Item 3 under the 380/220V Unit PC Section 1B, Switchboard: +10.B.F.A07

#1Unit Center Coal Feeder B(10HFB20GH001) , its power breaker(10BFB07C1) on
Item 4 under the 380/220V Unit PC Section 1B, Switchboard: +10.B.F.B08
55 #1Unit Mill B Carpolite Coal Hopper Control Cabinet（10EUA10GH002) put in service, ite power
breaker(10BFB08B1) on
Item 5 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A10
56 #1Unit Mill B Lube Oil Station Control Cabinet(10HFC20GH001) put in service, ite power
breaker(J0BMA10B1) on
Item 6 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A11
57 #1Unit Boiler Loacl Ignition Control Cabinet A(), put in service, its power breaker(J0BMA11B1)
on
Item 7 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A11
58 #1Unit Boiler Loacl Ignition Control Cabinet B(), put in service, its power
breaker(J0BMA11B2) on

59 Item 8 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A11

#1Unit Boiler Loacl Ignition Control Cabinet C(), put in service, its power breaker(J0BMA11C1) on
Item 9 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A11
60 #1Unit Boiler Loacl Ignition Control Cabinet D(), put in service, its power breaker(J0BMA11C2)
on
Item 10 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A11
61 #1Unit Boiler Loacl Tiny Oil Ignition Control Cabinet A(), put in service, its power
breaker(J0BMA11E1) on
Item 11 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A11
62 #1Unit Boiler Loacl Tiny Oil Ignition Control Cabinet B(), put in service, its power
breaker(J0BMA11E2) on
Item 12 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A11
63 #1Unit Boiler Loacl Tiny Oil Ignition Control Cabinet C(), put in service, its power
breaker(J0BMA11F1) on
 Item 13 under the 380/220V Emergency Section A, Switchboard: +J0.B.M.A11
64 #1Unit Boiler Loacl Tiny Oil Ignition Control Cabinet D(), put in service, its power
breaker(J0BMA11F2) on

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-SOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/SOI/08/2B SHIFT MANAGER :

SYSTEM：U1 Pulverized Coal Sys KKS CODE：10HFC20 SUPERVISOR :

OPERATION ACTIVITY: U1 Pulverized Coal Sys B OPERATOR :

Start Up Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Pulverized Coal Sys Pre-Start Up Check List had been done.

2 Check the furnace pressure keep at normal level

3 Check PA Fan and keep it/them work well. If only A or B PA Fan is running, the number of running Coal Feeder is
not greater than 2

4 Adjust PAF load, PA Hot Air manifold pressure is greater than 7.5KPa. And keep PAF work well at Automatic Mode

5 Check and confirm A or B Sealing Air Fan is running and work well.

6 Fully Open Coal Mill Sealing Air Inlet Motorized Damper(10HFE42AA101), keep the pressure difference between PA
and sealing air of Coal Mill proper is greater than 2KPa.

7 There is no any other mill or oil igniter starting

 Before start Mill by program, need to check and confirm:
Not any alarm to emergency stop Mill
Coal powder system
is permit to be run
Requirement of ignition energy satisfied
There is not any Coal Flame Detector
Fault about A1 to A4 Burner(10HHA12/10HHA22/10HHA32/10HHA42)
The Coal Bunker(10HFA20BB001) Level is greater than 8m
Mill's Primary
Cold Air Inlet Motorized Damper(10HFE42AA001) & Primary Hot Air Inlet Pneumatic Damper(10HFE52AA001) close
Mill's Pulverized Coal Outlet Damper
1/2/3/4(10HFF21AA001/10HFF22AA001/10HFF23AA001/10HFF24AA001) close
The Mill’s Outlet Temperature keep at 65-82℃
The
Mill’s Lubrication Oil Tank oil Temperature ≥38℃
8 The Mill’s Lubrication Oil Tank oil pressure >0.3MPa
The Mill’s Roller temperature ≤90℃

