Professional Documents
Culture Documents
Structural Engineering
Lecture Notes
Chinmoy Kolay
Department of Civil Engineering
Indian Institute of Technology Kanpur
Kanpur 208016
Course Outline 1
Safety Guidelines 3
1 Introduction 8
1.1 Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Course Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Laboratory Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 Some Terminologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Strain Measurements 16
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 ERSG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2.1 Basic Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.2.2 Types of ERSG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3 Wheatstone Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4 Effects of Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.5 Transverse Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.6 Strain Analysis and Rosette . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.6.1 Tee Rosette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.6.2 Rectangular Rosette . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.6.3 Delta Rosette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.6.4 Correction for Principla Strains . . . . . . . . . . . . . . . . . . . 44
2.6.5 Plane Shear Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.7 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
i
CE 623A: Experimental Methdos in Structural Engineering Strain Measurements
Strain Measurements
CE 623A: Experimental Methods in Structural Engineering
Chinmoy Kolay
Department of Civil Engineering
Indian Institute of Technology Kanpur
Contents
1. Introduction
Strain-Displacement Relationships
❑ State of strain may be characterized
by 6 cartesian components or
𝜕𝑣 𝜕𝑢 𝜕𝑤 𝜕𝑣 𝜕𝑢 𝜕𝑤
• 𝛾𝑥𝑦 = + ;𝛾 = + ;𝛾 = +
𝜕𝑥 𝜕𝑦 𝑦𝑧 𝜕𝑦 𝜕𝑧 𝑧𝑥 𝜕𝑧 𝜕𝑥
Strain Measurements
❑ Strain-gauge applications are confined to free surfaces
❑ 2D state of stress in x-y plane can be expressed in terms of 𝜖𝑥𝑥 , 𝜖𝑦𝑦 and 𝛾𝑥𝑦
❑ Conclusion
➢ Error is introduced if the strain variation is nonlinear
Gauge Length
❑ Challenges in reducing gauge length
➢ Mechanical difficulties
➢ Strain to be measured is a small quantity
• Say, you want to measure strain with an accuracy of ±1 𝜇𝜖 over a gage length of 3 mm
• The strain gauge must measure corresponding displacement to an accuracy of ±1 ×
10−6 × 3 = ±3 × 10−6 mm
[https://www.kyowa-ei.com/eng/technical/strain_gages/selection_chart.html]
10
11
12
2. ERSG
13
❑ Electrical resistance strain gauges are the most commonly used gauges
14
15
16
17
𝑑𝑅 𝑑𝜌
𝑅 𝜌
❑ 𝐹= = 1 + 2𝜇 +
𝜖 𝜖
1 Δ𝑅
❑ Local strain 𝜖 =
𝐹 𝑅
➢ 𝐹 and 𝑅 values are given by manufacturer
➢ User only needs to measure ΔR
18
19
𝑅 = 350 ± 1 Ω
𝐹 = 2.07 ± 1%
20
21
22
Types of ERSG
❑ Bonded wire type
➢ Wire sizes of 12 – 25 𝜇m
➢ Base materials of paper, Bakelite and epoxy film
❑ Semiconductor type
➢ Uses silicon base material
➢ Brittle wafers of thickness about 0.25 mm
➢ High gauge factor (𝐹~100)
[Figures from Holman]
23
https://www.kyowa-ei.com/eng/technical/strain_gages/principles.html
24
https://www.kyowa-ei.com/eng/product/movie/strain_gages/strain_gages_01.html
25
ERSG Installation
❑ Two important points
Gauge 1
26
❑ 4 resistances 𝑅1 , 𝑅2 , 𝑅3 and 𝑅4
❑ Excitation voltage = 𝑉
❑ Assumptions
➢ Source resistance of voltage supply is negligibly small
➢ Internal resistance of instrument for measuring bridge output voltage is
very high
27
𝑅1 𝑖1 𝑖2
❑ Therefore, 𝑉𝐴𝐵 = 𝑉 𝑖4 𝑖3
𝑅1 +𝑅2
𝑅4
❑ Similarly, 𝑉𝐴𝐷 = 𝑉
𝑅3 +𝑅4
Wheatstone bridge circuit
28
𝑖1 𝑖2
𝑖4 𝑖3
29
30
31
➢ Second order terms (e.g., Δ𝑅1 Δ𝑅3 ) have been neglected, and
➢ First order terms (e.g., 𝑅1 Δ𝑅3 ) have also been neglected because their values
are much smaller compared with other terms (e.g., 𝑅1 𝑅3 )
32
33
34
➢ Bridge sensitivity
𝑅4 𝑅3
Δ𝐸 𝑉
➢ 𝑆= = 𝐹𝑉
𝜖 https://www.kyowa-
ei.com/eng/file/download/technica
l/strain_gages/pdf_index_001_eng.
