Acist Empowercta Empower CT and Cta Service Manual Inyector TAC Philips

System Service Manual
Document 900761-001 Rev. 01

PROPRIETARY INFORMATION NOTICE
This document contains information proprietary to ACIST, Inc. All rights are
reserved.
No part of this document may be reproduced, transmitted, processed or recorded by any

means or form, electronic, mechanical, photographic or otherwise, nor be released to any
third party without the written consent of ACIST, INC.
Copyright 2008 by ACIST, Inc.
The written and graphic product descriptions in this manual were effective at the time of printing. ACIST
reserves the right to change specifications and designs, or to discontinue any model without prior
notification.
ACIST, EmpowerCT and EmpowerCTA are registered trademarks of ACIST, Inc.
Applicable United States Patents include #4,869,720, #5,964,703, and #5,947,910
In the United States, ACIST can be In the EU, ACIST can be contacted at the
contacted at the manufacturer: distributor:
ACIST Medical Systems, Inc. Acist Europe BV

7905 Fuller Road Renier Nafzgerstraat 114
Eden Praire, MN 55344 6221 KL Maastricht
Phone: (952) 941-3507 The Netherlands
Toll Free: (888) 667-6648 Phone: +31 (0)43 354 50 30
Fax: (952) 941-4648 Fax: +31 (0)43 354 50 35
www.acistmedical.com
Doc. 900761-001 Rev. 01 Empower Service Manual ii

Table of Contents
Table of Contents
READ THIS FIRST!...................................................................................................VIII
SECTION 1: INTRODUCTION..................................................................................1-1
1.1 PURPOSE OF THIS MANUAL................................................................................1-1
1.2 AUDIENCE ........................................................................................................1-1
1.3 ORGANIZATION .................................................................................................1-1
1.4 RELATED DOCUMENTATION ...............................................................................1-2
1.5 MANUAL CONVENTIONS .....................................................................................1-3
SECTION 2: SYSTEM DESCRIPTION.....................................................................2-1

2.1 SYSTEM CONFIGURATION ..................................................................................2-1
2.2 MOUNTING SYSTEMS ........................................................................................2-4
2.3 TOOLS AND TEST EQUIPMENT ............................................................................2-4
2.3.1 Toolkit ...................................................................................................2-4
2.3.2 Special Test Equipment .......................................................................2-5
2.3.3 Programming Equipment......................................................................2-5
2.3.4 Equipment for EDA Functional Testing ................................................2-5
2.3.5 Jumpers and Test Probes ....................................................................2-5
SECTION 3: PERIODIC INSPECTION AND MAINTENANCE ................................3-1
3.1 PERIODIC PROCEDURES....................................................................................3-1
3.1.1 Periodic Inspection ...............................................................................3-1
3.1.2 Periodic Maintenance...........................................................................3-1
3.1.3 Service..................................................................................................3-1
3.2 CLEANING AND STORAGE PROCEDURE ...............................................................3-2
3.3 INSPECTION & SAFETY CHECKLIST .....................................................................3-3
3.3.1 Visual Inspection Test ..........................................................................3-3
3.3.2 Electrical Safety Test............................................................................3-5
3.3.3 Field Test Form ....................................................................................3-6
3.3.4 EDA Functional Test ............................................................................3-6
3.3.4.1 EDA Calibration Check .............................................................................. 3-6
3.3.4.2 EDA System Check ................................................................................... 3-7
SECTION 4: TROUBLESHOOTING.........................................................................4-1
4.1 ORGANIZATION .................................................................................................4-1
4.2 PRELIMINARY DIAGNOSTIC ................................................................................4-2
4.3 MECHANICAL PROBLEMS ...................................................................................4-4
4.3.1 Injector Controller Pivot Malfunction ....................................................4-4
4.3.2 Injector Head Tilt Malfunction...............................................................4-4
4.4 POWER FAILURES .............................................................................................4-5
4.4.1 Injector Fails to Power Up ....................................................................4-5
4.4.1.1 Power Supply and Cables Troubleshooting............................................... 4-7
4.4.1.2 Injector Controller Troubleshooting............................................................ 4-8
4.4.1.3 Injector Head Troubleshooting................................................................. 4-11
4.4.1.3a Injector Head Troubleshooting (EmpowerCT) ....................................... 4-11
4.4.1.3b Injector Head Troubleshooting (EmpowerCTA) ..................................... 4-13
4.4.1.4 EDA Troubleshooting .............................................................................. 4-17
4.4.2 Remote Control Fails to Power Up.....................................................4-18
4.4.3 Injector and Remote Control Fail to Power Up...................................4-19
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Table of Contents
4.4.4 Injector Loses Power after Injector RAM is Moved ............................4-20

4.5 COMMUNICATION MESSAGES ...........................................................................4-21
4.5.1 The Not Found Message on One Component Only...........................4-21
4.5.2 The Not Found Message on Both Components.................................4-22
4.5.2.1 Injector/Remote Control Troubleshooting ................................................ 4-24
4.5.2.2 Cables/Power Supply Troubleshooting.................................................... 4-26
4.5.2.3 Remote Control COM Port Troubleshooting ............................................ 4-28
4.5.3 EDA Not Found Message...................................................................4-30
4.5.3.1 EDA Software Test .................................................................................. 4-30
4.5.3.2 EDA Hardware Test................................................................................. 4-31
4.6 FAULT CODES.................................................................................................4-34
4.6.1 Fault Code Table ................................................................................4-35
4.6.2 Troubleshooting Fault Codes 201 and 235 ........................................4-43
4.6.2.1 Power Supply and Power/Communications Cable Troubleshooting........ 4-43
4.6.2.2 Injector Troubleshooting .......................................................................... 4-44
4.6.3 Troubleshooting Fault Code 227 in the EmpowerCTA System .........4-45
4.6.4 Troubleshooting Fault Code 234 in the EmpowerCTA System .........4-46
4.7 MISCELLANEOUS SYSTEM PROBLEMS...............................................................4-49
4.7.1 EDA is Out of Range or Cannot Establish Baseline...........................4-49
4.7.2 Syringe Nest Does Not Open or Close ..............................................4-50
4.7.3 False Door Message ..........................................................................4-51
4.7.4 Syringe Warmer Does Not Warm.......................................................4-55
4.7.4.1 Controller PCB and Single Board Computer Troubleshooting ................. 4-57
4.7.4.2 24-Pin Cable, Heater Harness, and Interconnect PCB Troubleshooting . 4-58
4.7.5 Membrane Keys on Injector Controller Malfunction ...........................4-59
4.7.6 EL Display on Injector Controller Malfunction ....................................4-61
4.7.7 LEDs in Beacon Window Malfunction ................................................4-62
4.7.7.1 All LEDs Fail to Flash or Illuminate.......................................................... 4-62
4.7.7.2 Some LEDs Fail to Flash or Illuminate .................................................... 4-63
4.7.7.3 LEDs Operate Improperly ........................................................................ 4-63
4.7.8 Contrast/Saline LEDs Malfunction......................................................4-63
4.7.8.1 Only One LED Fails to Illuminate............................................................. 4-64
4.7.8.2 Both LEDs Fail to Illuminate .................................................................... 4-65
4.7.9 Pendant Switch Malfunction ...............................................................4-66
4.7.9.1 Short Circuit at Pendant Switch................................................................... 4-67
4.7.9.2 Open Circuit at Pendant Switch................................................................... 4-69
4.7.10 Audible Tone Fails to Sound ..............................................................4-70
4.7.11 Remote Control Malfunction...............................................................4-70
4.7.12 Display Shows Wrong Injector Head Orientation ...............................4-70
SECTION 5: REPAIRING AND REPLACING ..........................................................5-1
5.1 ORGANIZATION .................................................................................................5-1
5.2 INJECTOR PIVOT JUNCTIONS .............................................................................5-5
5.2.1 Controller Pivot Assembly ....................................................................5-5
5.2.1.1 Repairing the Adjustable Controller Pivot Assembly (CT) ......................... 5-6
5.2.1.2 Removing the Adjustable Controller Pivot Assembly (CT)......................... 5-7
5.2.1.3 Installing the Controller Pivot Assembly (CT) ............................................ 5-8
5.2.2 Adjusting the Injector Head Pivot .......................................................5-10
5.3 INJECTOR CABLES ..........................................................................................5-11
5.3.1 Replacing the Injector Pigtail Cable ...................................................5-11
5.3.1.1 Removing the Injector Pigtail Cable......................................................... 5-11
5.3.1.2 Installing the Injector Pigtail Cable (Earlier CT Systems) ........................ 5-12
5.3.1.3 Installing the Injector Pigtail Cable (CTA & Later CT Systems) ............... 5-13
5.3.2 Replacing the EDA Harness...............................................................5-15
5.3.2.1 Removing the EDA Harness.................................................................... 5-15
5.3.2.2 Installing the EDA Harness (Earlier CT Systems).................................... 5-16
5.3.2.3 Installing the EDA Harness (CTA & Later CT Systems) .......................... 5-17
5.3.3 Replacing the 24-Pin Cable................................................................5-18
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Table of Contents
5.4 INJECTOR CONTROLLER ..................................................................................5-19

5.4.1 Replacing the Injector Controller Cable Cover...................................5-19
5.4.1.1 Removing the Injector Controller Cable Cover ........................................ 5-19
5.4.1.2 Installing the Injector Controller Cable Cover .......................................... 5-19
5.4.2 Replacing the Injector Controller’s Front Enclosure...........................5-20
5.4.2.1 Removing the Injector Controller’s Front Enclosure ................................ 5-20
5.4.2.2 Installing the Injector Controller’s Front Enclosure .................................. 5-21
5.4.3 Replacing the Single Board Computer...............................................5-22
5.4.3.1 Removing the Single Board Computer .................................................... 5-22
5.4.3.2 Installing the Single Board Computer ...................................................... 5-23
5.4.4 Replacing the Controller PCB ............................................................5-24
5.4.4.1 Removing the Controller PCB.................................................................. 5-24
5.4.4.2 Installing the Controller PCB.................................................................... 5-26
5.4.5 Replacing the EL Display ...................................................................5-28
5.4.5.1 Removing the EL Display ........................................................................ 5-28
5.4.5.2 Installing the EL Display .......................................................................... 5-28
5.4.6 Replacing the Display to Controller PCB Ribbon Cable ....................5-29
5.4.6.1 Removing the Display to Controller PCB Ribbon Cable .......................... 5-29
5.4.6.2 Installing the Display to Controller PCB Ribbon Cable ............................ 5-29
5.4.7 Replacing the Membrane Panel .........................................................5-30
5.4.7.1 Removing the Membrane Panel .............................................................. 5-30
5.4.7.2 Installing the Membrane Panel ................................................................ 5-30
5.4.8 Replacing the Beacon PCB................................................................5-31
5.4.8.1 Removing the Beacon PCB ..................................................................... 5-31
5.4.8.2 Installing the Beacon PCB ....................................................................... 5-31
5.4.9 Replacing the Injector’s Power Switch Assembly ..............................5-32
5.4.9.1 Removing the Injector’s Power Switch Assembly .................................... 5-32
5.4.9.2 Installing the Injector’s Power Switch Assembly ...................................... 5-33
5.4.10 Replacing the Injector’s Pendant Port Cable Assembly.....................5-34
5.4.10.1 Removing the Injector’s Pendant Port Cable Assembly ........................ 5-34
5.4.10.2 Installing the Injector’s Pendant Port Cable Assembly .......................... 5-35
5.5 INJECTOR HEAD .............................................................................................5-36
5.5.1 Replacing the Injector Head’s Rear Enclosure ..................................5-36
5.5.1.1 Removing the Injector Head’s Rear Enclosure ........................................ 5-36
5.5.1.2 Installing the Injector Head’s Rear Enclosure .......................................... 5-38
5.5.2 Replacing the Syringe Warmer ..........................................................5-39
5.5.3 Replacing the Heater Harness ...........................................................5-40
5.5.3.1 Removing the Heater Harness ................................................................ 5-40
5.5.3.2 Installing the Heater Harness .................................................................. 5-40
5.5.4 Replacing the EmpowerCT Injector Mechanism ................................5-43
5.5.4.1 Removing the CT Injector Mechanism..................................................... 5-43
5.5.4.2 Installing the CT Injector Mechanism....................................................... 5-45
5.5.5 Replacing the EmpowerCTA Injector Mechanism..............................5-46
5.5.5.1 Removing the CTA Injector Mechanism .................................................. 5-46
5.5.5.2 Installing the CTA Injector Mechanism .................................................... 5-47
5.5.6 Replacing the Door Sensor ................................................................5-48
5.5.6.1 Removing the Door Sensor ..................................................................... 5-48
5.5.6.2 Installing the Door Sensor ....................................................................... 5-49
5.5.7 Replacing the EmpowerCT Motor ......................................................5-50
5.5.7.1 Removing the CT Motor........................................................................... 5-50
5.5.7.2 Installing the CT Motor ............................................................................ 5-51
5.5.8 Replacing the EmpowerCTA Motor....................................................5-52
5.5.8.1 Removing the CTA Motor ........................................................................ 5-52
5.5.8.2 Installing the CTA Motor .......................................................................... 5-54
5.5.9 Replacing the Linear Potentiometer ...................................................5-55
5.5.9.1 Removing the Linear Potentiometer ........................................................ 5-55
5.5.9.2 Installing the Linear Potentiometer .......................................................... 5-58
5.5.10 Replacing the EmpowerCT Locking Detent Rod Assembly...............5-60
5.5.10.1 Removing the Locking Detent Rod Assembly (CT) ............................... 5-60
5.5.10.2 Installing the Locking Detent Rod Assembly (CT) ................................. 5-64
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Table of Contents
5.5.11 Replacing the EmpowerCT and EmpowerCTA Locking Detent Rod

Assembly .........................................................................................................5-66
5.5.11.1 Removing the Locking Detent Rod Assembly (CT & CTA) .................... 5-66
5.5.11.2 Installing the Locking Detent Rod Assembly (CT and CTA) .................. 5-68
5.5.12 Replacing the EmpowerCT Interconnect PCB ...................................5-71
5.5.12.1 Removing the CT Interconnect PCB...................................................... 5-71
5.5.12.2 Installing the CT Interconnect PCB........................................................ 5-72
5.5.13 Replacing the EmpowerCTA Interconnect PCB.................................5-73
5.5.13.1 Removing the CTA Interconnect PCB ................................................... 5-73
5.5.13.2 Installing the CTA Interconnect PCB ..................................................... 5-74
5.5.14 Replacing the EmpowerCTA Contrast and Saline LED Assemblies..5-76
5.5.14.1 Removing the LED Assembly ................................................................ 5-76
5.5.14.2 Installing the LED Assembly .................................................................. 5-77
5.6 POWER SUPPLY ..............................................................................................5-78
5.6.1 Replacing the Power Supply Fuses ...................................................5-78
5.6.1.1 Removing the Power Supply Fuses......................................................... 5-78
5.6.1.2 Installing the Power Supply Fuses........................................................... 5-78
5.7 REMOTE CONTROL .........................................................................................5-79
5.7.1 Replacing the Remote Interface Cover ..............................................5-79
5.7.1.1 Removing the Remote Interface Cover ................................................... 5-79
5.7.1.2 Installing the Remote Interface Cover ..................................................... 5-80
5.7.2 Replacing the Remote Communication Box Assembly......................5-80
5.7.2.1 Uninstalling the Remote Communication Box Assembly ......................... 5-81
5.7.2.2 Installing the Remote Communication Box Assembly ............................. 5-82
5.7.3 Replacing the Remote Power Cable Assembly .................................5-83
5.7.3.1 Uninstalling the Remote Power Cable Assembly..................................... 5-83
5.7.3.2 Installing the Remote Power Cable Assembly ......................................... 5-84
5.7.4 Replacing the Remote Communications Cable Assembly.................5-85
5.7.4.1 Uninstalling the Remote Communications Cable Assembly .................... 5-85
5.7.4.2 Installing the Remote Communications Cable Assembly ........................ 5-85
5.7.5 Replacing the Remote PCB Assembly...............................................5-86
5.7.5.1 Uninstalling the Remote PCB Assembly.................................................. 5-86
5.7.5.2 Installing the Remote PCB Assembly ...................................................... 5-87
5.7.6 Re-assigning Remote Control COM Ports .........................................5-88
5.8 EDA .............................................................................................................5-89
5.8.1 Replacing the EDA PCB.....................................................................5-89
5.8.1.1 Removing the EDA PCB.......................................................................... 5-89
5.8.1.2 Installing the EDA PCB............................................................................ 5-90
5.8.2 Replacing the EDA PCB to Power/Comm. Connector Harness ........5-91
5.8.2.1 Removing the EDA PCB to Power/Comm. Connector Harness .............. 5-91
5.8.2.2 Installing the EDA PCB to Power/Comm. Connector Harness ................ 5-91
5.8.3 Replacing the EDA Receptacle Assembly .........................................5-92
5.8.3.1 Removing the EDA Receptacle Assembly............................................... 5-92
5.8.3.2 Installing the EDA Receptacle Assembly................................................. 5-92
5.9 UNINSTALL/INSTALL SYSTEM COMPONENTS ......................................................5-93
5.9.1 Replacing the Power/Communications Cable....................................5-93
5.9.1.1 Uninstalling the Power/Communications Cable ....................................... 5-93
5.9.1.2 Installing the Power/Communications Cable ........................................... 5-94
5.9.2 Replacing the Communications Cable ...............................................5-96
5.9.2.1 Uninstalling the Communications Cable .................................................. 5-96
5.9.2.2 Installing the Communications Cable ...................................................... 5-96
5.9.3 Replacing the Injector.........................................................................5-97
5.9.3.1 Uninstalling the Injector (Floor Mounting) ................................................ 5-97
5.9.3.2 Installing the Injector (Floor Mounting) .................................................... 5-98
5.9.3.3 Uninstalling the Injector (Overhead Mounting)......................................... 5-98
5.9.3.4 Installing the Injector (Overhead Mounting) ........................................... 5-101
5.9.4 Replacing the EDA Module ..............................................................5-103
5.9.4.1 Uninstalling the EDA Module ................................................................. 5-103
5.9.4.2 Installing the EDA Module ..................................................................... 5-104
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Table of Contents
5.9.5 Replacing the Power Supply ............................................................5-105

5.9.5.1 Uninstalling the Power Supply ............................................................... 5-105
5.9.5.2 Installing the Power Supply ................................................................... 5-105
5.9.6 Replacing the Remote Control .........................................................5-106
5.9.6.1 Uninstalling the Remote Control ............................................................ 5-106
5.9.6.2 Installing the Remote Control ................................................................ 5-107
5.9.6.3 Installing an IRiSCT Database on a Replacement Remote Control....... 5-109
SECTION 6: SOFTWARE INSTALLATION .............................................................6-1
6.1 SYSTEM SOFTWARE .........................................................................................6-1
6.2 INSTALLING INJECTOR SOFTWARE .....................................................................6-3
6.3 INSTALLING REMOTE SOFTWARE .......................................................................6-8
6.3.1 Copying the Remote Control Software to the USB Memory Stick .......6-8
6.3.2 Entering the Windows Environment on the Remote Control................6-8
6.3.3 Installing Software on Remote Control...............................................6-10
6.4 INSTALLING EDA SOFTWARE ............................................................................6-12
SECTION 7: TEST REQUIREMENTS ......................................................................7-1
7.1 ORGANIZATION .................................................................................................7-1
7.2 FIELD TEST FORMS (FTF)...................................................................................7-2
7.2.1 EmpowerCT Field Test Form (FTF) .....................................................7-3
7.2.2 EmpowerCTA Field Test Form (FTF)...................................................7-4
7.3 ADJUSTING THE LINEAR POTENTIOMETER ...........................................................7-6
7.3.1 Adjusting the EmpowerCT Linear Potentiometer .................................7-6
7.3.2 Adjusting the EmpowerCTA Linear Potentiometer.............................7-10
7.4 RETRIEVING AND PROGRAMMING PRESSURE PROFILE CONSTANTS ....................7-15
7.4.1 Retrieving EmpowerCT Pressure Profile Constants ..............................7-15
7.4.2 Programming EmpowerCT Pressure Profile Constants.........................7-16
7.4.3 Retrieving EmpowerCTA Pressure Profile Constants............................7-18
7.4.4 Programming EmpowerCTA Pressure Profile Constants ......................7-20
7.5 SETTING PRESSURE PROFILE CONSTANTS ........................................................7-22
7.5.1 Setting the EmpowerCT Pressure Profile Constants .........................7-22
7.5.2 Setting the EmpowerCTA Pressure Profile Constants.......................7-26
7.5.2.1 Setting the Contrast Injector Constants of the EmpowerCTA .................. 7-26
7.5.2.2 Setting the Saline Injector Constants of the EmpowerCTA...................... 7-30
7.6 ARTICULATING ARM ADJUSTMENT PROCEDURE .................................................7-34
7.6.1 Height and Tension Adjustments .......................................................7-34
7.6.1.1 Maximum Height Adjustment................................................................... 7-35
7.6.1.2 Tension Adjustment ................................................................................. 7-35
7.7 EDA CALIBRATION PROCEDURE .......................................................................7-36
7.7.1 Constant Current Source Calibration .................................................7-36
7.7.2 Z Analog Output Calibration ...............................................................7-37
7.7.3 EDA Post-Calibration Function Check ...............................................7-38
APPENDIX A: BLOCK DIAGRAM .......................................................................... A-1
A.1 EMPOWERCT BLOCK DIAGRAM .......................................................................... A-1
A.2 EMPOWERCTA BLOCK DIAGRAM ........................................................................ A-2
APPENDIX B: PARTS LIST .................................................................................... B-1

B.1 EMPOWERCT/EMPOWERCTA PARTS LIST ........................................................... B-1
Doc. 900761-001 Rev. 01 Empower Service Manual vii

READ THIS FIRST!
READ THIS FIRST!
WARNING
Observe the following warnings. Failure to comply may result in
personal injury, death, or equipment damage.
1. Shock Hazard:
Lethal voltages are present. Use extreme care when servicing equipment
with the AC/Mains power connected. Do not leave an open system
unattended with the AC/Mains power connected. DISCONNECT THE
POWER SUPPLY AND REMOTE CONTROL AC/MAINS POWER CORDS
BEFORE REMOVING OR REPLACING COMPONENTS.
Make only proper electrical connections. Plug the AC/Mains power cords
directly into grounded, hospital-grade for U.S. applications, three-pronged
outlets. Do not use extension cords. Do not use an adapter to plug either of
the AC/Mains power cords into a two-pronged, non-grounded outlet. Replace
any worn or frayed wires immediately.
2. Explosion Hazard:
A risk of explosion exists if used in the presence of flammable anesthetics.

Never operate the Empower Injector System in the presence of any
flammable gases.
3. Equipment Safety:
Only connect the Empower Injector System’s Power Supply and Remote
Control to electrical sources of the proper voltage and frequency. If an
incorrect voltage is used, the Injector system may be damaged when turned
on.
The Empower Injector System contains electrostatic sensitive components.

You must wear a wrist grounding strap and place components on an anti-
static pad. Failure to comply may result in damage to the equipment due to
electrostatic discharge.
4. Unauthorized Modification and Repairs:
Unauthorized modifications to the Empower Injector System will void your

warranty. Authorized personnel only should perform servicing of internal
parts. Opening or servicing of the Empower Injector System by unauthorized
personnel may result in injury, death, or damage to equipment, and will void
your warranty.
Doc. 900761-001 Rev. 01 Empower Service Manual viii

READ THIS FIRST!
5. Cautions and Warnings for the Systems:
Consult EmpowerCT User’s Manual, document 900762-001 for Cautions and

Warnings concerning the EmpowerCT Injector System.
Consult EmpowerCTA User’s Manual, document 900763-001 for Cautions

and Warnings concerning the EmpowerCTA Injector System.
Doc. 900761-001 Rev. 01 Empower Service Manual ix

Section 1: Introduction
1.1 PURPOSE OF THIS MANUAL

This service manual is intended for use with both the EmpowerCT and
EmpowerCTA Injector Systems. As there is commonality in terms of
troubleshooting these systems, the manual will cover both systems. In certain
instances, procedures are identified as being specific only to the EmpowerCT
Injector or the EmpowerCTA Injector. Where no distinction is made, the
procedure applies to both systems.
This service manual provides preventive inspection and service procedures

to ensure proper operation of the EmpowerCT/CTA Injector Systems. In
addition, this manual provides troubleshooting and repair procedures to be
performed by an authorized service technician. All references and procedures
pertaining to the EDA should be disregarded for systems that do not include
the EDA Module.
1.2 AUDIENCE
This manual is written for qualified technical personnel familiar with the
operation and design of the Empower Injector System and who have been
authorized to service the system.
1.3 ORGANIZATION
This manual is organized into the following sections:
Read This First! Discusses hazards and safety

precautions.
Section 1: Introduction Identifies the purpose and organization

of the manual.
Section 2: System Description Provides a description of the system,

mounting installations, tools and special
equipment for testing, troubleshooting,
and performing repairs.
Doc. 900761-001 Rev. 01 Empower Service Manual 1-1

Section 3: Periodic Inspection Provides procedures for performing

and Maintenance inspections, functional testing, and
maintenance.
Section 4: Troubleshooting Identifies symptoms, fault codes, error

messages, and diagnostic procedures
for fault isolation.
Section 5: Repairing and Replacing Provides instructions for removing and

replacing failed components and
making adjustments.
Section 6: Software Installation Provides instruction for installing

software upgrades for the Injector,
Remote Control, and the EDA.
Section 7: Test Requirements Provides the test procedures to be

completed after a repair has been
completed.
Appendix A: Block Diagram Provides a block diagram of the Injector,

Remote Control, and EDA.
Appendix B: Parts List Provides parts lists for system

components.
1.4 RELATED DOCUMENTATION

EmpowerCT User’s Manual (Document 900762-001)
EmpowerCTA User’s Manual (Document 900763-001)
Empower Injector System Installation Manual (Document 900803-001)

1.5 MANUAL CONVENTIONS

This manual uses the following conventions:
• Bold indicates emphasis or heading.

• Note is used to set off important information from the rest of the text.
This manual also uses the following warning format:
The WARNING symbol alerts you to a hazard

that may result in equipment damage or
WARNING personal injury.

Section 2: System Description
Section 2: System
Description
2.1 SYSTEM CONFIGURATION

The Empower Injector System consists of the following:
• Injector
• Remote Control
• Power Supply
• Cables and AC/Mains power cords
• Pendant Switch
The Injector is comprised of the Injector Head and the Injector Controller.
Figure 2-2a shows the EmpowerCT Injector System and Figure 2-2b shows
the EmpowerCTA Injector System. In both systems, when installed, the
Injector and the Remote Control are connected to the Power Supply by a
power/communications cable and a communications cable. The
power/communications cable to the Injector provides power and
communication signals. The communications cable to the Remote Control is
for communications only.
The Power Supply (see Figure 2-2d) and the Remote Control (see
Figure 2-2c) have their own AC/Mains power cords that may be plugged into
separate wall receptacles. The Injector and the Remote Control have their
own power switches and both must be set to the ON position to have the
entire system powered up and operational.
The optional Extravasation Detection Accessory (EDA) is provided with the

Extravasation Detection Clip and mounting accessories (see Figures 2-2a
and 2-2b). The EDA is powered from the Injector. Figure 2-1a provides an
illustration of the EmpowerCT Injector System configuration with the EDA.
Figure 2-1b provides an illustration of the EmpowerCTA Injector System
configuration with the EDA.

Figure 2-1a: Basic Configuration for EmpowerCT Injector System
Figure 2-1b: Basic Configuration for EmpowerCTA Injector System

Injector Controller
EDA
Injector Head
Figure 2-2a: EmpowerCT Injector Floor Mount
Figure 2-2c: Remote Control

(Pedestal Mount)
Injector Controller
Contrast Injector
Figure 2-2d: Power Supply

EDA
Saline Injector
Figure 2-2b: EmpowerCTA Injector Floor Mount

2.2 MOUNTING SYSTEMS

The Injector and the EDA can be installed using
the Injector Floor Stand for floor mounting, (see
Figures 2-2a and 2-2b) or the overhead
mounting system that uses an Articulating Arm
that can be ceiling or wall mounted. A short,
medium, or long Ceiling Mount Column is
provided for ceiling mounting. Figure 2-3 shows
the overhead mounting system that is used for
CT and CTA systems.
The Remote Control includes a pedestal mount

for placement on a desk or other flat surface, or
it can be wall mounted. The Power Supply can
also be placed on a flat surface or wall
mounted. Figure 2-3: Overhead Mount
2.3 TOOLS AND TEST EQUIPMENT

In order to perform the necessary maintenance, troubleshooting and repair
procedures, the technician is required to have the following tools and
equipment:
2.3.1 Toolkit
The toolkit should contain the typical assortment of tools required by a
technician to perform electrical work.
The kit should include:
• Wire cutters, pliers, various sizes of flat-edge and Phillips screwdrivers,

Allen wrenches/hex keys, nut drivers, trimpot adjustment tool, and
wrenches.
• 5 1/2 Digital multimeter (Extech Model MM570), test probe, wrist
grounding strap, and anti-static pads.
• Specialized tools such as Milbar #4450R Retaining Ring Tool or
equivalent, Milbar #4460R Retaining Ring Tool or equivalent, Spanner
wrench, Heyco tool #R-29 or equivalent, and Lumberg Spanner.
• Other equipment such as Glyptol, Loctite 242, isopropyl alcohol, and
cotton swabs.
• At least four CT*Fast Load syringes (REF 100107)

2.3.2 Special Test Equipment

Special test equipment includes the ACIST Engineering Breakout Box,
TF #018-8008. This special test equipment is a proprietary ACIST
Engineering designed test fixture for diagnostic purposes for the EmpowerCT
Injector electronics. In addition, the ACIST Syringe Pressure Field Test
Fixture TF #016-8065 is required for setting pressure profile constants.
2.3.3 Programming Equipment

Equipment necessary for programming the Injector, Remote Control, and
EDA include:
• Laptop Computer (minimum requirements: Windows 2000, HyperAccess

software, Flashlink software, Pentium III or greater, 128 MB RAM, 2 GB
or greater Hard Drive)
• CD-ROM with ACIST Empower software revisions (can only be obtained
through ACIST Service Department)
• Single Board Computer Programming Cable, ACIST Test Fixture TF
#018-8013
•Ethernet Crossover Cable
• FlashLink Cable Set, modified by ACIST
• Power Supply for programming the EDA, ACIST Test Fixture #018-8035
2.3.4 Equipment for EDA Functional Testing

The following equipment is required for performing EDA functional testing as
part of inspection and maintenance procedures (see Section 3 – Periodic
Inspection and Maintenance).
• EDA Clip Assembly, REF 102351

• EDA Patch, REF 100501
• E-Z-EM EDA Field Test Fixture, TF #017-8004
2.3.5 Jumpers and Test Probes

When troubleshooting, it may become necessary to short pins on the
power/communications cable, communications cable, and the Power Supply
in order to perform continuity testing. The following jumpers can be easily
assembled by the technician and included in the toolkit:
1. Assemble jumper wire (see Figure 2-4a) with two male pins (equivalent:
Tyco/Amp P/N 66591-1, male pin – 22-18 AWG).
2. Assemble jumper wire (see Figure 2-4a) with two female sockets
(equivalent: Tyco/Amp P/N 66592-1, female socket – 22-18 AWG).

Female Pins Replacement

Pins
Male Pins
Figure 2-4a: Jumpers Figure 2-4b: Voltmeter Leads
It will also be necessary to have a separate set of Digital Voltmeter test

probes with lead pins that are sufficiently small to allow accurate
measurements on the power/communications cable and communications
cable pins. The test probes can be assembled by the technician and included
in the toolkit.
1. If preferred, obtain an alternate set of test leads (equivalent: Radio Shack

P/N 278-764).
2. Replace the lead pins with smaller male pins (equivalent: Tyco/Amp
P/N 66591-1, male pin – 22-18 AWG). Crimp the pins to the wires and
insulate with heat shrink tubing or electrical tape (see Figure 2-4b).

Section 3: Periodic Inspection and Maintenance
Section 3: Periodic
Inspection and Maintenance
3.1 PERIODIC PROCEDURES
Only qualified personnel should perform periodic inspection, maintenance,
and service procedures.
3.1.1 Periodic Inspection

Qualified personnel should perform inspection once every twelve months.
The Visual Inspection Test (see Section 3.3.1 – Visual Inspection Test),
Electrical Safety Test (see Section 3.3.2 – Electrical Safety Test), Field Test
Form (see Section 3.3.3 – Field Test Form), and EDA Functional Test (see
Section 3.3.4 – EDA Functional Test) should be performed as the periodic
inspection. During testing should any part of the Empower Injector System fail
inspection, notify ACIST Service Department immediately.
3.1.2 Periodic Maintenance

Maintenance consists of cleaning the Empower Injector System and should
be performed on a regular basis or as needed. If it is not used for a prolonged
period of time, it should be cleaned at least every six months. Follow the
cleaning and storage instructions in Section 3.2 – Cleaning and Storage
Procedure.
3.1.3 Service
Preventive maintenance and service must be performed by an authorized
technician only who is familiar with the use, operation, and servicing of the
Empower Injector System. Unauthorized service may result in personal injury,
damage to the system, and voiding of the warranty.

3.2 CLEANING AND STORAGE PROCEDURE

After each injection, remove and dispose of the Syringe in accordance
with the Empower User’s Manual.
The Empower Injector System should be cleaned when the day’s schedule of
injections is complete, in the event of accidental spills on the equipment, or
as periodic maintenance. Using the following procedure:
1. Turn off power to the Injector.
2. Turn off power to the Remote Control.
3. Unplug the Power Supply’s and Remote Control’s AC/Mains power cords
from their respective outlets.
4. Clean as follows:
a. For the Injector Controller, Injector Head, and Power Supply: dampen
a paper towel with mild, hospital-grade disinfectant and carefully wipe
off any dirt or spilled fluids.
b. For the Remote Control: Clean the touch screen with a soft towel and
mild detergent.
5. Observe the following:
a. Do not autoclave.
b. Do not use strong disinfectants or cleansers.
c. Do not allow liquid cleaner to get inside system components.
d. Never submerge system components in water.
Failure to observe cleaning instructions may

result in equipment damage and create an
electrical hazard that can result in personal
WARNING injury to the technologist and patient.
When not in use, the Empower Injector System should be stored in a

safe place that avoids the possibility of spills or other accidental
damage. It should be placed in an area away from dust, extreme or
quickly changing temperatures.

3.3 INSPECTION & SAFETY CHECKLIST
3.3.1 Visual Inspection Test

Perform each step and check the Pass or Fail box.
After the Safety Checklist has been successfully completed, it should be filed
by the facility.
Pass Fail Inspection Step
Inspect the Injector Controller and Injector Head’s

exterior case for physical damage, dents, holes,
cracks, scrapes or scratches. Look for evidence of
any missing screws or components.
1
Check the labeling and review the owner’s manual,
especially with regard to injury prevention as outlined
in the warnings and caution statements contained in
the manual and labeled on the device.
Inspect the Injector Controller’s membrane panel for

2
any punctures or tears.
Inspect the Injector Head’s Syringe Nest (door(s)) for

3
smooth opening and closing movement.
Insert a CT Fast Load Syringe (REF 100107) into the

4 Syringe Nest(s) to ensure the syringe seats properly
and the Syringe Nest closes.
Inspect the Power Supply’s exterior case for physical

damage, dents, holes, cracks, scrapes or scratches.
5
Look for evidence of any missing screws or
components.
Ensure the Power Supply is located in an area with

6
minimal traffic.
If the Power Supply is wall-mounted, ensure secure

7
installation.
Inspect the Power Supply’s AC/Mains power cord for

8
damage, bent prongs, or a deformed connector.
Inspect the Remote Control’s exterior case for

physical damage, dents, holes, cracks, scrapes or
9
scratches. Look for evidence of any missing screws
or components.

Pass Fail Inspection Step
If the Remote Control is wall-mounted, ensure

10
installation is secure.
Inspect the Remote Control’s touch screen for any

11
punctures or tears.
Inspect the Remote Control’s AC/Mains power cord

12
for damage, bent prongs, or a deformed connector.
Inspect the power/communications and

13 communications cables for damage, bent pins or
deformed connectors.
If the system is either wall-mount or ceiling mounted,

check that there are no cracks or bends in the
14 articulating arm, mounting arm and wall/ceiling
mount. Check that the arm has a full range of motion
and the Injector can be easily maneuvered.

3.3.2 Electrical Safety Test

These tests are inherently hazardous and should be performed by
qualified biomedical personnel. Proper precautions should be exercised
when conducting such tests.
Failure to exercise proper precautions may

result in equipment damage and create an
electrical hazard that can result in personal
WARNING injury to the technologist and patient.
Perform each step and check the Pass or Fail box.
After the Safety Checklist has been successfully completed, it should be filed
by the facility.
Pass Fail Electrical Inspection
A periodic electrical inspection by hospital biomedical

personnel should be conducted as per established
hospital protocol and the following:
Check electrical safety ground resistance of the Power

Supply AC/Mains power cords in accordance with IEC
60601-1, UL 60601-1 Section 3:
Record measured value ____________milliohms.
Measured value should less or equal to 100 milliohms.
Tested By: ____________________
Check the patient leakage current of the Injector in

accordance with IEC 60601-1, UL 60601, Section 3:
Record measured value ____________μA.
Measured value should be less than or equal to 10 μA.
Tested By: ________________________

Pass Fail Electrical Inspection
Check the enclosure leakage current and the earth

leakage current of the Remote Control in accordance with
IEC 60950:
Record measured enclosure leakage value

____________μA.
Record measured earth leakage value ____________μA.
Both measured values should be less than or equal to 3.5

mA.
Tested By: ________________________
Note: If any defects or out of specifications are found during the course
of these technical safety tests that could potentially interfere with
proper Empower operation or be dangerous to the patient and/or
operator or third parties, remove the system from operation
immediately. Do not attempt to use it.
3.3.3 Field Test Form

The Field Test Forms for the EmpowerCT and EmpowerCTA is found in
Section 7 (see Section 7.2 – Field Test Forms (FTF)).
3.3.4 EDA Functional Test
3.3.4.1 EDA Calibration Check
Perform the following steps and confirm that the proper messages are
displayed. If a message is not displayed, perform EDA calibration (see
Section 7.7 – EDA Calibration Procedure).
1. Install the EDA Field Test Fixture, TF #017-8004, and set the resistance
value to 35.7 ohms. Verify the Remote Control Test Fixture displays “EDA
Enabled – Out of Range”.
2. Set the resistance value to 100 ohms. Verify that the Remote Control Test
Fixture displays “EDA Enabled – In Range”.
3. Flip the switches down on the test box. Verify that the Remote Control
Test Fixture displays “EDA Enabled – Out of Range”. Return the switches
to the UP position.

4. Set the resistance value to 249 ohms. Verify that the Remote Control Test
Fixture displays “EDA Enabled – Out of Range”.
5. Disconnect the EDA Field Test Fixture.
3.3.4.2 EDA System Check
Perform the following steps. If any result is out of specification, contact ACIST
Service Department.
1. Ensure that the Injector Controller and the Remote Control do not display
that the EDA is not found.
2. Place EDA Patch, REF 100501 on forearm.
3. Connect the EDA Clip Assembly, catalog # 102351 to EDA Patch.
4. Verify that after a few seconds, the system displays “EDA Enabled – In
Range”.
5. Initialize the system and auto-fill to 125 ml.
6. For phase one, set a flow rate of 2.0 ml/sec and a volume of 100 ml.
7. Press the ARM key on the Remote Control or Injector. Verify that the
system is armed.
8. Wait a few seconds and then press the RUN key.
9. After the Volume Injected passes 20 ml, disconnect the EDA Clip from the
EDA Patch.
10. Verify that approximately 5 to 10 seconds after the disconnection from the
patch, the system pauses. Verify that the system displays ‘EDA Enabled
– Out of Range”.
11. Reconnect the EDA Clip to the EDA Patch. Verify that the system
displays “EDA Enabled – In Range”.
12. Press the RUN key on the Injector. Allow the injection to come to
completion.
13. Verify that after the injection is completed, the system displays “EDA
Enabled-No Baseline” and then displays “EDA Enabled – In Range”.
14. Power the system OFF. Disconnect all connections. Remove EDA Patch.