Mill's Motor power signal feedback normal

Coal Feeder power signal feedback normal
Coal Center
Feeder’s Motor power signal feedback normal
The CO concentration ＜30PPM
Carpolite Coal Hopper Inlet
Pneumatic Valve(10EUA10AA002) close
Coal Feeder Outlet Valve(10HFB20AA001) close
Primary
Cold Air Inlet Motorized Regulating Damper(10HFE42AA101) at Auto Mode
Primary Hot Air Inlet Motorized Regulating Damper(10HFE52AA101) at
Auto Mode Boiler Burner Air Dampers put in service
9 Click the "Start"
and at Auto Mode Button on Graphic, put Pulverized Coal Sys into operation by progaram, need to check and
confirm step by step:

10 Step 1 Start A(10HFC20AP001) or B(10HFC20AP002) Lubrication Oil Pump, the main pipe pressure ＞0.30MPa, Cooling
Water System had put into operation Automatically

11 Step 2 Fully Open Mill Sealing Air Inlet Motorized Damper(10HFW32AA001) & Coal Feeder Sealing Air Inlet
Motorized Valve(10HFW22AA001)

12 Step 3 Fully Open Extinguishing steam Inlet Pneumatic Valve(10LBG52AA001) for 5 min;

13 Step 4 Close Extinguishing steam Inlet Pneumatic Valve(10LBG52AA001)

Step 5 Fully Open Mill's Pulverized Coal Outlet Damper

14 1/2/3/4(10HFF21AA001/10HFF22AA001/10HFF23AA001/10HFF24AA001) & Mill to Burner's 4 Inlet
Dampers(10HHA12/10HHA22/10HHA32/10HHA42) & Burner's Cooling Air

15 Step 6 Fully Open Primary Cold Air Inlet Motorized Damper(10HFE42AA001)

16 Step 7 Open Primary Cold Air Inlet Motorized Regulating Damper(10HFE42AA101) and the opening from 0 to 50% in 5
min;

17 Step 8 Fully Open Primary Hot Air Inlet Pneumatic Damper(10HFE52AA001)

18 Step 9 Open Primary Hot Air Inlet Motorized Regulating Damper(10HFE52AA101) and the Mill's Inlet Total Mix Air
Flow from 0 to 50t/h in 5 min by control its opening Automatically

Step 10 Warm up Mill by progaram, it will increase Mill's Outlet temperature to 65-70℃ with temperature rise
19 rate 3～5 ℃/min by control Hot & Cold Inlet Motorized Regulating Damper(10HFE52AA101/10HFE42AA101) opening
Automatically
 Step 11 When Mill's Outlet Temperature have reached 65-70℃, keep at this level for 2 min;
The Boiler Burner Air Dampers should be:
#1 Boiler #1 Corner AA Secondary Air Damper Actuator(10HHA11AA101) opening
10% #1 Boiler #1 Corner A Secondary Air Damper
Actuator(10HHA11AA102) opening 20% #1
Boiler #1 Corner AB Secondary Air Damper Actuator(10HHA11AA103) opening 10%
#1 Boiler #2 Corner AA Secondary Air Damper Actuator(10HHA12AA101) opening 10%
#1 Boiler #2 Corner A Secondary Air Damper
20 Actuator(10HHA12AA102) opening 20% #1 Boiler #2
Corner AB Secondary Air Damper Actuator(10HHA12AA103) opening 10%
#1 Boiler #3 Corner AA Secondary Air Damper Actuator(10HHA13AA101) opening 10%
#1 Boiler #3 Corner A Secondary Air Damper Actuator(10HHA13AA102)
opening 20% #1 Boiler #3 Corner AB Secondary Air
Damper Actuator(10HHA13AA103) opening 10% #1
Boiler #4 Corner AA Secondary Air Damper Actuator(10HHA14AA101) opening 10%
#1 Boiler #4 Corner A Secondary Air Damper Actuator(10HHA14AA102) opening 20%
#1 Boiler #4 Corner AB Secondary Air Damper
Actuator(10HHA14AA103) opening 10%