pdf
𝐹𝑉 𝐹𝑉
➢ Δ𝐸 = 𝜖 + 𝜇𝜖 + 𝜖 + 𝜇𝜖 = 1+𝜇 𝜖
4 2
➢ Bridge sensitivity
Δ𝐸 𝐹𝑉
➢ 𝑆= = 1+𝜇
𝜖 2
36
https://www.kyowa-
ei.com/eng/file/download/technical/strain_gages/pdf_index_001_eng.pdf
37
https://www.kyowa-
ei.com/eng/file/download/technical/strain_gages/pdf_index_001_eng.pdf
38
Δ𝐸 𝐹𝑉
❑ Bridge sensitivity 𝑆 = =
𝜖1 4
Δ𝐸
https://www.kyowa-
ei.com/eng/technical/strain_gages/measurement.html
Tension test
specimen
39
Effects of Temperature
❑ Temperature variation may occur during the measurement of strain
➢ “During the measurement means” between recording of reference value
(i.e., balanced condition) and loaded state (i.e., unbalanced condition)
❑ Electrical resistance of a strain gauge varies not only with strain, but also with
temperature
❑ Also, relationship between strain and resistance change, the gauge factor,
itself varies with temperature
40
41
42
43
44
❑ 𝜖1 = 𝜖𝑚 + 𝜖𝑡
❑ 𝜖2 = 𝜖𝑡
𝐹𝑉 𝑅1 𝑅2
❑ Δ𝐸 = 𝜖𝑚 + 𝜖𝑡 − 𝜖𝑡
4
𝐹𝑉
= 𝜖
4 𝑚
𝑅4 𝑅3
45
46
47
3. Transverse
Sensitivity
48
Transverse Sensitivity
❑ Behaviour of gauge in response to strain perpendicular to primary sensing
axis of gauge
49
Δ𝑅
❑ Gauge manufactures: = 𝐹𝜖𝑎 (3)
𝑅
➢ 𝐹 = manufacturer’s gauge factor
50
Δ𝑅 𝐹𝜖𝑎 𝜖𝑡
= 1 + 𝐾𝑡 (5)
𝑅 1−𝜇𝐾𝑡 𝜖𝑎
51
1−𝜇𝐾𝑡 𝑡
𝜖𝑎 = 𝜖𝑎′ (8)
1+𝐾𝑡 𝜖𝑡 Τ𝜖𝑎
❑ Percent error
′ −𝜖
𝜖𝑎 𝑎
𝜂𝜖 = × 100% (9)
𝜖𝑎
52
Example 1
❑ Determine the error in measuring Poisson’s strain in steel 𝜇 = 0.3 using a
gauge with transverse sensitivity of 𝐾𝑡 = 0.1%
❑ Solution: 𝜖𝑡
𝜖
𝐾𝑡 𝜖 𝑡 +𝜇 𝜖𝑎
𝑎
➢ 𝜂𝜖 = × 100%
1−𝜇𝐾𝑡
1
𝐾𝑡 − +𝜇
𝜇
= × 100% = −0.3%
1−𝜇𝐾𝑡
𝐾𝑡 = 0.1%
54
Example 2
❑ Now determine the error in measuring the longitudinal strain in the same
material using the same gauge
𝜖𝑎
𝜖𝑡
➢ Answer: 𝜂𝜖 = 0
55
Note:
We used 𝐹, 𝐹𝑎 and 𝐹𝑡 instead
of 𝑆𝑔 , 𝑆𝑎 and 𝑆𝑡 , respectively
56
57
❑ First procedure
𝜖𝑡
➢ Requires a priori knowledge of the ratio of the strain field
𝜖𝑎
1−𝜇𝐾𝑡
➢ Correction factor 𝐶𝐹 = 𝜖 (11)
1+𝐾𝑡 𝜖 𝑡
𝑎
58
59
60
4. Strain Analysis
and Rosette
61
Rosettes
❑ For a general biaxial stress state with unknown principal directions
➢ Three independent strain measurements are required to determine principal
strains and stresses
62
Rosettes (cont.)