Section 4: Troubleshooting
4.1 ORGANIZATION
This section provides troubleshooting procedures for detecting and identifying
malfunctions in the EmpowerCT and EmpowerCTA Injector Systems. For
most situations, the procedures and terminology are the same for both
systems. In those cases, the term Empower Injector System is used to imply
the EmpowerCT and EmpowerCTA. Where applicable, differences are
identified in the individual procedures, or, in some cases, addressed in
separate procedures.
Note: Some procedures for the EmpowerCTA Injector System may also apply
to more recent EmpowerCT Injector Systems. The photographs provided in
each procedure will help determine which procedure should be used.
It may be necessary to open parts of a system for purposes of performing

additional diagnostics or replacing faulty components, at which point the
technician will be referred to Section 5 — Repairing and Replacing for
disassembly instructions.
The troubleshooting procedures are divided into six categories (see Table
4-1) and are presented in the order of complexity beginning with the simpler
and more obvious faults and moving on to more advanced diagnostics.
Table 4-1 Troubleshooting Procedures

Troubleshooting Procedures Description of Problem Section
Preliminary Diagnostic General diagnosis before repairing system. Section 4.2
Injector Head or Injector Controller does not

Mechanical Problems Section 4.3
rotate properly.
The Injector, Remote Control, or both fail to

Power Failure Diagnostics Section 4.4
power up.
The system is displaying “Injector Not Found”,

Communication Problem “Remote Control Not Found”, or “EDA Not Section 4.5
Found”.
The Injector and/or Remote are displaying a

Fault Codes Section 4.6
Fault Code.
EDA Out of Range, Door Open/Close Fault,

Miscellaneous System Problem Door will not Open/Close, Syringe Warmer, Section 4.7
Membrane Keys, EL Display & Pendant

4.2 PRELIMINARY DIAGNOSTIC

Infrequently the system is suspected of a malfunction when, in fact, it is fully
operational. This can be the result of human error, failure of other equipment,
and poor connections. Before attempting any lengthy diagnostics or repair
actions, always follow the preliminary diagnostic steps presented below.
1. Ensure that the Power Supply’s and Remote Control’s AC/Mains power
cords are plugged into electrical outlets and into their respective devices.
2. Check all cables for proper connections and possible damage.
3. Visually inspect all components for foreign substance or damage.
4. Test the outlets for proper voltages.
5. Check the Injector, Remote Control, and EDA software revision levels on
the Remote Control’s Service Screen. Consult with ACIST Service
Department for the latest applicable software revisions (see Section 6 —
Software Installation).
6. Make several attempts to recreate the problem including applying and

removing power to the Injector and Remote Control several times (see
Figures 4-1a and 4-1b). If the problem does not reoccur, return the
system to operation.
Note: Powering up or powering down the Injector System requires

separately powering up or powering down the Injector Controller and the
Remote Control. Each has a power rocker switch shown in Figure 4-1a
and 4-1b. Power switch locations are identical for the EmpowerCT and
EmpowerCTA Injectors.
Figure 4-1a: Injector Controller’s Power Switch

Figure 4-1b: Remote Control’s Power Switch

4.3 MECHANICAL PROBLEMS

The Injector Controller and the Injector Head can be positioned by rotating
them on the vertical axis and horizontal axis respectively. They can be easily
rotated by hand but provide sufficient resistance so that they do not move
when released. This section addresses problems with rotating the Injector
Controller or Injector Head.
4.3.1 Injector Controller Pivot Malfunction

The Injector Controller pivots too loosely or has too much resistance making
it difficult to turn. For earlier EmpowerCT systems (see Figure 4-2a), this
requires repair of the Controller Pivot Assembly (see Section 5.2.1 –
Controller Pivot Assembly). For EmpowerCTA and later EmpowerCT systems
(see Figure 4-2b), this requires replacement of the Injector (see Section 5.9.3
– Replacing the Injector).
To select the proper procedure for EmpowerCT systems, remove the Injector
Controller cable cover (see Section 5.4.1 – Replacing the Injector Controller
Cable Cover) and match the rear view to Figures 4-2a or Figure 4-2b.
Nylon (Not
Removable)
Removable
Figure 4-2a: Earlier CT Systems Figure 4-2b: CTA and Later CT Systems
4.3.2 Injector Head Tilt Malfunction

The Injector Head pivots too loosely or has too much resistance making it
difficult to turn. This requires adjustment of the lock nut located in the side of
the Injector Pivot (see Section 5.2.2 – Adjusting the Injector Head Pivot).

4.4 POWER FAILURES

This section provides diagnostics for the following power failures:
• Injector does not power up

• Remote Control does not power up
• The Injector and Remote Control fail to power up
• Injector Loses Power after Injector Head is Activated
4.4.1 Injector Fails to Power Up

Upon powering up, the Injector Controller will emit an audible tone and the EL
display will illuminate and display a power-up screen followed by the STOP
screen. Use the following procedure if the Injector Controller fails to respond
when power is applied to the Injector.
Required Tools: Phillips screwdriver

flat-edge screwdriver
Required Test Equipment: digital voltmeter
1. Power down the Injector and the Remote Control.
2. Unplug the Power Supply’s AC/Mains power cord from the outlet and test
the outlet voltage using the digital voltmeter.
> If the voltage source is 115 VAC and the measurement is 100
to 130 VAC, or if the voltage source is 220 VAC and the
measurement is 200 to 240 VAC, proceed to the next step.
> Otherwise, notify facility personnel.
3. Disconnect the Power/Communications Cable from the Injector pigtail

cable and plug the Power Supply’s AC/Mains
power cord back into the outlet.
+28 VDC
4. Using the digital voltmeter, measure the
voltage on both +28 VDC pins shown in
Figure 4-3a using one of the Gnd pins then
repeat using the other Gnd pin. The reading
should be 24 to 32 VDC.
> If both measurements are out of Gnd

specification, go to Section 4.4.1.1 –
Figure 4-3a: pwr/comm Cable
Power Supply and Cables
Troubleshooting.
> If at least one measurement is within specification, proceed to

the next step.

5. Do the following:
a. Reconnect the Power/Communications

Cable to the Injector pigtail cable.
b. Remove the Injector Controller Cable

Cover (see Section 5.4.1 – Replacing
the Injector Controller Cable Cover).
c. Disconnect the 6-pin connector and

measure the voltage across the 6-Pin (Injector
following pins: Pigtail Cable)
Figure 4-3b: CT System Controller
Note: Figure 4-3b shows Controller for
CT system, and Figure 4-3c shows
Controller for CTA and later CT
systems. The procedure is the same
for both systems.
• pin #1 (black): +28 VDC and pin #3

(yellow): Gnd
• pin #2 (green): +28 VDC and pin
#3 (yellow): Gnd 6-Pin (Injector
Pigtail Cable)
• pin #1 (black): +28 VDC and pin #4
(red): Gnd Figure 4-3c: CTA & Later CT Systems
• pin #2 (green): +28 VDC and pin
#4 (red): Gnd
Each measurement should be 24 to 32 VDC.
> If all the voltage measurements are outside of specification,

replace the Injector pigtail cable (see Section 5.3.1 – Replacing
the Injector Pigtail Cable).
> If at least one voltage measurement is within specification,

proceed to the next step. (The Injector will power up as long as
there is one good path).
6. The Injector Controller, Injector Head, and EDA (if applicable) are
suspect. Do the following:
a. Verify the Injector is powered down.
b. Reconnect the 6-pin connector to the back of the Controller’s PCB.
c. Disconnect the 8-pin and 24-pin connectors from the back of the
Controller’s PCB then power up the Injector Controller. The Injector
Controller should emit an audible tone.

> If no tone is emitted, go to Section 4.4.1.2 – Injector Controller

Troubleshooting.
> If a tone is emitted, proceed to the next step.
d. Power down the Injector. Reconnect the 24-pin connector then power
the Injector back up. The Injector Controller should emit an audible
tone.
> If no tone is emitted, go to Section 4.4.1.3 – Injector Head

Troubleshooting.
> If a tone is emitted, go to Section 4.4.1.4 – EDA

Troubleshooting.
4.4.1.1 Power Supply and Cables Troubleshooting
The Power Supply, Power/Communications Cable, and the AC/Mains power

cord are suspect.

1. Disconnect the Power/Communications Cable

from the Power Supply.
2. Using the digital voltmeter, measure the voltage +28 VDC

on both 28 VDC pins shown in Figure 4-4a
using one of the Gnd pins then repeat using the
other Gnd pin. Each voltage measurement
should be 24 to 32 VDC.
> If at least one measurement is within

specification, replace the
Power/Communications Cable (see Gnd
Section 5.9.1 – Replacing the
Figure 4-4a: Power Supply
Power/Communications Cable).
> If all measurements are outside of specification, proceed to the

next step.
3. Disconnect the AC/Mains power cord from the outlet and from the Power
Supply. Test the power cord for opens and shorts using the digital
voltmeter.
> If the AC/Mains power cord has any opens or shorts, replace
the power cord (see Section 5.9.6 – Replacing the Power
Supply).
> Otherwise, proceed to the next step.

a. Remove the four corner Phillips screws (see Figure 4-4b) on the
bottom of the Power Supply and remove the top enclosure.
b. Use a flat-edge screwdriver to remove the two fuse-holders and fuses

(see Figure 4-4c).
c. Test the fuses for continuity with the digital voltmeter.
> If both fuses are good, replace the Power Supply (see
Section 5.9.6 – Replacing the Power Supply).
> If one or both fuses are bad, replace fuses (F6.3 Amp, Fast
Blow, 250 VAC, 5 x 20 mm) and retest. If the fuses blow again,
replace the Power Supply (see Section 5.9.6 – Replacing the
Power Supply).
2 Fuse
Holders
4 Phillips Screws
Figure 4-4b: Power Supply Figure 4-4c: Power Supply
4.4.1.2 Injector Controller Troubleshooting
The following troubleshoots the Injector’s power switch, Controller PCB,

Single Board Computer (SBC), and EL display.
Required Test Equipment: digital voltmeter and breakout box
1. Power down the Injector.
2. Remove the Injector Controller’s Front Enclosure as follows:
Note: Removal of Phillips screws and the separation of the Front Enclosure is
the same for CT and CTA systems and are illustrated in Figures 4-5a and
4-5b.
a. Remove the four corner Phillips screws from the Injector Controller’s
Rear Enclosure (see Figure 4-5a).

b. Gently lift the Front Enclosure just a few inches and disconnect the two
ribbon cables from the Controller PCB (see Figure 4-5b). Place the
Front Enclosure on a clean surface.
EL PCB Controller Beacon PCB

PCB
SBC
Display Cable
Membrane Cable
Figure 4-5a: Injector Controller Figure 4-5b: Injector Controller
3. Power up the Injector. The Injector Controller should emit an audible tone.
> If a tone is emitted, replace the EL display (see Section 5.4.5 –

Replacing the EL Display).
> If no tone is emitted, proceed to the next step.
4. Test the Injector’s power switch as follows:
a. Connect the breakout box’s ribbon cable to the Controller PCB (see
Figures 4-6a and 4-6b).
b. Connect the digital voltmeter test leads to the breakout box (pin #33 =
+28 VDC, pin #34 = Gnd).
c. Set the Injector’s power switch to the on and off positions several
times. Observe that the digital voltmeter shows the switch opening and
closing by displaying 24 to 32 VDC when the switch is on and
displaying approximately 0 VDC when the switch is off.
> If the digital voltmeter does not show the switch opening and
closing, replace the power switch (see Section 5.4.9 –
Replacing the Injector’s Power Switch Assembly).
> If the digital voltmeter shows the switch opening and closing,
disconnect the breakout box from the Controller PCB and
proceed to the next step.

Controller
Connector
Breakout
Box
Connector
Figure 4-6a: Connecting the Breakout Box Figure 4-6b: Testing the Power Switch
5. If the system is being field-tested, replace the Controller PCB and the
SBC (see Section 5.4.4 – Replacing the Controller PCB). Do not attempt
to separate the two boards.
If the system is being factory-tested, do the following:
a. Ensure the Injector’s power switch is set to the off position.
b. Gently remove the SBC from the Controller PCB. It is mounted on

connectors on four sides.
c. Power up the Injector. The Injector Controller should emit an audible

tone.
> If a tone is emitted, replace the SBC (see Section 5.4.3 –

Replacing the Single Board Computer).
> If no tone is emitted, replace the Controller PCB (see

Section 5.4.4 – Replacing the Controller PCB).
IMPORTANT!
When replacing the SBC, record its serial number. Next, obtain the
Pressure Profile consisting of the two values (m & b constants) specific
to the system. These numbers must be entered into the system when
installing a new SBC (see section 5.4.3.3 and 5.4.3.4).
For the EmpowerCT Injector there is just one Pressure Profile

(Contrast). For the EmpowerCTA Injector there are two Pressure
Profiles (Contrast and Saline).

4.4.1.3 Injector Head Troubleshooting
The EmpowerCT and EmpowerCTA systems require separate

troubleshooting procedures for the Injector Head. For the Empower CT, refer
to Section 4.4.1.3a – Injector Head Troubleshooting (EmpowerCT). For the
Empower CT, refer to Section 4.4.1.3b – Injector Head Troubleshooting
(EmpowerCTA).
4.4.1.3a Injector Head Troubleshooting (EmpowerCT)
This section applies to all EmpowerCT systems only. Do not use this
procedure for the EmpowerCTA System.
The 24-pin cable, Syringe Warmer, Heater Harness, Door Sensor, Linear
Potentiometer, and Interconnect PCB are suspect.
2. Disconnect the Syringe Warmer from the Injector Head. Power up the
Injector. The Injector Controller should emit an audible tone.
> If a tone is emitted, replace the Syringe Warmer.
3. Power down the Injector. Remove the Injector Head’s Rear Enclosure as
follows:
a. Pull off the Injector Hand Knob at the rear of the Injector Head (see
Figure 4-7a).
b. Remove four Phillips screws from the EmpowerCT Injector Head’s

Rear Enclosure (see Figure 4-7a).
c. Gently slide the Rear Enclosure towards the rear of the Injector Head
and pull away a few inches (see Figure 4-7b).
d. Disconnect the heater harness from J5 on the Interconnect PCB (see

Figure 4-7c). Place the Rear Enclosure on a clean surface.

Injector Hand Knob
4 Screws
Figure 4-7a: Removing the Rear Enclosure Figure 4-7b: Removing the Rear Enclosure
Figure 4-7c: Interconnect PCB (CT System)
> If a tone is emitted, replace the heater harness (see

Section 5.5.3 – Replacing the Heater Harness).
5. Power down the Injector. Disconnect the 2-pin connector from J4 on the
Interconnect PCB. Power the Injector back up. The Injector Controller
should emit an audible tone.
> If a tone is emitted, replace the door sensor (see Section 5.5.6
– Replacing the Door Sensor).
> If a tone is emitted, replace the motor (see Section 5.5.7 –

Replacing the EmpowerCT Motor).

> If a tone is emitted, replace the linear potentiometer (see

Section 5.5.9 – Replacing the Linear Potentiometer).
> If a tone is emitted, replace the 24-pin cable. This cable can
only be replaced at the factory (see Section 5.3.3 – Replacing
the 24-Pin Cable). Return the Injector for repair
> If no tone is emitted, replace the Interconnect PCB (see

Section 5.5.12 – Replacing the Empower CT Interconnect
PCB).
4.4.1.3b Injector Head Troubleshooting (EmpowerCTA)
This section applies to the EmpowerCTA System. Do not use this procedure
for the EmpowerCT System.
The 24-pin cable, Syringe Warmer, Heater Harness, Door Sensors, Linear
Potentiometers, and Interconnect PCB are suspect.
2. Disconnect the Syringe Warmer from the Injector Head. Power up the
Injector. The Injector Controller should emit an audible tone.
> If a tone is emitted, replace the Syringe Warmer.
3. Power down the Injector. Remove the Injector Head’s Rear Enclosure as
follows:
a. Remove five Phillips screws from the EmpowerCTA Injector Head’s

Rear Enclosure (see Figure 4-7d).
b. Gently slide the Rear Enclosure towards the rear of the Injector Head
and pull away a few inches (see Figure 4-7e).
c. Disconnect the heater harness from J8 on the Interconnect PCB (see

Figure 4-7f). Place the Rear Enclosure on a clean surface.

5 Screws
Figure 4-7d: Removing the Rear Enclosure Figure 4-7e: Removing the Rear Enclosure
J7 J4 J3
J6 J8
J9
J1 J2
J5
J10
Figure 4-7f: Interconnect PCB (CTA System)
> If a tone is emitted, replace the heater harness (see

Section 5.5.3 – Replacing the Heater Harness).

Interconnect PCB (see Figure 4-7f). Power the Injector back up. The
Injector Controller should emit an audible tone.
> If a tone is emitted, replace the door sensor on the Contrast

Injector Mechanism (see Section 5.5.6 – Replacing the Door
Sensor).
> If a tone is emitted, replace the door sensor on the Saline

Injector Mechanism (see Section 5.5.6 – Replacing the Door
Sensor).
> If a tone is emitted, replace the Contrast LED assembly (see

Section 5.5.14 – Replacing the EmpowerCTA Contrast and
Saline LED Assemblies).
> If a tone is emitted, replace the Saline LED (see Section 5.5.14
– Replacing the EmpowerCTA Contrast and Saline LED
Assemblies).
> If a tone is emitted, replace the motor in the Contrast Injector

Mechanism (see Section 5.5.8 – Replacing the EmpowerCTA
Motor).

> If a tone is emitted, replace the motor in the Saline Injector

Mechanism (see Section 5.5.8 – Replacing the EmpowerCTA
Motor).
> If a tone is emitted, replace the linear potentiometer on

Contrast Injector Mechanism (see Section 5.5.9 – Replacing
the Linear Potentiometer).
12. Power down the Injector. Disconnect the 3-pin connector and J5 on the
> If a tone is emitted, replace the linear potentiometer on Saline

Injector Mechanism (see Section 5.5.9 – Replacing the Linear
Potentiometer).
> If a tone is emitted, replace the 24-pin cable. This cable can
only be replaced at the factory (see Section 5.3.3 – Replacing
the 24-Pin Cable). Return the Injector for repair.
> If no tone is emitted, replace the Interconnect PCB (see

Section 5.5.13 – Replacing the Empower CTA Interconnect
PCB).

4.4.1.4 EDA Troubleshooting
If an EDA is installed, do the following:
1. Power down the Injector and reconnect

the 8-pin connector to the back of the
Controller’s PCB.
2. Remove the EDA module from its

mounting. Remove the four Phillips
screws and remove the bracket (see
Figure 4-8a).
3. From the back of EDA module,

disconnect the EDA harness and remove
the ground wire/cable (use the Phillips
screwdriver to remove screw and lock Figure 4-8a: Dismounting the EDA
washer from ground post) then power the
Injector back up. The Injector Controller should emit an audible tone.
Note: Earlier CT systems (see Figure 4-8b) have a connector on the EDA
harness with the ground wire wrapped around the cable. CTA and later
CT systems (see Figure 4-8c) have a boot on the harness connector, and
the ground wire is shown as a separate cable. The connect and
disconnect procedures are the same.
> If no tone is emitted, replace the EDA harness (see

Section 5.3.2 – Replacing the EDA Harness).
> If a tone is emitted, proceed to Step 4.
Figure 4-8b: EDA Conn. (CT System) Figure 4-8c: EDA Conn. (CTA & Later CT Systems)

4. Remove the EDA PCB (see Section 5.8.1 – Replacing the EDA PCB).
Use the digital voltmeter to test the EDA PCB to
Power/Comm. Connector Harness (see Figure
4-8d). This harness connects J2 on the EDA Power/Comm.
PCB to the EDA Rear Enclosure (connects to Connector Harness
EDA harness). Test for short circuits between
pins and for an open circuit in each path.
> If a short circuit or an open circuit is

detected, replace the EDA PCB to
Power/Comm. Connector Harness
(see Section 5.8.2 – Replacing the
EDA PCB to Power/Comm. Connector
Harness).
> If all paths are good, replace the EDA

PCB (see Section 5.8.1 – Replacing Figure 4-8d: EDA Rear Encl.
the EDA PCB).
4.4.2 Remote Control Fails to Power Up

The Remote Control fails to power up.
1. Power down the Injector and the Remote Control.
2. Disconnect the Remote Control’s AC/Mains power cord from the outlet
and test the outlet voltage using the digital voltmeter.
> If the voltage source is 115 VAC and the measurement is 100
to130 VAC, or if the voltage source is 220 VAC and the
measurement is 200 to 240 VAC, proceed to the next step.
> Otherwise, notify facility personnel.
3. Disconnect the AC/Mains power cord from the Remote Control, and test
the power cord for opens and shorts using the digital voltmeter.
> If the AC/Mains power cord has any opens or shorts, replace
the power cord (see Section 5.9.6 – Replacing the Power
Supply).

a. Disconnect the Communications Cable from the Remote

Communication Box Assembly
(see Figure 4-9). Remote Power Cable Ass’y
b. Disconnect the Remote Power

Cable Assembly from the Communication Box Ass’y
KB/Mouse port in back of the
Remote Control (see Figure 4-9).
c. Remove the Remote

Communication Box Assembly
Communications Cable
(see Section 5.7.2 – Replacing the
Communication Box Assembly). Figure 4-9: Remote Control (Rear View)
d. Reconnect the AC/Mains power cord to the Remote Control and plug it
into an outlet. Power up the Remote Control.
> If the Remote Control does not power up, replace the Remote
Control (see Section 5.9.7 – Replacing the Remote Control).
> If field testing and the Remote Control powers up, replace the
Remote Communication Box Assembly (see Section 5.7.2 –
Replacing the Remote Communication Box Assembly).
> If factory testing and the Remote Control powers up, proceed
to Step 5.
5. For factory testing – do the following:
a. Remove the Remote Interface Cover and disconnect the Remote

Power Cable Assembly from P1 on the Remote PCB Assembly (see
Section 5.7.1 –Replacing the Remote Interface Cover).
b. Use the digital voltmeter to test the Remote Power Cable Assembly.
Test for short circuits between pins and for an open circuit in each
path.
> If a short circuit or an open circuit is detected, replace the

Remote Power Cable Assembly (see Section 5.7.3 – Replacing
the Remote Power Cable Assembly).
> Otherwise, replace the combined Remote Interconnect PCB

and Remote Communications PCB Assemblies (see Section
5.7.5 – Replacing the Remote PCB Assembly).
4.4.3 Injector and Remote Control Fail to Power Up

Both, the Injector and the Remote Control fail to power up. Neither provides
any visual or audible indications of activity.

The Injector’s Power Supply and the Remote Control have their own
AC/Mains power cords that are plugged into separate outlets. It is unlikely
that the failure of a single component will prevent both of them from powering
up. Should they both fail to power up, do the following:
Required Test Equipment: digital voltmeter or test probe
1. Test the voltages at both outlets. Both outlets may be on the same branch
as a tripped circuit breaker. If both voltages are within specification for the
facility, proceed to the next step.
Note: If the voltage source is 115 VAC, measure 100 to 130 VAC. If the
voltage source is 220 VAC, measure 200 to 240 VAC.
2. Treat this problem as separate failures and refer to Section 4.4.1 –

Injector Fails to Power Up and Section 4.4.2 – Remote Control Fails to
Power Up.
4.4.4 Injector Loses Power after Injector RAM is Moved

The Injector powers up without any problem when power is applied. Power is
lost, however, when the Injector RAM is moved. Replace components in the
following order (power down the Injector before each replacement and retest
the system after each replacement):
(1) Syringe Warmer (see Section 5.5.2 – Replacing the Syringe Warmer)
(2) Controller PCB (see Section 5.4.4 – Replacing the Controller PCB)
(3) Power Supply (see Section 5.9.6 – Replacing the Power Supply)

4.5 COMMUNICATION MESSAGES

This section provides procedures for troubleshooting Injector Not Found,
Remote Control Not Found, and EDA Not Found communication
messages. If the Injector Controller or Remote Control displays a numerical
fault code, refer to Section 4.6 – Fault Codes.
Generally, whenever the Injector Controller displays Remote Control Not

Found, the Remote Control will also display Injector Not Found, providing
both have powered up successfully. However, if only one of the components
displays a Not Found message, the problem may be related to an
incompatible revision of software or a Remote/Remote Communication Box.
> If the Injector Controller displays the message Remote Not

Found and the Remote Control does NOT display Injector Not
Found, proceed to Section 4.5.1 – The Not Found Message on
One Component Only.
> If the Remote Control displays the message Injector Not

Found and the Injector Controller does NOT display Remote
Not Found, proceed to Section 4.5.1 – The Not Found
Message on One Component Only.
> If the Remote Control displays the message Injector Not

Found and the Injector Controller displays Remote Not
Found, proceed to Section 4.5.2 – The Not Found Message on
Both Components.
4.5.1 The Not Found Message on One Component Only

Use the following procedure if either of the following occurs:
The Injector displays the message Remote Not Found and the Remote does
NOT display Injector Not Found.
Or
The Remote displays Injector Not Found and Injector does NOT display
Remote Not Found.
Do the following:
Determine the software revisions currently installed on the system (see

Section 6.1 – System Software).
Note: The service password is required for this procedure. It can be obtained
through ACIST Service Department.

> If the software requires updating, obtain from ACIST Service

Department the latest applicable software revisions and install
the required updates. For the Injector, see Section 6.2 –
Installing Injector Software. For the Remote Control, see
Section 6.3 – Installing Remote Software.
> If the installed software is current (does not require updating),

replace components in the following order (power down the
Injector before each replacement and retest the system after
each replacement):
(a) Remote Communication Box Assembly (see Section 5.7.2

– Replacing the Communication Box Assembly).
(b) Remote Control (see Section 5.9.7 – Replacing the Remote

Control).
4.5.2 The Not Found Message on Both Components

Use the following procedure if the Injector Controller displays the message
Remote Control Not Found and the Remote Control displays Injector Not
Found.
Required Tools: jumper wire (see Figure 4-10a). See Section 2.3.5 –
Jumpers and Test Probes.
Required Test Equipment: digital voltmeter (test leads must have small pins
– see Figure 4-10b). See Section 2.3.5 – Jumpers
and Test Probes)
Female Sockets Replacement

Pins
Male Pins
Figure 4-10a: Jumpers Figure 4-10b: Voltmeter Leads
1. Observe if the Injector Controller or the Remote Control failed to power up

or to boot up.
> If the Remote Control displays Injector Not Found and the
Injector failed to power up, go to Section 4.4.1 – Injector Fails
to Power Up.

> If the Injector Controller displays Remote Not Found and the
Remote Control failed to power up, go to Section 4.4.2 –
Remote Control Fails to Power Up.
> If the Injector Controller displays Remote Not Found, and the
Remote Control has powered up but did not boot up
successfully, replace the Remote Control.
> If none of the above, proceed to the next step.
2. Power down the Injector and the Remote Control. Unplug the Power
Supply’s AC/Mains power cord from its outlet. This step is necessary to
prevent equipment damage when shorting pins in the following
steps.
Failure to unplug the Power Supply's

AC/Mains power cord can result in equipment
WARNING damage.
3. Disconnect the Power/Communications Cable from the Injector pigtail

cable and disconnect the Communications Cable from the Remote
Control. Leave both cables connected to the power supply.
4. Using the digital voltmeter, test for shorts between pins on the
Power/Communications Cable connector.
Hint: Select a pin and measure the resistance between that pin and each
of the other pins on the same connector. Repeat for all other pins until all
combinations have been tested. All measurements should show an open
circuit.
> If any measurement shows a short circuit, go to

Section 4.5.2.2—Cables/Power Supply Troubleshooting.
> If all measurements show open circuits, proceed to the next

step.
5. Using the digital voltmeter, test paths A, B, and C for open circuits by
measuring across corresponding pins on the Power/Communications
Cable and the Communications Cable connectors (see Figure 4-10c).
Hint: If the Power/Communications Cable and the Communications Cable

connectors cannot be brought close together to perform continuity testing,
use the jumper with the female sockets to short pins A and B on the
Communications Cable connector (see Figure 4-10d) and test for a
closed circuit across pins A and B on the Power/Communications Cable
connector. Repeat for pins A and C.

> If any measurement shows an open circuit, go to

Section 4.5.2.2—Cables/Power Supply Troubleshooting.
> If all measurements show closed circuits, go to

Section 4.5.2.1—Injector/Remote Control Troubleshooting.
C
C
A
B
A B
A B
Power/Comm. Cable Comm. Cable Comm. Cable
Connector Connector Connector
Figure 4-10c: Corresponding Pins Figure 4-10d: Shorting Pins
4.5.2.1 Injector/Remote Control Troubleshooting
Reconnect the Power/Communications Cable to the Injector pigtail cable and

the Communications Cable to the Remote Control. Plug the Power Supply
AC/Mains power cord into its wall outlet.
1. If the system is being field-tested, proceed to Step 2. If the system is

being factory-tested, skip to Step 3.
2. For field testing – replace components in the following order (power

down the Injector and the Remote Control before each replacement and
retest the system after each replacement):
(a) Remote Communication Box Assembly (see Section 5.7.2 –

Replacing the Remote
Communication Box Assembly). Remote Power Cable Ass’y
(b) Remote Control (see

Section 5.9.7 – Replacing the Communication Box Ass’y
Remote Control).
(c) Controller PCB (see Section 5.4.4

– Replacing the Controller PCB).
3. For factory testing, do the following: Communications Cable

Figure 4-11a: Remote Control (Rear View)
a. Disconnect the Communications Cable from the Remote

Communication Box Assembly.

b. Disconnect the Remote Power Cable Assembly from the KB/Mouse

port in back of the Remote Control (see Figure 4-11a).
c. Remove the Remote Interface Cover (see Section 5.7.1 – Replacing

the Remote Interface Cover) and disconnect the Remote Power Cable
Assembly from P1 on the Remote PCB Assembly (see Figure 4-11b).
Lumberg Remote Remote

Connector Communication PCB
Cable Assembly
3 Screws
Remote Power Cable
Strain Relief
Figure 4-11b: Remote Cables
d. Use the digital voltmeter to test the Remote Power Cable Assembly.
path.

Remote Power Cable Assembly (see Section 5.7.3 – Replacing
the Remote Power Cable Assembly).
e. Disconnect the Remote Communications Cable (inside the Remote

Communication Box) from P2 (see Figure 4-11b).
f. Use the digital voltmeter to test the Remote Communications Cable.

path.

Remote Communications Cable (see Section 5.7.4 – Replacing
the Remote Communications Cable Assembly).
> Otherwise, replace the Remote PCB Assembly (see

Section 5.7.5 – Replacing the Remote PCB Assembly) and
proceed to the next step.

g. Retest the system.
> If the problem still exists, test the Remote Control COM ports
(see Section 4.5.2.3 Remote Control COM Port
Troubleshooting).
> Otherwise, replace components in the following order (power

down the Injector and the Remote Control before each
replacement and retest the system after each replacement):
(1) Remote Control (see Section 5.9.7 – Replacing the

Remote Control).
(2) Controller PCB (see Section 5.4.4 – Replacing the

Controller PCB).
(3) Single Board Computer (see Section 5.4.3 – Replacing the

Single Board Computer).
4.5.2.2 Cables/Power Supply Troubleshooting
The Power/Communications Cable, Communications Cable, and Power

Supply are suspect. Do the following:
1. Disconnect the Power/Communications Cable from the Power Supply (it

has already been disconnected from the Injector pigtail cable).
2. Using the digital voltmeter, test for shorts between pins on the
Power/Communications Cable connector
circuit.
> If any measurement shows a short circuit, replace the

Power/Communications Cable (see Section 5.9.1 – Replacing
the Power/Communications Cable).

step.
3. Using the digital voltmeter, test each path in the Power/Communications

Cable for an open circuit.
Hint: Find the end pins for each path on the opposite connectors of the
cable and test for continuity (Figure 4-12 shows the end pins for each
communications path). Repeat for all paths.

> If any measurement shows an open circuit, replace the

Power/Communications Cable (see Section 5.9.1 – Replacing
> If all measurements show closed circuits, proceed to the next

step.
B
A
End Pins for Each Path
Figure 4-12: Power/Communications Cable Connectors
4. Ensure that the Power Supply’s AC/Mains power cord is unplugged from
its outlet. Disconnect the Communications Cable from the Power Supply.
Using the digital voltmeter, test for shorts between pins on the Power
Supply’s Injector connector (see Figure 4-13).
circuit.
> If any measurement shows a short circuit, replace the Power

Supply (see Section 5.9.6 – Replacing Power Supply).

step.
5. Using the digital voltmeter, test each path in the Power Supply for an
open circuit. Figure 4-13 shows the end pins for each communications
path on the two connectors.
Hint: Select the end pins for each path on the Injector and Remote
connectors and test for open circuits.

> If any measurement shows an open circuit, replace the Power

Supply (see Section 5.9.6 – Replacing Power Supply).
> If all measurements show closed circuits, replace the

Communications Cable (see Section 5.9.2 – Replacing the
Communications Cable).
Not Used C Not Used C
A B A B
Figure 4-13: Power Supply Pins
4.5.2.3 Remote Control COM Port Troubleshooting
The COM ports on the Remote Control are suspect. Do the following:
Required Test Equipment: Loop Back Com Port Plug (TF#018-8076)

Keyboard
1. Remove the Remote Communication Box Assembly (see Section 5.7.2.1

Uninstalling the Remote Communication Box Assembly).
2. Enter Windows environment on the Remote Control (see Section 6.3.2

Entering the Windows Environment on the Remote Control).
3. When the Windows Logon dialog box appears, type in ezem and press
ENTER on the keyboard. The Windows Desktop will be displayed.
4. Plug the loop back com port plug (TF#018-8076) into COM1 Port on the
back of the Panel PC.
5. Click on Start/Programs/Accessories/Communications/HyperTerminal. A
screen called Location Information is displayed.
6. Click Cancel, another screen is displayed as Confirm Cancel, click Yes to

confirm.

7. Click OK on the next screen displayed as HyperTerminal.
8. The next screen displays Connection Description click Cancel.
9. A new screen is displayed as New Connection - HyperTerminal, go to

File>Properties.
10. A window is displayed as New Connection Properties, Connect to:

Change Connect using to COM1 by selecting it with the down arrow, then
click on Configure.
11. A new window is displayed as COM1 Properties. Set the Port Settings
properties as follows:
• Bits per second: 2400
• Date bits: 8
• Parity: None
• Stop bits: 1
• Flow control: Hardware
12. Click OK and then OK to exit.
13. While you are still in the window displayed as New Connection-
HyperTerminal, left click the mouse to activate the cursor. Type, “This is
a communications test ”.
14. Confirm the sentence typed is displayed on the screen. If the sentence is
displayed on the screen, then the COM port is operational. If the sentence
in not displayed on the screen, then the COM port is not functioning.
15. Click on the Disconnect icon, fourth icon from the left displays a
telephone off the hook. Or select Call/Disconnect from the pull down
menu.
16. Move the loop back com port plug to the COM3 port and repeat
procedure by clicking on File and new connection.
17. When you close HyperTerminal, if you are prompted to save the session,
click NO. If for any reason the information is not displayed on the screen,
close HyperTerminal and start it again.

4.5.3 EDA Not Found Message

This section applies only to systems that have the EDA installed. The Injector
Controller and the Remote Control display EDA Not Found.
1. Check the system software revisions and update if necessary (see

Section 4.5.3.1 – EDA Software Test). If problem still exists, proceed to
next step.
2. Troubleshoot the EDA (see Section 4.5.3.2 – EDA Hardware Test).
4.5.3.1 EDA Software Test
This procedure ensures that the system software revisions are current.
1. Determine the software revisions currently installed on the system (see

Section 6.1 – System Software).
Note: The service password is required for this procedure. It can be

obtained through ACIST Service Department.
2. Obtain from ACIST Service Department, the latest applicable software

revisions.
3. Install the required updates. For the Injector, see Section 6.2 – Installing
Injector Software, for the Remote Control, see Section 6.3 – Installing
Remote Software, and for the EDA, see Section 6.4 – Installing EDA
Software.

4.5.3.2 EDA Hardware Test
Perform the following procedure only if you have checked and updated, if
necessary, the system software (see Section 4.5.3.1 – EDA Software Test)
and the problem still exists.

2. Check the EDA module connections as

follows:
a. Remove the EDA module from its

mounting. Remove the four Phillips
screws and remove the bracket (see
Figure 4-14a).
b. Ensure that the EDA harness and

ground wire/cable are properly
connected to the back of the EDA
module (see Figure 4-14b for earlier
CT systems and Figure 4-14c for CTA
and later CT systems). Remount the Figure 4-14a: Dismounting the EDA
EDA module and test the system. If
the problem still exists, proceed to the next step.
3. Check the EDA harness connection at the Injector Controller PCB as

follows:

a. Remove the Injector Controller Cable Cover (see Section 5.4.1 –

Replacing the Injector Controller Cable Cover).
b. Ensure the 8-pin EDA harness connector is properly connected to the

back of the Injector Controller PCB (see Figure 4-14d for earlier CT
systems and Figure 4-14e for CTA and later CT systems). Reinstall the
Injector Controller Cable Cover and test the system. If problem still
exists, proceed to the next step.
8-Pin (EDA 8-Pin (EDA

Pigtail Cable) Pigtail Cable)
Figure 4-14d: CT System Controller Figure 4-14e: CTA & Later CT Systems
4. If the system is being field-tested, proceed to Step 5. If the system is

being factory-tested, skip to Step 6.
5. For field testing – replace components in the following order (power

down the Injector before each replacement and retest the system after
each replacement):
(a) EDA harness (see Section 5.3.2 – Replacing the EDA Harness).
(b) EDA module (see Section 5.9.5 – Replacing the EDA Module).
(c) Controller PCB (see Section 5.4.4 – Replacing the Controller PCB).
6. For factory testing – remove the EDA PCB (see Section 5.8.1 –
Replacing the EDA PCB). Use the digital voltmeter to test the EDA
Receptacle Assembly. Test for short circuits between pins and for an
open circuit in each path.
> If a short circuit or an open circuit is detected, replace the EDA

Receptacle Assembly (see Section 5.8.3 – Replacing the EDA
Receptacle Assembly).
> If all paths are good, replace components in the following order
(power down the Injector before each replacement and retest
(a) EDA harness (see Section 5.3.2 – Replacing the EDA

Harness).