21 Step 12 Open Burner's Secondry Air Motorized Regulating Damper, opening from 0 to 50%; Open Carpolite Coal
Hopper Inlet Pneumatic valve(10EUA10AA002)

22 Step 13 Start Mill(10HFC20-M001)

23 Step 14 Fully Open Coal Feeder Outlet Valve(10HFB20AA001)

24 Step 15 Start Coal Feeder(10HFB20-M002)

25 Step 16 Start Coal Center Feeder(10HFB20AF001), the Coal Feeder Output from o to 25%, the Coal Flow should be
15t/h

26 Step 17 Fully Open Carpolite Coal Hopper Inlet Pneumatic Valve(10EUA10AA002)

27 According to the Unit Load, put the Coal Feeder(10HFB20AA002) in Auto Mode, Check its Output can follow the
Unit Load Requirment

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-SOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/SOI/08/3B SHIFT MANAGER :

SYSTEM：U1 Pulverized Coal Sys KKS CODE：10HFC20 SUPERVISOR :

OPERATION ACTIVITY: U1 Pulverized Coal Sys B OPERATOR :

Normal Shutdown Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Pulverized Coal Sys Stop permit condition: Coal Feeder Output Flow <15t/h

2 Click the "Stop" Button on Graphic, it will stop Pulverized Coal Sys step by step

3 Step 1 Decrease the Coal Feeder Output Flow from 15t/h to 10t/h at 5 min

4 Step 2 Increase the Mill's Primary Cold Air Inlet Motorized Regulating Damper(10HFE42AA101) Opening from
current to 100% at 5 min

5 Step 3 Keep the Mill's Outlet Temperature <50 ℃ by control Primary Hot Air Inlet Motorized Regulating
Damper's(10HFE52AA101) Opening; At the same time, keep the Mill's Inlet Total Mix Air Flow ＞45t/h

6 Step 4 Close Coal Feeder Outlet Valve(10HFB20AA001), delay 90s, and Stop Coal Feeder(10HFB20-M002); The Coal
Feeder's Belt should be empey, the Coal Flow should be 0t/h before stop

7 Step 5 Keep Mill running for 10 min for empty any coal from Mill's Grinding Bowl

8 Step 6 Delay 480s, Primary Hot Air Inlet Motorized Regulating Damper's(10HFE52AA101) Opening from current to 0%
and close Primary Hot Air Inlet Pneumatic Damper(10HFE52AA001)

9 Step 7 Delay 60s, Primary Cold Air Inlet Motorized Regulating Damper's(10HFE42AA101) Opening from current to 0%
at 2 min

10 Step 8 Stop Mill(10HFC20-M001)

11 Step 9 Close Primary Cold Air Inlet Motorized Damper(10HFE42AA001)

12 Step 10 Fully Open Extinguishing steam Inlet Pneumatic Valve(10LBG52AA001) for 10 min;

13 Step 11 Close Extinguishing steam Inlet Pneumatic Valve(10LBG52AA001)

 14 Step 12 Fully Open Mill's Pulverized Coal Outlet Damper 1/2(10HFF21AA001/10HFF22AA0011) & Mill to Burner's 1/2
Inlet Dampers(10HHA12/10HHA22)

15 Step 13 Fully Open Primary Cold Air Inlet Motorized Damper(10HFE42AA001)

16 Step 14 Open Primary Cold Air Inlet Motorized Regulating Damper(10HFE42AA101), Opening from 0% to 40%

Step 15 Delay 120s, close Mill's Pulverized Coal Outlet Damper 1/2(10HFF21AA001/10HFF22AA001) & Mill to
17 Burner's 1/2 Inlet Dampers(10HHA12/10HHA22); at the same time, Fully Open Mill's Pulverized Coal Outlet Damper
3/4(10HFF23AA001/10HFF24AA0011) & Mill to Burner's 3/4 Inlet Dampers(10HHA32/10HHA42)