❑ Tee rosettes
➢ Two mutually perpendicular girds
❑ Rectangular
Tee Rosette
➢ Three grids with second and third
grids angularly displaced from the
first grid by 45° and 90°,
respectively
Rectangular Rosette
❑ Delta
➢ Three grids with second and third
grids 60° and 120° away,
respectively, from the first grid
Delta Rosette
63
Rosettes (cont.)
❑ Functionally equivalent forms of rectangular and delta rosettes
65
Strain Analysis
❑ Three gauge elements A, B and C placed at arbitrary angles relative to 𝑥 and 𝑦
axes
➢ 𝜖𝐴 = 𝜖𝑥 cos 2 𝜃𝐴 + 𝜖𝑦 sin2 𝜃𝐴 + 𝛾𝑥𝑦 sin 𝜃𝐴 cos 𝜃𝐴
𝜖𝑥 +𝜖𝑦 𝜖𝑥 −𝜖𝑦 𝛾𝑥𝑦
= + cos 2𝜃𝐴 + sin 2𝜃𝐴 (17a)
2 2 2
𝜖𝑥 +𝜖𝑦 𝜖𝑥 −𝜖𝑦 𝛾𝑥𝑦
➢ 𝜖𝐵 = + cos 2𝜃𝐵 + sin 2𝜃𝐵 (17b)
2 2 2
𝜖𝑥 +𝜖𝑦 𝜖𝑥 −𝜖𝑦 𝛾𝑥𝑦
➢ 𝜖𝐶 = + cos 2𝜃𝐶 + sin 2𝜃𝐶 (17c)
2 2 2
➢ Solve the three equations for 𝜖𝑥 , 𝜖𝑦 and 𝛾𝑥𝑦
𝑦
C B
A
𝜃𝐶 𝜃𝐵
𝜃𝐴
𝑥
66
𝑦
C B
A
𝜃𝐶 𝜃𝐵
𝜃𝐴
𝑥
67
Stress-Strain Relations
❑ Strains in terms of stresses Note: 𝐺 = 2
𝐸
1+𝜇
1
➢ 𝜖𝑥 = 𝜎𝑥 − 𝜇 𝜎𝑦 + 𝜎𝑧 (20a)
𝐸
1
➢ 𝜖𝑦 = 𝜎𝑦 − 𝜇 𝜎𝑧 + 𝜎𝑥 (20b)
𝐸
1
➢ 𝜖𝑧 = 𝜎𝑧 − 𝜇 𝜎𝑥 + 𝜎𝑦 (20c)
𝐸
𝜏𝑥𝑦 𝜏𝑦𝑧 𝜏𝑧𝑥
➢ 𝛾𝑥𝑦 = , 𝛾𝑦𝑧 = and 𝛾𝑧𝑥 = (20d)
𝐺 𝐺 𝐺
68
69
70
Tee Rosette
❑ Used only when the principal strain directions are known in advance
𝜎𝜃
𝑧 𝜎𝑧
𝑟
𝜃
Long thin walled cylindrical pressure vessel
71
72