(b) EDA PCB (see Section 5.8.1 – Replacing the EDA PCB).
(c) Controller PCB (see Section 5.4.4 – Replacing the

Controller PCB).
(d) Single Board Computer (see Section 5.4.3 – Replacing the


4.6 FAULT CODES

The Empower Injector System has self-monitoring circuitry for detecting
system malfunctions upon power up and during normal operation. Three-digit
fault codes (nnn) are displayed on the Injector Controller and the Remote
Control identifying specific faults as they occur. When an Injector fault is
detected, the Injector Controller displays:
SYSTEM FAULT No. nnn

INTERNAL FAULT
RE-POWER INJECTOR OR CALL FOR SERVICE
The Remote Control displays:
SYSTEM FAULT No. nnn

AN INJECTOR HARDWARE FAULT WAS DETECTED
RE-POWER INJECTOR OR CALL FOR SERVICE
When an EDA fault occurs (applies only to systems with the optional EDA),
the Injector Controller displays:
EDA INOPERABLE
FAULT No. nnn
The Remote Control displays messages in two areas. In the EDA area, it
displays EDA INOPERABLE; in the message area, it displays:
EDA INOPERABLE
FAULT No. nnn
Press EDA Softkey to Continue
Re-power Injector after Injection
or Call for Service
Table 4-2 lists all software fault codes displayed by the system and provides
repair actions for each code. The software codes are identified as follows:
• 100 series - Remote

• 200 series – Injector
• 300 series – EDA (applies only to systems with the EDA)

If the Injector Controller or Remote Control displays a fault messages but

does not display a numerical fault code, refer to Section 4.5 – Communication
Messages.
4.6.1 Fault Code Table

The following table identifies fault numbers and provides description,
component, and repair action data.
Table 4-2 Fault Codes

Fault
Description Component Repair Action
No.
Internal Remote Contact ACIST Customer Service if this fault

101 Remote
database destroyed. appears.
Contact ACIST Customer Service if this fault

102 N/A N/A
appears.

103 N/A N/A
appears.
Replace in the following order (retest after each

replacement): (1) Communications Cable (see
Section 5.9.2 – Replacing the Communications
Cable), (2) Power/Communications Cable (see
Injector to Remote RS-
104 232 experienced CRC Injector
Power/Communications Cable, (3) Replace the
problems.
Single Board Computer (see Section 5.4.3,
Replacing the Single Board Computer, (4)
Replace the Controller Board (see Section
5.4.4 – Replacing the Controller Board).

105 N/A N/A
appears.

Injector to Remote RS-
106 232 experienced bad Injector
Power/Communications Cable, (3) Replace the
data.
Single Board Computer (see Section 5.4.3,

107 N/A N/A
appears.

Injector to Remote RS- Cable), (2) Power/Communications Cable (see
232 experienced a Section 5.9.1 – Replacing the
108 Injector
summation of RS-232 Power/Communications Cable, (3) Replace the
Faults. Single Board Computer (see Section 5.4.3 --

Fault
No.

replacement): (1) Single Board Computer (see
200 CPU failure. Injector Section 5.4.3 – Replacing the Single Board
Computer), (2) Controller PCB (see
At power up, voltage See Section 4.6.2 – Troubleshooting Fault

201 Injector
failure. Codes 201 and 235.

202 N/A N/A
appears.

At power up, motor replacement): (1) Single Board Computer (see
203 voltage controller D/A Injector Section 5.4.3 – Replacing the Single Board
failed. Computer), (2) Controller PCB (see

204 N/A N/A
appears.

205 N/A N/A
appears.

206 N/A N/A
appears.
Replace Single Board Computer (see

At power up, occurrence
207 Injector Section 5.4.3 – Replacing the Single Board
of unused CPU faults.
Computer).

At power up, occurrence
of other CPU faults.
Computer).
At power up, current Replace Controller PCB (see Section 5.4.4 –

209 Injector
resistor failed. Replacing the Controller PCB).
At power up, detected

See Section 4.7.5 – Membrane Keys on
210 shorted membrane key Injector
Injector Controller Malfunction.
on Controller.

211 N/A N/A
appears.

At power up, EEPROM
failed.
Computer).

The Remote to Injector
RS-232 experienced
213 Remote Power/Communications Cable, (3) Remote
Wrong Message
Communications Box Assembly (see Section
numbers.
5.7.2 – Replacing the Remote Communications
Box Assembly, and (4) Remote Control
Assembly – (see Section 5.9.6 – Replacing the
Remote Control).

Fault
No.

The Remote to Injector Section 5.9.1 – Replacing the
214 RS-232 experienced Remote Power/Communications Cable, (3) Remote
CRC problems. Communications Box Assembly (see Section
Remote Control).

215 RS-232 experienced no Remote Power/Communications Cable, (3) Remote
messages. Communications Box Assembly (see Section
Remote Control).

216 RS-232 experienced Remote Power/Communications Cable, (3) Remote
Bad Data. Communications Box Assembly (see Section
Remote Control).

217 N/A N/A
appears.

The Remote to Injector
RS-232 experienced a
218 Remote Power/Communications Cable, (3) Remote
Summation of RS-232
Communications Box Assembly (see Section
Faults.
Remote Control).

The EDA to Injector RS- replacement): (1) EDA harness (see Section
219 232 experienced Wrong EDA 5.3.2 – Replacing the EDA Harness, (2)
Message numbers. Replace the EDA Module (see Section 5.9.5 –
Replacing the EDA Module).

220 232 experienced CRC EDA 5.3.2 – Replacing the EDA Harness, (2)
problems. Replace the EDA Module (see Section 5.9.5 –

Fault
No.

221 232 experienced no EDA 5.3.2 – Replacing the EDA Harness, (2)
messages. Replace the EDA Module (see Section 5.9.5 –

222 232 experienced Bad EDA 5.3.2 – Replacing the EDA Harness, (2)
Data. Replace the EDA Module (see Section 5.9.5 –

223 232 experienced a EDA 5.3.2 – Replacing the EDA Harness, (2)
Hardware Failure. Replace the EDA Module (see Section 5.9.5 –

The EDA to Injector RS-
replacement): (1) EDA harness (see Section
232 experienced a
224 EDA 5.3.2 – Replacing the EDA Harness, (2)
Summation of RS-232
Replace the EDA Module (see Section 5.9.5 –
Faults.

225 N/A N/A
appears.
Voltage to linear Replace Controller PCB (see Section 5.4.4 –

226 Injector
potentiometer failed. Replacing the Controller PCB).
For EmpowerCT System, replace Motor

Assembly (see Section 5.5.7 – Replacing the
227 Motor encoder failed. Injector EmpowerCT Motor ). For EmpowerCTA
System, See Section 4.6.3 – Troubleshooting
Fault Code 227 in the EmpowerCTA System.

M & B constants
corrupted.
Computer).

RAM (flow rate variable)
failed.
Computer).

230 System clock failed. Injector Section 5.4.3 – Replacing the Single Board
Computer).

231 N/A N/A
appears.

replacement): (1) Controller PCB (see
Motor voltage controller
232 Injector Section 5.4.4 – Replacing the Controller PCB),
D/A failed.
(2) Single Board Computer (see Section 5.4.3
– Replacing the Single Board Computer).

Accumulated over-
delivery exceeds 5 ml.

Fault
No.
For EmpowerCT System, replace Linear

Potentiometer (see Section 5.5.9 – Replacing
Linear Potentiometer
234 Injector the Linear Potentiometer). For EmpowerCTA
failed.
System, See Section 4.6.4 – Troubleshooting
Fault Code 234 in the EmpowerCTA System.
Microprocessor A/D See Section 4.6.2 – Troubleshooting Fault

235 Injector
failed. Codes 201 and 235.(add power supply)
Motor current resistor Replace Controller PCB (see Section 5.4.4 –

236 Injector
failed. Replacing the Controller PCB).

237 N/A N/A
appears.
Replace Interconnect PCB (see Section 5.5.12

– Replacing theEmpowerCT Interconnect PCB)
238 Tilt sensors failed. Injector
or (see Section 5.5.13 – Replacing the
EmpowerCTA Interconnect PCB).

239 At power up, RAM failed. Injector Section 5.4.3 – Replacing the Single Board
Computer).

240 RAM failed. Injector Section 5.4.3 – Replacing the Single Board
Computer).

241 CPU failed. Injector Section 5.4.3 – Replacing the Single Board
Computer).

242 CRC/Flash failed. Injector Section 5.4.3 – Replacing the Single Board
Computer).
Watchdog/overvoltage Replace Controller PCB (see Section 5.4.4 –

243 Injector
failed. Replacing the Controller PCB).
At power up, Pendant

See Section 4.7.9 – Pendant Switch
244 Switch short circuit Injector
Malfunction.
detected.

Accumulated under-
delivery of 5 ml.

246 N/A N/A
appears.
Occurrence of other Replace Single Board Computer (see

247 CPU faults (Esc Injector Section 5.4.3 – Replacing the Single Board
Opcode). Computer).

248 CPU faults (Unused Injector Section 5.4.3 – Replacing the Single Board
Opcode). Computer).

249 CPU faults (Array Injector Section 5.4.3 – Replacing the Single Board
Bounds Error). Computer).

Occurrence of other
CPU faults (Into Error).
Computer).

Fault
No.

Occurrence of other
CPU faults (Breakpoint).
Computer).

252 CPU faults (NMI Injector Section 5.4.3 – Replacing the Single Board
Interrupt). Computer).

253 CPU faults (Trace Injector Section 5.4.3 – Replacing the Single Board
Interrupt). Computer).

254 CPU faults (Divide by Injector Section 5.4.3 – Replacing the Single Board
Zero Interrupt). Computer).
During the EDA power

Replace EDA module (see Section 5.9.5 –
301 up diagnostics tests, the EDA
CPU failed.

302 up diagnostics tests, the EDA
RAM failed.

5.3.2 – Replacing the EDA Harness, (2)
The Injector to EDA RS-
Replace the Single Board Computer (see
303 232 experienced Wrong Injector
Section 5.4.3, Replacing the Single Board
Message numbers.
Computer, (3) Replace the Controller Board
(see Section 5.4.4 – Replacing the Controller
Board).

304 232 experienced CRC Injector
problems.
Board).

305 232 experienced no Injector
messages.
Board).

306 232 experienced Bad Injector
Data.
Board).

Fault
No.

307 232 experienced a Injector
Hardware Failure.
Board).

The Injector to EDA RS- 5.3.2 – Replacing the EDA Harness, (2)
232 experienced a Replace the Single Board Computer (see
308 Injector
Summation of RS-232 Section 5.4.3, Replacing the Single Board
Faults. Computer, (3) Replace the Controller Board
Board).
The EDA reports an

Replace the EDA module (see Section 5.9.5 –
309 internal hardware fault, EDA
the failure of the A/D.
The EDA reports an

internal hardware fault, Replace the EDA module (see Section 5.9.5 –
310 EDA
the failure of the Zener Replacing the EDA Module).
Diode.
The EDA reports an

311 EDA
the failure of the ROM Replacing the EDA Module).
CRC background.
The EDA reports an

312 EDA
the failure of the Digital Replacing the EDA Module).
voltage.
The EDA reports an

313 EDA
the failure of the Analog Replacing the EDA Module).
voltage.

up diagnostics, the Replace the EDA module (see Section 5.9.5 –
314 EDA
Microprocessor ROM Replacing the EDA Module).
failed.
The EDA reports an

315 EDA
the failure of the Isolated Replacing the EDA Module).
voltage.
During the ARM

sequence, the system
316 reported that the EDA EDA
resistance (261 ohms)
failed.
During the ARM

sequence, the system
Replace the EDA clip (see Section 4.7.1 – EDA
317 reported that the EDA EDA
Fault Isolation).
clip assembly is broken
or miswired.

Fault
No.
Loss of communication
with the EDA, cause
318 unknown to Injector. EDA
(Possible failure of EDA
crystal.)
During the ARM

sequence, the system Replace EDA module (see Section 5.9.5 –
319 EDA
failed the Oscillator Off Replacing the EDA Module).
Test.
During the ARM

sequence, the system Replace EDA module (see Section 5.9.5 –
320 EDA
failed K3 relay Function Replacing the EDA Module).
Test.
During the ARM

321 sequence, the system EDA
relays failed to open.
Unused Serial
322 Peripheral Interface EDA
Interrupt Failure.
Unused Pulse
323 Accumulator Input Edge EDA
Interrupt Failure.
Unused Pulse
324 Accumulator Overflow EDA
Interrupt Failure.
Unused Timer Output

325 Compare 5 Interrupt EDA
Failure.
Unused Timer Output

Failure.
Unused Timer Output

Failure.
Unused Time Input

Failure.
Unused Time Input

Failure.
Unused Time Input

Failure.
Unused Real Time Replace EDA module (see Section 5.9.5 –

331 EDA
Interrupt Failure. Replacing the EDA Module).
Unused Interrupt Replace EDA module (see Section 5.9.5 –

332 EDA
Request Failure. Replacing the EDA Module).

Fault
No.
Unused Nonmaskable Replace EDA module (see Section 5.9.5 –

333 EDA
Unused Legal Opcode Replace EDA module (see Section 5.9.5 –

334 EDA
Unused COP Watchdog Replace EDA module (see Section 5.9.5 –

335 EDA
Unused Clock Monitor Replace EDA module (see Section 5.9.5 –

336 EDA
4.6.2 Troubleshooting Fault Codes 201 and 235

There are two +28 VDC lines and two Gnd lines going from the Power
Supply, through the Power/Communications Cable and the Injector pigtail
cable, to the Injector Controller PCB. If one of the paths fails, the Injector will
still power up, but under certain circumstances, fault code 201 or 235 may be
displayed.


from the Injector pigtail cable and power the
Injector back up. Figure 4-15a: pwr/comm Cable
3. Using the digital voltmeter, measure 24 to 32 VDC on the

Power/Communications Cable. Measure the voltage on both +28 VDC
pins shown in Figure 4-15a using one of the Gnd pins then repeat using
the other Gnd pin.
> If at least one measurement fails, go to Section – 4.6.2.1 Power

Supply and Power/Communications Cable Troubleshooting).
> If all measurements are good, go to Section – 4.6.2.2 Injector

Troubleshooting).
4.6.2.1 Power Supply and Power/Communications Cable

Troubleshooting
The Power Supply and Power/Communications Cable are suspect.


from the Power Supply (Injector connector).
2. Using the digital voltmeter, measure 24 to 32

VDC on the Power Supply pins. Measure the +28 VDC
voltage on both +28 VDC pins shown in
Figure 4-15b using one of the Gnd pins then
repeat using the other Gnd pin.
> If all measurements are good,

replace the Power/Communications
Cable (see Section 5.9.1 – Replacing
Gnd
Figure 4-15b: Power Supply
> If any measurement is out of limits,
replace the Power Supply (see
Section 5.9.6 – Replacing the Power Supply).
4.6.2.2 Injector Troubleshooting
The Injector pigtail cable, Controller PCB, and Single Board Computer are
suspect.
1. Set the Injector’s power switch to the off

position and reconnect the
Power/Communications Cable to the
Injector pigtail cable and the Power
Supply.
6-Pin (Injector
2. Remove the Injector Controller Cable Pigtail Cable)
Cover (see Section 5.4.1 – Replacing the
Injector Controller Cable Cover). Figure 4-15c: CT System Controller
3. Disconnect the 6-pin connector (see Figure 4-15c) and measure 24 to

32 VDC using the following pins:
• pin #1 (black): +28 VDC and pin #3 (yellow): Gnd

• pin #2 (green): +28 VDC and pin #3 (yellow): Gnd
• pin #1 (black): +28 VDC and pin #4 (red): Gnd
• pin #2 (green): +28 VDC and pin #4 (red): Gnd
> If at least one voltage measurement is bad, replace the Injector

pigtail cable (see Section 5.3.1 – Replacing the Injector Pigtail
Cable).

> If all the voltage measurements are good, replace components

in the following order (power down the Injector before each
(a) Controller PCB (see Section 5.4.4 – Replacing the

Controller PCB).
(b) Single Board Computer (see Section 5.4.3 – Replacing the

4.6.3 Troubleshooting Fault Code 227 in the EmpowerCTA

System
Note: This procedure applies to the EmpowerCTA System only.
Use the following procedure when the EmpowerCTA System displays fault
code 227.
a. Note which Injector (Contrast or Saline) was enabled when the fault
code was displayed.
Note: The Contrast Injector is automatically enabled when the system

is powered up.
b. Recycle Injector power (power it down, and then power it back up

again).
c. On the Injector Controller, enable the other Injector and energize its
RAM. Observe if the Injector Controller displays fault code 227 again.
Note: Do not attempt to move the RAM in the Injector that originally
failed. This will cause the Injector to lose power.
> If fault code 227 is displayed again (both Injectors indicated

failure), replace components in the following order (power down
the Injector before each replacement and retest the system
after each replacement):
(1) Interconnect PCB (see Section 5.5.13 – Replacing the



Controller PCB).
> If fault code 227 is not displayed again (the problem occurs in
only one Injector), proceed to Step 2.

2. Power down the Injector and do the following:
a. Remove the Injector Head’s Rear Enclosure (see Section 5.5.1 –

Replacing the Injector Head’s Rear Enclosure).
b. Interchange the Motor and Linear Potentiometers connectors on the

Interconnect PCB (disconnect the Saline Motor connector from J2 and
connect it to J4; disconnect the Contrast Motor connector from J4 and
connect it to J2; disconnect the Saline Linear Potentiometer from J5
and connect it to J3; disconnect the Contrast Linear Potentiometer
from J3 and connect it to J5).
Note: This will associate the Motors and Linear Potentiometers with
the opposite Injectors. Remember to replace the original connections
following testing.
c. Power up the Injector.
d. Repeat Step 1. Observe if fault code 227 reoccurs with the same
Injector. Make certain to activate both Injectors and attempt to move
their RAMS.
> If fault code 227 is displayed again for the same Injector,
each replacement):



Controller PCB).
> If fault code 227 is displayed for the other Injector, replace the
motor (see Section 5.5.7 – Replacing the EmpowerCT Motor).
4.6.4 Troubleshooting Fault Code 234 in the EmpowerCTA

System
Note: This procedure applies to the EmpowerCTA System only.
Use the following procedure when the EmpowerCTA System displays fault
code 234.
a. Note which Injector (Contrast or Saline) was enabled when the fault
code was displayed.

Note: The Contrast Injector is automatically enabled when the system

is powered up.
b. Recycle Injector power (power it down, and then power it back up

again).
c. On the Injector Controller, enable the other Injector and energize its
RAM. Observe if the Injector Controller displays fault code 234 again.
Note: Do not attempt to move the RAM in the Injector that originally
failed. This will cause the Injector to lose power.
> If fault code 234 is displayed again (both Injectors indicated

failure), replace components in the following order (power down
the Injector before each replacement and retest the system
after each replacement):


Controller PCB).

> If fault code 234 is not displayed again (the problem occurs in
only one Injector), proceed to Step 2.
2. Power down the Injector and do the following:
a. Remove the Injector Head’s Rear Enclosure (see Section 5.5.1 –

b. Interchange the Motor and Linear Potentiometer connectors on the

Interconnect PCB (disconnect the Saline Linear Potentiometer
connector from J5 and connect to J3; disconnect the Contrast Linear
Potentiometer connector from J3 and connect to J5; disconnect the
Saline Motor connector from J2 and connect to J4; disconnect the
contrast motor connector from J4 and connect to J2).
Note: This will associate the Linear Potentiometers and Motors with
the opposite Injectors. Remember to replace the original connections
following testing.
c. Replace the Injector Head’s Rear Enclosure and power up the Injector.
d. Repeat Step 1. Observe if fault code 234 reoccurs with the same
Injector. Make certain to activate both Injectors and attempt to move
their RAMS.

> If fault code 234 is displayed again for the same Injector,
each replacement):


Controller PCB).

> If fault code 234 is displayed for the other Injector, replace the
linear potentiometer (see Section 5.5.9 – Replacing the Linear
Potentiometer).

4.7 MISCELLANEOUS SYSTEM PROBLEMS

The following identifies failures that would be detected by the user during
normal operation or inspection. They do not cause the system to display
communication messages or fault codes.
4.7.1 EDA is Out of Range or Cannot Establish Baseline

This section applies to systems that have the EDA installed. The Injector
Controller and the Remote Control display either of the following messages:
EDA ENABLED – OUT OF RANGE
EDA ENABLED – NO BASELINE
Note: These messages show EDA status during normal operation and do not
necessarily reflect system problems. A problem may exist only if the message
is not cleared after technologist intervention.
Required Tools: EDA patch – REF 100501

cotton swab
alcohol
1. Power down the Injector Controller.
2. Ensure the following conditions are met and retest after each step:
a. There are no damaged parts of the EDA Clip (look for cracks and
frayed wiring).
b. EDA Clip connector is properly attached to the EDA module.
c. EDA Clip is properly attached to the EDA patch (REF 100501).
d. EDA patch is properly adhering to skin.
3. If the problem still exists, do the following and retest after each step:
a. Clean the gold contacts on the EDA Clip using a cotton swab and
alcohol.
b. Replace the EDA Clip cable assembly.
c. Remove the EDA PCB (see Section 5.8.1 – Replacing the EDA PCB).
Use the digital voltmeter to test the EDA Receptacle Assembly. Test
for short circuits between pins and for an open circuit in each path.

> If a short circuit or an open circuit is detected, replace the EDA

Receptacle Assembly (see Section 5.8.3 – Replacing the EDA
Receptacle Assembly).
> Otherwise, replace the EDA PCB (see Section 5.8.1 –

Replacing the EDA PCB).
4.7.2 Syringe Nest Does Not Open or Close

The Syringe Nest is the movable part of the Syringe Door. It can be opened
only when the Injector’s RAM is fully retracted. If it cannot be opened or
closed, the Locking Detent Rod in the Injector Mechanism is suspect.
1. Remove the Injector Mechanism from the Injector Head (see

Section 5.5.4 – Replacing the EmpowerCT Injector Mechanism or Section
5.5.5 – Replacing the EmpowerCTA Injector Mechanism).
2. Inspect the Locking Detent Rod. Make certain that the bowed e-ring on
the Locking Detent Rod is in place and undamaged (see Figure 4-16a for
CT systems and Figure 4-16b for CTA systems). If necessary, replace the
bowed e-ring; otherwise, replace the Detent Rod (see Section 5.5.10 –
Replacing the EmpowerCT Locking Detent Rod Assembly or
Section 5.5.11 – Replacing the EmpowerCTA Locking Detent Rod
Assembly).
Note: The bowed e-ring is located on the Detent Rod between the Anti-
Rotation Bracket and the Motor and Bearing Mounting Plate. It is curved
with the concave side (curving inward) facing the Anti-Rotation Bracket.
Anti-Rotation Bracket
Locking Detent Rod
Bowed E-
Ring
Motor and Bearing Mounting Plate
Figure 4-16a: Injector Mechanism (CT)

Anti- Rotation Bracket Locking Detent Rod
E-Ring
Motor and Bearing Mounting Plate
Figure 4-16b: Injector Mechanism (CTA)
4.7.3 False Door Message

This section applies to CT Systems and to CTA Systems.
When the Syringe Nest Door is open, a properly functioning system will
prompt the user to close the door by displaying the appropriate message. The
following wording is used by the CT and CTA systems.
• Earlier CT systems: DOOR OPEN

• Later CT systems: CLOSE DOOR
• CTA systems – Contrast Injector: CLOSE CONTRAST DOOR
• CTA systems – Saline Injector: CLOSE SALINE DOOR
Use the following procedures when the Syringe Nest Door is closed and the
system falsely displays one the above messages, or when the Syringe Door
is open and the system fails to display the appropriate message.
Note: The EmpowerCT System and the Contrast Injector on the

EmpowerCTA System use the same setup. The Saline Injector on the
EmpowerCTA has a slightly different setup.

breakout box
1. Bring the Injector RAM to the fully retracted position (for CTA system, do
this for both RAMs). If necessary, do this manually by turning the Injector
Hand Knob at the rear of the Injector Head.
3. Remove the Injector Controller’s Front Enclosure (see Section 5.4.2 –

Replacing the Injector Controller’s Front Enclosure).

4. Connect the breakout box’s ribbon

cable to the Controller PCB (see Controller
Connector
Figure 4-17a).
5. For the Saline Injector on the

EmpowerCTA System, go to
Step 6. For the EmpowerCT
System and the Contrast Injector
on the EmpowerCTA System, do Breakout
the following: Box
Connector
a. Connect the digital voltmeter T2
test leads to the breakout box Figure 4-17a: Connecting the Breakout Box
(pin #4 = SYR INT, pin #34 =
Gnd).
b. Skip to Step 7.
6. For the Saline Injector on the EmpowerCTA System do the following:
a. Connect the digital voltmeter’s positive lead to connector T2, pin 17 on

the Single Board Computer.
b. Connect the Gnd lead to pin #34 (Gnd) on the breakout box.
c. Continue to Step 7.
a. Power up the Injector and do the following:
> If diagnosing a CT system, proceed to the Step 7b.
> If diagnosing a CTA system, press the SALINE or CONTRAST

membrane key on the Injector Controller to select the syringe
assembly that is indicating the error. Proceed to Step 7b.
b. Open and close the Syringe Nest Door a few times (for CTA systems,
select the Syringe Nest Door on the problem syringe assembly).
Observe that the digital voltmeter shows the Syringe Nest Door
opening and closing by displaying 0 to 1 VDC when the Syringe Nest
Door is closed and 4 to 5 VDC when the syringe nest door is open.
> If the digital voltmeter shows the Syringe Nest opening and
closing, replace components in the following order (power
(1) If field testing, replace Controller PCB (see Section 5.4.4 –

Replacing the Controller PCB).

(2) If factory testing, replace:
(a) Single Board Computer (see Section 5.4.3 – Replacing

the Single Board Computer).
(b) Controller PCB (see Section 5.4.4 – Replacing the

Controller PCB).
> If the digital voltmeter does not show the Syringe Nest Door
opening and closing, proceed to the next step.
8. Disconnect the breakout box from the Injector Controller PCB. On the
24-pin connector, test the pin #1 path (for CT system), the pin #13 path
(for Saline Injector on the CTA system), or the pin #21 path (for Contrast
Injector on the CTA system) as follows:

Replacing the Injector Controller Cable Cover) and disconnect the
24-pin connector from the back of the Controller PCB (see
Figure 4-17b for earlier CT systems and Figure 4-17d for CTA and
later CT systems).
b. Remove the Injector Head’s Rear Enclosure (see Section 5.5.1 –

Replacing the Injector Head’s Rear Enclosure) and disconnect the
24-pin connector from the Interconnect PCB (J1 for CT systems, see
Figure 4-17c and J7 for CTA systems, see Figure 4-17e).
Interconnect PCB
J1 Connector
24-Pin Cable
Figure 4-17b: CT System Controller Figure 4-17c: Injector Head Front Enclosure (CT)

J7 Connector
Interconnect PCB
24-Pin Cable
Figure 4-17d: CTA & Later CT Systems Figure 4-17e: CTA & Later CT Systems
c. Use the digital voltmeter to test the selected path for open, then test for
shorts with other pins.
> If the selected path has an open or is shorted to another pin,

replace the 24-pin cable (see Section 5.3.3 – Replacing the
24-Pin Cable).
> If the selected path is good, replace components in the

following order (power down the Injector and the Remote
Control before each replacement and retest the system after
each replacement):
(1) Door Sensor on the problem injector assembly (see

Section 5.5.6 – Replacing the Door Sensor).
(2) Interconnect PCB (for CT system see Section 5.5.12 –

Replacing the Empower CT Interconnect PCB; for CTA
system see Section 5.5.13 – Replacing the EmpowerCTA
Interconnect PCB).

Controller PCB).

4.7.4 Syringe Warmer Does Not Warm

The Syringe Warmer activates after the system has been properly initialized.
In order for the warmer to turn on, the following must happen, in order:
• The ram must be brought back to the Replace Syringe position
• The Ram must be initialized
• The Ram must be retracted to at least 1 ml
This starts a software timer that will allow power to be applied to the warmer
for 1 hour. If the above events have not occurred, then there will be no heat
at the warmer. In CTA systems, it is applied to the Contrast Injector only.
To determine if the warmer is operational, initialize the Injector and load

approximately 50 ml. Hold the warmer for about 1-2 minutes. It will begin to
feel warmer than room temperature.
Note: The warmer works in a cyclical fashion, heating and cooling, with a
certain amount of hysteresis between these events. If you grip the warmer
while it is in the “cooling” phase it may not feel warm.
If the Syringe Warmer fails to get warm, do the following:
1. Power down the Injector Controller.

Pin 2 Pin 1
2. Disconnect the Syringe Warmer from the
Injector Head. Use the digital voltmeter to
make the following resistance
measurements on the Syringe Warmer’s
connector (see Figure 4-18). Pin 4 Pin 3
a. The resistance across pin #3 and pin #4 Figure 4-18: Syringe Warmer Conn
should be between 9 to 12 kohms
(thermistor).
b. The resistance across pin #1 and pin #2 should be 120 to 160 ohms
(heater).
> If either or both measurements fail, replace the Syringe

Warmer (see Section 5.5.2 – Replacing the Syringe Warmer).
> If both measurements pass, proceed to the next step.
3. Reinstall the Syringe Warmer on the Injector Head (in CTA systems,
install on the Contrast Injector). Use the digital voltmeter to make
resistance measurements on the 24-pin cable as follows:


Replacing the Injector Controller Cable Cover) and disconnect the
24-pin connector from the back of the Controller PCB (see
Figure 4-19a for earlier CT systems and Figure 4-19b for CTA and
later CT systems).
b. Measure the resistance across pin #19 (gray on white) and pin #23
(orange on yellow). The resistance should be 9 to 12 kohms
(thermistor).
c. Measure the resistance across pin #1 (black) and pin #14 (orange on
white). The resistance should be 120 ohms to 160 ohms (heater).
> If either or both measurements fail, go to Section 4.7.4.2 –

24-Pin Cable, Heater Harness, and Interconnect PCB
Troubleshooting.
> If both measurements pass, go to Section 4.7.4.1 – Controller

PCB and Single Board Computer Troubleshooting.
24-Pin Cable 24-Pin Cable
Figure 4-19a: CT System Controller Figure 4-19b: CTA & Later CT Systems

4.7.4.1 Controller PCB and Single Board Computer Troubleshooting
Perform this step only if both measurements in Step 3 (Section 4.7.4 –

Syringe Warmer Doesn’t Warm) passed.

breakout box
1. Remove the Injector Controller’s

Front Enclosure (see Section 5.4.2 Controller
– Replacing the Injector Connector
Controller’s Front Enclosure).
2. Test the system as follows:
a. Connect the breakout box’s

ribbon cable to the Controller
PCB (see Figure 4-20).
Breakout
b. Connect the digital voltmeter Box
test leads to the breakout box Connector
(pin #6 = HTR THERM, pin #34 Figure 4-20a: Connecting the Breakout Box
= Gnd).
c. Power up the system and perform the load syringe, initialize, and fill
with contrast procedures (loading actual contrast is not necessary).
The Syringe Warmer should activate. Measure 2.0 to 3.0 VDC.
Hint: To reactivate the warmer without emptying contrast that may be

currently loaded: power down the Injector, then power it back up again
and press the MANUAL membrane key on the Injector Controller.
> If the voltage is outside of specification, replace the Controller

PCB (see Section 5.4.4 – Replacing the Controller PCB).
> If the voltage is within specification, proceed to the next step.

d. Connect the digital voltmeter test leads to the breakout box (pin #1 =
HEATER, pin #34 = GND). Measure 4 to 5 VDC.
> If the voltage is within specification, replace the Controller PCB

(see Section 5.4.4 – Replacing the Controller PCB).
> If field testing and the voltage is outside of specification,

replace the Controller PCB (see Section 5.4.4 – Replacing the
Controller PCB).
> If factory testing and the voltage is outside of specification,

replace the Single Board Computer (see Section 5.4.3 –
Replacing the Single Board Computer).
4.7.4.2 24-Pin Cable, Heater Harness, and Interconnect PCB

Troubleshooting
Perform this step only if one or both measurements in Step 3 (Section 4.7.4 –
Syringe Warmer Doesn’t Warm) failed.
1. Remove the Injector Controller Cable Cover (see Section 5.4.1 –

Replacing the Injector Controller Cable Cover) and disconnect the 24-pin
connector from the back of the Controller PCB (see Figure 4-21a for
earlier CT systems and Figure 4-21c for CTA and later CT systems).
2. Remove the Injector Head’s Rear Enclosure (see Section 5.5.1 –

Replacing the Injector Head’s Rear Enclosure) and disconnect the 24-pin
connector from the Interconnect PCB (J1 for CT systems, see
Figure 4-21b and J7 for CTA systems, see Figure 4-21d).
Interconnect PCB
J1 Connector
24-Pin Cable
Figure 4-21a: CT System Controller Figure 4-21b: Injector Head Front Enclosure (CT)

J7 Connector
Interconnect PCB
24-Pin Cable
Figure 4-21c: CTA & Later CT Systems Figure 4-21d: CTA & Later CT Systems
3. Use the digital voltmeter to test the paths for pin #1 (black), pin #14
(orange on white), pin #19 (gray on white), and pin #23 (orange on
yellow) for opens and test for shorts with other pins.
> If any path has an open or a short, replace the 24-pin cable
(see Section 5.3.3 – Replacing the 24-Pin Cable).
(power down the Injector and the Remote Control before each
(a) Heater Harness (see Section 5.5.3 – Replacing the Heater

Harness).
(b) Interconnect PCB (for CT system see Section 5.5.12 –

system see Section 5.5.13 – Replacing the EmpowerCTA
Interconnect PCB).
4.7.5 Membrane Keys on Injector Controller Malfunction

Normally, a fault code is displayed if the system does not respond when a
membrane key is pressed. Look up the fault code (see Section 4.6 – Fault
Codes) for further instructions. Use the following procedure only when the
system does not respond to a membrane key and does not display a fault
code.
2. Remove the Injector Controller’s Front Enclosure and disconnect both

ribbon cables from the Controller PCB (see Section 5.4.2 – Replacing the
Injector Controller’s Front Enclosure). Place the Front Enclosure on a
clean work area.

3. For each membrane key (see Figure 4-22a for CT systems and Figure
4-22b for CTA systems) place the digital voltmeter test leads across the
related pins (see Table 4-3) on the ribbon connector and measure the
resistance. Observe the resistance while pressing and releasing the key
several times. The digital voltmeter should show a closed circuit
(approximately 0 ohms) while the key is depressed and an open circuit
when the key is released.
Note: CT systems have a 6-pin ribbon connector. CTA systems have an

8-pin ribbon connector due to the additional CONTRAST and SALINE
membrane keys.
Table 4-3
Membrane Keys
Key Pins
S1 1 and 2
S2 1 and 3
S3 1 and 4
S1 S2 S3 S4 S5 S1 S2 S3 S4 S5
S4 1 and 5
CONTRAST SALINE
S5 1 and 6
CONTRAST 1 and 7
Figure 4-22a: CT Membrane Keys Figure 4-22b: CTA Membrane Keys
SALINE 1 and 8
> If at least one measurement does not show a closed circuit,

replace the Membrane Panel (see Section 5.4.7 – Replacing
the Membrane Panel).
> If all measurements show a closed circuit, replace components

in the following order (power down the Injector and the Remote
each replacement):
(a) If field testing, replace Controller PCB (see Section 5.4.4 –

(b) If factory testing, replace:

Controller PCB).
(2) Single Board Computer (see Section 5.4.3 – Replacing


4.7.6 EL Display on Injector Controller Malfunction

Use the following procedure if the EL Display is not illuminated or does not
display any graphics.
Power down the Injector then power it back up. Observe the EL Display and
listen for the audible tone.
> If no tone sounds and the EL Display fails to illuminate

(completely dark), go to Section 4.4.1 – Injector Fails to Power
Up.
> If no tone sounds, and the EL illuminates (all orange) but does
not display graphics, replace components in the following order



Controller PCB).
> If a tone sounds and goes off, and the EL Display fails to
illuminate or display graphics, replace components in the
each replacement):
(1) If field testing, replace:
(a) Display to Controller PCB Ribbon Cable (see

Section 5.4.5 – Replacing the Display to Controller PCB
Ribbon Cable).
(b) EL PCB (see Section 5.4.5 – Replacing the EL Display).

Controller PCB).
(a) Display to Controller PCB Ribbon Cable (see

Section 5.4.5 – Replacing the Display to Controller PCB
Ribbon Cable).
(b) EL PCB (see Section 5.4.5 – Replacing the EL Display).


Controller PCB).
(d) Single Board Computer (see Section 5.4.3 – Replacing

> If tone stays on (fails to go off), and the EL Display fails to

illuminate or display graphics, replace components in the
each replacement):



Controller PCB).
4.7.7 LEDs in Beacon Window Malfunction

When properly functioning, the LEDs inside the Injector Controller’s Beacon
Window flash when the Injector RAM is moving and remain illuminated when
the system is in the Pause or Arm mode. They are off during all other modes
of operation.
4.7.7.1 All LEDs Fail to Flash or Illuminate
Use this procedure if all of the LEDs fail to flash when the Injector RAM is
moving or fail to remain illuminated when the system is in the Pause or Arm
mode.
Replace components in the following order (power down the Injector before
each replacement and retest the system after each replacement):
If field testing:
(1) Beacon PCB (see Section 5.4.8 – Replacing the Beacon PCB).
(2) Controller PCB (see Section 5.4.4 – Replacing the Controller PCB).

If factory testing:
(1) Beacon PCB (see Section 5.4.8 – Replacing the Beacon PCB).
(3) Single Board Computer (see Section 5.4.3 – Replacing the Single Board
Computer).
4.7.7.2 Some LEDs Fail to Flash or Illuminate
If some, but not all, of the LEDs flash when the Injector RAM is moving or
remain illuminated while the system is in the Pause or Arm mode, replace the
Beacon PCB (see Section 5.4.8 – Replacing the Beacon PCB).
4.7.7.3 LEDs Operate Improperly
Use this procedure if LEDs flash when they should remain illuminated (Pause
or Arm mode), or they remain illuminated when they should flash (Injector
RAM is moving).
Replace components in the following order (power down the Injector and the
Remote Control before each replacement and retest the system after each
replacement):
If field testing, replace Controller PCB (see Section 5.4.4 – Replacing the
Controller PCB).
If factory testing:
(1) Single Board Computer (see Section 5.4.3 – Replacing the Single Board
Computer).
4.7.8 Contrast/Saline LEDs Malfunction

This procedure applies to EmpowerCTA Systems only.
The Injector Head has a large orange LED and a large yellow LED on back of
its front enclosure. Only one LED can be illuminated at a time. Under normal
operation, the orange LED, located behind the Contrast Injector will illuminate
when the Contrast Injector is selected. Similarly, the yellow LED, located
behind the Saline Injector will illuminate when the Saline Injector is selected.
1. Ensure that the Injector is powered up.
2. If both LEDs illuminate simultaneously, replace the Interconnect PCB

(see Section 5.5.13 – Replacing the EmpowerCTA Interconnect PCB).

3. If attempting to select the Contrast or Saline Injector, the LED on the

original Injector does not extinguish and the LED on the selected Injector
does not illuminate, go to Section 4.7.5 – Membrane Keys on Injector
Controller Malfunction.
4. If only one of the LEDs fails to illuminate when its Injector is selected, but
the other LED functions properly, go to Section 4.7.8.1 – Only One LED
Fails to Illuminate.
5. If both LEDs fail to illuminate when selecting the Contrast Injector and
also when selecting the Saline Injector, go to Section 4.7.8.2 – Both LEDs
Fail to Illuminate.
4.7.8.1 Only One LED Fails to Illuminate
Use this procedure when only one of the LEDs fails to illuminate when its
Injector is selected. The other LED functions properly.

3. Interchange LED connectors on the Interconnect PCB (disconnect the

Saline LED from J1 and connect to J9; disconnect the Contrast LED from
J9 and connect J1).
Note: This will associate the LEDs with the opposite Injectors. Remember to
replace the original connections following testing.
4. Replace the Injector Head’s Rear Enclosure and power up the Injector.
5. On the Injector Controller, select the Contrast Injector and then the Saline
Injector. Observe the LED that originally failed to illuminate.
> If the same LED fails to illuminate regardless of which Injector

is selected, replace the LED assembly (see Section 5.5.14 –
Replace the EmpowerCTA Contrast and Saline LED
Assemblies.)
> If the same LED illuminates regardless of which Injector is

selected, replace components in the following order (power

Controller PCB).
(b) Interconnect PCB (see Section 5.5.13 – Replacing the


4.7.8.2 Both LEDs Fail to Illuminate
Use the following procedure only if both LEDs fail to illuminate when selecting
the Contrast Injector and also when selecting the Saline Injector.