18 Step 16 Delay 120s, close Mill's Pulverized Coal Outlet Damper 3/4(10HFF23AA001/10HFF24AA001) & Mill to
Burner's 3/4 Inlet Dampers(10HHA32/10HHA42)

19 Step 17 Close Coal Feeder Sealing Air Inlet Motorized Valve(10HFW22AA001)

20 Step 18 Close Burner's Secondry Air Motorized Regulating Damper, opening from current to 20% at 3 min

21 Step 19 When the Mill’s Lubrication Oil Tank oil Temperature ＜38℃, stop its Cooling Water System

22 Close Carpolite Coal Hopper Inlet Pneumatic Valve(10EUA10AA001), and remove the Carpolite Coal from the
Hopper(10EUA10BB002)

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-SOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/SOI/08/4B SHIFT MANAGER :

SYSTEM：U1 Pulverized Coal Sys KKS CODE：10HFC20 SUPERVISOR :

OPERATION ACTIVITY: U1 Pulverized Coal Sys B OPERATOR :

Operation and Standby Situation Inspection SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Inspect in normal operation, Mill should be steady, no obvious vibration and abnormal sound.

2 Mill proper, powder handling pipes and oil station have no air, powder or oil leakage.

3 Mill's Manhole and Air Duct's Manhole are complete, they had been closed and no leakage

4 No sundries and any coal powder near Mill & Coal Feeder, if not, need to clean them all with safety ways; If
any fire, report to operator and ready to fire-fighting according to Emergency plan

5 No irrelative persons or unauthorized person stay in Pulverized Coal System

6 Verify rotating covers and safety casing are alredy completed. Coupling are good connected.base bolts are
completed.

7 According to the Inspection Items, need to check and confirm

8 Item 1 Motor(10HFC20-M001) running noice normal, bearing temperature and vibration normal

9 Item 2 Mill bearing temperature <75 ℃

10 Item 3 Mill bearing vibration <0.10μm

11 Item 4 Carpolite Coal Hopper Outlet Pneumatic Valve(10EUA10AA007) close, no any coal leakage and ground is
clean; If not, need to clean them all with safety ways;

12 Item 5 The Mill’s Lubrication Oil Tank oil pressure >0.3MPa

13 Item 6 Mill's Lubrication Oil Tank oil level is normal, oil temperature between 38—45℃. If not, check any
leakage, and confirm the Cooling Water System work well
 14 Item 7 Mill's Lubrication Oil Filter pressure difference <0.1 Mpa

15 Item 8 Check and confirm Oil Tank Electric Heater(10HFC20HP001/10HFC20HP002) in Auto position and work well

16 Item 9 Fire-fighting equipments are complete, there are not any block in Pulverized Coal System

17 Item 10 Equipment's label and flow indicating are complete

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-SOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/SOI/08/6B SHIFT MANAGER :

SYSTEM：U1 Pulverized Coal Sys KKS CODE：10HFC20 SUPERVISOR :

OPERATION ACTIVITY: U1 Pulverized Coal Sys B OPERATOR :

Alarm and Emergency Handling Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Sealing air fan fault trip

2 Phenomenon:

3 Electrical fault

4 Motor operation with two phases, current indication is zero or increase abnormally, motor have roar sound.

5 Motor, junction box or cable have smoke or get on fire

6 Mechanical fault

7 Vibration, axial displacement along with sound of friction or strike

8 Bearing temperature increase

9 Current decrease to zero, vibration over limit

10 Sealing air fan trip‖ alarm is on

11 Sealing air pressure fluctuates or decreases

12 When interlock is put into operation, standby sealing air fan startup by interlock. Otherwise MFT should act
after 10S delay, trip coal feeders in operation, emergency stop coal mills, boiler out of flame.