73
B
A
Tensile and compressive stresses acting Tee rosette orientation for
on a stress element oriented at 45° to measuring 𝛾
the longitudinal axis
74
B B
A 45°
𝑥
45°
Tee rosette orientation for A
measuring 𝛾
75
76
Rectangular Rosette
❑ Using (17), 𝑦
➢ 𝜖𝐴 = 𝜖𝑥 (32a)
1 C
➢ 𝜖𝐵 = 𝜖𝑥 + 𝜖𝑦 + 𝛾𝑥𝑦 (32b) B 𝜃𝐴 = 0°
2
𝜃𝐵 = 45°
➢ 𝜖𝐶 = 𝜖𝑦 (32c) 𝜃𝐶 = 90°
𝜃𝐶 𝜃𝐵 A
𝑥
❑ Solving the above three equations
➢ 𝜖𝑥 = 𝜖𝐴 (33a)
➢ 𝜖𝑦 = 𝜖𝐶 (33b)
➢ 𝛾𝑥𝑦 = 2𝜖𝐵 − 𝜖𝐴 − 𝜖𝐶 (33c)
C
B 𝜃𝐴 = 0°
𝜃𝐵 = 45°
𝜃𝐶 = 90°
𝜃𝐶 𝜃𝐵 A
𝑥
78
𝜖2
𝜖𝐶 = 𝜖𝑦 1 2 2
𝑅= 𝜖𝐴 − 𝜖𝐶 + 2𝜖𝐵 − 𝜖𝐴 − 𝜖𝐶
𝜖𝐴 + 𝜖𝐶 /2 2
𝛾
+
2
79
➢ Substituting (34)
𝜖𝐴 +𝜖𝐶 1 2 2
➢ 𝜎1,2 = 𝐸 ± 𝜖𝐴 − 𝜖𝐶 + 2𝜖𝐵 − 𝜖𝐴 − 𝜖𝑐 (37)
2 1−𝜇 2 1+𝜇
80
C
B 𝜃𝐴 = 0°
𝜃𝐵 = 45°
𝜃𝐶 = 90°
𝜃𝐶 𝜃𝐵 A
𝑥
81
D (dummy) C
B 𝜃𝐴 = 0°
𝜃𝐵 = 45°
𝜃𝐶 = 90°
𝜃𝐶 𝜃𝐵 A
𝑥
82
Delta Rosette
❑ Using (17), 𝑦
➢ 𝜖𝐴 = 𝜖𝑥 (39a) C B
1
➢ 𝜖𝐵 = 𝜖𝑥 + 3𝜖𝑦 + 3𝛾𝑥𝑦 (39b) 𝜃𝐶 𝜃𝐵
4 𝑥
A
1
➢ 𝜖𝐶 = 𝜖𝑥 + 3𝜖𝑦 − 3𝛾𝑥𝑦 (39c) 𝜃𝐴 = 0°
4
𝜃𝐵 = 60°
𝜃𝐶 = 120°
❑ Solving the above three equations
➢ 𝜖𝑥 = 𝜖𝐴 (40a)
1
➢ 𝜖𝑦 = 2 𝜖𝐵 + 𝜖𝐶 − 𝜖𝐴 (40b)
3
83
1−𝜇𝐾𝑡 𝐾𝑡 2
❑ 𝜖𝐵 = 1+ 𝜖𝐵′ − 𝐾𝑡 𝜖𝐶′ + 𝜖𝐴′ (39a)
1−𝐾𝑡2 3 3
1−𝜇𝐾𝑡 𝐾𝑡 2
❑ 𝜖𝐶 = 1+ 𝜖𝐶′ − 𝐾𝑡 𝜖𝐴′ + 𝜖𝐵′ (39a)
1−𝐾𝑡2 3 3
84
85
86
87
➢ 𝛾𝑥𝑦 = 𝜖𝐴 − 𝜖𝐵
88
89
References
❑ Chapters 2 & 10 of Holman
❑ Chapter 8 of Nachtigal
90