4. Use the digital voltmeter to test the path for pin #22 (red on yellow) for
open and test for shorts with other pins.
> If the path has an open or a short, replace the 24-pin cable

Controller PCB).
(b) Interconnect PCB (see Section 5.5.13 – Replacing the

J7 Connector
Interconnect PCB
24-Pin Cable

Interconnect PCB
J1 Connector
24-Pin Cable
4.7.9 Pendant Switch Malfunction

A Pendant Switch may be connected at the Injector Controller and/or Remote
Control. It allows the technologist to start, pause, and to restart an injection
by pressing the pendant switch button. Table 4-4 shows how the system
responds when shorts or opens occur at either Pendant Switch or associated
circuitry.
Table 4-4 Pendant Switch Faults

Overall
Injector Controller
Problem Remote Control Displays System
Displays
Response
SYSTEM FAULT No. 244

SYSTEM FAULT No. 244
Short circuit Injector
AN INJECTOR HARDWARE
detected at Injector INTERNAL FAULT Controller
FAULT WAS DETECTED
Controller Pendant RE-POWER INJECTOR OR sounds a
Switch at power up. RE-POWER INJECTOR OR steady tone.
CALL FOR SERVICE
CALL FOR SERVICE
Short circuit
System
detected at Remote
No Display Check or Release Pendant cannot be
Control Pendant
armed.
Switch at power up.
Short circuit
detected at Injector When attempting to Arm
system, Injector Controller System
Controller Pendant
displays: No Display cannot be
Switch after
armed.
successful power Check or Release Pendant
up.
Short circuit
detected at Remote When attempting to Arm
system, Remote Control System
Control Pendant
No Display displays: cannot be
Switch after
armed.
successful power Check or Release Pendant
up.

Overall
Injector Controller
Problem Remote Control Displays System
Displays
Response
Injection
procedure
cannot be
Open circuit at paused or re-
No Display No Display
Pendant Switch started by
pressing
Pendant
Switch.
4.7.9.1 Short Circuit at Pendant Switch
The system indicates that there is a short circuit at the Pendant Switch by
displaying SYSTEM FAULT No. 244 or Check or Release Pendant at the
Injector Controller or Remote Control (see Table 4-4).
1. Power down the Injector and Remote Control, disconnect all Pendant
Switches then power the Injector and Remote Control back up again.
> If the problem still exists, skip to Step 3.
> If the problem no longer exists and only one Pendant Switch
was originally connected to the system, replace the Pendant
Switch.
> If the problem no longer exists and two Pendant Switches were
originally connected to the system, proceed to the next step.
2. Power down the Injector and Remote Control, reconnect one of the
original Pendant Switches to the Injector Controller then power the
Injector and Remote Control back up again.
> If the problem reoccurs, replace the connected Pendant Switch.
> If the problem does not reoccur, replace the remaining Pendant
Switch.
3. Perform this step only if the problem remained after disconnecting all
Pendant Switches in Step 1. Refer to Table 4-4 and determine if the
problem is with the Injector Controller or the Remote Control.
> If the problem is with the Remote Control, replace components

in the following order (power down the Injector and the Remote
each replacement):

(a) If field testing, replace the Remote Communication Box

Assembly (see Section 5.7.2 – Replacing the Remote
Communication Box Assembly). If factory testing, replace
the Remote PCB Assembly (see Section 5.7.5 – Replacing
the Remote PCB Assembly).

Control).
> If the problem is with the Injector Controller, proceed to the next
step.
4. Perform this step only if the problem is with the Injector Controller. Do the
following:
a. Power down the system and remove the Injector Controller’s Front
Enclosure and the Controller PCB (see
Section 5.4.4 – Replacing the Controller
PCB).
b. Disconnect the Pendant Port Cable

Assembly from the back of the
Controller PCB (see Figure 4-24).
c. Reinstall the Injector Controller PCB

and the Injector Controller’s Front
Enclosure (see Section 5.4.4 –
d. Power up the Injector and observe if the Power Switch Pendant

problem still exists. Figure 4-24: Controller PCB (Back)
> If the problem no longer exists, replace the Pendant Port Cable
Assembly (see Section 5.4.9 – Replacing the Injector’s
Pendant Port Cable Assembly).
> If the problem still exists, replace components in the following

order (power down the Injector Controller before each



Controller PCB).

4.7.9.2 Open Circuit at Pendant Switch
If an injection procedure fails to pause or restart when the Pendant Switch is

pressed, an open circuit is suspect.

1. If a Pendant Switch doesn’t work at the Injector Controller, connect it at

the Remote Control and retest. Similarly, if a Pendant Switch doesn’t
work at the Remote Control, connect it at the Injector Controller and
retest.
> If the Pendant Switch fails at the Injector Controller and at the
Remote Control, replace the Pendant Switch. If the Pendant
Switch fails only at the Injector Controller, proceed to Step 2.
> If the Pendant Switch fails only at the Remote Control, replace
components in the following order (power down the Remote
each replacement):
(a) If field testing, replace the Remote Communication Box

Assembly (see Section 5.7.2 – Replacing the Remote
Communication Box Assembly). If factory testing, replace
the Remote PCB Assembly (see Section 5.7.5 – Replacing
the Remote PCB Assembly).

Control).
2. If the Pendant Switch fails only at the

Injector Controller, do the following:
a. Set the Power down the Injector

Controller.
b. Remove the Controller PCB (see Power Switch

Section 5.4.4 – Replacing the Pendant Port Assembly
Cable Assembly
Controller PCB).
c. Using the digital voltmeter, test each

path in the Pendant Port Cable
Assembly for an open (see Figure
4-25).
> If an open is detected in one or

more paths, replace the Figure 4-25: Rear Enclosure
Pendant Port Cable Assembly

(see Section 5.4.9 – Replacing the Injector’s Pendant Port

Cable Assembly).
(power down the Injector before each replacement and retest



Controller PCB).
4.7.10 Audible Tone Fails to Sound

An audible tone should sound when powering up the Injector and each time a
membrane key on the Injector Controller is pressed. If no tone sounds and
the system powers up correctly, replace the Controller PCB (see
4.7.11 Remote Control Malfunction

If none of the other troubleshooting procedures in this manual are applicable
to the problem, replace the Remote Control (see Section 5.9.7 – Replacing
the Remote Control).
4.7.12 Display Shows Wrong Injector Head Orientation

The Injector Controller and the Remote Control display a syringe graphic
reflecting the current orientation of the Injector Head. The graphic rotates
automatically as the operator manually rotates the Injector Head. Table 4-5
shows the orientation of the Injector and Remote graphics for the various
Injector Head positions.

Table 4-5 Injector Head and Graphics Orientation
Injector Remote
CT Injector Head CTA Injector Head
Graphic Graphic
If the Injector graphic does not reflect the Injector Head orientation as shown
in Table 4-5, do the following:



Interconnect PCB
J1 Connector
24-Pin Cable
J7 Connector
Interconnect PCB
24-Pin Cable
4. Use the digital voltmeter to test the paths for pin #15 (yellow on white),
pin #16 (green on white), pin #17 (blue on white), and pin #18 (violet on
white) for opens and test for shorts with other pins.

> If any path has an open or a short, replace the 24-pin cable
(a) If field testing, replace:

system see Section 5.5.13 – Replacing the

Controller PCB).
(b) If factory testing, replace:

system see Section 5.5.13 – Replacing the
(2) Single Board Computer (see Section 5.4.3 – Replacing


Controller PCB).

Section 5: Repairing and Replacing
Section 5: Repairing and

Replacing
5.1 ORGANIZATION
This section provides procedures for adjusting, removing, and replacing failed
components in the EmpowerCT and EmpowerCTA Injector Systems that
have been identified in Section 4 – Troubleshooting. For most situations, the
procedures are the same for both systems. Where applicable, differences are
identified or addressed in separate procedures. This section is divided into
the following main parts:
• Injector Pivot Junctions

• Injector Controller
• Injector Head
• Power Supply
• Remote Control
• EDA
Each procedure is structured as follows:
• Title – identifies the component to be replaced.

• Required Tools – identifies the tools needed for the procedure.
• Removal Procedure – step-by-step instructions for removing the
component.
• Replacement Procedure – step-by-step instructions for replacing the
component and any test requirements.
WARNING
• Lethal voltages are present. Always power down the Injector and the
Remote Control and unplug their AC power cords before beginning
disassembly. Failure to comply may result in personal injury, death,
or equipment damage.
• Always power down the Injector and Remote Control before
connecting or disconnecting wires and cables.

• Electrostatic Sensitive Devices are present. Wear a wrist grounding

strap and place components on an anti-static pad. Failure to comply
may result in equipment damage due to electrostatic discharge.
Table 5-1 identifies the repair and replace procedures provided in this
section. While most of these are field-repairable procedures, the following
require factory servicing.
• Controller PCB and Single Board Computer (boards cannot be separated

in the field; they must be replaced as a set). See Section 5.4.3 –
Replacing the Single Board Computer and Section 5.4.4 – Replacing the
Controller PCB.
• 24-Pin Cable (Injector to Display Interconnect Harness). See Section
5.3.3 – Replacing the 24-Pin Cable.
• Power Supply. See Section 5.6 – Power Supply.
• Remote Control (except for the Communications Box, which is field-
repairable). See Section 5.7 – Remote Control.
Table 5-1 Repair and Replace Procedures

General Topic Procedure Section
Repairing the Controller Pivot

Controller Pivot Section 5.2.1.1
Assembly (CT)
Replacing the Controller Pivot

Section 5.2.1.2
Assembly (CT)
Injector Head Pivot Adjusting the Injector Head Pivot Section 5.2.2
Replacing Injector Pigtail Cable Section 5.3.1
Injector Cables Replacing EDA Harness Section 5.3.2
Replacing 24-Pin Cable Section 5.3.3
Replacing Injector Controller

Section 5.4.1
Cable Cover
Replacing Injector Controller

Section 5.4.2
Front Enclosure
Replacing Single Board

Section 5.4.3
Computer
Replacing Controller PCB Section 5.4.4

Injector Controller Replacing EL Display Section 5.4.5
Replacing Display to Controller

Section 5.4.6
PCB Ribbon Cable
Replacing Membrane Panel Section 5.4.7
Replacing Beacon PCB Section 5.4.8
Replacing Power Switch Section 5.4.9
Replacing Pendant Port Cable

Section 5.4.10
Assembly

General Topic Procedure Section
Replacing Injector Head Rear

Section 5.5.1
Enclosure
Replacing Syringe Heater Section 5.5.2
Replacing Heater Harness Section 5.5.3
Replacing Injector Mechanism

Section 5.5.4
(CT System)
Replacing Injector Mechanism

Section 5.5.5
(CTA System)
Replacing Door Sensor Section 5.5.6
Replacing Motor (CT System) Section 5.5.7
Injector Head Replacing Motor (CTA System) Section 5.5.8
Replacing Linear Potentiometer Section 5.5.9
Replacing Locking Detent Rod

Section 5.5.10
Assembly (CT System)
Replacing Locking Detent Rod

Section 5.5.11
Assembly (CTA System)
Replacing Interconnect PCB

Section 5.5.12
Assembly (CT)
Replacing Interconnect PCB

Section 5.5.13
Assembly (CTA)
Replacing LED Assemblies (CTA

Section 5.5.14
System)
Power Supply Replacing Fuses Section 5.6.1
Replacing Remote Interface

Section 5.7.1
Cover
Replacing Remote
Section 5.7.2
Communications Box Assembly
Replacing Remote Power Cable

Section 5.7.3
Assembly
Remote Control
Replacing Remote
Communications Cable Section 5.7.4
Assembly
Replacing Remote PCB

Section 5.7.5
Assembly
Re-assigning Remote Control

Section 5.7.6
COM Ports
Replacing EDA PCB Section 5.8.1
Replacing EDA PCB to

Power/Communications Section 5.8.2
EDA
Connector Harness
Replacing EDA Receptacle

Section 5.8.3
Assembly

Replacing
Section 5.9.1
Power/Communications Cable
Replacing Communications
Section 5.9.2
Cable
Replacing Injector on a Floor

Section 5.9.3
Stand
System Components
Replacing Injector on a
Section 5.9.4
Overhead Mount
Replacing EDA Module Section 5.9.5
Replacing Power Supply

Section 5.9.6
Assembly
Replacing Remote Control Section 5.9.7

5.2 INJECTOR PIVOT JUNCTIONS

The Injector Controller and Injector Head can be manually adjusted by
rotating them on their vertical axis and horizontal axis, respectively. The
Controller Pivot Assembly in earlier CT systems incorporate an adjustable
design (see Figure 5-1a)allowing field repair should the Injector Controller
rotate too loosely or offer too much resistance. CTA and later CT systems
incorporate a fixed design (see Figure 5-1b) requiring the Injector be returned
for service. If the Injector Head rotates too loosely or offers too much
resistance, the Injector Pivot lock nut must be adjusted.
5.2.1 Controller Pivot Assembly

CTA and later CT systems (see Figure 5-1b) use a friction pad to create the
correct amount of drag when the Controller Assembly is rotated. If the Pivot is
damage, the Injector must be removed and returned for service (see Section
5.9.3 – Replacing the Injector).
Earlier CT systems (see Figure 5-1a) incorporate an adjustable design

permitting field repair or replacement of the Controller Pivot Assembly.
24-Pin Programming Header

Connector
6-Pin
Connector Controller PCB
Controller Cable 8-Pin

Mounting Plate Connector
Socket Head Screw

(1 of 4)
6-Pin & 8-Pin

Connector Grounds
Hex Set
Screw
Controller Pivot Ass’y (1 of 2)
Ground 24-Pin Ground &
Pivot Junction Screws (2) Enclosure Ground
Strap
Figure 5-1a: Adjustable Controller Pivot Ass’y (Earlier CT Systems)

Programming Header
6-Pin
Controller PCB
Connector
8-Pin
Connector
24-Pin Controller Cable

Connector Mounting Plate
Socket Head Screw

(1 of 4)
Ground Screw
Controller Pivot Ass’y
Figure 5-1b: Fixed Controller Pivot Ass’y (CTA and Later CT Systems)

5/32" Allen wrench
5/64" Allen wrench
5.2.1.1 Repairing the Adjustable Controller Pivot Assembly (CT)
Note: Use this procedure for CT Injector systems with the adjustable design.
1. Power down the system and disconnect the Power Supply’s AC/Mains
power cord from the wall outlet.
2. Disconnect and remove the Pendant Switch and EDA Clip (if applicable)
from the Injector Controller.

4. Use the 5/64" Allen wrench to remove two hex set screws on opposite
sides of the Pivot Junction (see Figure 5-1a). Replace the two set screws
and reseat into counter-bored holes in Pivot Junction until fully bottomed.
5. Recheck the Injector Controller and verify if it rotates too loosely or offers
too much resistance.
> If the Injector is still too loose or too tight when rotating, go to
Section 5.2.1.2 – Removing the Adjustable Controller Pivot
Assembly.
> Otherwise, go to the next step.
6. Install the Pendant Switch and EDA Clip assembly (if applicable).

5.2.1.2 Removing the Adjustable Controller Pivot Assembly (CT)
2. Disconnect and remove the Pendant Switch and EDA Clip (if applicable)
from the Injector Controller.

4. Disconnect the 6-pin, 8-pin, and 24-pin connectors from the back of the
Controller PCB. Do not disconnect the Programming Header (see
Figure 5-1a).
5. Remove the two Phillips ground screws and remove the four ground
wires. Each screw has a lock washer and flat washer (see Figure 5-1a).
6. Use the 5/32" Allen wrench to remove the four socket head cap screws
that secure the Injector Controller to the Controller Cable Mounting Plate
(see Figure 5-1c). Hold onto the Injector Controller. Do not allow it to
fall. Each screw has a lock washer. Place the Injector Controller on a
clean surface in a safe area.
7. Use the 5/64" Allen wrench to remove two hex set screws on opposite
sides of the Pivot Junction (see Figure 5-1d). Lift and remove the
Controller Pivot Assembly while pushing the cables and ground wires
through the opening. Secure the cables. Do not allow them to fall into
the pole (floor stand mount) or the Injector Mounting Arm.
Figure 5-1c: Removing Socket Head Screw Figure 5-1d: Removing Hex Set Screws

Controller
Pivot Assy
Bushing
Pivot Junction Align Holes

Groove
Pivot Pin
Hex Set
Screw
(1 of 2)
Pivot
Junction
Figure 5-1e: Controller Pivot Assembly
5.2.1.3 Installing the Controller Pivot Assembly (CT)
1. Install the new Controller Pivot Assembly into the Pivot Junction while
pulling the cables and ground wires through the opening. Make the
following alignments while installing (see Figure 5-1e):
a. Align the pivot pin in the Pivot Junction groove.
b. Align the counter-bored holes in the Pivot Bushing (white nylon) with
the set screw holes.
2. Use the 5/64" Allen wrench to secure the two hex set screws on opposite
sides of the Pivot Junction until they are fully bottomed (see Figure 5-1d).
Do not over-tighten.
Note: The screws go in easily. Stop when resistance is encountered.
3. Use the 5/32" Allen wrench to secure the Injector Controller to the
Controller Cable Mounting Plate with the four socket head cap screws
and lock washers (see Figure 5-1c).
4. Reconnect the 6-pin, 8-pin, and 24-pin connectors to the back of the
Controller PCB.
5. Check the operation of the Controller Pivot. If it is still too loose or offers
too much resistance, reseat the set screws. If the problem is not
corrected, return the Injector for servicing.

6. Secure the four ground straps to the Controller Pivot Assembly using the
two Phillips ground screws with flat washers and lock washers (install flat
washer before lock washer). Place the ground wires from the 6-pin and
8-pin connectors on the left screw, and place the ground wire from the 24-
pin connector and the ground strap from the enclosure on the right screw.
7. Install the Injector Controller Cable Cover (see Section 5.4.1 – Replacing
8. Install the Pendant Switch and EDA Clip assembly (if applicable).

5.2.2 Adjusting the Injector Head Pivot

Note: This procedure is the same for the CT and CTA Injector systems.
The Injector Pivot lock nut must be adjusted when the Injector Head rotates
too loosely or offers too much resistance.
Required Tools: small flat-edge screwdriver

7/16" nut driver
1. Power down the system.
2. Insert the small flat-edge screwdriver into the plug recess and remove
plug (see Figure 5-2a).
3. Use the 7/16" nut driver to turn the lock nut (see Figure 5-2b). Turn
clockwise to tighten or counter-clockwise to loosen.
Note: Do not over-tighten. There should be sufficient resistance so that

the Injector Head stays in place when released.
4. Replace the plug.
Plug
Figure 5-2a: Plug Figure 5-2b: Adjusting Injector Head Pivot

5.3 INJECTOR CABLES

This section provides procedures pertaining to the removal and replacement
of the Injector pigtail cable, EDA harness, and 24-pin cable (also referred to
as the Injector to Display Interconnect Harness).
5.3.1 Replacing the Injector Pigtail Cable

The Injector pigtail is connected on one end as a 6-pin connector to the back
of the Injector Controller (see Figures 5-1a and 5-1b). The other end of the
cable is routed to the bottom of the pole (floor mounting) or up through the
Injector Mounting Arm (overhead mounting) where it is connected to the
Power/Communications Cable that connects to the Power Supply (see
Section 5.9.1 – Replacing the Power/Communications Cable).
In earlier CT systems, the ground wire is inside the Injector pigtail cable. In
CTA and later CT systems, the ground wire is a separate cable. Both of these
cables fit into a single connector that mates with the Power/Communications
Cable. The Injector pigtail cable and the ground cable are replaced as a
single unit.
The following provides procedures for removing and installing the Injector
pigtail cable.

wire cutters
5.3.1.1 Removing the Injector Pigtail Cable
Note: Use this procedure for CT and CTA Injector systems.
2. If the system has an EDA module installed, do the following; otherwise

proceed to Step 3:
a. Uninstall the EDA module (see Section 5.9.5 – Replacing the EDA
Module).
b. Disconnect the EDA harness and ground wire/cable from the back of
the EDA module and push them into the pole (floor mounting) or
Injector Mounting Arm (overhead mounting).
3. Disconnect the Injector pigtail cable from the Power/Communications

Cable, and push it into the pole (floor mounting) or Injector Mounting Arm
(overhead mounting).


5. For earlier CT systems, remove the Injector’s ground strap from the
Controller Pivot Assembly (see Figure 5-1a). For CTA and later CT
systems, the EDA ground wire must also be removed from the Controller
Pivot Assembly (see Figure 5-1b). You must first remove the Phillips
screw with its lock washer and flat washer.
6. For CTA and later CT systems, remove the cable clamps for the Injector
pigtail cable and the EDA harness from the Controller Cable Mounting
Plate. For each clamp, you must first remove a Phillips screw with its lock
washer.
7. Uninstall the Injector from its mounting (see Section 5.9.3 – Replacing the
Injector), and place it on a clean work surface.
Note: For earlier CT systems, you will be removing the Injector with two
cables (Injector pigtail cable and EDA harness). For CTA and later CT
systems, you will be removing the Injector with four cables (Injector pigtail
cable, Injector ground cable, EDA harness, and EDA ground cable).
8. For CTA and later CT systems, do the following:
a. Cut the cable ties.
Note: Note the number of cable ties and their exact positions. Floor
mounted units have three cable ties, and overhead units have five
cable ties.
b. Remove the cable clamp from the Injector pigtail cable.
9. Disconnect the 6-pin connector from the back of the Controller PCB and
carefully remove the Injector pigtail cable (see Figures 5-1a and 5-1b).
Note: For CTA and later CT systems, the Injector pigtail cable and the
Injector ground cable are replaced as a single unit.
5.3.1.2 Installing the Injector Pigtail Cable (Earlier CT Systems)
Note: The Injector is currently uninstalled.
1. Install the Injector pigtail cable through the Injector pivot and connect the
6-pin connector to the back of the Controller PCB (see Figure 5-1a).
2. Install the Injector on its mounting (see Section 5.9.3 – Replacing the
Injector).
3. Replace the Injector pigtail’s ground strap on the Controller’s Pivot

Assembly (see Figure 5-1a). Secure with flat washer, lock washer, and
Phillips screw.

5. Connect the Injector pigtail cable to the Power/Communications Cable

(see Section 5.9.1 – Replacing the Power/Communications Cable).
6. If the system includes the optional EDA, install the EDA module (see
Section 5.9.5 – Replacing the EDA Module).
7. After installing the Injector Pigtail Cable, complete the Field Test Form
(see Section 7.2 – Field Test Forms (FTF)).
5.3.1.3 Installing the Injector Pigtail Cable (CTA & Later CT Systems)
1. Connect the 6-pin connector of the new Injector pigtail cable to the back
of the Controller PCB (see Figure 5-1b).
2. Use the same number of cable ties that were previously removed to tie
the four cables together (Injector pigtail cable, Injector ground cable, EDA
cable, and EDA ground cable). Place the cable ties at the same positions
as the original cable ties.
3. Place the cable clamp on the Injector pigtail cable.
4. Align the Injector Controller and Injector Head as shown in Figure 5-3a
and Insert the cables through the Injector pivot.
Note: When facing the rear of the unit, the EDA harness and its ground
cable should be inserted on the right side of the Controller Pivot
Assembly and the Injector pigtail cable and its ground cable inserted on
Injector EDA
Pigtail Pigtail
Cable Cable
Figure 5-3a: Aligning Injector Figure 5-3b: Cable Positioning
the left side (see Figure 5-3b).
Injector).
6. Connect the Injector’s ground cable and the EDA’s ground cable to the
ground screw on the Controller’s Pivot Assembly (see Figure 5-1b).
Secure with lock washer and Phillips screw.

7. Secure the cable clamps on the Injector pigtail cable and the EDA
harness to the Controller Cable Mounting Plate. Each is secured with a
Phillips screw, flat washer, and lock washer (see Figure 5-1b).

10. If the system includes the optional EDA, install the EDA module (see
11. After installing the Injector Pigtail Cable, complete the Field Test Form

5.3.2 Replacing the EDA Harness

This section applies only to systems that have the optional EDA module
installed.
For CTA and later CT systems, the EDA’s ground wire is a separate cable.
The EDA harness is connected to the Injector Controller (see Figures 5-1a
and 5-1b). The other end of the cable is routed downward in the pole (floor
mounting) or upward through the Injector Mounting Arm (overhead mounting)
where it is connected to the EDA module (see Section 5.9.5 – Replacing the
EDA Module).
The following provides procedures for removing and installing the EDA
harness.
5.3.2.1 Removing the EDA Harness
a. Uninstall the EDA module (see Section 5.9.5 – Replacing the EDA
Module).
b. Disconnect the EDA harness and ground wire/cable from the back of
the EDA module and push them into the pole (floor mounting) or
Injector Mounting Arm.
3. Disconnect the Injector pigtail cable from the Power/Communications

Cable, and push it into the pole (floor mounting) or Injector Mounting Arm
(overhead mounting).

5. For earlier CT systems, remove the EDA pigtail’s ground strap from the
Controller Pivot Assembly (see Figure 5-1a). For CTA and later CT
systems, the Injector’s ground wire must also be removed from the
Controller Pivot Assembly (see Figure 5-1b). You must first remove the
Phillips screw with its lock washer and flat washer.
6. For CTA and later CT systems, remove the cable clamps for the Injector
pigtail cable and the EDA harness from the Controller Cable Mounting

Plate. For each clamp, you must first remove a Phillips screw with its lock
washer and flat washer.
7. Uninstall the Injector from its mounting (see Section 5.9.3 – Replacing the
Injector), and place it on a clean work surface.
Note: For earlier CT systems, you will be removing the Injector with two
cables (Injector pigtail cable and EDA harness). For CTA and later CT
systems, you will be removing the Injector with four cables (Injector pigtail
cable, Injector ground cable, EDA harness, and EDA ground cable).
8. For CTA and later CT systems, do the following:
a. Cut the cable ties.
Note: Note the number of cable ties and their exact positions. Floor
mounted units have three cable ties, and overhead units have five
cable ties.
b. Remove the cable clamp from the EDA harness.
9. Disconnect the 8-pin connector from the back of the Controller PCB and
carefully remove the EDA harness.
5.3.2.2 Installing the EDA Harness (Earlier CT Systems)
1. Install the EDA harness through the Injector pivot and connect the 8-pin
connector to the back of the Injector Controller (see Figure 5-1a).
Injector).
3. Replace the EDA pigtail’s ground strap on the Controller’s Pivot Assembly
(see Figure 5-1a). Secure with flat washer, lock washer, and Phillips
screw.

6. Install the EDA module (see Section 5.9.5 – Replacing the EDA Module).
7. After installing the EDA harness, complete the Field Test Form (see
Section 7.2 – Field Test Forms (FTF)).

5.3.2.3 Installing the EDA Harness (CTA & Later CT Systems)
1. Connect the 8-pin connector of the new EDA harness to the back of the
Controller PCB (see Figure 5-1b).
2. Use the same number of cable ties that were previously removed to tie
the four cables together (Injector pigtail cable, Injector ground cable, EDA
cable, and EDA ground cable). Place the cable ties at the same positions
as the original cable ties.
3. Place the cable clamp on the EDA harness.
4. Align the Injector Controller and Injector Head as shown in Figure 5-3a
and Insert the cables through the Injector pivot.
Note: When facing the rear of the unit, the EDA harness and its ground
cable should be inserted on the right side of the Controller Pivot
Assembly and the Injector pigtail cable and its ground cable inserted on
the left side (see Figure 5-3b).
Injector).
6. Connect the Injector’s ground cable and the EDA’s ground cable to the
ground screws on the Controller’s Pivot Assembly (see Figure 5-1b).
Secure with flat washer, lock washer, and Phillips screw.
7. Secure the cable clamps on the Injector pigtail cable and the EDA
harness to the Controller Cable Mounting Plate. Each is secured with a
Phillips screw, flat washer, and lock washer (see Figure 5-1b).

10. Install the EDA module (see Section 5.9.5 – Replacing the EDA Module).
11. After installing the EDA harness, complete the Field Test Form (see

5.3.3 Replacing the 24-Pin Cable

The 24-pin cable (Injector to Display Interconnect Harness) connects the
Interconnect PCB inside the Injector Head to the back of the Injector
Controller PCB. It is not field-repairable. The Injector must be uninstalled
from its mounting and returned to the factory.
For factory repair, refer to EmpowerCT Injector A.I. #018-4004, Injector Final
Assembly Instructions.

5.4 INJECTOR CONTROLLER

This section provides procedures pertaining to the Injector Controller.
5.4.1 Replacing the Injector Controller Cable Cover

Controller Cable Cover.
Required Tools: flat-edge screwdriver
5.4.1.1 Removing the Injector Controller Cable Cover
2. Use the flat-edge screwdriver to remove two nylon screws on opposite

sides of the Injector Controller Cable Cover (see Figure 5-4).
3. Lift and remove the cover.
5.4.1.2 Installing the Injector Controller Cable Cover
1. Place the Injector Controller Cable Cover into position.
2. Use a flat-edge screwdriver to secure the cover with two nylon screws
(see Figure 5-4). Screws are placed on opposite sides of the cover.
Controller Cable
Cover
Nylon Screw
Figure 5-4: Cable Cover

5.4.2 Replacing the Injector Controller’s Front Enclosure

Controller’s Front Enclosure.
5.4.2.1 Removing the Injector Controller’s Front Enclosure
2. Remove the four corner Phillips screws from the Injector Controller’s Rear
Enclosure (see Figure 5-5a).
Note: Removal of Phillips screws and the separation of the Front

Enclosure is the same for CT and CTA systems and are illustrated in
Figures 5-5a and 5-5b.
3. Gently lift the Front Enclosure just a few inches and disconnect the two
cables (Membrane Panel Cable and Display to Controller PCB Ribbon
Cable) from the Controller PCB (see Figure 5-5b).
EL PCB Controller Beacon PCB

PCB
SBC
Display Cable
Membrane Cable
Figure 5-5a: Injector Controller Figure 5-5b: Injector Controller

5.4.2.2 Installing the Injector Controller’s Front Enclosure
1. Connect the two cables from the Front Enclosure (Membrane Panel
Cable and Display to Controller PCB Ribbon Cable) to the Controller PCB
(see Figure 5-5b).
2. Secure the Front Enclosure to the Rear Enclosure with four Phillips
screws (see Figure 5-5a).
3. After installing the Injector Controller Cover, complete the Field Test Form

5.4.3 Replacing the Single Board Computer

The Single Board Computer is mounted on the Controller PCB and may be
removed from the Controller PCB when performing factory repairs only.
When field servicing, replace both boards by removing the Controller PCB.
Do not attempt to separate them.
Attempting to separate the Single Board

Computer and Controller PCB may result in
WARNING damage to both boards.
The Single Board Computer is programmed with the pressure profile data (m
and b constants) that are unique to each system. Before removing the Single
Board Computer, retrieve the pressure profile from the current Single Board
Computer using the procedure in Section 7.4.1 – Retrieving Pressure Profile
Data. These values will be later programmed into the new Single Board
Computer using the procedure in Section 7.4.2 – Programming Pressure
Profile Data.
Note: There is no need to retrieve and reprogram the pressure profile if the
Controller and Single Board Computers are being removed temporarily for
troubleshooting purposes.

5.4.3.1 Removing the Single Board Computer
1. Power up the system and retrieve and record the pressure profile data (m
and b constants) from the current Single Board Computer (see
Section 7.4.1 – Retrieving Pressure Profile Data).
Note: If these constants cannot be retrieved, contact ACIST Service

Department and provide the system’s serial number located on the back
of the Injector Controller. Service Department will provide the required m
and b constants.


5. Remove the Injector Controller's Front Enclosure (see Section 5.4.2 –

Replacing the Injector Controller's Front Enclosure).
6. Remove the Single Board Computer as follows:
> For factory testing, remove the Single Board Computer from
the Controller PCB by gently prying it loose. It is mounted on
connectors on all four sides (see Figure 5-6a). Use extreme
care not to break the PCB.
> For field testing, leave the Single Board Computer on the
Controller PCB and remove the Controller PCB (see
Section 5.4.4 – Replacing the Controller PCB). Do not attempt
to remove the Single Board Computer.
5.4.3.2 Installing the Single Board Computer
1. Install the Single Board Computer as follows:
> For factory testing, carefully install a new Single Board

Computer on the Controller PCB. It is mounted on connectors
on all four sides (see Figure 5-6a). Use extreme care not to
break the PCB.
> For field testing, Install a new Controller PCB with a factory-
installed Single Board Computer (see Section 5.4.4 –
2. Connect the 6-pin, 8-pin, and 24-pin connectors to the back of the
Controller PCB (see Figures 5-1a and 5-1b).
4. Install the Injector Controller's Front Enclosure (see Section 5.4.2 –

5. Plug the Power Supply’s AC/Mains power cord into the wall outlet and
power up the system. Program the pressure profile into the new Single
Board Computer (see Section 7.4.2 – Programming Pressure Profile
Data).
6. After installing the Single Board Computer, perform the Linear

Potentiometer adjustment (see Section 7.3 – Adjusting the Linear
Potentiometer).
Note: For CTA systems, perform the Linear Potentiometer Adjustment for
both Injector Mechanisms after replacing the Single Board Computer.
7. Complete the Field Test Form (see Section 7.2 – Field Test Forms
(FTF)).

5.4.4 Replacing the Controller PCB

The Single Board Computer is mounted on the Controller PCB and may be
removed from the Controller PCB when performing factory repairs only.
When field-servicing, replace both boards by removing the Controller PCB.
Do not attempt to separate them.
Attempting to separate the Single Board

Computer and Controller PCBs may result in
WARNING damage to both boards.
The Single Board Computer is programmed with the pressure profile data (m
and b constants) that are unique to each system. If it is being replaced along
with the Controller PCB, retrieve the pressure profile from the current Single
Board Computer using the procedure in Section 7.4.1 – Retrieving Pressure
Profile Data. These values will be later programmed into the new Single
Board Computer using the procedure in Section 7.4.2 – Programming
Pressure Profile Data.
Note: There is no need to retrieve and reprogram the pressure profile if the
Controller and Single Board Computers are being removed temporarily for
troubleshooting purposes.

5.4.4.1 Removing the Controller PCB
1. Begin the removal procedure as follows:
> For field service, power up the system and retrieve and record
the pressure profile data (m and b constants) from the current
Single Board Computer (see Section 7.4.1 – Retrieving
Pressure Profile Data). After retrieving the pressure profile
data, proceed to Step 2.
Note: If these constants cannot be retrieved, contact ACIST

Service Department and provide the system’s serial number
located on the back of the Injector Controller. Service
Department will provide the required m and b constants.
> For factory service, and the current Single Board Computer
will be reinstalled, proceed to Step 2.



6. Remove the Beacon PCB Assembly (see Figure 5-6a) and put it in a safe
place.
> For factory service, remove the Single Board Computer from
the Controller PCB by gently prying it loose and put it in a safe
place on an ESD pad. It is mounted on connectors on all four
sides (see Figure 5-6a). Use extreme care not to break the
PCB. After removing the Single Board Computer, proceed to
Step 8.
> For field service, leave the Single Board Computer and
proceed to Step 8. Do not attempt to remove the Single
Board Computer.
8. Use the Phillips screwdriver to remove four screws from the Controller
PCB (see Figure 5-6a).
9. Carefully lift the Controller PCB a few inches and disconnect the 2-pin
connector (Pendant Port Cable Assembly) and the 4-pin connector
(Power Switch Assembly) from the back of the PCB (see Figure 5-6b).
10. Remove the Controller PCB.

Beacon PCB
Single
Board
Computer
4 Phillips Screws Power Switch Pendant
Figure 5-6a: Controller PCB Figure 5-6b: Controller PCB (Back)
5.4.4.2 Installing the Controller PCB
For field-servicing, the replacement Controller PCB will have a factory-

installed Single Board Computer. For factory-servicing, the system’s
original Single Board Computer will be reinstalled.
1. Hold the Controller PCB a few inches from the Injector Controller’s Rear
Enclosure. Connect the 2-pin connector (Pendant Port Cable Assembly)
and the 4-pin connector (Power Switch Assembly) to the back of the PCB
(see Figure 5-6b).
2. Use the Phillips screwdriver to secure the Controller PCB to the Injector
Controller’s Rear Enclosure (see Figure 5-6a).
3. If the original Single Board Computer had been removed as part of

factory-servicing, carefully reinstall it (see Figure 5-6a).
4. Reinstall the Beacon PCB Assembly (see Figure 5-6a).

8. Plug the Power Supply’s AC/Mains power cord into the wall outlet and
power up the system. Program the pressure profile into the new Single
Board Computer (see Section 7.4.2 – Programming Pressure Profile
Data).

9. After installing the Single Board Computer, perform the Linear

Potentiometer).
Note: For CTA systems, perform the Linear Potentiometer Adjustment for
both Injector Mechanisms after replacing the Single Board Computer.
(FTF)).

5.4.5 Replacing the EL Display

The EL (Electro-luminescent) display is mounted on the Injector Controller’s

Front Enclosure.
5.4.5.1 Removing the EL Display
1. Power down the system and 4 Phillips Screws

disconnect the Power Supply’s and Lock washers
AC/Mains power cord from the wall
outlet.
2. Remove the Injector Controller's

Front Enclosure and place on a
clean work surface (see
Injector Controller's Front Display to Controller
PCB Ribbon Cable
Enclosure).
3. Remove four Phillips screws from Figure 5-7: EL PCB

the EL PCB (see Figure 5-7).
4. Remove the EL PCB.
5.4.5.2 Installing the EL Display
1. Use a lint free cloth to remove any dust from the area.
2. Place the EL PCB inside the Injector Controller’s Front Enclosure.
3. Secure the EL PCB to the enclosure with four Phillips screws (see
Figure 5-7).

5. After installing the EL Display, complete the Field Test Form (see Section
7.2 – Field Test Forms (FTF)).

5.4.6 Replacing the Display to Controller PCB Ribbon Cable

The Display to Controller PCB Ribbon Cable is connected to the EL Display

on the Front Enclosure and on the other end to the Injector Controller PCB.
5.4.6.1 Removing the Display to Controller PCB Ribbon Cable
2. Remove the Injector Controller's Front Enclosure and place on a clean

work surface (see Section 5.4.2 – Replacing the Injector Controller's Front
Enclosure).
3. Remove the Display to Controller PCB Ribbon Cable from the EL PCB
(see Figure 5-7).
5.4.6.2 Installing the Display to Controller PCB Ribbon Cable
1. Connect the Display to Controller PCB Ribbon Cable to the EL PCB (see
Figure 5-7).

3. After installing the Display to Controller PCB Ribbon Cable, complete the
Field Test Form (see Section 7.2 – Field Test Forms (FTF)).