13 Handling

14 the working sealing air fan trip by fault and standby sealing air fan not startup by interlock, we should
startup standby sealing air fan manually, if fail, startups the tripped sealing air fan once
15 If manual startup successes, maintain unit operation, report to shift supervisor and handle it

16 Check the cause in time, eliminate the fault and recover boiler operation as soon as possible

17 Coal feeder trip

18 Phenomenon

19 If coal feeder trip, the ―coal feeder trip‖ alarm is on, LCD shows coal feeder stop

20 Coal feed rate decrease to zero

21 Coal mill current decrease, outlet temperature increase, pressure difference between coal mill inlet and outlet
become bigger, pressure difference between PA pipe and furnace become bigger

22 Boiler load, steam temperature and pressure decrease

23 Handling

24 Close coal mill inlet hot air adjust valve to be smaller.

25 Adjust and maintain coal mill air flux and outlet temperature are normal, stop coal mill after powder is
exhausted

26 Increase output of other coal pulverizing systems, decrease load properly if necessary.

27 Pay attention to monitor and control steam temperature, steam pressure and water level are normal

28 Check the cause and handle it in time, after eliminate the fault, the pulverizing system is allowed after get
order from shift supervisor

29 Startup standby coal mill if cannot recover in short time, maintain boiler load stable

30 If MFT act, handle it as boiler flame out.

31 Coal mill trip

32 Phenomenon

33 Coal mill trip‖ alarm is on, tripped coal mill amperemeter decrease to zero

34 Corresponding coal feeder trip, amperemeter indication decrease to zero

35 LCD shows the fault coal mill and corresponding coal feeder are stop

36 Cause

37 MFT act

38 PA flux is smaller than set value or lose PA

39 Coal mill outlet temperature is higher than 105℃

40 Coal mill lubrication oil system(oil temperature and pressure) abnormal, protection act

41 Coal mill reduction box bearing temperature is greater than 85℃

42 Coal mill outlet isolating vale

43 Coal mill motor electrical protection act

44 Stop coal mill by fault

45 Startup the tripped coal mill：

After the coal mill trip, if no need to startup immediately, we need to discharge and purge the coal inside the
46 coal mill, if need to startup the coal mill immediately, think about the accdidents that may happen such as
coal powder spontaneous combustion or explosion

47 After coal mill trip, discharge pyri te hopper on time to prevent coal powder spontaneous combustion

48 Open coal mill outlet valves, check coal mill hot air damper and hot air adjusting damper are strictly closed,
put coal mill fire fighting steam into operation at least 5 minutes before coal mill startup

If coal powder spontaneous combustions in coal mill pyrite hopper or inlet primary air duct, open coal mill
49 fire fighting steam motor valve immediately. Discharge pyrite hopper, inform maintenance staff to handle the
problem. Start the coal mill system after that

Check primary air manifold pressure is around 10KPa. Open coal mill cold air damper, gradually open cold air
50 adjusting damper, pay attention to the change of furnace negative pressure, steam temperature and pressure.
Open cold air gradually until 40t/h according to change of furnace pressure, steam temperature and pressure,
purge the mill at least 10 minutes

51 Discharge pyrite hopper after coal mill start, prevent coal powder enter coal mill primary air duct, pay
attention to the quantity of pyrite and whether there is spontaneous combustion.

52 After startup coal feeder and coal mill outlet temperature increase to around 60 ℃, put hot and coal air
adjusting damper into auto.
If need to startup tripped coal mill when the unit load is high, check unit load is less than 90% rated load,
53 the tripped coal mill can be startup and purge. Prevent coal powder inject to furnace after coal mill startup
and lead to unit load rise suddenly, prevent boiler over temperature and over pressure, decide whether stop
coal mill or not after purge

54 Coal mill self-ignition and explosion

55 Phenomenon

56 Coal mill outlet temperature increase rapidly

57 At the position of coal mill spontaneous-combustion, the shell is burned red and have sparks
inside

Have sound when explosion happens, smoke goes out from untight position of coal mill shell, coal mill air
58 pressure fluctuate severely, furnace negative pressure have big fluctuation, flame become dark, cause boiler
flame off when the explosion is serious

59 Handling

60 Coal mill have spontaneous combustion or explosion, stop coal mill immediately, close hot air and cold air stop
valve and control valve.

61 Put steam into operation for fire control, put in oil for combustion supporting, increase load of other coal
mills, startup standby coal mill
After put steam into operation for 30 minutes, close fire-fighting steam valve, inform maintenance staff to
62 repair, after confirm all parts are complete and not damaged, fire source is eliminated, the coal mill can be
put into operation.
63 Pulverized Coal System Abnormal handling：

64 Check fire –fighting steam put into operation at least 5 minutes if mill trip.

65 Stop mill system emergency if mill inside explosion happened, close hot primary pipe tightly and put mill fire-
fighting steam

66 Stop mill system emergency if mill safety valve open, to prevent coal&air proportion abnormal causing accident
when the safety valve sudden close

The fault milling system with too much coal inside coal mill, continuous discharge pyrite hopper until there is
67 no coal out, put fire fighting steam into operation and purge the coal mill before startup. The coal mill
tripped during all power lose, after boiler ignition, put one big oil gun into operation and purge the coal
mill, after purged clean, startup coal mill and down the roller to purge again.
 68 In any mill explosion case or abnormal, check or isolate mill oil system to prevent accident extend to the oil
system when dealing with the explosion/abnormal

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-SOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/SOI/08/8B SHIFT MANAGER :

SYSTEM：U1 Pulverized Coal Sys KKS CODE：10HFC20 SUPERVISOR :

OPERATION ACTIVITY: U1 Pulverized Coal Sys B OPERATOR :

Isolation Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Check and confirm Mill/Coal Feeder/Center Coal Feeder/Pump stopped, all of Damper/Valve closed; then change
Mill/Coal Feeder/Center Coal Feeder/Pump from Standby Mode to Forbidden Mode in DCS

2 Confirm Motor 6KV Breaker(10BBA17) OFF, then Repair status/Lock/CAUTION Notice

3 Confirm Extinguishing steam Inlet Valve(10LBG52AA251) closed completely, then Close/Lock/CAUTION Notice

4 Confirm Extinguishing steam Inlet Pneumatic Valve(10LBG52AA001) closed completely, then Close/Lock/CAUTION
Notice; and close its Instrument Supply Air Valve then Close/Lock/CAUTION Notice

5 Confirm Primary Hot Air Inlet Pneumatic Damper(10HFE52AA001) closed completely, then Close/Lock/CAUTION Notice;
and close its Instrument Supply Air Valve then Close/Lock/CAUTION Notice

6 Confirm Primary Hot Air Inlet Motorized Regulating Damper(10HFE52AA101) closed completely, then
Close/Lock/Power OFF/CAUTION Notice

7 Confirm Primary Cold Air Inlet Motorized Damper(10HFE42AA001) closed completely, then Close/Lock/Power
OFF/CAUTION Notice

8 Confirm Primary Cold Air Inlet Motorized Regulating Damper(10HFE42AA101) closed completely, then
Close/Lock/Power OFF/CAUTION Notice

9 Confirm Mill Sealing Air Inlet Damper(10HFW32AA251) closed completely, then Close/Lock/CAUTION Notice

10 Confirm Mill Sealing Air Inlet Motorized Damper(10HFW32AA001) closed completely, then Close/Lock/Power
OFF/CAUTION Notice

11 Confirm Coal Feeder Outlet Valve(10HFB20AA001) closed completely, then Close/Lock/CAUTION Notice; and close its
POWER Close/Lock/Power OFF/CAUTION Notice