5.4.7 Replacing the Membrane Panel

Make sure to replace a CT Injector membrane panel with a CT panel and a

CTA Injector membrane panel with a CTA panel.
The Membrane Panel is mounted on the Injector Controller’s Front Enclosure

behind the EL PCB. There is no need to remove the EL PCB.
5.4.7.1 Removing the Membrane Panel
2. Remove the Injector Controller's Front Enclosure and place on a clean

work surface (see Section 5.4.2 – Replacing the Injector Controller's Front
Enclosure).
3. Remove the center Phillips screw with the Membrane

lock washer and flat washer and lift the Panel
ground strap (see Figure 5-8).
4. Remove the EL Display (see Section 5.4.5.1

– Removing the EL Display).
Slot Ground
5. Carefully peel the Membrane Panel off of the Braid
front of the Front Enclosure.
Cable
6. Remove the Membrane Panel pulling the
ground braid and Membrane Panel cable
through the slot of the Front Enclosure. Figure 5-8: Membrane Panel
5.4.7.2 Installing the Membrane Panel
1. Clean the EL Display and Membrane Panel.
2. Place the Membrane Panel on the front recess of the Injector Controller’s
Front Enclosure.
3. Slide the Membrane Panel cable and ground braid through the slot in the
Front Enclosure (see Figure 5-8).
4. Remove the backing tape from the Membrane Panel and carefully place
the Membrane Panel in the recess of the Front Enclosure. There should
be a consistent reveal (gap) all around the Membrane Panel in the
recess.

5. Secure the ground braid to the center on the inside of the Front
Enclosure. Insert flat washer, lock washer, and Phillips screw.
6. Replace the EL Display (see Section 5.4.5.2 – Installing the EL Display).

8. After installing the of Membrane Panel, complete the Field Test Form
5.4.8 Replacing the Beacon PCB

The Beacon PCB is mounted on top of the Controller PCB and contains LEDs
that illuminate when the system is in the Pause or Arm mode and flashes
when the Injector Plunger is moving.
5.4.8.1 Removing the Beacon PCB
1. Power down the system and disconnect the

Power Supply’s AC/Mains power cord from
the wall outlet.
Beacon PCB
2. Remove the Injector Controller's Front
Enclosure (see Section 5.4.2 – Replacing
the Injector Controller's Front Enclosure).
3. Remove the Beacon PCB (see Figure 5-9).

Single
Controller
Board
PCB
Computer
5.4.8.2 Installing the Beacon PCB
Figure 5-9: Beacon PCB
1. Install the Beacon PCB on top of the
Controller PCB (see Figure 5-9).

3. After installing the Beacon PCB, complete the Field Test Form (see

5.4.9 Replacing the Injector’s Power Switch Assembly

The Injector’s power switch is a rocker switch located in back of the Injector
Controller.

5.4.9.1 Removing the Injector’s Power Switch Assembly


5. Remove four Phillips screws from the Controller PCB (see Figure 5-6a).
7. Remove the Controller PCB and put in a safe place on an ESD safe
surface.
8. From inside the Injector Controller’s Rear Enclosure, squeeze the locking
tabs on the sides of the Power Switch Assembly and push out the power
switch (see Figure 5-10).

5.4.9.2 Installing the Injector’s Power Switch Assembly
1. Insert the wires of the Power Switch Assembly into the Injector
Controller’s Rear Enclosure through the enclosure’s opening (see
Figure 5-10). Orient the switch so that the
“O” is on the bottom.
2. Push the switch into the opening until two

clicks are heard.
3. Hold the Controller PCB a few inches

from the Injector Controller’s Rear Power Switch
Enclosure. Connect the 2-pin connector Pendant Port Assembly
(Pendant Port Cable Assembly) and the Cable Assembly
4-pin connector (Power Switch Assembly)
to the back of the PCB (see Figure 5-6b).
4. Secure the Controller PCB to the Injector

Controller’s Rear Enclosure with four
Phillips screws (see Figure 5-6a).
5. Connect the 6-pin, 8-pin, and 24-pin

Figure 5-10: Rear Enclosure
connectors to the back of the Controller
PCB (see Figures 5-1a and 5-1b).

8. After installing the Injector Power Switch, complete the Field Test Form

5.4.10 Replacing the Injector’s Pendant Port Cable Assembly


Required Equipment: Loctite 242
5.4.10.1 Removing the Injector’s Pendant Port Cable Assembly
2. Disconnect and remove the Pendant Switch from the Injector Controller.


6. Remove four Phillips screws from Controller PCB (see Figure 5-6a).
8. Remove the Controller PCB and put in a safe place on an ESD pad.
9. Remove two Phillips screws on either side of the Pendant Port (see
Figure 5-11). It’s located on the bottom of the Injector Controller’s Rear
Enclosure. Remove the Pendant Port Cable Assembly from the inside of
the enclosure (see Figure 5-10).

Figure 5-11: Pendant Port
5.4.10.2 Installing the Injector’s Pendant Port Cable Assembly
1. Install the Pendant Port Cable Assembly into the Injector Controller’s
Rear Enclosure (see Figure 5-10).
2. Place Loctite 242 on the two Phillips screws and use them to secure the
Pendant Port Assembly to the enclosure (see Figure 5-11).
3. Hold the Controller PCB a few inches from the Injector Controller’s Rear
Enclosure. Connect the 2-pin connector (Pendant Port Cable Assembly)
and the 4-pin connector (Power Switch Assembly) to the back of the PCB
(see Figure 5-6b).
4. Secure the Controller PCB to the Injector Controller’s Rear Enclosure with
four Phillips screws (see Figure 5-6a).

8. Connect the Pendant Switch to the Injector Controller.
9. After installing the Injector’s Pendant Port Cable Assembly, complete the
Field Test Form (see Section 7.2 – Field Test Forms (FTF)). While
completing the Field Test Form, activate the Pendant Switch during
injection to verify that system can be paused and restarted with the
Pendant Switch.

5.5 INJECTOR HEAD

This section provides procedures pertaining to the Injector Head.
5.5.1 Replacing the Injector Head’s Rear Enclosure

Head’s Rear Enclosure on the EmpowerCT and EmpowerCTA Injector
Systems.
5.5.1.1 Removing the Injector Head’s Rear Enclosure
1. Fully retract the Injector RAM. For CTA systems, retract both Injector
RAMS. If necessary, do this manually by rotating the Injector Hand Knob.
3. If a syringe(s) is installed, remove the syringe. Proceed with this

procedure even if the syringe cannot be removed.
4. For CT systems, pull off the Injector Hand Knob at the rear of the Injector
Head (see Figure 5-12a). It is not necessary to remove the Injector Hand
Knobs for CTA systems.
5. Remove the Phillips screws from the Injector Head’s Rear Enclosure. CT
systems have 4 screws (see Figure 5-12a); CTA systems have 5 screws
(see Figure 5-12d)
6. Gently slide the Rear Enclosure towards the rear of the Injector Head and
pull away a few inches (see Figures 5-12b and 5-12e).
7. Disconnect the Heater Harness from the Interconnect PCB. On CT

systems, disconnect at J5 (see Figure 5-12c); on CTA systems,
disconnect at J8 (see Figure 5-12f).
8. Place the Rear Enclosure on a clean surface.

Injector Hand Knob
4 Screws
Figure 5-12a: Removing the Rear Encl. (CT) Figure 5-12b: Removing the Rear Encl. (CT)
Figure 5-12c: Interconnect PCB (CT)
5 Screws
Figure 5-12d: Removing the Rear Encl. (CTA) Figure 5-12e: Removing the Rear Encl. (CTA)

J7 J4 J3
J6 J8
J9
J1 J2
J5
J10
Figure 5-12f: Interconnect PCB (CTA System)
5.5.1.2 Installing the Injector Head’s Rear Enclosure
1. Hold the Rear Enclosure close to the Injector Head and connect the
heater harness to the Interconnect PCB. On CT systems, connect to J5
(see Figure 5-12c); on CTA systems, connect to J8 (see Figure 5-12f).
2. Position the Rear Enclosure against the Injector head and slide forward.
Be careful not to pinch wires while positioning the Rear Enclosure.
3. Secure the Rear Enclosure with Phillips screws. CT systems require 4

screws (see Figure 5-12a); CTA systems require 5 screws (see Figure
5-12d).
4. Install the Injector Hand Knob at the rear of the Injector Head (see
Figure 5-12a). Make certain that the knob does not rub against the
enclosure surface.
Note: Injector Hand Knobs to do not have to be removed on CTA systems

to remove the rear enclosure.
5. After installing the Injector Head Rear Enclosure, complete the Field Test
Form (see Section 7.2 – Field Test Forms (FTF)).

5.5.2 Replacing the Syringe Warmer

To remove the Syringe Warmer, detach it from the syringe and disconnect it
from the connector on the Injector Head (see Figures 5-13a and 5-13b).
Follow the reverse procedure for installation. Verify that the heater does
properly warm by initializing the injector and retracting the Injector RAM to the
midway position. The Syringe Warmer should start to get warm.
Syringe
Warmer
Syringe Warmer
Connector
Connector
Figure 5-13a: Syringe Warmer (CT) Figure 5-13b: Syringe Warmer (CTA)

5.5.3 Replacing the Heater Harness

The Heater Harness is installed in the Injector Head’s Rear Enclosure.

adjustable wrench
5.5.3.1 Removing the Heater Harness
2. Remove the Injector Head’s Rear Enclosure and place on a clean work
area (see Section 5.5.1 – Replacing the Injector Head’s Rear Enclosure).
3. For CT systems, remove the loop clamp by removing the Phillips screw,
flat washer and lock washer (see Figure 5-14a).
Note: There is no loop clamp in CTA systems.
4. Use the adjustable wrench to remove the hex nut on the inside of the
Rear Enclosure (see Figures 5-14a and 5-14b) and remove the Heater
Harness.
Note: There is a nylon washer that is part of the assembly and cannot be
removed.
5.5.3.2 Installing the Heater Harness
1. Install the Heater Harness into the Injector Head’s Rear Enclosure. Make
certain the black arrow on the connector is pointing to the bottom of the
enclosure (see Figures 5-14a and 5-14b).
2. Use the adjustable wrench to secure the Heater Harness with the hex nut
(see Figure 5-14a). Do not over tighten.
3. For CT systems, secure the cable with the loop clamp. Install in the
following order: loop clamp, flat washer, lock washer, and Phillips screw
(see Figure 5-14a).
Note: There is no loop clamp in CTA systems.

4. Install the Injector Head’s Rear Enclosure (see Section 5.5.1 – Replacing
the Injector Head’s Rear Enclosure).
5. After installing the Heater Harness, verify that the heater does properly
warm by initializing the Injector and retracting the Injector RAM to the
midway position. The Syringe Warmer should start to get warm.
Harness
Connector
Loop Clamp
Nut
Arrow Points to the Bottom of Enclosure
Figure 5-14a: Heater Harness (CT System)

Connector
Harness Nut
Connector
Figure 5-14b: Heater Harness (CTA System)

5.5.4 Replacing the EmpowerCT Injector Mechanism

Note: This procedure applies to the EmpowerCT Injector System only.
The Injector Mechanism is installed in the Injector Head’s Front Enclosure.

9/64" hex key
5.5.4.1 Removing the CT Injector Mechanism

3. Disconnect the following connectors from the Interconnect PCB (see

Figure 5-15a):
a. Door Sensor from J4.
b. Linear Potentiometer from J2.
c. Motor Connector from J3
Note: The Heater Harness was disconnected from J5 when the Rear
Enclosure was removed. Do not remove the 24-pin connector from J1.
4. Remove the Phillips screw from the lower left corner of the Interconnect
PCB. The screw secures the Interconnect PCB and the Door Harness
loop clamp to the Front Enclosure. Remove the lock washer and flat
washer with the screw (see Figure 5-15a).
5. While firmly holding onto the Injector Mechanism, use the 9/64" hex key
to remove two socket head cap screws and lock washers that secure it to
the Front Enclosure (see Figure 5-15b). Do not allow the Injector
Mechanism to drop. Slightly tip the Injector Mechanism to allow the
screws and lock washers to fall out.
6. Angle the Injector Mechanism to allow access to the Door Harness'

second loop clamp. While holding the Injector Mechanism, remove the
clamp's Phillips screw, lock washer, and flat washer. The clamp will
remain hanging on the Door Harness (see Figure 5-15c).
7. Remove the Injector Mechanism and place on a clean work surface.

Interconnect PCB
Door Sensor Harness

Loop Clamp
Figure 5-15a: Removing Connectors and Loop Clamp (CT)
Socket Head Cap Screws

and Lock Washers
Figure 5-15b: Removing Screws and Lock Washers (CT)
Door Sensor Harness
Loop Clamps
Injector Mechanism
Figure 5-15c: Removing Door Harness Loop Clamp (CT)

5.5.4.2 Installing the CT Injector Mechanism
1. Angle the Injector Mechanism near the Front Enclosure and secure the
clamp hanging on the Door Harness to the Front Enclosure. Install in the
following order: loop clamp, flat washer, lock washer, and Phillips screw
(see Figure 5-15c).
2. Position the Injector Mechanism in the Front Enclosure and use the 9/64"
hex key to install two socket head cap screws and lock washers (see
Figure 5-15b).
3. Secure the remaining Door Harness loop clamp to the lower left corner of
the Interconnect PCB. Install as follows: loop clamp, flat washer, lock
washer, and Phillips screw (see Figure 5-15a).
4. Connect the following connectors to the Interconnect PCB (see

Figure 5-15c):
a. Door Sensor to J4.
b. Linear Potentiometer to J2.
c. Motor Connector to J3.
6. After installing the Injector Mechanism, perform the Linear Potentiometer

adjustment (see Section 7.3– Adjusting the Linear Potentiometer).
(FTF)).

5.5.5 Replacing the EmpowerCTA Injector Mechanism

Note: This procedure applies to the EmpowerCTA Injector System only.
The EmpowerCTA Injector has two Injector Mechanisms (Contrast and

Saline) inside the Injector Head. The procedures are the same for removing
either mechanism.

9/64" hex key
5.5.5.1 Removing the CTA Injector Mechanism

3. Remove the Interconnect PCB (see Section 5.5.13 – Replacing the

4. On Saline Injector Mechanism, remove the Phillips screw securing the

black ground wire from the Contrast Injector Mechanism (see Figure
5-15d).
Note: This step is required regardless of which Injector Mechanism is

being removed.
5. On the Injector Mechanism to be removed, use the 9/64" hex key to

remove 2 socket head caps screws with lock washers (see Figure 5-15e).
6. Move the Injector Mechanism out slightly, push forward and remove (see
Figure 5-15f). Place the Injector Mechanism on a clean surface.
Note: The black ground wire that connects both Injector Mechanisms is
removed only with the Contrast Injector Mechanism.

Socket Head Cap Screws

and Lock Washers
Ground
Wire
Figure 5-15d: Gnd Wire (CTA) Figure 5-15e: Removing Screws & Lock Washers (CTA)
Figure 5-15f: Removing Injector Mechanism (CTA)
5.5.5.2 Installing the CTA Injector Mechanism
1. Position the Injector Mechanism in the Front Enclosure and use the 9/64"
hex key to install two socket head cap screws and lock washers (see
Figure 5-15e).
2. On the Saline Injector Mechanism, use a Phillips screw to secure the

black ground wire from the Contrast Injector Mechanism (see Figure
5-15d).
3. Install the Interconnect PCB (see Section 5.5.13 – Replacing the


5. After installing of the Injector Mechanism, perform the Linear

Potentiometer).
Note: Perform the Linear Potentiometer Adjustment only on the Injector

Mechanism that has been replaced.
(FTF)).
5.5.6 Replacing the Door Sensor

The Door Sensor is located in the Door Housing of the Injector Mechanism.

9/64" hex key
1/16" Allen wrench
5.5.6.1 Removing the Door Sensor

3. Remove the Injector Mechanism and place on a clean work area (see
Section 5.5.4 – Replacing the Injector Mechanism).
4. Use the 1/16" Allen wrench to loosen the set screw in the door housing
and pull out the Door Sensor (see Figure 5-16a and Figure 5-16b). Do not
remove the set screw.
Injector Mechanism
Figure 5-16a: Loosening Set Screw Figure 5-16b: Removing the Door Sensor

5.5.6.2 Installing the Door Sensor
1. Install Door Sensor Assembly into back of Door Housing. Keep assembly
flush with back surface of Door Housing. Secure by tightening the set
screw with the 1/16" Allen wrench. Do not over-tighten or the sensors will
malfunction (see Figure 5-16a and Figure 5-16b).
2. Install the Injector Mechanism (see Section 5.5.4 – Replacing the Injector
Mechanism).
(FTF)).

5.5.7 Replacing the EmpowerCT Motor

Note: This procedure is used for the EmpowerCT Injector System only.
Required Tools: 5/32" hex key

wire cutter
Milbar #4460R Retaining Ring Tool
5.5.7.1 Removing the CT Motor

4. Remove the Timing Belt from pulley. Pull it off while turning (see
Figure 5-17a).
5. Use the Milbar #4460R retaining ring tool to remove the external retaining
ring from the motor pulley (see Figure 5-17b).
6. Pull off the Motor Pulley (see Figure 5-17c).
7. Use the wire cutters to cut the cable tie securing the Linear Potentiometer
Harness to the Motor (see Figure 5-17d).
8. Use the 5/32" hex key to remove two socket head cap screws (see
Figure 5-17e).
9. Remove the Motor (see Figure 5-17f).
Retaining Ring
Timing Belt
Milbar Tool
(a) (b)

Motor Pulley
(c) (d)
Motor Harness Motor
Linear Motor
2 Socket Head Harness
Cap Screws
(e) (f)
Figure 5-17: Removing the Motor (CT)
5.5.7.2 Installing the CT Motor
1. Position the Motor in the Injector Mechanism. The Motor Harness must be
positioned toward the outside of the mechanism. Improper orientation will
prevent installation of the Timing Belt (see Figure 5-17f).
2. Use the 5/32" hex key to secure the Motor with two socket head cap
screws (see Figure 5-17e).
3. Use a cable tie to secure the Linear Potentiometer Harness to the Motor
(see Figure 5-17d).
4. Install the Motor Pulley (see Figure 5-17c).
5. Use the Milbar #4460 R retaining ring tool to install the external retaining
ring (see Figure 5-17b).
6. Install the Timing Belt. Turning the belt will help installation (see
Figure 5-17a).
Mechanism).

9. After installing the Motor assembly do the following:
a. Perform the Linear Potentiometer adjustment (see Section 7.3 –

Adjusting the Linear Potentiometer).
b. Set the Pressure Limiting Constants (see Section 7.5 – Pressure

Limiting Constants Procedure).
c. Complete the Field Test Form (see Section 7.2 – Field Test Forms
(FTF)).
5.5.8 Replacing the EmpowerCTA Motor

Note: This procedure is used for the EmpowerCTA Injector System only.
Required Tools: 5/32" hex key

5.5.8.1 Removing the CTA Motor

3. Position the Anti-Rotation Bracket so that it is centered on the Injector

Mechanism. You can do this manually by turning the Hand Knob.
4. Disconnect the Motor connector from the Interconnect PCB (J4 for the
Contrast Injector; J2 for the Saline Injector).
5. Remove the Timing Belt from pulley. Pull it off while turning the Hand
Knob (see Figure 5-17g).
6. Use the Milbar #4460R retaining ring tool to remove the external retaining
ring from the motor pulley (see Figure 5-17h).
7. Pull off the Motor Pulley (see Figure 5-17i).
8. Use the 5/32" hex key to remove two socket head cap screws (see
Figure 5-17j).
9. Remove the Motor (see Figure 5-17k).

Timing Belt
Milbar #4460
Hand Knob
(g) (h)
Motor Pulley Socket Head

Cap Screws
(i) (j)
Motor
(k)
Figure 5-17: Removing the Motor (CTA)

5.5.8.2 Installing the CTA Motor
1. Position the Motor in the Injector Mechanism. The Motor Harness must be
positioned toward the top of the mechanism. Improper orientation will
prevent installation of the Motor and Timing Belt (see Figure 5-17h).
2. Use the 5/32" hex key to secure the Motor with two socket head cap
screws (see Figure 5-17j).
3. Install the Motor Pulley (see Figure 5-17i).
4. Use the Milbar #4460 R retaining ring tool to install the external retaining
ring (see Figure 5-17h).
5. Install the Timing Belt. Turning the Hand Knob will help installation (see
Figure 5-17g).
6. Plug the Motor connector into the Interconnect PCB (J4 for the Contrast
Injector; J2 for the Saline Injector).
8. After installing the Motor assembly do the following:
a. Perform the Linear Potentiometer adjustment (see Section 7.3 –

Adjusting the Linear Potentiometer).
Note: Perform the Linear Potentiometer Adjustment only on the

Injector Mechanism whose motor has been replaced.
b. Set the Pressure Limiting Constants (see Section 7.5 – Pressure

Limiting Constants Procedure).
c. Complete the Field Test Form (see Section 7.2 – Field Test Forms
(FTF)).

5.5.9 Replacing the Linear Potentiometer

The Linear Potentiometer is located in the Injector Mechanism. Replacement

consists of two separate procedures: (1) Replacing the Linear Potentiometer
Cable Assembly consisting of the rod and wire harness and (2) Replacing the
Wiper Assembly, which is located in the Anti-Rotation Bracket. The Anti-
Rotation Bracket is located on the Ball Screw Assembly.

9/64" hex key
wire cutter
5.5.9.1 Removing the Linear Potentiometer

3. Remove the Injector Mechanism and place on a clean work area (for CT
system, see Section 5.5.4 – Replacing the EmpowerCT Injector
Mechanism; for CTA system, see Section 5.5.5 – Replacing the
EmpowerCTA Injector Mechanism).
4. Remove the Timing Belt from pulley as follows:
a. For CT systems, pull it off while turning (see Figure 5-17a).
b. For CTA systems, pull it off while turning the Hand Knob (see Figure
5-17g).
5. Ensure that the Anti-Rotation Bracket is at least 6" from the Motor and
Bearing Mounting Plate Assembly. If necessary, move the Anti-Rotation
Bracket by manually turning the Ball Screw Pulley (see Figures 5-18a,
5-18b, and 5-18c).
6. For earlier CT systems do the following (for CTA and later CT systems,
skip to Step 7):
a. Use the wire cutters to cut the cable tie securing the Linear
Potentiometer Harness to the Motor (see Figure 5-17e).
b. Use the Phillips screwdriver to loosen the clamp securing the Linear
Potentiometer Cable Harness to the Motor and Bearing Mounting
Plate. Release the harness from the clamp (see Figure 5-18a). Do not
remove the clamp.

c. Proceed to Step 7.
7. Remove the Linear Potentiometer Cable Assembly as follows:
a. Use the Milbar #4450R retaining ring tool to remove the retaining ring
on top of the Motor and Bearing Mounting Plate (see Figures 5-18b
and 5-18c).
b. Pull out the Linear Potentiometer Cable Assembly. It has one flat
washer and one spring washer (see Figure 5-18d).
8. Remove the Wiper Assembly as follows:
a. Use the Milbar #4450R retaining ring tool to remove the retaining ring
that secures the Wiper in the Anti-Rotation Bracket.
b. Remove the spring washer, flat washer, Wiper, and flat Washer (see
Figure 5-18f).
Clamp Motor and Bearing

Mounting Plate
Anti-Rotation Bracket
Figure 5-18a: Loosening Clamp (CT)
Milbar #4450R Milbar #4450R
Ball Screw
Pulley
Ball Screw Pulley
Figure 5-18b: Removing Retaining Ring (CT) Figure 5-18c: Removing Retaining Ring (CTA)

Resistor Spring Washer
Retaining Ring
Flat Washer
Figure 5-18d: Linear Potentiometer Cable Assembly
Flat Washer
Wiper
Flat Washer
Spring Washer
White Side
Retaining Ring
Figure 5-18e: Inserting Wiper Figure 5-18f: Order of Installation

5.5.9.2 Installing the Linear Potentiometer
1. Install the Wiper Assembly as follows:
a. Install the Wiper into the Anti-Rotation Bracket as follows: flat washer,
Wiper, flat washer, and spring washer (see Figure 5-18e). When
inserting the Wiper, make certain that the white side is facing up
(see Figure 5-18e).
Reversing the Wiper orientation will

cause equipment damage.
WARNING
b. Use the Milbar #4450R retaining ring tool to install the retaining ring
that secures the Wiper in the Anti-Rotation Bracket. Make certain the
retaining ring is properly seated inside the groove in the Anti-Rotation
Bracket.
2. Install the Linear Potentiometer Cable Assembly as follows:
a. Insert the Linear Potentiometer Cable Assembly through the opening

in the Motor and Bearing Mounting Plate and the Wiper Assembly in
the Anti-Rotation Bracket. Install as follows: cable assembly, flat
washer, and spring washer.
b. Use the Milbar #4450R retaining ring tool to install the retaining ring on
top of the Motor and Bearing Mounting Plate (see Figures 5-18b and
5-18c).
3. For CT system, do the following (for CTA system, skip to Step 4).
a. Place the harness inside the groove and clamp on the Motor and
Bearing Mounting Plate and tighten the clamp screw with a Phillips
screwdriver (see Figure 5-18a).
b. Use a cable tie to secure the Linear Potentiometer Harness to the

Motor (see Figure 5-17e).
4. Install the Timing Belt.
Mechanism).

7. After installing the Linear Potentiometer Assembly, perform the Linear

Potentiometer).
Note: For CTA systems, perform the Linear Potentiometer Adjustment

only on the Linear Potentiometer that has been replaced.
(FTF)).

5.5.10 Replacing the EmpowerCT Locking Detent Rod

Assembly
Note: Use this procedure for earlier CT Injector systems only. These systems
use a bowed e-ring to secure the Ball Screw Timing Pulley (see Figure
5-19d).
The Locking Detent Rod is located in the Injector Assembly. It is

automatically moved forward to lock the Syringe Nest (when it is closed) and
is retracted allowing the Syringe Nest to be
opened (see Figure 5-19a).
Removing the Locking Detent Rod Assembly

also requires removal of the Ball Screw
Assembly.
Locking
Required Tools: Phillips screwdriver Detent
1/16" hex key
7/64" hex key
9/64" hex key
5/32" hex key
Spanner wrench
Figure 5-19a: Locking Detent (CT)
5.5.10.1 Removing the Locking Detent Rod Assembly (CT)

4. Hold the plunger tube and remove the Plunger Head. Use the Spanner
wrench to loosen the Plunger Head then unscrew it by hand (see
Figures 5-19b and 5-19c).

Spanner Wrench
Figure 5-19b: Removing the Plunger Head Figure 5-19c: Removing the Plunger Head
5. Remove the Motor (see Section 5.5.7 – Replacing the EmpowerCT

Motor).
6. Remove the Ball Screw Timing Pulley as follows:
a. Use the flat-edge screwdriver to slide off the bowed e-ring on top of the
pulley (see Figure 5-19d).
b. Use the 1/16" hex key to loosen the two set screws in the side of the
pulley. Remove the pulley (see Figure 5-19e).
Bowed E-Ring Set Screw
Figure 5-19d: Removing the Timing Pulley (CT) Figure 5-19e: Removing the Timing Pulley
7. Remove the Motor and Bearing Mounting Plate as follows:
a. Use the 5/32" hex key to remove three socket head cap screws on the
Motor and Bearing Mounting Plate (see Figure 5-19f). Each screw has
a split lock washer.
b. Remove the Motor and Bearing Mounting Plate. Be careful not to bend
the Linear Potentiometer Rod (see Figure 5-19g).

3 Socket Head
Cap Screws
Motor and Bearing

Mounting Plate
Figure 5-19f: Removing Mounting Plate
8. Slide the bowed e-ring and flat washer off the Locking Detent Rod (see
Figure 5-19g).
9. Slide the Ball Screw Assembly out of the Door Housing Assembly (see
Figure 5-19h).
Locking Detent Rod

Flat Washer
Bowed E-Ring
Linear Potentiometer
Rod
Ball Screw Assembly Motor and Bearing Mounting Plate
Figure 5-19g: Removing the Motor and Bearing Mounting Plate (CT)

Washer Compression Spring Ball Screw Assembly
Locking Detent Rod Anti-Rotation Bracket
Figure 5-19h: Removing the Ball Screw Assembly
10. Remove the Locking Detent Rod Assembly as follows:
a. Slide the compression spring, flat washer, and flat e-ring off the rod.
b. Use the 7/64" hex key to remove two socket head cap screws securing
the plastic Linear Sensor Support Mount to the Door Housing
Assembly (see Figure 5-19i). Each screw has a split lock washer.
Remove the Locking Detent Rod Assembly.
c. Remove the rod and compression spring (this spring is heavier than
the spring removed in Step 10a) from the Sensor Support Mount (see
Figure 5-19j). Replace the rod.
Locking 2 Socket
Detent Rod Head Screws
Locking Detent Rod

Sensor Support Mount
Locking
Compression
Detent
Spring
Linear Sensor
Support Mount Door Housing
Assembly Heavier Compression Spring
Figure 5-19i: Locking Detent Rod Assembly Figure 5-19j: Locking Detent Rod Assembly

5.5.10.2 Installing the Locking Detent Rod Assembly (CT)
1. Install the Locking Detent Rod Assembly as follows:
a. Place the heavier compression spring on the rod over the Locking
Detent (see Figure 5-19j) then insert the rod into the smaller hole in the
Sensor Support Mount. Part of the spring must fit into the counter-
bore.
b. Insert the Locking Detent into the bore in the Door Housing Assembly
and secure the Sensor Support Mount with two socket head cap
screws and split lock washers. Tighten the screws with the 7/64" hex
key (see Figure 5-19i).
c. Install the flat e-ring, flat washer, and compression spring on the
Locking Detent Rod.
2. Install the Ball Screw Assembly. Align the small hole in the Anti-Rotation
Bracket with the Locking Detent Rod and slide the Ball Screw Assembly
into the Door Housing Assembly (see Figure 5-19h).
3. Install the flat washer then the bowed e-ring on the Locking Detent Rod
(see Figure 5-19g). The bowed e-ring must fit into the groove on the
rod and its concave side (inward curve) must face the Anti-Rotation
Bracket.
4. Install the Motor and Bearing Plate Assembly as follows:
a. While holding the Motor and Bearing Plate Assembly, align the Linear
Potentiometer Rod with the opening in the Wiper Assembly (inside the
Anti-Rotation Bracket) and insert. Continue installing the plate
assembly and insert it over the shaft of the Ball Screw Assembly (see
Figure 5-19g).
b. Align the three support rods with the Motor and Bearing Plate. Use the
5/32" hex key to secure the plate with three socket head cap screws
(see Figure 5-19f).
5. Install the Ball Screw Timing Pulley as follows:
a. Hold onto the shaft of the Ball Screw Assembly and pull out as far as
possible.
b. Position the pulley hub to face the Motor and Bearing Plate, and slide
the pulley over the shaft. The pulley hub will fit into the opening in the
plate. The groove in the shaft must be visible on the opposite side of
the pulley.
c. Install the bowed e-ring (see Figure 5-19d). It must be seated in the
groove of the shaft and the concave side (inward curve) must face the
pulley.

d. Using 2 new set screws, put Loctite 242 on the threads of each screws
and insert them into the pulley. Do not reuse the old screws. Tighten
each screw using the 1/16" hex key (see Figure 5-19e).
6. Install the Motor (see Section 5.5.7 – Replacing the EmpowerCT Motor).
7. Screw the Plunger Head onto the Ball Screw mechanism. Tighten with
the Spanner wrench (see Figures 5-19c and 5-19b).
Mechanism).
10. After installing the Locking Detent Rod Assembly, perform the Linear
Potentiometer).
(FTF)).

5.5.11 Replacing the EmpowerCT and EmpowerCTA Locking

Detent Rod Assembly
Note: Use this procedure for CTA and later CT Injector systems only. These
systems use a lock nut to secure the Ball Screw Timing Pulley (see Figure
5-19k).
The Locking Detent Rod is located in the Injector Assembly. It is

automatically moved forward to lock the Syringe Nest (when it is closed) and
is retracted allowing the Syringe Nest to be opened (see Figure 5-19a).
Removing the Locking Detent Rod Assembly also requires removal of the
Ball Screw Assembly.

1/16" hex key
7/64" hex key
9/64" hex key
5/32" hex key
7/16" open end wrench
Spanner wrench
strap wrench (accommodate 15/8" diameter)
5.5.11.1 Removing the Locking Detent Rod Assembly (CT & CTA)

3. Remove the Motor (see Section 5.5.8 – Replacing the EmpowerCTA

Motor).
5. Hold the plunger tube and remove the Plunger Head. Use the Spanner
wrench to loosen the Plunger Head then unscrew it by hand (see
Figures 5-19b and 5-19c).
6. Remove the Ball Screw Pulley as follows:
a. Use the strap wrench to hold the Ball Screw Pulley in position while
removing the lock nut with the 7/16" open end wrench (see Figure
5-19l). Use caution so as not to bend the shaft.
b. Slide the washer and pulley off the shaft (see Figure 5-19k).

Ball Screw Pulley
Strap
Wrench
Lock Nut &

Motor and Bearing Washer
Mounting Plate
Figure 5-19k: Timing Pulley (CT & CTA) Figure 5-19l: Removing the Pulley (CT & CTA)
7. Remove the Linear Potentiometer (see Section 5.5.9 – Removing the

Linear Potentiometer).
Note: The Linear Potentiometer is removed before removing the Motor

and Bearing Mounting Plate as a precaution to avoid damaging the Linear
Potentiometer.
8. Remove the Motor and Bearing Mounting Plate as follows:
a. Use the 5/32" hex key to remove three socket head cap screws on the
Motor and Bearing Mounting Plate (see Figure 5-19m). Each screw
has a split lock washer.
b. Remove the Motor and Bearing Mounting Plate (see Figure 5-19n).
3 Socket Head
Cap Screws
Motor and Bearing

Mounting Plate
Figure 5-19m: Removing Mounting Plate (CTA) Figure 5-19n: Removing Mounting Plate (CTA)

9. Slide the bowed e-ring and flat washer off the Locking Detent Rod (see
Figure 5-19g).
10. Slide the Ball Screw Assembly out of the Door Housing Assembly (see
Figure 5-19h).
11. Remove the Locking Detent Rod Assembly as follows:
a. Slide the compression spring, flat washer, and flat e-ring off the rod.
b. Use the 7/64" hex key to remove two socket head cap screws securing
the plastic Linear Sensor Support Mount to the Door Housing
Assembly (see Figure 5-19i). Each screw has a split lock washer.
Remove the Locking Detent Rod Assembly.
c. Remove the rod and compression spring (this spring is heavier than
the spring removed in Step 10a) from the Sensor Support Mount (see
Figure 5-19j). Replace the rod.
5.5.11.2 Installing the Locking Detent Rod Assembly (CT and CTA)
1. Install the Locking Detent Rod Assembly as follows:
a. Place the heavier compression spring on the rod over the Locking
Detent (see Figure 5-19j) then insert the rod into the smaller hole in the
Sensor Support Mount. Part of the spring must fit into the counter-
bore.
b. Insert the Locking Detent into the bore in the Door Housing Assembly
and secure the Sensor Support Mount with two socket head cap
screws and split lock washers. Tighten the screws with the 7/64" hex
key (see Figure 5-19i).
c. Install the flat e-ring, flat washer, and compression spring on the
Locking Detent Rod.
2. Install the Ball Screw Assembly. Align the small hole in the Anti-Rotation
Bracket with the Locking Detent Rod and slide the Ball Screw Assembly
into the Door Housing Assembly (see Figure 5-19h).
3. Install the flat washer then the bowed e-ring on the Locking Detent Rod
(see Figure 5-19g). The bowed e-ring must fit into the groove on the
rod and its concave side (inward curve) must face the Anti-Rotation
Bracket.

4. Install the Motor and Bearing Plate Assembly as follows:
a. While holding the Motor and Bearing Plate Assembly, align the Linear
Potentiometer Rod with the opening in the Wiper Assembly (inside the
Anti-Rotation Bracket) and insert. Continue installing the plate
assembly and insert it over the shaft of the Ball Screw Assembly (see
Figure 5-19n).
b. Align the three support rods with the Motor and Bearing Plate. Use the
5/32" hex key to secure the plate with three socket head cap screws
(see Figure 5-19m).
5. Install the Linear Potentiometer (see Section 5.5.9 – Removing the Linear
Potentiometer).
Note: The Linear Potentiometer is replaced after the Motor and Bearing
Mounting Plate as a precaution to avoid damaging the Linear
Potentiometer.
6. Install the Ball Screw Timing Pulley as follows:
a. Hold onto the shaft of the Ball Screw Assembly and pull out as far as
possible.
b. Position the pulley hub to face the Motor and Bearing Plate, and slide
the pulley over the shaft. The pulley hub will fit into the opening in the
plate. The groove in the shaft must be visible on the opposite side of
the pulley (see Figure 5-19k).
c. Slide the washer over the shaft and screw lock nut onto the shaft (see
Figure 6-19k).
d. Use the strap wrench to hold the Ball Screw Pulley in position while
tightening the lock nut with the 7/16" open end wrench (see Figure
5-19l). Use caution so as not to bend the shaft.
7. Screw the Plunger Head onto the Ball Screw mechanism. Tighten with
the Spanner wrench (see Figures 5-19c and 5-19b).
Mechanism).
9. Install the Motor (see Section 5.5.8 – Replacing the EmpowerCTA Motor).

11. After installing the Locking Detent Rod Assembly, perform the Linear
Potentiometer).
Note: Perform the Linear Potentiometer Adjustment only on the Injector

Mechanism whose Locking Detent Rod Assembly has been replaced.
(FTF)).

5.5.12 Replacing the EmpowerCT Interconnect PCB

The Interconnect PCB is mounted inside the Front Enclosure of the Injector
Head.
5.5.12.1 Removing the CT Interconnect PCB

3. Remove all connectors from the Interconnect PCB.
4. Remove the Phillips screw from the lower left corner of the Interconnect
PCB. The screw secures the Interconnect PCB and the Door Harness
loop clamp to the Front Enclosure. Remove the lock washer and flat
washer with the screw (see Figure 5-20a).
5. Remove the three remaining Phillips screws and lock washers. Remove
the Interconnect PCB (see Figure 5-20a).
Note: The lower right screw is a smaller size nylon screw.
Top Screws
Loop
Clamp
Nylon
Screw
Figure 5-20a: Interconnect PCB (CT)

5.5.12.2 Installing the CT Interconnect PCB
1. Place the Interconnect PCB inside the Injector Head's Front Enclosure
and secure with screws as follows (see Figure 5-20a):
a. Install two metal Phillips screws and lock washers at the top of the
Interconnect PCB. Do not tighten yet.
b. Install the nylon Phillips screw with lock washer in the lower right
corner of the PCB. Do not tighten yet.
c. Secure the Door Harness loop clamp to the lower left corner of the
Interconnect PCB. Install as follows: loop clamp, flat washer, lock
washer, and Phillips screw. Tighten all four screws.
2. Connect the following connectors to the Interconnect PCB:
a. Linear Potentiometer to J2.
b. Motor Connector to J3.
c. 24-pin Connector to J1.
d. Door Sensor to J4.
e. Heater Harness Connector to J5.
(FTF)).

5.5.13 Replacing the EmpowerCTA Interconnect PCB

The Interconnect PCB is mounted inside the Front Enclosure of the Injector
Head.

wire cutter
5.5.13.1 Removing the CTA Interconnect PCB

3. Cut the cable tie around the green and black ground wires (see Figure
5-20b).
4. Remove the Phillips screws securing the green and black ground wires to
the Saline Injector Mechanism (see Figure 5-20c).
5. Cut the cable tie around the motor harnesses from both Injector
Mechanisms.
6. Disconnect all connectors (J1 through J10) on the Interconnect PCB.
7. Cut the cable tie around the Contrast Pot (J3) and Saline Pot (J5)
harnesses.
8. Remove the 8 Phillips screws securing the Interconnect PCB and remove
the board.
Figure 5-20b: Cutting Cable Tie (CTA) Figure 5-20c: Removing Ground Wires (CTA)

5.5.13.2 Installing the CTA Interconnect PCB
Two LED Assembly Harnesses along with 3 Harnesses from each Injector
Mechanism (Motor Assembly, Linear Potentiometer, and Door Sensor) get
connected to the Interconnect PCB. The Door Sensor and LED Assembly
Harnesses, located on the left side of the Injector Mechanisms, are routed
around the front of the Interconnect PCB. Both Motor Harnesses are routed
directly in front of the Interconnect PCB. Both Linear Potentiometer
Harnesses, located on the right side of Injector Mechanisms, are routed in
back of the Interconnect PCB.
1. Position the Linear Potentiometer Harnesses of both Injector mechanisms

as shown in Figure 5-20d.
2. Move the other harnesses out of the way and carefully position the
Interconnect PCB inside the Injector Head’s Front Enclosure. Make
certain that the Linear Potentiometer Harnesses are in place behind the
Interconnect PCB. Bring their connectors over the Interconnect PCB as
shown in Figure 5-20e.
3. Secure the Interconnect PCB with 8 Phillips screws.
4. Make all connections (J1 through J10) on the Interconnect Board as

follows:
a. J1 – Saline LED
b. J2 – Saline Motor
c. J3 – Contrast Potentiometer
d. J4 – Contrast Motor
e. J5 – Contrast Potentiometer
f. J6 – Contrast Door
g. J7 – 24-pin Connector (Injector to Display Interconnect Harness)
h. J8 – Heater
i. J9 – Contrast LED
j. J10 – Saline Door
5. Place a cable tie around the black and green ground wires (see Figure
5-20b).
6. Place a cable tie around the motor harnesses of both Injector

Mechanisms.

8. After installing the Interconnect PCB, perform the Linear Potentiometer

adjustment (see Section 7.2 – Adjusting the Linear Potentiometer).
(FTF)).
Motor Harness
Door and Linear Pot Harnesses

LED
Harnesses
Motor Harness
Figure 5-20d: Routing Wires Behind Interconnect PCB (CTA)
Linear Pot Harnesses
Figure 5-20e: Routing Wires in Front of Interconnect PCB (CTA)

5.5.14 Replacing the EmpowerCTA Contrast and Saline LED

Assemblies
The EmpowerCTA Injector has two large LEDs on the back of the Injector
Head’s Front Enclosure. Selecting the Contrast Injector will cause the orange
LED to illuminate. Selecting the Saline Injector will cause the yellow LED to
illuminate.
Each LED assembly is secured in place with RTV silicone. The removal and
replacement procedures are the same for both LEDs.

RTV silicone
5.5.14.1 Removing the LED Assembly

3. Remove the Interconnect PCB (see Section 5.5.13 – Replacing the

4. If replacing the Contrast LED, remove the Contrast Injector Mechanism. If

replacing the Saline LED, remove the Saline Injector Mechanism (see
5. Use the flat-edge screwdriver to gently pry the LED assembly from inside
the Injector Head’s Front Enclosure (see Figure 5-21).
Contrast
LED
Saline
LED
Figure 5-21: LED Assembly

5.5.14.2 Installing the LED Assembly
1. Carefully scrape the RTV residue from inside Injector Head’s Front
Enclosure.
2. Apply a small amount of RTV into the grooves the Injector Head’s Front
Enclosure and install the LED assembly. Align as shown in Figure 5-21.
3. Clean excess RTV from lens and allow to dry before proceeding.
4. Install the Interconnect PCB (see Section 5.5.13 – Replacing the

Note: The LED wiring is routed behind the Interconnect PCB.
Mechanism).

5.6 POWER SUPPLY

The Power Supply is not field-repairable. The only reason to open the
Power Supply is to test or replace its fuses.
5.6.1 Replacing the Power Supply Fuses

The Power Supply has two fuses that may be replaced.

5.6.1.1 Removing the Power Supply Fuses
1. Remove the Power/Communications Cable, Communications Cable, and

the AC/Mains power cord from the Power Supply.
2. Remove four corner Phillips screws (see Figure 5-21a) on the bottom of
the Power Supply and remove the cover.
3. Use a flat-edge screwdriver to remove the two fuse-holders and fuses

(see Figure 5-21b).
2 Fuse
Holders
4 Phillips Screws
Figure 5-21a: Power Supply Figure 5-21b: Power Supply
5.6.1.2 Installing the Power Supply Fuses
1. Place fuses in fuse holders and install.
2. Install the Power Supply’s cover and secure with four corner Phillips
screws in the on the bottom of the Power Supply (see Figure 5-21a).
3. After installing the Power Supply Fuses, complete the Field Test Form

5.7 REMOTE CONTROL

This section provides procedures pertaining to the Remote Control. The
Remote Control is not field-repairable. The only portion that is repairable is
the Remote Communications Box on the back of the Remote Control.
5.7.1 Replacing the Remote Interface Cover

The Remote Interface Cover is part of the Remote Communication Box

Assembly. The following provides procedures for removing and installing the
cover.
5.7.1.1 Removing the Remote Interface Cover
1. Power down the system and disconnect Remote Control’s AC/Mains

2. Remove the Phillips screw on the Remote Control (see Figure 5-22a).
3. Remove four corner Phillips screws on the Remote Interface cover (2 on

the top side and 2 on the front side).
4. Lift and remove the Remote Interface cover (see Figure 5-22a).
2 Top Screws
2 Front Screws
Remote Interface Cover Phillips Screw

Figure 5-22a: Interface Cover

5.7.1.2 Installing the Remote Interface Cover
1. Install the Remote Interface cover (see Figure 5-22a) and secure with
four Phillips screws (2 on the top side and 2 on the front side).
2. Install the Phillips screw into the Remote Control (see Figure 5-22a).
5.7.2 Replacing the Remote Communication Box Assembly

The Remote Communication Box Assembly is not field-repairable. When

performing field-servicing, uninstall the Remote Communication Box
Assembly and install a new one.

5.7.2.1 Uninstalling the Remote Communication Box Assembly
1. Power down the system and disconnect the Remote Control’s AC/Mains
2. Disconnect the Remote Power Cable Assembly from the KB/Mouse port
in back of the Remote Control.
3. Disconnect the Communications Cable from the Remote Communication

Box Assembly.
4. Remove the Remote Interface cover (see Section 5.7.1 – Replacing the
Remote Interface Cover).
5. Remove two corner Phillips screws and lock washers on the Remote
Communications PCB (see Figure 5-22b).
6. Remove the Remote Communication Box Assembly. Leave the spacers

already installed.
Remote 2 Screws
Communications PCB
Remote Power Cable

Figure 5-22b: Remote Communications PCB

5.7.2.2 Installing the Remote Communication Box Assembly
1. Remove four corner Phillips screws on the Remote Interface cover of the
new Remote Communication Box Assembly (2 on the top side and 2 on
the front side). Remove the Remote Interface cover.
2. Make sure that the spacers are installed on the upper COM ports. Install
the Remote Communication Box Assembly and secure with two Phillips
screws and lock washers (see Figure 5-22b).
3. Ensure that the Remote Power Cable Assembly is connected to P1.
4. Ensure that the Remote Communications Cable Assembly is connected

to P2.
5. Install the Remote Interface cover (see Section 5.7.1 – Replacing the
Remote Interface Cover).
6. Connect the Remote Power Cable Assembly to the KB/Mouse port in

back of the Remote Control.
7. Connect the Communications Cable to the Remote Communication Box

Assembly.
8. Power up the system and confirm that the most current Remote Control
software is installed. If necessary, install new software (see Section 6.1 –
System Software).
9. After installing the Remote Communications Box Assembly, complete the


5.7.3 Replacing the Remote Power Cable Assembly

Replacing the Remote Power Cable Assembly is a factory-service procedure

only. Replace the entire Remote Communication Box Assembly when field-
servicing.
Required Tool: Phillips screwdriver

Heyco tool #R-29
5.7.3.1 Uninstalling the Remote Power Cable Assembly

Box Assembly.
3. Remove the Remote Communication Box Assembly and place on a clean

work area (see Section 5.7.2 – Replacing the Remote Communication
Box Assembly).
4. Disconnect the Remote Power Cable Assembly from P1. (If necessary,
also disconnect the Remote Communications Cable Assembly from P2.)
5. Use the Heyco tool to remove the strain relief (see Figure 5-22c).
6. Pull out the Remote Power Cable Assembly. The Molex connector will fit
through the opening.
Lumberg Connector
Remote Communication Cable
3 Screws
Remote Power Cable
Strain Relief
Figure 5-22c: Remote Cables

5.7.3.2 Installing the Remote Power Cable Assembly
1. Install the Remote Power Cable Assembly by first inserting its Molex
connector into the Remote Communication Box Assembly through the
smaller hole.
2. Use the Heyco tool to install the strain relief. Leave approximately 1¼"
service loop inside the Remote Communication Box Assembly (see
Figure 5-22c).
3. Connect the Remote Power Cable Assembly to P1.
4. Ensure that the Remote Communications Cable Assembly is connected

to P2.
5. Install the Remote Communication Box Assembly on the Remote Control

(see Section 5.7.2 – Replacing the Remote Communication Box
Assembly).


5.7.4 Replacing the Remote Communications Cable Assembly

Replacing the Remote Power Cable Assembly is a factory-service procedure

only. Replace the entire Remote Communication Box Assembly when field-
servicing.

Lumberg Spanner
5.7.4.1 Uninstalling the Remote Communications Cable Assembly
2. Disconnect the Communications Cable from the

Remote Communication Box Assembly.
Lumberg
3. Remove the Remote Communication Box
Nut Connector
Assembly and place on a clean work area (see
Section 5.7.2 – Replacing the Remote Notch
Communication Box Assembly).
4. Disconnect the Remote Communications Cable

Assembly from P2. (If necessary, also
disconnect the Remote Power Cable Assembly
from P1.) Figure 5-22d: Comm. Cable
5. Use the Lumberg Spanner to remove the nut from the Lumberg connector
on the outside of the Communication Box Assembly (see Figure 5-22d).
Remove the Remote Communications Cable.
5.7.4.2 Installing the Remote Communications Cable Assembly
1. Insert the Lumberg connector on the Remote Communications Cable into

the larger hole in the Remote Communication Box Assembly from inside
the assembly. Secure with a nut on the outside using the Lumberg
Spanner. Make certain that the notch in the connector is facing towards
the top (see Figure 5-22d).
2. Ensure that the Remote Power Cable Assembly is connected to P1.
3. Connect the Remote Communications Cable Assembly to P2.
4. Install the Remote Communication Box Assembly on the Remote Control

(see Section 5.7.2 – Replacing the Remote Communication Box
Assembly).


Assembly.

5.7.5 Replacing the Remote PCB Assembly

The Remote PCB Assembly consists of the Remote Interconnect PCB and
the Remote Communications PCB that have been soldered together. They
cannot be separated and are treated as a single component.
Replacing the Remote PCB Assembly is a factory-service procedure only.

Replace the entire Remote Communication Box Assembly when field-
servicing.

Heyco tool #R-29
Lumberg Spanner
5.7.5.1 Uninstalling the Remote PCB Assembly

Box Assembly.
3. Remove the Remote Communication Box Assembly and place on a clean

work area (see Section 5.7.2 – Replacing the Remote Communication
Box Assembly).
4. Uninstall the Remote Power Cable (see Section 5.7.3 – Replacing the
Remote Power Assembly).
5. Uninstall the Remote Communications Cable (see Section 5.7.4 –

Replacing the Remote Communications Cable Assembly).
6. Remove three Phillips screws and lock washers securing the Remote
PCB Assembly to the Remote Communication Box Assembly (see
Figure 5-22c). Remove the Remote PCB Assembly.

5.7.5.2 Installing the Remote PCB Assembly
1. Install the Remote PCB Assembly and secure it with three Phillips screws
and lock washers to the Remote Communication Box Assembly (see
Figure 5-22c).
2. Install the Remote Power Cable (see Section 5.7.3 – Replacing the
Remote Power Assembly).
3. Install the Remote Communications Cable (see Section 5.7.4 – Replacing

the Remote Communications Cable Assembly).
4. Install the Remote Communication Box Assembly (see Section 5.7.2 –

Replacing the Remote Communication Box Assembly).
System Software).
System Software).

5.7.6 Re-assigning Remote Control COM Ports

This procedure may be required if using a Next Generation Com box (P/N
701014-001, as identified by the P/N on the bottom of com box) with old
software releases.
Required Test Equipment: Keyboard
1. Enter Windows environment on the Remote Control (see Section

6.3.2 Entering the Windows Environment on the Remote Control).
2. When the Windows Logon dialog box appears, type in ezem and
press ENTER on the keyboard. The Windows Desktop will be
displayed.
3. From the Start menu, select Run. The Run dialog box will open.
4. Type in “regedit” and press Enter on the keyboard.
5. Navigate to the following folder location by expanding each folder

using the “+” symbol to the left of the folder.
a. My Computer
b. HKEY_LOCAL_MACHINE

c. SOFTWARE
d. EZEM
e. PERCUPUMP
f. RUNTIMECONFIG
6. Select CommInjectorPort and press Enter on the keyboard.
7. Set the Value data to the proper com port and press Enter on the
keyboard.
8. Select CommPendantPort and press Enter on the keyboard.
9. Set the Value data to the proper com port and press Enter on the
keyboard.
10. Close the Regedit program.
11. On the Windows desktop, select Empower or PPRemote (depending

on software version) and press Enter on the keyboard.
12. Remove keyboard and re-connect Remote Communications Box.
13. From the main STOP screen touch the Setup button.
14. Touch SHUTDOWN and then YES to confirm.

5.8 EDA
This section applies only to systems that include the EDA module.
5.8.1 Replacing the EDA PCB

5.8.1.1 Removing the EDA PCB
2. While holding onto the EDA module’s Front Enclosure, remove the four
corner Phillips screws from its Rear Enclosure. Remove the Front
Enclosure (see Figure 5-23a).
3. Remove the two connectors at J1 and J2 from the EDA PCB (see
Figure 5-23b).
4. Use the Phillips screwdriver to remove the three screws and lock washers
securing the EDA PCB to the Rear Enclosure (see Figure 5-23b).
Remove the EDA PCB.
J1
3 screws
4 screws
J2
EDA Receptacle
Ass’y Tightening
Nut
Figure 5-23a: Rear Enclosure Figure 5-23b: EDA PCB

5.8.1.2 Installing the EDA PCB
1. Place the EDA PCB inside its Rear Enclosure and secure with three
Phillips screws and lock washers (see Figure 5-23b).
2. Connect the EDA Receptacle Assembly to J1 on the EDA PCB (see

Figure 5-23b).
3. Connect the EDA PCB to Power/Comm. Connector Harness to J2 on the

EDA PCB (see Figure 5-23b).
4. Replace the Front Enclosure and secure with four corner Phillips screws
at the Rear Enclosure (see Figure 5-23a).
5. After installing the EDA PCB, complete the Field Test Form (see Section
7.2 – Field Test Forms (FTF)).

5.8.2 Replacing the EDA PCB to Power/Comm. Connector

Harness
5.8.2.1 Removing the EDA PCB to Power/Comm. Connector Harness
2. Uninstall the EDA module from its mounting (see Section 5.9.5 –
4. Remove the EDA PCB to Power/Comm. Connector Harness by pushing

the connector out from the EDA Rear Enclosure.
5.8.2.2 Installing the EDA PCB to Power/Comm. Connector Harness
1. Install the EDA PCB to Power/Comm. Connector Harness into the EDA
Rear Enclosure.
2. Install the EDA PCB (see Section 5.8.1 – Replacing the EDA PCB).
3. Install the EDA module on its mounting (see Section 5.9.5 – Replacing
the EDA Module).
4. After installing the EDA Module, complete the Field Test Form (see

5.8.3 Replacing the EDA Receptacle Assembly


adjustable wrench
5.8.3.1 Removing the EDA Receptacle Assembly
2. Uninstall the EDA module from its mounting (see Section 5.9.5 –
4. Use the adjustable wrench to loosen the nut and remove the EDA
Receptacle Assembly (see Figure 5-23b).
5.8.3.2 Installing the EDA Receptacle Assembly
1. Install the EDA Receptacle Assembly and nut. Tighten using the
adjustable wrench (see Figure 5-23b).
2. Install the EDA PCB (see Section 5.8.1 – Replacing the EDA PCB).
3. Install the EDA module on its mounting (see Section 5.9.5 – Replacing
the EDA Module).
4. After installing the EDA Module, complete the Field Test Form (see

5.9 UNINSTALL/INSTALL SYSTEM COMPONENTS

At times, it may become necessary to uninstall system components for the
purpose of making repairs or returning to ACIST service. The following
provides procedures for uninstalling and reinstalling those components.
5.9.1 Replacing the Power/Communications Cable

The Power/Communications Cable is connected on one end to the Injector

pigtail cable and at the other end to the Power Supply.
5.9.1.1 Uninstalling the Power/Communications Cable
power cord from the wall outlet
2. To remove the Power/Communications Cable from a floor mounting

installation, do the following:
a. Lift the stand’s shroud and disconnect the Power/Communications

Cable from the Injector pigtail cable (see Figures 5-24a and 5-24b).
b. Remove the Phillips screws on the two neoprene clamps securing the
cable and connector to base leg and replace the shroud.
Note: In earlier CT systems, both clamps secure the cable to the base
leg (see Figure 5-24a). In later CT systems and CTA systems, one
clamp secures the cable while the other secures the connector to the
base leg (see Figure 5-24b).
Figure 5-24a: Pwr/Comm Cable (CT) Figure 5-24b: Pwr/Comm Cable (CT & CTA)

c. Disconnect the cable from the Power

Supply and remove.
A
3. For earlier CT systems, remove the B
Power/Communications Cable from an
overhead mounting (wall or ceiling), as
follows:
Articulating Arm
a. Disconnect the Power/Communications
Injector Mounting
Cable from the Injector pigtail cable. Arm
b. Remove the seven cable ties securing Figure 5-24c: Pwr/Comm Cable (CT)
the cable to the Injector Mounting Arm
and the Articulating Arm (see Figure 5-24c).
c. Disconnect the cable from the Power Supply and remove.
4. For CTA and later CT systems, remove the Power/Communications

Cable from an overhead mounting (wall or ceiling), as follows:
a. Disconnect the Power/Communications Cable from the Injector pigtail

cable.
Plastic Tubing A
b. Remove the twelve cable ties
securing the Communications
Cable to the Injector Mounting
Arm and the Articulating Arm (see
Figure 5-24d).
c. Disconnect the cable from the

Power Supply and remove.
Figure 5-24d: Pwr/Comm Cable (CT & CTA)
d. Remove the plastic tubing.
5.9.1.2 Installing the Power/Communications Cable
1. To install the Power/Communications Cable on a floor mounting

a. Lift the stand’s shroud and connect the Power/Communications Cable

to the Injector pigtail cable (see Figure 5-24e).
b. Secure the cable to the base leg (with predrilled holes) using two
neoprene clamps and two Phillips screws (see Figures 5-24a and
5-24b).
Note: In earlier CT systems, both clamps secure the cable to the base
leg (see Figure 5-24a). In later CT systems and CTA systems, one
clamp secures the cable while the other secures the connector to the
base leg (see Figure 5-24b).

c. Replace the shroud. Position it so that the irregular key slides over the
leg with the anchored cable and press down until a snap is heard.
Verify the shroud is in place and cannot be easily lifted (see
Figure 5-24f).
d. Route the Power/Communications Cable and connect the other end to

the Power Supply (6-pin connector). Tighten securely.
2. For earlier CT systems, install the Power/Communications Cable on an

overhead mounting (wall or ceiling) installation as follows:
a. Connect the Power/Communications Cable to the Injector cable.
b. Referring to Figure 5-24c, use the seven cable ties provided to secure
the cable to the Injector Mounting Arm and the Articulating Arm. Leave
sufficient slack in service loops A and B to facilitate full range of motion
of all supporting members.
c. Route the Power/Communications Cable and connect the other end to

Figure-5-24e: Injector Pigtail Figure 5-24f: Replacing Shroud
3. For CTA and later CT systems, install the Power/Communications Cable

on an overhead mounting (wall or ceiling) installation as follows:
a. Place the plastic tubing around the cable and slide it slightly upwards.
b. Connect the Power/Communications Cable to the Injector cable.
c. Referring to Figure 5-24c, route the cable and secure with twelve cable
ties provided to the Injector Mounting Arm and the Articulating Arm.
Leave sufficient slack in service loop A (see Figure 5-24d) and service
loop B (see Figure 5-24c) to facilitate full range of motion of all
supporting members.

Note: Service loop A should permit rotating the Injector a maximum of

two full turns clockwise or counter-clockwise.
d. Route the Power/Communications Cable and connect the other end to

4. After installing the Power/Communications Cable, complete the Field Test

Form (see Section 7.2 – Field Test Forms (FTF)).
5.9.2 Replacing the Communications Cable

The Communications cable is connected on one end to the Remote Control

and at the other end to the Power Supply.
5.9.2.1 Uninstalling the Communications Cable
1. Power down the system and unplug the

Remote Control from the facility power.
2. Disconnect the Communications Cable at

the Power Supply and at the Remote Control
Communications
(see Figure 5-25). Cable Connector
3. Make note of the current routing for

installation purposes.
5.9.2.2 Installing the Communications

Cable
Figure 5-25: Remote Connector
1. Connect the cable to the Remote Control
and Power Supply. Use the original routing.
2. After installing the Communications Cable, complete the Field Test Form

5.9.3 Replacing the Injector

There are two separate procedures for uninstalling/installing the Injector. One
is for the floor mounting installation and the other is for the overhead (wall or
ceiling) mounting installation.

External Retaining Ring Tool
5 mm Allen wrench
5.9.3.1 Uninstalling the Injector (Floor Mounting)
2. Ensure that all casters on the floor stand base are locked.
3. If necessary, remove the Heater, Pendant Switch and bracket, and the
EDA Clip and bracket (if applicable) as follows:
a. Unplug the Heater from the Injector Head. If it is mounted on a syringe,

remove the Heater and the syringe.
b. Unplug and remove the Pendant Switch. Remove three Phillips screws
securing the bracket to the left side of the Injector (when facing
Injector).
c. If applicable, unplug the EDA Clip from the EDA module. Remove
three Phillips screws securing the bracket to the right side of the
Injector (when facing Injector).
4. If applicable, uninstall the EDA module (see Section 5.9.5 – Replacing the
EDA Module). Push the EDA harness into the pole.
5. Disconnect the Power/Communications

Cable from the Injector cable and push the
pigtail into the pole (see Section 5.9.1 –
Replacing the Power/Communications
Cable).
6. Remove the three hole-plugs from the 2 of 3 Hole Plugs

Injector located on the portion where the
pole meets the Injector assembly. Remove
the Phillips screws from these holes (see
Figure 5-26).
Figure 5-26: Hole Plugs
7. Carefully raise and remove the Injector
from the pole.

5.9.3.2 Installing the Injector (Floor Mounting)
1. Ensure that all casters on the floor stand’s base are locked.
2. While holding the Injector, insert the Injector pigtail cable and EDA
harness into the pole. Lift and secure the shroud and pull the Injector
cable through the hole at the bottom of the pole.
3. Continue feeding the cables until the Injector can be placed on top of the
pole.
4. Rotate the Injector until the inside key slides into the pole’s keyway.
5. Pull the rest of the Injector cable out of the hole at the bottom of the pole.
6. Install the Power/Communications Cable (see Section 5.9.1 – Replacing

7. Secure the Injector to the pole using three Phillips screws then insert the
hole-plugs.
8. Place the shroud back down and position it so that it slides over the base
and snaps into place. The connector will be visible at the end of the
shroud.
9. Install Heater, Pendant Switch and bracket, and EDA Clip and bracket (if
applicable) as follows:
a. Plug the Heater into the Injector Head below the Syringe Nest.
b. Secure the Pendant Switch bracket to the left side of the Injector
Controller (when facing Injector Controller) with three Phillips screws.
Plug the Pendant Switch into the bottom of the Injector Controller and
rest it in the bracket.
c. Secure the EDA Clip bracket to the right side of the Injector Controller
(when facing Injector Controller) with three Phillips screws. Plug the
EDA Clip into the EDA module and rest it in the bracket.
10. After installing the Injector, complete the Field Test Form (see Section 7.2
– Field Test Forms (FTF)).
5.9.3.3 Uninstalling the Injector (Overhead Mounting)
2. If necessary, remove the Heater, Pendant Switch and bracket, and the
EDA Clip and bracket (if applicable) as follows:
a. Unplug the Heater from the Injector Head. If it is mounted on a syringe,

remove the Heater and the syringe.

b. Unplug and remove the Pendant Switch. Remove three Phillips screws
securing the bracket to the left side of the Injector Controller (when
facing Injector Controller).
c. If applicable, unplug the EDA Clip from the EDA module. Remove
three Phillips screws securing the bracket to the right side of the
Injector Controller (when facing Injector Controller).
3. If applicable, uninstall the EDA module

(see Section 5.9.5 – Replacing the EDA
Module). Push the EDA harness into the
Injector Mounting Arm.
4. Disconnect the Power/Communications

Cable from the Injector pigtail cable and
push the pigtail into the Injector Mounting
Arm (see Section 5.9.1 – Replacing the
Power/Communications Cable).
5. Lower and hold the Spring Arm at about

10º below the Horizontal Arm. Insert an
Allen key, as shown in Figure 5-27a, and Figure 27a: Height Adjustment
turn clockwise until it cannot be turned
anymore.
When making height limit or tension adjustments or removing the

Injector, hold the Spring Arm and gently guide it to its highest
position.
Sudden release of the Spring Arm may

result in personal injury.
WARNING
6. Remove the Injector Mounting Arm with the Injector as follows:
a. Collar (A) on the Spring Arm of the Articulating Arm is secured to

sleeve (B) with screw (C) (see Figure 5-27b) located opposite the
semi-lunar groove (see Figure 5-27c). Remove Phillips screw (C).
b. Slide the collar upward and insert screw (C) into the unthreaded hole
under the collar. Allow the collar to rest on the screw (see Figure 5-
27d).
c. While holding onto the Injector Mounting Arm, remove the semi-lunar
retainer (D) and remove the arm with the Injector on it (see Figure 5-
27e). Do not allow the Injector Mounting Arm with the Injector to
drop.
d. Place the Injector Mounting Arm and Injector on a clean work area.

7. Remove three hole-plugs from the Injector then remove the Phillips
screws from those holes.
8. Carefully remove the Injector from the Injector Mounting Arm. The
Injector Mounting Arm has two keyways. Note which keyway was
used for mounting the Injector.
Horizontal Arm D
A
Spring Arm
C
B
Figure 5-27b: Articulating Arm Figure 5-27c: Semi-lunar Retainer
Groove for semi-

lunar retainer
A C
Figure 5-27d: Raised Collar Figure 5-27e: Injector Mounting Arm Removed

5.9.3.4 Installing the Injector (Overhead Mounting)
1. Working in a clean work area, install the Injector onto the Injector
Mounting Arm as follows:
a. Place the Injector Mounting Arm on a flat surface. Notice that it has
two keyways on the short leg (where the Injector is to be mounted).
Make certain that the keyway used in the original installation is facing
up.
b. Insert the Injector’s cables into the short leg of the Injector Mounting
Arm (see Figure 5-27f).
Note: In earlier CT systems, the Injector will have 2 cables – Injector

pigtail cable and EDA harness. CTA and later CT systems will also
have the Injector ground cable. The Injector ground cable is not
connected to the Injector.
c. Continue feeding the cables. Pull the Injector cable and its ground
wire/cable through the top hole of Injector Mounting Arm and the EDA
cable through the arm’s lower hole.
Note: The Injector Mounting Arm configuration differs between earlier

CT systems and CTA and later CT systems. Both arms, however, have
two holes – the lower hole for the EDA harness and EDA ground cable
and the top hole for the Injector pigtail cable. Figures 5-27f and 5-27g
show the configuration used by earlier CT systems.
Figure 5-27f: Installing Injector Figure 5-27g: Installing Injector
d. Install the Injector by rotating it until the key inside the Injector slides
into the keyway of the Injector Mounting Arm. Make certain to use the
keyway used in the previous installation.
e. Secure the Injector to the Injector Mounting Arm using three Phillips
screws then insert the hole-plugs.
2. Install the Injector Mounting Arm as follows:
a. Carefully insert the Injector Mounting Arm into the Spring Arm’s sleeve
(see Figure 5-27e) and insert the semi-lunar retainer (D) evenly into

the slot in the sleeve (see Figure 5-27c). Make certain that it engages
the groove in the Injector Mounting Arm.
b. Remove screw (C). Lower collar (A) back to its original position and
secure with Phillips screw (C) (see Figure 5-27b).
c. Verify that the Injector Mounting Arm rotates freely within the sleeve.
3. If no EDA is to be installed, push the EDA cable and connector back into
the Injector Mounting Arm and insert a hole-plug; otherwise, allow the
cable to hang outside of the arm and install the EDA module (see
4. Install the Power/Communications Cable (see Section 5.9.1 – Replacing

5. Install Heater, Pendant Switch and bracket, and EDA Clip and bracket (if
applicable) as follows:
a. Plug the Heater into the Injector Head below the Syringe Nest.
b. Secure the Pendant Switch bracket to the left side of the Injector
Controller (when facing Injector Controller) with three Phillips screws.
Plug the Pendant Switch into the bottom of the Injector Controller and
rest it in the bracket.
c. Secure the EDA Clip bracket to the right side of the Injector Controller
(when facing Injector Controller) with three Phillips screws. Plug the
EDA Clip into the EDA module and rest it in the bracket.
6. Test the Articulating Arm’s height and tension and adjust if necessary
(see Section 7.5 – Height and Tension Adjustments).
(FTF)).

5.9.4 Replacing the EDA Module

These procedures apply only to systems that have the EDA installed. In the
floor mounting installation, the EDA is installed below the Injector. In the
overhead mounting installations, the EDA is installed above the Injector.
Regardless of the mounting installation, the EDA installation procedure is the
same.
5.9.4.1 Uninstalling the EDA Module
1. Power down the system and disconnect

the Power Supply’s AC/Mains power cord
from the wall outlet.
2. Remove the four Phillips screws securing

the bracket to the EDA. Hold onto the
EDA and remove the bracket (see
Figure 5-28a).
3. From the back of EDA module,

disconnect the EDA harness and remove
the ground wire/cable (use the Phillips
screwdriver to remove screw and lock Figure 5-28a: Dismounting the EDA
washer from ground post).
Note: Earlier CT systems (see Figure 5-28b) have a connector on the

EDA harness with the ground wire wrapped around the cable. CTA and
later CT systems (see Figure 5-28c) have a boot on the harness
connector, and the ground wire is shown as a separate cable. The
connect and disconnect procedures are the same.

5.9.4.2 Installing the EDA Module
1. Locate the EDA harness and ground wire/cable inside the pole (floor
mounting) or the Injector Mounting Arm (overhead mounting) and pull out
a few inches.
2. Pull the connector through the EDA grommet and insert into the
pole’s/arm’s opening.
3. Remove the Phillips screw and lock washer from the ground post in back
of the EDA module (see Figures 5-28b and 5-28c).
4. Place the ground wire/cable lug on the module’s ground post. Replace
the lock washer and Phillips screw and tighten.
5. Connect the EDA’s harness to the back of the EDA module above the
ground post.
6. Ensure that the ACIST logo on the module is on the bottom. Feed the
excess EDA harness and ground wire/cable back into the pole/arm until
the module is flush with the pole/arm.
7. Mount the EDA module to the Injector Mounting Arm or pole using the
module bracket and 4 Phillips screws (see Figure 5-28a).
8. After installing the EDA, complete the Field Test Form (see Section 7.2 –
Field Test Forms (FTF)).

5.9.5 Replacing the Power Supply

The Power Supply can be wall mounted or placed on a flat surface.
5.9.5.1 Uninstalling the Power Supply
2. Use the Phillips screwdriver to loosen the clamp securing the AC/Mains
power cord. Remove the cord.
3. Disconnect the Power/Communications Cable and Communications

Cable from the Power Supply.
4. If the Power Supply is placed on a flat surface, remove it. If it is wall-

mounted, slide up and off the mounting screw heads.
5.9.5.2 Installing the Power Supply
1. Place the Power Supply on a flat surface. For wall mounting, position
power supply so that mounting holes is over the mounting screw heads.
Push in and slide down.
2. Connect the Power/Communications Cable and Communications Cables.
3. Connect the AC line cord to the Power Supply and tighten the clamp
around the connector using a Phillips screwdriver.
4. If the rest of the installation is complete, plug the Power Supply’s

AC/Mains power cord into a wall outlet.
5. After installing the Power Supply Assembly, complete the Field Test Form
Important!
When installing the Power Supply, ensure the following:
• The Power/Communications Cable can be routed from the Injector to the

Power Supply.
• The Communications Cable can be routed from the Remote Control to
the Power Supply.
• The Power Supply’s AC/Mains power cord (3 meters; approx. 9 ft.) can
reach the wall outlet.

5.9.6 Replacing the Remote Control

The Remote Control can be wall mounted or placed on a flat surface.
5.9.6.1 Uninstalling the Remote Control
2. Disconnect the Remote Control’s AC/Mains power cord from the back of
the Remote Control (see Figure 5-29a)

Box in back of the Remote Control (see Figure 5-29a).
Communication Box
AC/Mains
Power Cord Comm. Cable
connection
Figure 5-29a: Back of Remote Control
4. If the Remote Control is pedestal mounted (used for placing on a flat

surface), do the following:
a. Lay the Remote Control on its face. Use a flat, clean padded surface to
avoid damaging the touch screen.
b. Remove the pedestal’s top cover from the back of the Remote Control.

4 Mounting Screws
Figure 5-29b: Main Body to Remote Control
c. Remove the four 4 mm x 12 mm Phillips screws securing the pedestal’s

main body and base to the Remote Control (see Figure 5-29b).
Remove the main body and base from the Remote Control.
5. If the Remote Control is wall mounted, do the following:
a. Remove the hole-plugs from two screw-

holes.
b. While holding the Remote Control, Main Body

remove the two 4 mm x 8 mm Phillips
screws that secure the main body (part
of the mounting bracket that is secured
to the Remote Control) to the wall Holes For Wall
Mounting
bracket. Use extreme care. Do not let
go of the Remote Control. It is
recommended that two technicians
perform this removal.
Slide Over Tab
Base
c. Slide the main body out of the wall
Figure 5-29c: Main Body Over Tab
mount bracket and remove the Remote
Control.
d. Lay the Remote Control on its face. Use a flat, clean padded surface to
avoid damaging the touch screen. Remove the four 4 mm x 12 mm
Phillips screws and remove the main body bracket from the back of the
Remote Control (see Figure 5-29b).
5.9.6.2 Installing the Remote Control
1. If the Remote Control is to be pedestal mounted (for placing on a flat

surface), do the following then skip to Step 3:

b. Align the five tabs of the pedestal’s top cover (see Figure 5-29d) with
the slots in back of the Remote Control and insert.
c. Attach the assembled main body and base to the Remote Control by
aligning the four holes in the pedestal bracket with the four holes in
back of the Remote Control. Secure with four 4 mm x 12 mm Phillips
screws (see Figure 5-29b – the top cover is not shown for illustrative
purposes).
d. Stand the Remote Control upright on the Pedestal Mount.
e. Insert rear cover into base (see Figure 5-29d). Ensure that the tabs on
both sides of the rear cover are inside the base. Angle the top of the
rear cover outwards and push down and forward until you hear a click.
2. If the Remote Control is to be installed on an existing wall mount

Top Cover
b. Align the five tabs of the top cover
with the slots in back of the Remote
Control and insert.
c. Attach the main body bracket to the

Remote Control by aligning the four
holes in the bracket with the four
holes in back of the Remote
Control. Secure with four Rear Cover
4 mm x 12 mm Phillips screws (see
Figure 5-29b – the top cover is not
Figure 5-29d: Rear Cover to Base
shown for illustrative purposes).
d. Bring the Remote Control to the wall and slide the main body (attached
to the Remote) into the wall mount bracket (attached to the wall). The
main body’s bottom plate should slide over the wall mount’s bottom
tab. (Figure 5-29c is a pedestal mount illustration, but it shows how the
main body slides over the tab.). Do not let go of the Remote Control.
It is recommended that two technicians perform this installation.
The Remote Control has not been fully secured.

Releasing will cause it to drop resulting in
WARNING significant damage.
e. Align the two vertical holes in the main body with the two vertical holes
on wall bracket.

f. While holding onto the Remote Control, secure the main body to the
wall bracket using two 4 mm x 8 mm Phillips screws.
g. Insert hole-plugs into screw-holes.

in back of the Remote Control (see Figure 5-29a).
4. Connect the Remote Control’s AC/Mains power cord to the bottom of the
Remote Control (see Figure 5-29a). If the rest of the installation is
complete, plug the Remote Control’s AC/Mains power cord into a wall
outlet.
5. After installing the Remote Control, complete the Field Test Form (see
5.9.6.3 Installing an IRiSCT Database on a Replacement Remote

Control
Notes:
This procedure is the same for the CT and CTA Injector systems.
The data that will be restored originates from the last successful data
transmission from the “old” Remote Control to the administrator computer. It
is the site’s responsibility to update daily and periodically backup the data
from the Remote Control.
The primary administrator computer must be ON and the LightFTP service

must be active.
The administrator computer and the “new” Remote Control must be

connected to the network and communicating for this procedure.
1. Obtain the computer name of the “old” Remote Control either from the
Remote Control itself or from the primary administrator’s computer. To
obtain the computer name from the old Remote Control, follow the
procedure below:
a. With the Remote Control powered down, disconnect the Remote

Power Cable Assembly from the KB/Mouse port in back of the
Remote Control.
b. Connect a keyboard to the KB/Mouse port in back of the Remote

Control.
c. Power up the Remote Control.
d. From the Stop Mode Main Screen press the SETUP button.

e. Press the SERVICE button. A keyboard is displayed.
f. Key in Windows password (obtained through ACIST Service

Department) and press ENTER. The Service Screen is displayed.
g. Press ENTER WINDOWS and then press YES. This will cause the
Remote to shutdown or reboot, depending on software version.
h. If the Remote Control went into shutdown mode, wait until it is

ready to be turned off, then power it down and back up again. If
the Remote Control went into Reboot mode, proceed to the next
step.
i. When the Windows Logon dialog box appears, type in ezem and
displayed.
j. Go into Control Panel and select and run System.
k. Select the Network Identification tab. The computer name will

be shown here.
l. Close all windows and shut down remote.
2. Obtain the name of the primary administrator’s computer. If the name is

unknown, follow the procedure below:
a. Go into Control Panel and select and run System.
b. Select the Network Identification or Computer Name tab (this

depends on the Windows operating system installed). The
computer name will be shown here.
c. Close the Control Panel program.
3. Replace “old” Remote Control (see 5.9.6.1) and connect the “new”
Remote control (see 5.9.6.2) to the facility network.
4. Power ON the new Remote Control and wait until the stop screen is
displayed.
5. Press SETUP followed by SERVICE on the Remote Control.
6. Enter the SERVICE password obtained from ACIST on the keyboard.
7. If IRiSCT has already been activated, skip to No. 9. Press ACTIVATE

IRiSCT and enter the 12 character Activation Key obtained from ACIST.
8. A message "Thank you for purchasing the IRiSct Application, the software
is now activated” is displayed. Press the OK button and the ACTIVATE

IRiSct key will turn gray.
9. Press the NETWORK NAME button.
10. Enter the computer name obtained in step 1 and press ENTER.
11. A message will appear set the "Computer name set to, XXXXX. Press OK
to Restart Computer", where XXXXX is the computer name just entered.
Press the OK button to restart the computer.
12. During the restart process, wait until the message appears "Do you want
to replace existing Logging database with an empty database. Press NO.
13. A message will appear: “Do you want to RELOAD backup databases from
the primary ADMIN machine?” Press YES.
14. The following message will appear:
“Please verify that the following conditions below are all met:
1. The Remote Control new computer name must be the same
computer name as the remote you are replacing.
2. This Remote Control must be connected to the network.
3. The primary Admin machine must be on.
4. The primary Admin machine LightFTP application must be
running.
Do you want to continue the Reloading process?"
15. Verify that all of the above conditions are met, then press the YES button.
16. Enter the primary administrator’s computer name obtained in step 2 on

the keyboard.
17. Data transfer will start from the primary administrator’s computer to the
Remote Control. Once the data transfer is completed, the Remote STOP
screen will be displayed.
18. Program and run an injection. When the injection is complete, perform a
Replace Syringe.
19. Verify that the data from the injection just performed is displayed in the
remote and on the administrator’s computer.

Section 6: Software Installation
Section 6: Software
Installation
6.1 SYSTEM SOFTWARE

The software revisions are displayed in the Remote Control’s Service Screen,
which can be accessed as follows:
1. Ensure the system is powered up and the Remote Control is displaying

the Stop Mode Main Screen (see Figures 6-1a and 6-1b).
2. Press the SETUP button on the screen. The Setup Screen is displayed
(see Figure 6-1c).
3. Press the SERVICE button on the screen. A keyboard is displayed (see

Figure 6-1d).
4. Key in the service password and press ENTER. The Service Screen is
displayed (see Figure 6-1e) showing the system’s software revision
levels.
Figure 6-1a: Stop Mode Main Screen (CT) Figure 6-1b: Stop Mode Main Screen (CTA)

Figure 6-1c: Setup Screen Figure 6-1d: Keyboard
Figure 6-1e: Service Screen

6.2 RE-INSTALLING/UPGRADING INJECTOR SOFTWARE

Notes:
• Use this procedure for CT and CTA Injector systems.
• A software upgrade may require a change to the serial number.
Contact ACIST Service Department before upgrading software.
The following provides instructions for installing the Injector software.
Required Equipment: Laptop Computer (minimum requirements Windows

2000, HyperACCESS software, Pentium III or greater,
128 MB RAM, 2 GB or greater Hard Drive)
CD-ROM with ACIST EmpowerCT or EmpowerCTA

software revisions (can only be obtained through
ACIST)
Single Board Computer Programming Cable, ACIST

Test Fixture TF #018-8013
1. Power down the Injector and connect the

Injector Controller and the 4programming Controller Cable
computer as follows: Cover
a. Use a flat-edge screwdriver to remove

two nylon screws on opposite sides of
the Controller Cable Cover (see
Figure 6-2a) and remove the cover.
b. Remove the Programming Header and

replace with the SBC Programming Nylon Screw
Cable Fixture (see Figure 6-2b and 6-
2c).
Figure 6-2a: Cable Cover
Note: The Programming Header is
located in the same location in all CT and CTA systems.
c. Connect the other end of the SBC Programming Cable Fixture to the
programming computer’s serial port.
2. Turn on the programming computer and insert the provided CD-ROM.
3. Double-click on the HyperACCESS icon (on the Windows Desktop). The

HyperACCESS Screen is displayed.

4. Double-click on the EmpowerCT-CTA icon. The HyperACCESS Screen

displays the connection time and date. If the EmpowerCT-CTA icon is
not available, configure HyperACCESS as follows:
a. Select the Terminal tab if not already selected
b. Select Communications from the Properties pull down menu to bring

up the Properties dialog box
c. Select Change from the Connect via section of the dialog box
d. Highlight the appropriate COM port that will be used for the data
transfer and select OK. If the Change All Entries? dialog box
appears, select Just this Entry
e. Select Change from the Communications settings section of the

dialog box
f. Set parameters as follows and select OK when done
• Bits per second: 19200
• Data bits: 8
• Parity: None
• Stop bits: 1
• Flow control: None
g. Select OK from the Properties dialog box
h. Select Connect from the File pull down menu. The HyperACCESS
Screen displays the connection time and date.
5. Power up the Injector. A menu (see Figure 6-2d) will be displayed on the
HyperACCESS Screen.

Programming
Controller Header SBC Programming
PCB Cable Fixture
8-Pin (EDA
Pigtail Cable)
6-Pin (Injector
Pigtail Cable)
24-Pin Cable
Figure 6-2b: Controller PCB and Connectors Figure 6-2c: Programming Setup
ACTF/ACTR Copyright (c) 1966 STE CA USA. All rights reserved.

>C C FUNCTIONS
>D Download an Intel Extend Hex file into SRAM
>G Goto and Run
>H Help
>V Start V Dos, V25 only
>M Menu
>U Upload a block of Binary data
Figure 6-2d: HyperACCESS
6. Type: D and press ENTER (make certain to use uppercase D). The
following message will be displayed:
Ready to receive Intel Extend Hex file at 19200 baud
7. Locate and send the Erase.HEX file as follows:
a. In the HyperACCESS menu bar, click Transfer and select Send

File(s)…. The Send dialog box appears.
b. Click the Browse button next to Filename:.
c. In Look in:, select the drive letter for the software CD ROM.
d. Select All Files (*.*) in Files of type:.
e. Double-click on Erase.HEX. The Send dialog box is redisplayed with

Erase.HEX for EmpowerCT and EmpowerCTA (s/w release 01.01c
only) or Erase512.HEX for EmpowerCTA release 02.00 or higher in
File name:.

8. Click the down-arrow for Transfer Protocol: and select Text from the
pull-down menu.
9. Click Send.
The HyperACCESS Screen will start filling up with U’s (or W’s) while the
software is being uploaded.
10. Wait until the U’s or W’s stop and the bottom of the screen will display
one of the two messages below (depending on software version being
updated):
• USE Gxxxxx to RUN downloaded code starting at xxxxx
• CHKSUM = 0
CS:IP = 0400
11. Type in G04000 and press Enter. The screen will display one of the two
messages below (depending on software version being updated):
• Ready to receive APP.hex file and program it into the Flash

(AMD29F010)!
• Ready to receive Intel Extend HEX File
a. On the menu bar, click Transfer and select Send File(s)…. The Send
dialog box appears.
b. Click the Browse button next to Filename:.
c. Double-click on PP2001.
d. Click Send.
The HyperACCESS Screen will start filling up with V’s. The “V”
indicates that a block of data has been verified.
13. Wait until the V’s stop and the menu is redisplayed then type: GE0000 (all
zeroes) for EmpowerCT or EmpowerCTA (release 01.01c) or G80000 for
EmpowerCTA release 02.00 or higher and press ENTER.
Observe the Injector Controller’s EL Display as it goes through its power

up sequence. It will display the software version. Ensure that it agrees
with the version printed on the CD-ROM.
Note: Continue to the next step even if fault #212 is displayed.
15. Remove the SBC Programming Cable Fixture from the Injector Controller
and the programming computer.

16. Replace the Programming Header (see Figure 6-2b).
17. Power up the Injector and observe the software version displayed on the
Injector Controller’s EL Display. It should agree with the version that has
just been installed.
If the EL displays fault #212, cycle the Injector power off and on. If the
fault reappears, see Section 4.6 – Fault Codes.
18. Power down the Injector and install the Controller Cable Cover (see
Figure 6-2a).
19. Close the HyperACCESS Screen and power down the programming
computer.

6.3 RE-INSTALLING/UPGRADING REMOTE SOFTWARE

Notes:
• Use this procedure for CT and CTA Injector systems.
• A software upgrade may require a change to the serial number.
Contact ACIST Service Department before upgrading software.
The following provides instructions for updating the Remote Control software.
This procedure assumes the user has a basic knowledge of the Windows
2000 operating system and use of Windows Explorer.
Required Equipment: Laptop Computer (minimum requirements Windows

2000, Pentium III or greater, 128 MB RAM, 2 GB or
greater Hard Drive)
CD-ROM with ACIST EmpowerCT or EmpowerCTA

software revisions (can only be obtained through
ACIST)
USB 2.0 Memory Stick, 512Mb (minimum)
6.3.1 Copying the Remote Control Software to the USB

Memory Stick
a. Power up the laptop.
b. Plug the USB memory stick into a USB port on the laptop.
c. Create a subfolder on the USB memory stick. Use a name that

includes the client’s name.
Note: This is not a temporary folder, and it must not be deleted. Its
contents will be reviewed by ACIST service.
d. Copy the SETUP file from the CD ROM onto the USB memory stick.
e. Remove the memory stick from the laptop.
6.3.2 Entering the Windows Environment on the Remote

Control
a. With the Remote Control powered down, disconnect the Remote
Power Cable Assembly from the KB/Mouse port in back of the Remote
Control (see Figure 6-3g).

b. Connect a keyboard to the KB/Mouse port in back of the Remote

Control.
c. Power up the Remote Control.
d. After the Remote Control has booted up and is displaying the Stop
Mode Main Screen (see Figures 6-3a and 6-3b), press the SETUP
button. The Setup Screen is displayed (see Figure 6-3c).
Figure 6-3a: Stop Mode Main Screen (CT) Figure 6-3b: Stop Mode Main Screen (CTA)
e. Press the SERVICE button. A keyboard is displayed (see Figure 6-3d).

f. Key in super user or Windows password (obtained through ACIST
Service Department) and press ENTER. The Service Screen is
displayed (see Figure 6-3e for the CT and Figure 6-3f for the CTA).
Figure 6-3c: Setup Screen Figure 6-3d: Keyboard
Figure 6-3e Service Screen (CT) Figure 6-3f: Service Screen (CTA)

g. Press ENTER WINDOWS and then press YES. This will cause the
Remote to shutdown or reboot depending on software version.
Note: This procedure differs from the normal shutdown procedure

where the Setup Screen is accessed and SHUTDOWN is pressed.
Remote Power Cable Assembly
Figure 6-3g: Remote Control Connections
j. If the Remote Control went into shutdown mode, wait until it is ready
to be turned off, then power it down and back up again.
6.3.3 Installing Software on Remote Control

a. When the Windows Logon dialog box appears, type in ezem and
displayed.
b. Open Windows Explorer then open the Percupump or Empower folder

(depending on software version being upgraded) on the local disk C:
Note: To get to a folder or file on the Remote Control, make selections

by touching the screen then pressing ENTER on the keyboard after
each selection.
c. Plug the USB memory stick into a USB port on the remote control.
d. Copy the folder AccessDBs from the Remote Control into the new
subfolder on the memory stick.
e. Press the UNWISE icon (in the Percupump or Empower folder) on the
screen then press ENTER on the keyboard. The Select Uninstall
Method Screen is displayed.
f. Select automatic and click Next. The Perform Rollback Screen is

displayed.

g. Select No and click Next. The Perform Uninstall Screen in displayed.
h. Select Finish. If the Remove Shared Component Screen is displayed,

Select No To All.
Everything in the Remote Control’s Percupump or Empower folder will

be deleted except the AccessDBs subfolder and any shared
components that may exist within the folder. This includes the
previous Remote Control software.
j. Use Windows Explorer to log onto the memory stick (Removable Disk
D).
k. Locate and highlight the Setup icon on the screen then press ENTER
on the keyboard. Follow the onscreen instructions.
The new software will be installed. At the end of the installation, the
system may prompt to reboot the system. If it does, select YES.
l. At the Desktop, press Shortcut to PPRemote.exe on the screen and

then press ENTER on the keyboard.
m. Wait for the previous step to stop executing and the Remote’s Stop
Mode Main Screen is displayed (see Figures 6-3a and 6-3b).
n. Press the SETUP button on the screen. The Setup Screen will be
displayed (see Figure 6-3c).
o. Press the SERVICE button on the screen. The keyboard is displayed

(see Figure 6-3d).
p. Key in the service password (obtained from ACIST Service

Department) and press ENTER on the keyboard. The Service Screen
is displayed (see Figure 6-3e).
q. Verify that the software release of the Remote matches the one from
the CD-ROM. Press the SERVICE DATE button and enter the new
service date on the displayed keypad. The new service date is exactly
one year from today’s date. For example, if today is June 1, 2002, key
in 060103. Press Enter. The Service Screen is displayed.
r. Press the RETURN button on the screen to return to the Setup

Screen.
s. Press the SHUTDOWN button on the screen, and then touch YES.
t. Wait until the Remote Control is ready to be turned off then power it
down. Remove the USB memory stick.
u. Remove the keyboard from the Remote Control.
v. Reconnect the Remote Power Cable Assembly to the KB/Mouse port

in back of the Remote Control.

6.4 INSTALLING EDA SOFTWARE

The following provides instructions for installing the EDA software, and it
applies only to systems that have the optional EDA installed.
Required Equipment: programming computer (laptop)

CD-ROM (containing most recent software upgrades)
FlashLink
Phillips screwdriver
power supply (fixture 018-8035 for factory-
programming only)
wrist grounding strap
Failure to wear a wrist grounding strap when

handling components may result in
WARNING equipment damage.
1. Power on the programming computer. Wait for the computer to boot up

then verify that no other applications are running in the background.
2. Connect the FlashLink to the programming computer’s parallel port

(LPT1).
3. Insert the CD-ROM.
4. Double-click on the Copy PSD icon. This will copy the EDA software
from the CD-ROM onto the programming computer’s hard drive. This will
take a few seconds.
Note: A window will pop up when the above step is executed. If it fails to
close by itself after execution, click on the X in the upper right corner.
5. Double-click on PSDsoft Express icon. The PSDSoft Express Screen

will open (see Figure 6-4a).
6. Click on Open Project. The PSDSoft Project dialog box is displayed (see
Figure 6-4b).
7. The Open Project dialog box is displayed (see Figure 6-4c).
a. Click on the Browse button.
b. Click on Local disk C

c. Double-click the PSD folder, and highlight EDAx_xx (x_xx =

version/revision number of the software).
Note: The revision number should agree with the revision number
printed on the CD-ROM.
d. Click OK in Open Project dialog box.
Figure 6-4b: PSDsoft-Project
Figure 6-4a: PSDSoft Express Screen Figure 6-4c: Open Project
9. In the PSDSoft Express Screen, do the following:
a. Click on Device Prog. A grid opens showing the data to be

programmed (see Figure 6-4d).
b. Ensure that the first two bytes of data (the two cells to the right of
Direct Address 00000) match the CRC printed on the CD-ROM. Close
the grid by clicking on the X in the upper right corner.

Figure 6-4d: Programming Data
c. Click on JTAG Prog. The JTAG-ISP Operations – Single Device

dialog box opens (see Figure 6-4e).
Figure 6-4e: JTAG-ISP Operations – Single Device
10. In Step 1 of the dialog box, click on the following:
a. Click the Browse button.
b. Click on Local disk C.
c. Click the PSD folder.
d. Click the file EDAx_xx (x_xx = software version).
e. Click Open.

11. In Step 2 of the dialog box, select the following:
a. Select operation: Program/Verify
b. Select PSD region: All
c. Select # of JTAG pins to use on circuit board: 6 pins –

tdi,tdo,tdk,tdms,tstat, _terr
12. Prepare the EDA as follows:
a. While holding onto the EDA module’s Front

Enclosure, remove the four corner Phillips
screws from its Rear Enclosure. Remove
the Front Enclosure (see Figure 6-4f).
Note: The EDA can be programmed while it

is installed on its mounting. 4 screws
b. Connect the 8-pin ribbon cable from the

FlashLink to the J3 connector on the EDA
PCB.
c. If the EDA has been uninstalled and is

being tested in the factory, disconnect J1
and connect the external power supply
(fixture 018-8035) to J1. This step is
Figure 6-4f: Rear Enclosure
unnecessary when field-testing.
13. Power up the Injector. (This step is unnecessary if factory-testing and an

external power supply has been connected to J1 of the EDA PCB).
14. At the programming computer, click the EXECUTE button in Step 2 of the
dialog box. When prompted to erase, click YES. Programming will
commence.
15. When the bottom of the screen indicates that programming has
completed without errors (see Figure 6-4g), do the following at the
programming computer:
a. Exit the PSDSoft Express application.
b. Remove the CD-ROM.
c. Shutdown Windows.
d. Power down the computer.
e. Disconnect the FlashLink from the programming computer’s parallel

port (LPT1).

Figure 6-4g: JTAG-ISP Operations – Single Device
16. Do the following at the EDA:
a. Power down the Injector. If an external power supply has been

connected to J1 (for factory testing), remove the power supply and
redo the original connection.
b. Disconnect the 8-pin ribbon cable from J3 on the EDA PCB.
c. Install the EDA’s Front Enclosure.

Section 7: Test Requirements
Section 7: Test
Requirements
7.1 ORGANIZATION
A number of procedures in Section 5 – Repairing and Replacing, reference
testing and constant setting procedures that must be performed following
replacement of components. These procedures as well as additional
adjustment and calibration procedures are provided in this section. They
include:
• Field Test Form (FM0249)

• Linear Potentiometer Setting Procedure
• Retrieve m & b Constants Procedure
• Pressure Limiting Setting Procedure
• Articulating Arm Adjustment Procedure
• EDA Calibration Procedure

7.2 FIELD TEST FORMS (FM0249)

A number of replacement procedures in Section 5 – Repairing and Replacing,
require completion of the Field Test Form (FM0249) following the
replacement of a component, and it is indicated as the final step in the
procedure. The Field Test Form must be completed before returning Injector
to service.
7.3 ADJUSTING THE LINEAR POTENTIOMETER

The following provides procedures for adjusting the Linear Potentiometer in
the EmpowerCT Injector and the EmpowerCTA Injector Systems. Adjustment
of the Linear Potentiometer is necessary following replacement of the Single
Board Computer or servicing parts of the Injector Mechanism.
7.3.1 Adjusting the EmpowerCT Linear Potentiometer

Required Equipment: ACIST Syringe Fixture, TF #016-8062.
1. Ensure the system is powered up

and the Remote Control is
displaying the Stop Mode Main
Screen (see Figure 7-3a).
Removing existing syringe (if

applicable):
2. If there is a syringe currently

installed, remove it as follows;
otherwise, skip to Step 3.
Figure 7-3a: Stop Mode Main Screen
a. Rotate the Injector Head to the
upright position.
b. Press and hold the REPLACE SYRINGE membrane key on the

Injector Controller. The Injector will beep twice. Release when the
word STOP is displayed.
c. Observe the Injector Plunger as it retracts. Press any membrane key

to stop the plunger as soon as the bottom of the Syringe Plunger is
flush with the Syringe Nest. Do not allow the plunger to retract
beyond this point.
Failure to stop the Injector Plunger when the

bottom is flush with the Syringe Door may
WARNING result in equipment damage.

d. Turn the Injector Hand Knob at the rear of the Injector Head to
manually retract the Injector Plunger until the Syringe Nest (door) can
be opened.
e. Open the Syringe Nest and remove the syringe.
Setting the 0 ml position:
3. Do the following at the Remote Control:
a. Press the SETUP button on the screen. The Setup Screen is displayed
(see Figure 7-3d).
b. Press the SERVICE button on the screen. A keyboard is displayed

(see Figure 7-3e).
c. Key in the service password obtained by ACIST Service Department

and press ENTER. The Service Screen is displayed (see Figure 7-3f)
showing the system’s software revision levels.
d. Press the LINEAR POT button on the screen. The Linear

Potentiometer Manual Setting Procedure Screen is displayed (see
Figure 7-3g).
Figure 7-3d: Setup Screen Figure 7-3e: Keyboard
Figure 7-3f: Service Screen Figure 7-3g: Linear Pot Screen

4. Do the following at the Injector Head:
a. Ensure that the Injector Head is in the upright position (see

Figure 7-3b).
b. Install the Syringe Fixture, ACIST Test Fixture 018-8062.
5. Set the 0 ml position as follows:
a. Press and hold the AUTO INITIALIZE membrane key on the Injector
Controller. The Injector will beep twice. Release when the word STOP
is displayed.
b. Observe the Injector Plunger as it advances. Press any membrane key

to stop the plunger as soon as the Plunger Head is within ½" of the
bottom of the Syringe Plunger (see Figure 7-3h).
Do not allow the Plunger Head to advance above this level.
Failure to stop the Injector Plunger may result

in equipment damage.
WARNING
½" gap
Syringe Fixture
Syringe
Injector Plunger Plunger Plunger
Head
Figure 7-3h: Advancing the Syringe Fixture Plunger
c. Turn the Injector Hand Knob at the rear of the Injector Head to
manually advance the Injector Plunger until it makes contact with the
bottom of the Syringe Plunger.
d. At the Remote Control, press the SETS 0 ML button. After pressing,

wait for the button to be redisplayed.

Setting the Replace Syringe Position:
6. Set the Replace Syringe position as

follows:
Syringe Plunger
a. Press and hold the REPLACE
SYRINGE membrane key on the
Injector Controller. The Injector will
beep twice. Release when the word Plunger head
STOP is displayed. to be flush with
surface of door
b. Observe the Injector Plunger as it housing.
retracts (the Syringe Plunger does
not retract). Press any membrane
key to stop the plunger as soon as
the Plunger Head is flush with the
Syringe Nest (see Figure 7-3i). Do
not allow the plunger to retract
Figure 7-3i: Plunger Position
beyond this point.

Plunger Head is flush with the Syringe Door
WARNING may result in equipment damage.
be opened.
d. Open the Syringe Nest, remove the Syringe Fixture, and close the
Syringe Nest.
e. Continue to retract the Injector Plunger by rotating the Injector Hand

Knob until the plunger head is flush with surface of the door housing.
f. At the Remote Control, press the SETS REPLACE SYRINGE button.

After pressing, wait for the button to be redisplayed.
7. Repeatedly press the RETURN button on the screen until the Stop Mode
Main Screen is displayed (see Figure 7-3a).

7.3.2 Adjusting the EmpowerCTA Linear Potentiometer

Note: This procedure applies to the EmpowerCTA Injector System only and is
used to adjust the Linear Potentiometer on Contrast or Saline Injector
Mechanism.
The EmpowerCTA System has two Injector Mechanisms. In most instances,

it is necessary to adjust only the Linear Potentiometer whose Injector
Mechanism required a component replacement. Replacement of the Single
Board Computer, however, requires that the Linear Potentiometer on both
Injector Mechanisms be adjusted.
Required Equipment: ACIST Syringe Fixture, TF #016-8062.
1. Ensure the system is powered up

and the Remote Control is
displaying the Stop Mode Main
Screen (see Figure 7-3j).
2. Press the CONTRAST or SALINE

membrane key on the Injector
Controller to select the Linear
Potentiometer to be adjusted.
Removing existing syringe (if

applicable): Figure 7-3j: Stop Mode Main Screen (CTA)
3. If there is a syringe currently installed, remove it as follows; otherwise,

skip to Step 4.
a. Rotate the Injector Head to the upright position.
b. Press and hold the REPLACE SYRINGE membrane key on the

Injector Controller. The Injector will beep twice. Release when the
word STOP is displayed.
c. The Injector Controller will display CHECK VALVES REMOVED.

Press anyone of the three membrane keys directly under the message.
d. Observe the Injector Plunger as it retracts. Press any membrane key

to stop the plunger as soon as the bottom of the Syringe Plunger is
flush with the Syringe Nest. Do not allow the plunger to retract
beyond this point.

bottom is flush with the Syringe Door may
WARNING result in equipment damage.

e. Turn the Injector Hand Knob at the rear of the Injector Head to
be opened.
f. Open the Syringe Nest and remove the syringe.
Setting the 0 ml position:
4. Do the following at the Remote Control:
a. Press the SETUP button on the screen. The Setup Screen is displayed
(see Figure 7-3m).
b. Press the SERVICE button on the screen. A keyboard is displayed

(see Figure 7-3n).
c. Key in the service password obtained by ACIST Service Department

and press ENTER. The Service Screen is displayed (see Figure 7-3o)
d. Do one of the following:
If the Linear Potentiometer on the Contrast Injector Mechanism is

being adjusted, Press the CONTRAST LINEAR
POTENTIOMETER button on the screen. The Contrast Linear
Potentiometer Manual Setting Procedure Screen is displayed (see
Figure 7-3p).
If the Linear Potentiometer on the Saline Injector Mechanism is

being adjusted, press the SALINE LINEAR POTENTIOMETER
button on the screen. The Saline Linear Potentiometer Manual
Setting Procedure Screen is displayed (see Figure 7-3q).
Figure 7-3m: Setup Screen Figure 7-3n: Keyboard

Figure 7-3o: Service Screen
Figure 7-3p: Contrast Linear Pot Screen Figure 7-3q: Saline Linear Pot Screen
5. Do the following at the Injector Head:
a. Ensure that the Injector Head is in the upright position (see

Figure 7-3k).
b. Install the Syringe Fixture, ACIST Test Fixture 018-8062.
6. Set the 0 ml position as follows:
a. Press and hold the AUTO INITIALIZE membrane key on the Injector
Controller. The Injector will beep twice. Release when the word STOP
is displayed.
b. Observe the Injector Plunger as it advances. Press any membrane key

to stop the plunger as soon as the Plunger Head is within ½" of the
bottom of the Syringe Plunger (see Figure 7-3r).
Do not allow the Plunger Head to advance above this level.
Failure to stop the Injector Plunger may result

in equipment damage.
WARNING

½" gap
Syringe
Plunger Plunger
Injector Head
Syringe Fixture
Plunger
Figure 7-3r: Advancing the Syringe Fixture Plunger
manually advance the Injector Plunger until it makes contact with the
bottom of the Syringe Plunger.
d. At the Remote Control, press the SETS 0 ML button. After pressing,

wait for the button to be redisplayed.

Setting the Replace Syringe Position:
7. Set the Replace Syringe position as

follows:
a. Press and hold the REPLACE Syringe Plunger

SYRINGE membrane key on the
Injector Controller. The Injector will
beep twice. Release when the word Plunger head
STOP is displayed. to be flush with
surface of door
housing.
b. The Injector Controller will display
CHECK VALVES REMOVED. Press
anyone of the three membrane keys
directly under the message.
c. Observe the Injector Plunger as it

retracts (the Syringe Plunger does not
retract). Press any membrane key to
stop the plunger as soon as the
Plunger Head is flush with the Syringe
Nest (see Figure 7-3s). Do not allow
the plunger to retract beyond this Figure 7-3s: Plunger Position
point.

Plunger Head is flush with the Syringe Door
WARNING may result in equipment damage.
d. Turn the Injector Hand Knob at the rear of the Injector Head to
be opened.
e. Open the Syringe Nest, remove the Syringe Fixture, and close the
Syringe Nest.
f. Continue to retract the Injector Plunger by rotating the Injector Hand

Knob until the plunger head is flush with surface of the door housing.
g. At the Remote Control, press the SETS REPLACE SYRINGE button.

After pressing, wait for the button to be redisplayed.
Main Screen is displayed (see Figure 7-3j).

7.4 RETRIEVING AND PROGRAMMING PRESSURE

PROFILE CONSTANTS
If possible, use the procedures in this section to retrieve the pressure profile
data (m and b constants); otherwise, provide ACIST’s Service Department
with the system’s serial number to obtain this data. Separate procedures are
provided for EmpowerCT and EmpowerCTA Systems.
7.4.1 Retrieving EmpowerCT Pressure Profile Constants


the Stop Mode Main Screen (see Figures 7-4a).
(see Figure 7-4b).

Figure 7-4c).
4. Key in the service password, obtained from ACIST Service Department

and press ENTER. The Service Screen is displayed (see Figure 7-4d)
5. Press the PRESSURE PROFILE button on the screen. The Pressure

Profile Screen showing the m and b constants is displayed (see Figure 7-
4e). Record these values.
Figure 7-4a: Stop Mode Main Screen (CT) Figure 7-4b: Setup Screen

Figure 7-4c: Keyboard Figure 7-4d: Service Screen
Figure 7-4e: Pressure Profile Screen Figure 7-4f: Keypad
7.4.2 Programming EmpowerCT Pressure Profile Constants

Use the following procedure to program pressure profile data (m and b

constants) into the new Single Board Computer. This procedure is inputting
the previously obtained m & b constants.

the Stop Mode Main Screen (see Figure 7-4a).
(see Figure 7-4b).

Figure 7-4c).
displayed (see Figure 7-4d) showing the system’s software revision
levels.

5. Press the PRESSURE PROFILE button on the screen. The Pressure

Profile Screen showing the m and b constants is displayed (see Figure 7-
4e). If the values shown are correct, skip to Step 7.
6. Enter the m and b constants as follows:
a. Press m Constant. A keypad is displayed (see Figure 7-4f).
b. Key in the correct m value and press ENTER.
c. Press b Constant. A keypad is displayed.
d. Key in the correct b value and press ENTER.
e. Press the SEND TO INJECTOR button.

7.4.3 Retrieving EmpowerCTA Pressure Profile Constants


the Stop Mode Main Screen (see Figures 7-4g).
(see Figure 7-4h).

Figure 7-4i).
4. Key in the service password, obtained from ACIST Service Department

and press ENTER. The Service Screen is displayed (see Figure 7-4j)
5. Press the CONTRAST PRESSURE PROFILE button on the screen. The

Contrast Injector Pressure Profile Setting Screen showing the m and b
constants is displayed (see Figure 7-4k). Record these values.
6. Press the RETURN button. The Service Screen is displayed.
7. Press the SALINE PRESSURE PROFILE button on the screen. The

Saline Injector Pressure Profile Setting Screen showing the m and b
constants are displayed (see Figure 7-4l). Record these values.
Main Screen is displayed (see Figure 7-4g).
Figure 7-4g: Stop Mode Main Screen (CTA) Figure 7-4h: Setup Screen

Figure 7-4i: Keyboard Figure 7-4j: Service Screen (CTA)
Figure 7-4k: Contrast Pressure Profile (CTA) Figure 7-4l: Saline Pressure Profile (CTA)
Figure 4-7m: Contrast Keypad Figure 4-7n: Saline Keypad

7.4.4 Programming EmpowerCTA Pressure Profile Constants

Use the following procedure to program the Contrast and Saline pressure
profile data (m and b constants) into the new Single Board Computer. This
procedure is inputting the previously obtained m & b constants.

the Stop Mode Main Screen (see Figure 7-4g).
(see Figure 7-4h).

Figure 7-4i).
displayed (see Figure 7-4j) showing the system’s software revision levels.
5. Press the CONTRAST PRESSURE PROFILE button on the screen. The

Contrast Injector Pressure Profile Setting Screen showing the m and b
constants is displayed (see Figure 7-4k). If the values shown are correct,
skip to Step 7.
6. Enter the Contrast m and b constants as follows:
a. Press m Constant. A keypad is displayed (see Figure 7-4m).
7. Press the RETURN button. The Service Screen is displayed.
8. Press the SALINE PRESSURE PROFILE button on the screen. The

constants are displayed (see Figure 7-4l). If the values shown are correct,
skip to Step 10.

9. Enter the Contrast m and b constants as follows:
a. Press m Constant. A keypad is displayed (see Figure 7-4n).
Main Screen is displayed (see Figure 7-4g).

7.5 SETTING PRESSURE PROFILE CONSTANTS

The following procedures are used to set the m and b profile constants.
7.5.1 Setting the EmpowerCT Pressure Profile Constants

Required Equipment: ACIST Syringe Pressure Field Test Fixture

TF #016-8065
1. Install the Syringe Pressure Test Fixture (TF #016-8065) onto the
Injector. Turn on power to the Injector Controller and Remote Control (see
Figure 7-5).
Syringe Pressure
Test Fixture
Figure 7-5: Syringe Pressure Test Setup
a. Open the needle valve on the Syringe Pressure Test Fixture.
b. Turn the Injector Head upright and Initialize the Injector.
c. Fill the syringe with 190 ml of water.
3. Connect the coiled tubing to the end of Syringe Pressure Test Fixture.
4. In the Remote Control, select Phase 1 and enter the following

parameters:
Flow Rate = 1.0 ml/sec, Volume = 150 ml, Pressure Limit = 50 psi

5. Tilt the Injector Head downward into the Run position and press ARM and
RUN on the Remote Control.
6. Slowly close the needle valve on the Syringe Pressure Test Fixture until
the pressure measured on the gauge reaches an equilibrium pressure
reading of 50 psi. Verify that the injector display reading is between 35
and 65 psi. If the pressure is within the specified limits, skip to Step 8.
7. If the pressure is outside the specified limits, perform the following:
a. Press the SETUP button on the screen. The Setup Screen is

displayed.
b. Press the SERVICE button on the screen. A keyboard is displayed.
c. Key in the service password and press ENTER. The Service Screen is
displayed showing the system’s software revision levels.
d. Press the PRESSURE PROFILE button on the screen. The Pressure

Profile Screen showing the m and b constants is displayed.
e. The b constant must be adjusted. If the pressure is too low, the b

constant must be increased. If the pressure is too high, the b constant
must be decreased. Press b Constant. A keypad is displayed.
f. Key in a new b value and press ENTER.
Note: Changing the b constant by 1 will result in a change of 2-3 psi.
g. Press the SEND TO INJECTOR button.
h. Repeatedly press the RETURN button on the screen until the Stop
Mode Main Screen is displayed.
i. Open the needle valve on the Syringe Pressure Test Fixture.
j. Turn the Injector Head upright.
k. Refill the syringe if necessary.
l. Repeat Steps 5 and 6 until the pressure is within specified limits of

35-65 psi. Do not change the m constant during this process.
8. In the Remote Control, overwrite Phase 1 with the following parameters:
b. If necessary, turn the Injector Head upright and refill the syringe.

c. Tilt the Injector Head downward into the Run position and press ARM
and RUN on the Remote Control.

displayed.
d. Press the PRESSURE PROFILE button on the screen. The Pressure

Profile Screen showing the m and b constants is displayed.
e. The m constant must be adjusted. If the pressure is too low, the m

constant must be increased. If the pressure is too high, the m constant
must be decreased. Press m Constant. A keypad is displayed.
f. Key in a new m value and press ENTER.
Note: Changing the m constant by 1 will result in a change of 2-3 psi.
i. Repeat Steps 9 and 10 until the pressure is within specified limits of

280-320 psi. Do not change the b constant during this process.

c. Return to Step 4 and repeat the entire procedure.
d. If you cannot attain an equilibrated pressure between 130 and 170 psi
after two attempts, contact ACIST Service Department.
16. Remove the Syringe Pressure Test Fixture.
17. Perform Field Test Form, see section 7.2.1.
18. Record new m & b values on Field Test Form.

7.5.2 Setting the EmpowerCTA Pressure Profile Constants

Required Equipment: ACIST Syringe Pressure Field Test Fixture

TF #016-8065
Set the Contrast Injector constants for the EmpowerCTA in Section 7.5.2.1
followed by the Saline Injector constants in Section 7.5.2.2.
7.5.2.1 Setting the Contrast Injector Constants of the EmpowerCTA
a. Install the Syringe Pressure Test Fixture (TF #016-8065) onto the
Contrast Injector.
b. Turn on power to the Injector Controller and Remote.
c. Press the CONTRAST membrane key on the Injector Controller.
b. Turn the Injector Head upright and Initialize the Contrast Injector.
c. Fill the Contrast syringe with 190 ml of water.
4. In the Remote Control, select Phase 1 and enter the following

parameters:
Phase No./Media = 1C, Flow Rate = 1.0 ml/sec, Volume = 150 ml,
Pressure Limit = 50 psi

displayed.

d. Press the CONTRAST PRESSURE PROFILE button on the screen.

The Contrast Injector Pressure Profile Setting Screen showing the m
and b constants is displayed.

k. Refill the Contrast syringe if necessary.

b. If necessary, turn the Injector Head upright and refill the Contrast
syringe.

displayed.

d. Press the CONTRAST PRESSURE PROFILE button on the screen.

The Contrast Injector Pressure Profile Setting Screen showing the m
and b constants is displayed.


syringe.
syringe.

16. Remove the Syringe Pressure Test Fixture and coiled tubing from the
Contrast Injector and proceed to setting the constants for the Saline
Injector in Section 7.5.2.2.

7.5.2.2 Setting the Saline Injector Constants of the EmpowerCTA
a. Install the Syringe Pressure Test Fixture (TF #016-8065) onto the
Saline Injector.
b. If necessary, turn on power to the Injector Controller and Remote.
a. Press the CONTRAST membrane key on the Injector Controller and

Initialize the Contrast Injector. Retract the Contrast RAM to the 190 ml
position.
b. Press the SALINE membrane key on the Injector Controller
c. Open the needle valve on the Syringe Pressure Test Fixture.
d. Turn the Injector Head upright and Initialize the Saline Injector.
e. Fill the Saline syringe with 190 ml of water.
4. In the Remote Control, do the following:
a. In row 1C of Phase No./Media, enter the following parameters:
Phase No./Media = 1C, Flow Rate = 2.0 ml/sec, Volume = 1 ml
b. Press 2C in Phase No./Media and in the pop-up screen select

SALINE. Enter the following parameters in the second row.
Phase No./Media = 2S, Flow Rate = 1.0 ml/sec, Volume = 150 ml,
reading of 50 psi. Verify that the injector display is between 35 and 65 psi.
If the pressure is within the specified limits, skip to Step 8.

displayed.

d. Press the SALINE PRESSURE PROFILE button on the screen. The

constants is displayed.

k. Refill the Saline syringe if necessary.

a. Leave the first row (1C) unchanged.
b. Overwrite the second row (2S), with the following parameters:
b. If necessary, turn the Injector Head upright and refill the Saline
syringe.
reading of 300 psi. Verify that the injector display is between 280 and
320 psi. If the pressure is within the specified limits, skip to Step 12.

displayed.

d. Press the SALINE PRESSURE PROFILE button on the screen. The

constants is displayed.


a. Leave the first row (1C) unchanged.
b. Overwrite the second row (2S), with the following parameters:
syringe.
reading of 150 psi. Verify that the injector display is between 130 and
170 psi. If the pressure is within the specified limits, skip to Step 16.

syringe.
16. Remove the Syringe Pressure Test Fixture.

7.6 ARTICULATING ARM ADJUSTMENT PROCEDURE

7.6.1 Height and Tension Adjustments

Always test the Articulating Arm’s height and tension settings after performing
uninstall/install procedures and adjust if necessary. Ensure that there is
sufficient clearance between the Spring Arm and the ceiling (or any fixtures)
when the Spring Arm is raised to its highest level. If necessary, perform a
height adjustment. Figures 7-6a and 7-6b show the Spring Arm at its
minimum and maximum vertical extensions.
Horizontal Arm
Spring Arm
Figure 7-6a: Minimum Extension Figure 7-6b: Maximum Extension
Also ensure that the Injector maintains its vertical position when released. If it
moves up or down, adjust the tension.
When making height or tension adjustments or removing the Injector,

hold the Spring Arm and gently guide it to its resting position.
Sudden release of the Spring Arm without

the Injector installed may result in personal
WARNING injury.

Required Tools: 5 mm Allen key
7.6.1.1 Maximum Height Adjustment
1. Lower and hold the Spring Arm at about 10º below the Horizontal Arm.
2. Insert a 5 mm Allen key, as shown in Figure 7-6c, and turn clockwise to

decrease height or counterclockwise to increase height.
3. Gently guide the arm to its resting position. Do not allow sudden
release of the arm. Observe height and repeat procedure if necessary.
7.6.1.2 Tension Adjustment
1. Raise and hold the Spring Arm at about 10º above the Horizontal Arm.
2. Insert a 5 mm Allen key, as shown in Figure 7-6d, and turn clockwise to

decrease tension or counterclockwise to increase tension.
3. Test and readjust if necessary. Hold onto the arm while bringing it back to
its resting position.
Figure 7-6c: Height Adjustment Figure 7-6d: Tension Adjustment

7.7 EDA CALIBRATION PROCEDURE

Required Equipment: Glyptol

5 ½ Digit Multimeter Extech Model MM570
ACIST EDA Field Test Fixture TF #017-8004
trimpot adjustment tool
7.7.1 Constant Current Source Calibration

1. Remove the EDA Module front cover. Power on the Injector and
multimeter.
2. Connect the ground of the multimeter to TP2 on the EDA PCB Assembly.
Connect the EDA Field Test Fixture to the EDA Module. Connect the red
lead of the multimeter to TP1 on the EDA PCB Assembly (See Figure
7-7).
3. Set the resistor dial on the test fixture to 200 ohms.
4. Set the multimeter to measure AC rms.
5. Using a non-metallic trimpot adjustment tool, adjust coil L1 on the EDA

circuit board until the maximum value is obtained on the multimeter. This
value must be at least 732 mVrms.
6. Set the multimeter to measure Hz. Verify that the frequency on the
multimeter is between 19.8 and 20.2 kHz.

Figure 7-7: EDA PCB Assembly
7.7.2 Z Analog Output Calibration

1. Set the multimeter to measure DC voltage. Connect the ground lead
(black) of the multimeter to TP 12 and the red lead to TP11 (See Figure
7-7).
2. Set the resistance dial on the field test fixture to 249.
3. Adjust potentiometer R14 on the EDA circuit board to obtain a reading of

747 +/- 7.5 millivolts DC.
Note: If this test procedure is being used to check the calibration of the
unit rather than set the calibration then the reading is expected to be
747+/- 75 millivolts DC.
4. Set the resistance dial, on the test fixture, to 35.7.
5. Adjust potentiometer R200 on the EDA circuit board to obtain a reading of

107.1 +/- 0.2 millivolts DC.
Note: If this test procedure is being used to check the calibration of the
unit rather than set the calibration, then the reading is expected to be
107.1 +/- 2 millivolts DC.
6. Repeat Steps 2 through 5 until both readings are within specification.

7. Monitor the two readings for two (2) minutes. Make sure the readings do
not drift more then 1 millivolt per minute. If the drift is in excess of the
indicated value, the EDA PCB has a defect and contact ACIST Service
Department.
8. Flip the TXD and RXD switches to the down position.
9. The reading must go to 0 + 3 millivolts DC.
10. Return the two switches to the up position.
11. Apply a small amount of glyptol to each potentiometer and the adjustable
coil on the EDA PCB.
7.7.3 EDA Post-Calibration Function Check

1. Power on the Remote Control. Verify “Remote Not Found” is not
displayed.
2. Set the EDA Field Test Fixture to 35.7 ohms. The Injector should display
“EDA OUT OF RANGE”.
3. Set the EDA Field Test Fixture to 100 ohms. The Injector should display
“EDA IN RANGE”.
4. Set the EDA Field Test Fixture to 249 ohms. The Injector should display
“EDA OUT OF RANGE”.
5. Turn the system OFF. Disconnect all connections. Reinstall EDA Front
Cover.
Note: If the system does not respond as required, contact ACIST Service
Department.

Appendix A: Block Diagram
A.1 EMPOWERCT BLOCK DIAGRAM
Doc. 900761-001 Rev. 01 Empower Service Manual A-1

Appendix A: Block Diagram
A.2 EMPOWERCTA BLOCK DIAGRAM
Doc. 900761-001 Rev. 01 Empower Service Manual A-2

Appendix B: Parts List
B.1 EMPOWERCT/EMPOWERCTA PARTS LIST
Parent Item No: 9830

Description: EmpowerCT Injector Packaged
Relative Component Engineering Quantity Item

Description
Level Item No. Dwg No. Per UM Type
1 1471597 PENDANT CABLE ASSY. 016-0318 1 EA 3
1 1476058 PENDANT SWITCH BRACKET 018-0058 1 EA 3
1 1476211 EMPOWER CT, HEATER 018-0211 1 EA 3
INJ FINAL ASSY

1 1476506 018-4004 1 EA 2
INST,EMPOWERCT
0.2 1470222 CABLE TIE, .091" X 4" LG 711001 7 EA 3
0.2 1470582 HOLDER,CABLE TIE, SCREW MT 711007 1 EA 3
0.2 1470602 CABLE TIE,.091 X 8" LG 711002 2 EA 3
0.2 1471094 GASKET, 3/32 THK X 3/16" W 555005 0.1 FT 3
0.2 1476001 PLUNGER HEAD 018-0001 1 EA 3
0.2 1476009 MOTOR & BEARING MT PLATE 018-0009 1 EA 3
TIMING PULLEY,BALL SCREW,

0.2 1476010 018-0010 1 EA 3
MOD
0.2 1476018 SUPPORT ROD 018-0018 3 EA 3
0.2 1476020 ANTI ROT AND WIPER CARIER BKT 018-0020 1 EA 3
DETENT & LINEAR SENSOR SUPT

0.2 1476022 018-0022 1 EA 3
MT
0.2 1476024 LOCKING DETENT 018-0024 1 EA 3
0.2 1476025 LOCKING DETENT ROD 018-0025 1 EA 3
0.2 1476027 INJECTOR HOUSING FRONT 018-0027 1 EA 3
0.2 1476028 INJECTOR HOUSING REAR 018-0028 1 EA 3
0.2 1476029 INJECTOR HAND KNOB 018-0029 1 EA 3
0.2 1476030 CONTROLLER FRONT HOUSING 018-0030 1 EA 3
0.2 1476031 CONTROLLER REAR HOUSING 018-0031 1 EA 3
0.2 1476038 PULLEY, MOTOR, MODIFICATION 018-0038 1 EA 3
Doc. 900761-001 Rev. 01 Empower Service Manual B-1



Description
0.2 1476043 INJECTOR PIVOT 018-0043 1 EA 3
0.2 1476044 CONTROLLER CABLE MTG PLATE 018-0044 1 EA 3
0.2 1476050 PIVOT JUNCTION 018-0050 1 EA 3
0.2 1476060 CONTROLLER BEACON WINDOW 018-0060 1 EA 3
0.2 1476062 CONTROLLER CABLE COVER 018-0062 1 EA 3
0.2 1476073 CONTROLLER PIVOT, SNAP-IN 018-0073 1 EA 3
0.2 1476074 CONTROLLER FELT PAD, SNAP-IN 018-0074 2 EA 3
0.2 1476210 EMPOWERCT MEMBRANE PANEL 018-0210 1 EA 3
0.2 1476217 INTERCONNECT PCB ASSY 018-0217 1 EA 3
0.2 1476219 BEACON PCB ASSY 018-0219 1 EA 3
0.2 1476356 HEATER, HARNESS 018-0356 1 EA 3
0.2 1476364 PENDANT PORT CABLE ASSY 018-0364 1 EA 3
0.2 1476366 POWER SWITCH ASSY 018-0366 1 EA 3
0.2 1476503 DOOR HOUSING ASSY 018-4001 1 EA 2
..3 1470199 MAGNET,ACTIVATOR 689001 1 EA 3
..3 1476004 BUSHING, PLUNGER 018-0004 1 EA 3
..3 1476037 DETENT LOCATOR BUSHING 018-0037 1 EA 3
..3 1476039 SYRINGE NEST 018-0039 1 EA 3
..3 1476040 DOOR HOUSING 018-0040 1 EA 3
..3 1476064 GASKET, DOOR HOUSING 018-0064 1 EA 3
..3 1476612 WIPER RING, PLUNGER TUBE 554001 1 EA 3
..3 1476613 WIPER RING, DETENT 554002 1 EA 3
..3 1476615 DETENT ROD SPACER BEARING 152030 1 EA 3
..3 1476763 NYLINER BEARING 211010 1 EA 3
..3 1476764 COMPRESSION SPRING 251022 1 EA 3
..3 1476765 WSR,FLAT,.50ODX.319IDX.032THK 151035 2 EA 3
..3 1476766 SHOULDER SCREW,5/16" 141017 1 EA 3
..3 1476771 SHIM, DOOR HOUSING 151036 1 EA 3
..3 1476796 PLUNGER, STUBBY, DELRIN NOSE 143005 1 EA 3
EMPOWERCTA DOOR SENSOR

..3 1477370 019-0370 1 EA 3
ASSY
..3 1479126 SCR,6-32 X .187 SET,CUP PT, SS 1 EA 3



Description
SCREW 6-32X.50LG SHCS DH

..3 1479172 3 EA 3
BUSH.
..3 1476609 POLY-PAK SEAL 553009 1 EA 3
0.2 1476513 BALLSCREW ASSEMBLY 018-4002 1 EA 2
..3 1476005 PLUNGER TUBE 018-0005 1 EA 3
..3 1476006 BUSHING, BALLSCREW 018-0006 1 EA 3
..3 1476023 BALL SCREW ASSEMBLY 018-0023 1 EA 3
..3 1476606 EXTERNAL RETAINING RING 132014 1 EA 3
..3 1476616 WASHER,BALL NUT HARDSTOP 151032 1 EA 3
CONTROLLER PCB/SBC (TERN)

0.2 1477510 018-3080 1 EA 2
ASSY
..3 1476203 SINGLE BD COMPUTER (TERN) 018-0203 1 EA 3
..3 1476214 CONTROLLER PCB ASSY 018-0214 1 EA 3
..3 1477509 HEAT SINK AND FAN ASSY 019-4010 1 EA 2
..3 1476375 PROGRAMMING HEADER 018-0375 1 EA 2
...4 1476787 TERMINAL PINS, MICRO-FIT CONN N/A 2 EA 3
...4 1476789 CONN,MICRO-FIT,5 CIRCUIT N/A 1 EA 3
...4 1476790 WIRE, 24 AWG ORANGE N/A 0.12 FT 3
0.2 1476602 ELECTROLUMINESCENT DISPLAY 663008 1 EA 3
0.2 1476604 RADIAL DOUBLE ROW BEARING 212005 1 EA 3
0.2 1476605 TIMING BELT 233005 1 EA 3
0.2 1476606 EXTERNAL RETAINING RING 132014 1 EA 3
0.2 1476611 RETAINING RING, BEARING INT. 132015 1 EA 3
0.2 1476664 WSR, CONICAL SPRING 151034 1 EA 3
0.2 1476741 COMP.SPRING, DETENT ROD, SM 251020 1 EA 3
COMP.SPRING, DETENT ROD

0.2 1476742 251021 1 EA 3
LARGE
0.2 1476744 BOWED E-RING (DETENT ROD) 132017 1 EA 3
0.2 1476745 E-RING, (DETENT ROD) 132018 1 EA 3
0.2 1476748 SHORTY PLUG, .750 156024 1 EA 3
0.2 1476750 ROLLER THRUST BEARING 212006 1 EA 3
0.2 1476752 CLAMP ID .25 (FOR CBL MTG) 711035 2 EA 3
0.2 1476754 CLAMP-ID.187 FOR #8-32 SCW 711037 3 EA 3
0.2 1476755 CLAMP-ID X .375 711038 1 EA 3



Description
DISP TO CNTLR PCB RIBBON

0.2 1476769 781012 1 EA 3
CABLE
0.2 1476778 GASKET, BLACK SPONGE CORD 555013 5 FT 3
0.2 1476779 GORE-TEX JOINT SEALANT 555014 1 FT 3
0.2 1476793 O-RING 2 1/2 OD X 3/32 WALL 552009 1 EA 3
LABEL, CATALOG & SERIAL

0.2 1476907 018-0907 1 EA 3
NUMBER
EMPOWERCTA MOTOR
0.2 1477369 019-0369 1 EA 3
ASSEMBLY
CTA INJ TO DISP INTRCT

0.2 1477371 019-0371 1 EA 3
HARNESS
0.2 1477372 EMPOWER LINEAR POT ASSY 019-0372 1 EA 3
0.2 1477373 CTA INJECTOR STAND PIGTAIL 019-0373 1 EA 3
0.2 1477374 CTA INJ GRD CBL (DR-DR OR CTL) 019-0374-1 1 EA 3
0.2 1477375 CTA INJ GROUND CABLE (EDA) 019-0374-2 1 EA 3
0.2 1477376 CTA INJ GROUND CBL (DOOR) 019-0374-3 1 EA 3
CTA INJCTR TO EDA WIRE

0.2 1477379 019-0379 1 EA 3
HARNESS
0.2 1479001 SCR, 6-32 X .375, PHP, SS 7 EA 3
0.2 1479004 SCR, 8-32 X .50, SHC, SS 2 EA 3
0.2 1479007 SCR, 8-32 X .375, PH, SS 7 EA 3
0.2 1479008 SCR, 10-32 X .50, SHC, SS 6 EA 3
0.2 1479023 SCR, 4-40 X .375, PHP, SS 3 EA 3
0.2 1479036 SCR, 10-32 X .625, SHC, SS 5 EA 3
0.2 1479059 SCR, 6-32 X .75, SHC, SS 2 EA 3
0.2 1479148 SCR, 8-32 X .500, PHP, SS 1 EA 3
0.2 1479164 SCR, 6-32 X.25 LG,PHP,SS,NYLOC 4 EA 3
0.2 1479171 SET SCREW, CONE PT,1/4-28X.50 2 EA 3
0.2 1479187 SCR, 8-32 X 1/4, PHP, SS 2 EA 3
0.2 1479189 SCREW, #6-32 X.313" LG, FILIST N/A 2 EA 3
0.2 1479193 SCR,8-32 X .375 PFH, UNDCT,SS 1 EA 3
0.2 1479197 SCR,4-40 X 1/4 SLTD,PAN HD,NYL N/A 1 EA 3
0.2 1479199 SCR 8-32 X 1/2 PHP S/S NYLOK N/A 6 EA 3
0.2 1479204 4-40 X 1/4" PHP,NYLOC PATCH N/A 6 EA 3
0.2 1479419 NUT, LOCK 1/4-20 2 EA 3



Description
0.2 1479600 WSR, LK, #6, SPLIT, SS 3 EA 3
0.2 1479601 WSR, LK, #8, 12 EA 3
0.2 1479604 WSR, FLAT, #8, SS 6 EA 3
0.2 1479606 WSR, FLAT, 1/4, SS 1 EA 3
0.2 1479608 WSR, LK, #4, SPLIT, SS 2 EA 3
0.2 1479615 WSR, FLAT, #4, SS (OD 5/16) 1 EA 3
0.2 1479617 WSR, FLAT, #6, SS, (OD 5/16) 3 EA 3
0.2 1479659 WSR,LOCK,#6, HIGH COLLAR, SS N/A 2 EA 3
0.2 1479660 WASHER LOCK #10 11 EA 3
0.2 1479662 WSR,LCK,SPLIT, #8, SS N/A 2 EA 3
0.2 1479663 WHSR.75 OD X .261 ID X .095 151033 1 EA 3
PACKAGING, EMPOWERCT
1 1477800 019-0800 1 EA 3
INJECTOR
EMPOWER CT INJ.SYS CARTON

1 1476900 018-0900 1 EA 3
LBL
1 1479007 SCR, 8-32 X .375, PH, SS 3 EA 3
1 6720 FAST LOAD CT SYRINGE PACK 017-0096 0.04 CS 4

Description: EDA Module Packaged

Description
Level Item No Dwg No. Per UM Type
1 1476512 EDA ASSEMBLY 018-4008 1 EA 2
0.2 1476034 EDA MODULE BACK HOUSING 018-0034 1 EA 3
0.2 1476035 EDA MODULE FRONT HOUSING 018-0035 1 EA 3
0.2 1476072 WSR, KAPTON, .625 OD X .20 ID 018-0072 4 EA 3
0.2 1476362 EDA RECEPTACLE ASSY 018-0362 1 EA 3
EDA PCB TO PWR/COMM CONN

0.2 1476365 018-0365 1 EA 3
HARN
0.2 1476772 EDA ENCL STDF #8-32 X 1/2"LG 152031 1 EA 3
0.2 1476774 EDA BOARD ASSEMBLY 018-0208 1 EA 2
TRANSFORMER, ISOLATION,
..3 1471226 672005 1 EA 3
DRIVER



Description
TRANSFORMER,ISOLATION,RECEI
..3 1471227 672006 1 EA 3
VER
..3 1471256 TRANSFORMER INSULATOR 722006 2 EA 3
..3 1476209 EDA BOARD 018-0209 1 EA 3
0.2 1476778 GASKET, BLACK SPONGE CORD 555013 2.2 FT 3

0.2 1476907 018-0907 1 EA 3
NUMBER
0.2 1479109 SCR, 8-32 X .875, PHP,SS 1 EA 3
0.2 1479187 SCR, 8-32 X 1/4, PHP, SS 1 EA 3
0.2 1479191 SCR, 6-32 X 5/16, PHP, SS 3 EA 3
0.2 1479192 SCR, 6-32 X 7/16, PHP, SS 4 EA 3
0.2 1479600 WSR, LK, #6, SPLIT, SS 3 EA 3
0.2 1479601 WSR, LK, #8, 1 EA 3
0.2 1479604 WSR, FLAT, #8, SS 1 EA 3
EMPOWER CT EDA UNIT

1 1476802 018-0802 1 EA 3
PACKAGING
HARDWARE PACK,EMPOWERCT
1 1476810 018-0810 1 EA 2
EDA
0.2 1476057 BRACKET FOR EDA CLIP ASSY 018-0057 1 EA 3
0.2 1476059 EDA MOUNTING BRACKET 018-0059 1 EA 3
0.2 1476065 EDA WIRE ACCESS GROMMET 018-0061-2 1 EA 3
0.2 1479007 SCR, 8-32 X .375, PH, SS 7 EA 3

1 1476900 018-0900 1 EA 3
LBL
1 7881 EDA PATCH, WITH ACCESS SLOT 017-0150 0.04 CS 4
1 9871 EDA CLIP ASSY,EMPOWER, PKGD 018-4013 1 EA 2
0.2 1471596 STRAP W/ BUCKLE, EDA CLIP 017-0158 1 EA 3
0.2 1476370 EDA CABLE FINAL ASSY 018-0370-1 1 EA 2
..3 1471330 EDA CLIP BOTTOM 017-0045 1 EA 3
..3 1471331 EDA CLIP TOP 017-0046 1 EA 3
..3 1471332 EDA CLIP CLAMP 017-0047 1 EA 3
..3 1471333 EDA CLIP BUTTON 017-0048 1 EA 3
COMPRESSION
..3 1471381 251019 1 EA 3
SPRING,.63LGX.24OD
..3 1471592 .50 W X 1.18 LG.DUAL LCK FSTNR 017-0157 1 EA 3



Description
..3 1476369 EDA PCB CLIP ASSY 018-0369 1 EA 3
0.2 1476805 EMPOWER CT EDA CLIP CARTON 018-0805 1 EA 3
LABEL,EMPOWER EDA CLIP

0.2 1476910 018-0910 1 EA 3
CARTON

Description: EmpowerCT Remote Packaged

Description
EMPOWERCT REMOTE CONTROL

1 1476505 018-4006 1 EA 2
ASSY
0.2 1476051 NAME PLATE, REMOTE 018-0051 1 EA 3
0.2 1476067 SPACER, 3/16 OD X .28" LG 018-0066-2 2 EA 3
REMOTE CONTROL, EMPOWER

0.2 1476204 018-0204 1 EA 3
CT
REMOTE COMM BOX ASSY

0.2 1477508 019-4008 1 EA 2
(NEXT GENERATION)
..3 1477030 Remote Comm box cover 019-0030 1 EA 3
..3 1477219 Remote Comm PCB Assy 019-0219 1 EA 3
0.2 1476528 REMOTE COMM BOX ASSY 018-4031 1 EA 2
..3 1476041 REMOTE INTERFACE COVER 018-0041 1 EA 3
..3 1476042 REMOTE INTERFACE BASE 018-0042 1 EA 3
..3 1476066 SPACER, 3/16 OD X .18" LG 018-0066-1 2 EA 3
..3 1476222 REMOTE COMM PCB ASSY 018-0222 1 EA 3
REMOTE INTERCONNECT PCB

..3 1476224 018-0224 1 EA 3
ASSY
..3 1476372 REMOTE POWER CABLE ASSY 018-0372 1 EA 3
..3 1476770 STRAIN RELIEF, STRAIGHT THRU 712014 1 EA 3
..3 1476780 BUMPER, ADHESIVE BACKED 156026 1 EA 3
..3 1477377 CTA REMOTE COMM CABLE ASSY 019-0377 1 EA 3
..3 1479107 SCR, 4-40 X .25, PHP,SS 3 EA 3
..3 1479608 WSR, LK, #4, SPLIT, SS 3 EA 3

0.2 1476907 018-0907 1 EA 3
NUMBER


Description: EmpowerCT Remote Packaged

Description
0.2 1479057 SCR, 4-40 X .50, PHP, SS 2 EA 3
0.2 1479185 SCR,4-40 X 3/16,SHT MTL AB,PHP 4 EA 3
0.2 1479186 SCR, M4 X 50MM LG, PHP, SS 1 EA 3
0.2 1479608 WSR, LK, #4, SPLIT, SS 2 EA 3

1 1476900 018-0900 1 EA 3
LBL

Description: Floor Stand Shroud Packaged

Description
1 1476049 BASE SHROUD 018-0049 1 EA 3
HDWR PK,EMPOWERCT FLR

1 1476806 018-0806 1 EA 2
STAND
0.2 1476061 EDA WIRING ACCESS. POLE CAP 018-0061-1 1 EA 3
FLOOR STAND CABLE

0.2 1476777 711040 2 EA 3
CLAMP,.25ID
0.2 1476794 SHORTY PLUG, 0.375 156027 3 EA 3
FLOOR STAND CONNECTOR

0.2 1477623 711043 1 EA 3
CLAMP
0.2 1479188 SCR,8-32 X 5/8,PH RDHD,NYLK,SS N/A 3 EA 3
0.2 1479194 SCR,10-32 X .50, PPH,STAINLESS N/A 2 EA 3
EMPOWERCT FLR STAND

1 1476809 018-0809 1 EA 3
SHROUD CTN
1 1476908 EMPOWER INJ SYS ACC.CART.LBL 018-0908 1 EA 3

Description: EmpowerCT Cable Assemly Packaged

Description
1 1476379 EMPOWER COMM CABLE, 20' 018-0354-2 1 EA 3
1 1476380 EMPOWER 50' PWR/COMM CABLE 018-0355-2 1 EA 3
1 1476804 EMPOWER CT CABLE CARTON 018-0804 1 EA 3


Description: EmpowerCT Cable Assemly Packaged

Description

1 1476900 018-0900 1 EA 3
LBL

Description: EmpowerCTA Remote Control Packaged

Description

1 1476900 018-0900 1 EA 3
LBL
EMPOWER CTA REMOTE CONT

1 1477503 019-4004 1 EA 2
ASSY
0.2 1476051 NAME PLATE, REMOTE 018-0051 1 EA 3
0.2 1476067 SPACER, 3/16 OD X .28" LG 018-0066-2 2 EA 3
REMOTE CONTROL, EMPOWER

0.2 1476204 018-0204 1 EA 3
CT
REMOTE COMM BOX ASSY

0.2 1477508 019-4008 1 EA 2
(NEXT GENERATION)
..3 1477030 Remote Comm box cover 019-0030 1 EA 3
..3 1477219 Remote Comm PCB Assy 019-0219 1 EA 3
0.2 1476528 REMOTE COMM BOX ASSY 018-4031 1 EA 2
..3 1476041 REMOTE INTERFACE COVER 018-0041 1 EA 3
..3 1476042 REMOTE INTERFACE BASE 018-0042 1 EA 3
..3 1476066 SPACER, 3/16 OD X .18" LG 018-0066-1 2 EA 3
..3 1476222 REMOTE COMM PCB ASSY 018-0222 1 EA 3
REMOTE INTERCONNECT PCB

..3 1476224 018-0224 1 EA 3
ASSY
..3 1476372 REMOTE POWER CABLE ASSY 018-0372 1 EA 3
..3 1476770 STRAIN RELIEF, STRAIGHT THRU 712014 1 EA 3
..3 1476780 BUMPER, ADHESIVE BACKED 156026 1 EA 3
..3 1477377 CTA REMOTE COMM CABLE ASSY 019-0377 1 EA 3
..3 1479107 SCR, 4-40 X .25, PHP,SS 3 EA 3
..3 1479608 WSR, LK, #4, SPLIT, SS 3 EA 3

0.2 1476907 018-0907 1 EA 3
NUMBER
0.2 1479057 SCR, 4-40 X .50, PHP, SS 2 EA 3


Description: EmpowerCTA Remote Control Packaged

Description
0.2 1479185 SCR,4-40 X 3/16,SHT MTL AB,PHP 4 EA 3
0.2 1479186 SCR, M4 X 50MM LG, PHP, SS 1 EA 3
0.2 1479308 SDF, 4-40 X .187 HEX .25LG,DEL 152014 2 EA 3

Description: EmpowerCTA Injector Packaged

Description
1 1471597 PENDANT CABLE ASSY. 016-0318 1 EA 3
1 1476058 PENDANT SWITCH BRACKET 018-0058 1 EA 3
1 1476211 EMPOWER CT, HEATER 018-0211 1 EA 3

1 1476900 018-0900 1 EA 3
LBL
1 1477501 FINAL ASSY, EMP CTA INJECTOR 019-4003 1 EA 2
0.2 1470222 CABLE TIE, .091" X 4" LG 711001 8 10 EA 3
0.2 1471094 GASKET, 3/32 THK X 3/16" W 555005 0.1 FT 3
0.2 1476001 PLUNGER HEAD 018-0001 2 EA 3
TIMING PULLEY,BALL SCREW,

0.2 1476010 018-0010 2 EA 3
MOD
0.2 1476018 SUPPORT ROD 018-0018 6 EA 3
ANTI ROT AND WIPER CARIER

0.2 1476020 018-0020 2 EA 3
BKT
DETENT & LINEAR SENSOR SUPT

0.2 1476022 018-0022 2 EA 3
MT
0.2 1476024 LOCKING DETENT 018-0024 2 EA 3
0.2 1476025 LOCKING DETENT ROD 018-0025 2 EA 3
0.2 1477026 CONTRAST HAND KNOB 019-0026 1 EA 3
0.2 1477027 SALINE HAND KNOB 019-0027 1 EA 3
0.2 1476030 CONTROLLER FRONT HOUSING 018-0030 1 EA 3
0.2 1476031 CONTROLLER REAR HOUSING 018-0031 1 EA 3
0.2 1476038 PULLEY, MOTOR, MODIFICATION 018-0038 2 EA 3
0.2 1476043 INJECTOR PIVOT 018-0043 1 EA 3
0.2 1476044 CONTROLLER CABLE MTG PLATE 018-0044 1 EA 3
0.2 1476050 PIVOT JUNCTION 018-0050 1 EA 3



Description
0.2 1476060 CONTROLLER BEACON WINDOW 018-0060 1 EA 3
0.2 1476062 CONTROLLER CABLE COVER 018-0062 1 EA 3
0.2 1476073 CONTROLLER PIVOT, SNAP-IN 018-0073 1 EA 3
0.2 1476074 CONTROLLER FELT PAD, SNAP-IN 018-0074 2 EA 3
0.2 1476219 BEACON PCB ASSY 018-0219 1 EA 3
0.2 1476364 PENDANT PORT CABLE ASSY 018-0364 1 EA 3
0.2 1476366 POWER SWITCH ASSY 018-0366 1 EA 3
0.2 1476503 DOOR HOUSING ASSY 018-4001 2 EA 2
..3 1470199 MAGNET,ACTIVATOR 689001 2 EA 3
..3 1476004 BUSHING, PLUNGER 018-0004 2 EA 3
..3 1476037 DETENT LOCATOR BUSHING 018-0037 2 EA 3
..3 1476039 SYRINGE NEST 018-0039 2 EA 3
..3 1476040 DOOR HOUSING 018-0040 2 EA 3
..3 1476064 GASKET, DOOR HOUSING 018-0064 2 EA 3
..3 1476612 WIPER RING, PLUNGER TUBE 554001 2 EA 3
..3 1476613 WIPER RING, DETENT 554002 2 EA 3
..3 1476615 DETENT ROD SPACER BEARING 152030 2 EA 3
..3 1476763 NYLINER BEARING 211010 2 EA 3
..3 1476764 COMPRESSION SPRING 251022 2 EA 3
..3 1476765 WSR,FLAT,.50ODX.319IDX.032THK 151035 4 EA 3
..3 1476766 SHOULDER SCREW,5/16" 141017 2 EA 3
..3 1476771 SHIM, DOOR HOUSING 151036 2 EA 3
..3 1476796 PLUNGER, STUBBY, DELRIN NOSE 143005 2 EA 3
EMPOWERCTA DOOR SENSOR

..3 1477370 019-0370 2 EA 3
ASSY
..3 1479126 SCR,6-32 X .187 SET,CUP PT, SS 2 EA 3
SCREW 6-32X.50LG SHCS DH

..3 1479172 6 EA 3
BUSH.
..3 1476609 POLY-PAK SEAL 553009 2 EA 3
0.2 1476513 BALLSCREW ASSEMBLY 018-4002 2 EA 2
..3 1476005 PLUNGER TUBE 018-0005 2 EA 3
..3 1476006 BUSHING, BALLSCREW 018-0006 2 EA 3
..3 1476023 BALL SCREW ASSEMBLY 018-0023 2 EA 3



Description
..3 1476606 EXTERNAL RETAINING RING 132014 2 EA 3
..3 1476616 WASHER,BALL NUT HARDSTOP 151032 2 EA 3
0.2 1476602 ELECTROLUMINESCENT DISPLAY 663008 1 EA 3
0.2 1476604 RADIAL DOUBLE ROW BEARING 212005 2 EA 3
0.2 1476606 EXTERNAL RETAINING RING 132014 2 EA 3
0.2 1476611 RETAINING RING, BEARING INT. 132015 2 EA 3
0.2 1476620 COPPER FOIL TAPE 111014 0.02 RL 3
0.2 1476664 WSR, CONICAL SPRING 151034 1 EA 3
0.2 1476741 COMP.SPRING, DETENT ROD, SM 251020 2 EA 3
COMP.SPRING, DETENT ROD

0.2 1476742 251021 2 EA 3
LARGE
0.2 1476744 BOWED E-RING (DETENT ROD) 132017 2 EA 3
0.2 1476745 E-RING, (DETENT ROD) 132018 2 EA 3
0.2 1476748 SHORTY PLUG, .750 156024 1 EA 3
0.2 1476750 ROLLER THRUST BEARING 212006 2 EA 3
0.2 1476752 CLAMP ID .25 (FOR CBL MTG) 711035 2 EA 3
0.2 1476755 CLAMP-ID X .375 711038 3 EA 3
DISP TO CNTLR PCB RIBBON

0.2 1476769 781012 1 EA 3
CABLE
0.2 1476778 GASKET, BLACK SPONGE CORD 555013 5 FT 3
0.2 1476779 GORE-TEX JOINT SEALANT 555014 1 FT 3
0.2 1476793 O-RING 2 1/2 OD X 3/32 WALL 552009 1 EA 3

0.2 1476907 018-0907 1 EA 3
NUMBER
0.2 1477001 HOUSING, FRONT, INJ, EMP CTA 019-0001 1 EA 3
0.2 1477016 HOUSING, REAR, INJ, EMP CTA 019-0016 1 EA 3
EMP CTA MOTOR & BRNG MTG

0.2 1477017 019-0017 2 EA 3
PLATE
MEMBRANE PANEL,
0.2 1477206 019-0206 1 EA 3
EMPOWERCTA
0.2 1477212 LED HARNESS, CONTRAST 019-0212-1 1 EA 3
0.2 1477213 LED HARNESS, SALINE 019-0212-2 1 EA 3
INTERCONNECT PCB ASSY, EMP

0.2 1477215 019-0215 1 EA 3
CTA
0.2 1477360 HARNESS, HEATER, EMP CTA 019-0360 1 EA 3



Description
EMPOWERCTA MOTOR
0.2 1477369 019-0369 2 EA 3
ASSEMBLY
CTA INJ TO DISP INTRCT

0.2 1477371 019-0371 1 EA 3
HARNESS
0.2 1477372 EMPOWER LINEAR POT ASSY 019-0372 2 EA 3
0.2 1477373 CTA INJECTOR STAND PIGTAIL 019-0373 1 EA 3
0.2 1477374 CTA INJ GRD CBL (DR-DR OR CTL) 019-0374-1 2 EA 3
0.2 1477375 CTA INJ GROUND CABLE (EDA) 019-0374-2 1 EA 3
0.2 1477376 CTA INJ GROUND CBL (DOOR) 019-0374-3 1 EA 3
CTA INJCTR TO EDA WIRE

0.2 1477379 019-0379 1 EA 3
HARNESS
CONTROLLER/SBC ASSY, EMPR

0.2 1477511 018-3080 1 EA 2
CTA
..3 1477218 SINGLE BD COMPUTER (TERN) 019-0218 1 EA 3
..3 1476375 PROGRAMMING HEADER 018-0375 1 EA 2
...4 1476787 TERMINAL PINS, MICRO-FIT CONN N/A 2 EA 3
...4 1476789 CONN,MICRO-FIT,5 CIRCUIT N/A 1 EA 3
...4 1476790 WIRE, 24 AWG ORANGE N/A 0.12 FT 3
CONTROLLER PCB ASSY, EMP

..3 1477210 019-0210 1 EA 3
CTA
..3 1477509 HEAT SINK AND FAN ASSY 019-4010 1 EA 2
TIMING BELT, 3MM PITCH, 9MM

0.2 1477609 233006 2 EA 3
WD
0.2 1479001 SCR, 6-32 X .375, PHP, SS 7 EA 3
0.2 1479004 SCR, 8-32 X .50, SHC, SS 2 EA 3
0.2 1479007 SCR, 8-32 X .375, PH, SS 8 EA 3
0.2 1479008 SCR, 10-32 X .50, SHC, SS 6 EA 3
0.2 1479023 SCR, 4-40 X .375, PHP, SS 3 EA 3
0.2 1479036 SCR, 10-32 X .625, SHC, SS 5 EA 3
0.2 1479057 SCR, 4-40 X .50, PHP, SS 9 EA 3
0.2 1479059 SCR, 6-32 X .75, SHC, SS 2 EA 3
0.2 1479148 SCR, 8-32 X .500, PHP, SS 1 EA 3
0.2 1479164 SCR, 6-32 X.25 LG,PHP,SS,NYLOC 4 EA 3
0.2 1479171 SET SCREW, CONE PT,1/4-28X.50 2 EA 3
0.2 1479187 SCR, 8-32 X 1/4, PHP, SS 2 EA 3



Description
0.2 1479189 SCREW, #6-32 X.313" LG, FILIST N/A 2 EA 3
0.2 1479199 SCR 8-32 X 1/2 PHP S/S NYLOK N/A 6 EA 3
0.2 1479204 4-40 X 1/4" PHP,NYLOC PATCH N/A 12 EA 3
0.2 1479419 NUT, LOCK 1/4-20 2 EA 3
0.2 1479600 WSR, LK, #6, SPLIT, SS 7 EA 3
0.2 1479601 WSR, LK, #8, 13 EA 3
0.2 1479604 WSR, FLAT, #8, SS 6 EA 3
0.2 1479606 WSR, FLAT, 1/4, SS 1 EA 3
0.2 1479612 WSR, LK, #8, EXT TOOTH, SS 3 EA 3
0.2 1479617 WSR, FLAT, #6, SS, (OD 5/16) 3 EA 3
0.2 1479659 WSR,LOCK,#6, HIGH COLLAR, SS N/A 2 EA 3
0.2 1479660 WASHER LOCK #10 15 EA 3
0.2 1479662 WSR,LCK,SPLIT, #8, SS N/A 2 EA 3
0.2 1479663 WHSR.75 OD X .261 ID X .095 151033 1 EA 3
1 1477800 PACKAGING,INJ, EMPOWER CTA 019-0800 1 EA 3
1 1479007 SCR, 8-32 X .375, PH, SS 3 EA 3
1 6720 FAST LOAD CT SYRINGE PACK 017-0096 0.04 CS 4
EMPOWERCTA CONNECTING
1 7720 019-0502 0.04 CS 4
TUBE,PKG

Acist Empowercta Empower CT and Cta Service Manual Inyector TAC Philips

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Acist Empowercta Empower CT and Cta Service Manual Inyector TAC Philips

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System Service Manual

Document 900761-001 Rev. 01

No part of this document may be reproduced, transmitted, processed or recorded by any

Copyright 2008 by ACIST, Inc.

ACIST, EmpowerCT and EmpowerCTA are registered trademarks of ACIST, Inc.

Applicable United States Patents include #4,869,720, #5,964,703, and #5,947,910

ACIST Medical Systems, Inc. Acist Europe BV

Doc. 900761-001 Rev. 01 Empower Service Manual ii

SECTION 2: SYSTEM DESCRIPTION.....................................................................2-1

Doc. 900761-001 Rev. 01 Empower Service Manual iii

4.4.4 Injector Loses Power after Injector RAM is Moved ............................4-20

Doc. 900761-001 Rev. 01 Empower Service Manual iv

5.4 INJECTOR CONTROLLER ..................................................................................5-19

Doc. 900761-001 Rev. 01 Empower Service Manual v

5.5.11 Replacing the EmpowerCT and EmpowerCTA Locking Detent Rod

Doc. 900761-001 Rev. 01 Empower Service Manual vi

5.9.5 Replacing the Power Supply ............................................................5-105

APPENDIX B: PARTS LIST .................................................................................... B-1

Doc. 900761-001 Rev. 01 Empower Service Manual vii

READ THIS FIRST!

A risk of explosion exists if used in the presence of flammable anesthetics.

The Empower Injector System contains electrostatic sensitive components.

4. Unauthorized Modification and Repairs:

Unauthorized modifications to the Empower Injector System will void your

Doc. 900761-001 Rev. 01 Empower Service Manual viii

5. Cautions and Warnings for the Systems:

Consult EmpowerCT User’s Manual, document 900762-001 for Cautions and

Consult EmpowerCTA User’s Manual, document 900763-001 for Cautions

Doc. 900761-001 Rev. 01 Empower Service Manual ix

1.1 PURPOSE OF THIS MANUAL

This service manual provides preventive inspection and service procedures

Read This First! Discusses hazards and safety

Section 1: Introduction Identifies the purpose and organization

Section 2: System Description Provides a description of the system,

Doc. 900761-001 Rev. 01 Empower Service Manual 1-1

Section 3: Periodic Inspection Provides procedures for performing

Section 4: Troubleshooting Identifies symptoms, fault codes, error

Section 5: Repairing and Replacing Provides instructions for removing and

Section 6: Software Installation Provides instruction for installing

Section 7: Test Requirements Provides the test procedures to be

Appendix A: Block Diagram Provides a block diagram of the Injector,

Appendix B: Parts List Provides parts lists for system

1.4 RELATED DOCUMENTATION

EmpowerCTA User’s Manual (Document 900763-001)

Empower Injector System Installation Manual (Document 900803-001)

Doc. 900761-001 Rev. 01 Empower Service Manual 1-2

1.5 MANUAL CONVENTIONS

• Bold indicates emphasis or heading.

This manual also uses the following warning format:

The WARNING symbol alerts you to a hazard

Doc. 900761-001 Rev. 01 Empower Service Manual 1-3

2.1 SYSTEM CONFIGURATION

The optional Extravasation Detection Accessory (EDA) is provided with the

Doc. 900761-001 Rev. 01 Empower Service Manual 2-1

Figure 2-1a: Basic Configuration for EmpowerCT Injector System

Figure 2-1b: Basic Configuration for EmpowerCTA Injector System

Doc. 900761-001 Rev. 01 Empower Service Manual 2-2

Figure 2-2a: EmpowerCT Injector Floor Mount

Figure 2-2c: Remote Control

Figure 2-2d: Power Supply

Figure 2-2b: EmpowerCTA Injector Floor Mount

Doc. 900761-001 Rev. 01 Empower Service Manual 2-3

2.2 MOUNTING SYSTEMS