12 Confirm Coal Feeder Sealing Air Inlet Valve(10HFW22AA251) closed completely, then Close/Lock/CAUTION Notice

13 Confirm Coal Feeder Sealing Air Inlet Motorized Valve(10HFW22AA001) closed completely, then Close/Lock/Power
OFF/CAUTION Notice
 14 Confirm Coal Feeder Motor 380V Switch OFF, then Repair status/Lock/CAUTION Notice

15 Confirm Center Coal Feeder Motor 1 380V Switch OFF, then Repair status/Lock/CAUTION Notice

16 Confirm Center Coal Feeder Motor 2 380V Switch OFF, then Repair status/Lock/CAUTION Notice

17 Confirm Pulverized Coal Outlet Damper 1/2/3/4(10HFF21AA001/10HFF22AA001/10HFF23AA001/10HFF24AA001) closed

completely, then Close/Lock/CAUTION Notice;

18 Confirm Pulverized Coal Outlet Damper Instrument Supply Air Valve closed completely, then Close/Lock/CAUTION
Notice;

19 Confirm Lubricating Oil Station No. 1 Pump 380V Switch OFF, then Repair status/Lock/CAUTION Notice

20 Confirm Lubricating Oil Station No. 2 Pump 380V Switch OFF, then Repair status/Lock/CAUTION Notice

21 Confirm Lubricating Oil Station Electric Heater 380V Switch OFF, then OFF/lock/CAUTION Notice

22 Confirm Lubricating Oil Station Heating Cable 380V Switch OFF, then OFF/lock/CAUTION Notice

23 Confirm Lubricating Oil Station Cooling Water Inlet Valve（10PGB71AA255） closed completely, then
Close/Lock/CAUTION Notice

24 Confirm Lubricating Oil Station Cooling Water Outlet Valve（10PGB77AA254） closed completely, then
Close/Lock/CAUTION Notice

25 Confirm Carpolite Coal Hopper Inlet Pneumatic Valve（10EUA10AA002） closed completely, then Close/Lock/CAUTION
Notice; and close its Instrument Supply Air Valve then Close/Lock/CAUTION Notice

26 Confirm Carpolite Coal Hopper Outlet Pneumatic Valve（10EUA10AA007） closed completely, then Close/Lock/CAUTION
Notice; and close its Instrument Supply Air Valve then Close/Lock/CAUTION Notice

27 Confirm Hopper Water Inlet Valve（10EUA10AA253） closed completely, then Close/Lock/CAUTION Notice

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-SOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/SOI/08/9B SHIFT MANAGER :

SYSTEM：U1 Pulverized Coal Sys KKS CODE：10HFC20 SUPERVISOR :

OPERATION ACTIVITY: U1 Pulverized Coal Sys B OPERATOR :

DE-Isolation Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Check and confirm all of the PTW on Mill/Coal Feeder/Center Coal Feeder/Pump had been Cancellation; Not any
person still working on Pulverized Coal System.

2 Check and confirm all of the Pipe/Valve/Damper/Pump/Platform/Motor/Thermal Insulation Layer etc. had been
installed and complete;

3 Check and confirm all of the Equipment's Label and Flow Indicating complete

4 No sundries and any coal powder/waste oil near Mill & Coal Feeder, if not, need to clean them all with safety
ways

5 Mill's Manhole and Air Duct's Manhole are complete, they had been closed and no leakage

6 Isolation Belt and Safety Fence had been removed.

7 Extinguishing steam Inlet Valve(10LBG52AA251) keep close completely, then Unlock/remove CAUTION Notice

8 Extinguishing steam Inlet Pneumatic Valve(10LBG52AA001) keep close completely, then Unlock/remove CAUTION
Notice; and open its Instrument Supply Air Valve then Unlock/remove CAUTION Notice

9 Primary Hot Air Inlet Pneumatic Damper(10HFE52AA001) keep close completely, then Unlock/remove CAUTION Notice;
and open its Instrument Supply Air Valve then Unlock/remove CAUTION Notice

10 Primary Hot Air Inlet Motorized Regulating Damper(10HFE52AA101) keep close completely, then Unlock/remove
CAUTION Notice/Power ON

11 Primary Cold Air Inlet Motorized Damper(10HFE42AA001) keep close completely, then Unlock/remove CAUTION
Notice/Power ON

12 Primary Cold Air Inlet Motorized Regulating Damper(10HFE42AA101) keep close completely, then Unlock/remove
CAUTION Notice/Power ON

13 Mill Sealing Air Inlet Damper(10HFW32AA251) keep close completely, then Unlock/remove CAUTION Notice
 14 Mill Sealing Air Inlet Motorized Damper(10HFW32AA001) keep close completely, then Unlock/remove CAUTION
Notice/Power ON

15 Coal Feeder Outlet Valve(10HFB20AA001) keep close completely, then Unlock/remove CAUTION Notice; and its power
then Unlock/remove CAUTION Notice/Power ON

16 Coal Feeder Sealing Air Inlet Valve(10HFW22AA251) keep close completely, then Unlock/remove CAUTION Notice

17 Coal Feeder Sealing Air Inlet Motorized Valve(10HFW22AA001) keep close completely, then Unlock/remove CAUTION
Notice/Power ON

18 Confirm Coal Feeder Motor 380V Switch at OFF position, then Unlock/remove CAUTION Notice/Standby position

19 Confirm Center Coal Feeder Motor 1 380V Switch at OFF position, then Unlock/remove CAUTION Notice/Standby
position

20 Confirm Center Coal Feeder Motor 2 380V Switch at OFF position, then Unlock/remove CAUTION Notice/Standby
position

21 Pulverized Coal Outlet Damper 1/2/3/4(10HFF21AA001/10HFF22AA001/10HFF23AA001/10HFF24AA001) keep close

completely, then Unlock/remove CAUTION Notice

22 Pulverized Coal Outlet Damper Instrument Supply Air Valve keep close completely, then Unlock/remove CAUTION
Notice

23 Confirm Lubricating Oil Station No. 1 Pump 380V Switch at OFF position, then Unlock/remove CAUTION
Notice/Standby positon

24 Confirm Lubricating Oil Station No. 2 Pump 380V Switch at OFF position, then Unlock/remove CAUTION
Notice/Standby positon

25 Confirm Lubricating Oil Station Electric Heater 380V Switch at OFF position, then Unlock/remove CAUTION Notice

26 Confirm Lubricating Oil Station Heating Cable 380V Switch at OFF position, then Unlock/remove CAUTION Notice

27 Lubricating Oil Station Cooling Water Inlet Valve（10PGB71AA255） keep close completely, then Unlock/remove
CAUTION Notice

28 Lubricating Oil Station Cooling Water Outlet Valve（10PGB77AA254） keep close completely, then Unlock/remove
CAUTION Notice

29 Carpolite Coal Hopper Inlet Pneumatic Valve（10EUA10AA002） keep close completely, then Unlock/remove CAUTION
Notice; and open its Instrument Supply Air Valve then Unlock/remove CAUTION Notice

30 Carpolite Coal Hopper Outlet Pneumatic Valve（10EUA10AA007） keep close completely, then Unlock/remove CAUTION
Notice; and open its Instrument Supply Air Valve then Unlock/remove CAUTION Notice

31 Hopper Water Inlet Valve（10EUA10AA253） keep close completely, then Unlock/remove CAUTION Notice

32 Confirm Motor 6KV Breaker(10BBA17) at OFF position, then Unlock/remove CAUTION Notice/Standby positon

33 Change Mill/Coal Feeder/Center Coal Feeder/Pump from Forbidden Mode to Standby Mode in DCS

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION