Model Process WORK INSTRUCTION Prepare Reyhan Respati No.

Doc IK-FBI-PROJ/PR/14-006

Title : Checked Y.Kurita Revisi 01

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CLAMPING PROCESS OF CLAMPING TYPE RII MACHINE Aproved K. Nakazaki Date of issue 18-Dec-19
TYPE RII
Dept Project Page 1 to 1

PROCESS FLOW ACTIVITIES DONE □ ENVIRONMENTAL ASPECTS AND IMPACTS

Prepare rebar Marking on rebar Dies Setting
Clamping Machine Preparation
ASPECT IMPACT HANDLING
- Check hydraulic pump. 1 2 3
- Check the clamping machine. ~ Used gloves ~ aesthetics Discard in its place
~ environmental
- Check 220V electricity ~ Oil Leaks
contamination
Repair the engine

use travo.
- Check die set size.
Implementation of the Clamping Process


1. Prepare Coupler, Rebar, Dies, and Measuring tool in
1 Materials and Tools Preparation
accordance with the specified size/diameter. □ New 5S
(Rebar-end shall be straight, or grind it if needed)
Make sure the dies in Operate the buttons
1. Make sure work equipment including PPE is available and ready
2. Spray rebar-end (=insertion side) using a marking tool. accordance with the size worked on the machine for use.
2 Marking
2. After finishing work, put the work equipment that has been used
3. Set dies and check the specified size. 4 5 Forward↑ back to its original place available.
3. Clean the work area after every work.
4. Make sure the electrical equipment is in the "OFF" condition during
3 Setting Dies
4. Insert rebar into coupler. recess and after work(ENERGY SAVING).
Insertion length shall satisfy the minimum insertion length. Be careful when working, prioritizing work safety.

4 Setting Coupler
5 Clamping / Pressing
6 Clamping / Releasing
7 Re-clamping
8 Not Ok
Quality Control
9 QC Report Preparation
10 Clamping process can continue

5. Proceed clamping from coupler-end by pressing "Forward" 6 Back↓
button until the cylinder stops automatically. □ Personal Protective Equipment
Repeat the clamping process that is not yet perfect Mask Rubber Glove / Cloth Glove
6. Press "Back" button to have cylinder back to the original
position. Remaining parts in Glasses Safety Vest
Lunpy surface Minimum Insertion Length
perfect clamped
Helm Ear Plug
7. All areas of coupler shall be clamped.
7
Apply D-gauge whether clamping is performed properly. Arm Cover Safety Shoes
Re-clamp if D-gauge does not fit to coupler.
Safety Back
If Failed 8. Operator performs QC inspection by measuring clamped
coupler, such as appearance, length, and diameter etc. Stock Opaname Barang Jadi
Operator shall inform Supervisor for further decision if failures
are found.
□ Matters of concern.
1) Prepare (Fire extinguisher and dust cloth)
Report 9. Fill out QC report. complete and ready to use.
SPV 1. Coupler length after clamping 2) Contact No. Tel. Emergency if needed :
2. Coupler diameter after clamping with Caliper. Quality
Tersisa bagian yang check
belumbased on QC check sheets
di clamping Sales Engineering (Ibrahim) : 0878-2310-6133
3. Marking by visual judgement using D Gauge, Caliper & meter QC Report Site Supervisor (Holil) : 0857-7543-1167
Note: 5pcs of clamped couler shall be checked per day.
>2pcs: Morning Check D Gauge Caliper Length
>2pcs: Afternoon
Related document
8 9
>1pc : Clamping completion of the day. 1. Surat Laporan Hasil Jepitan Tipe RII (Sama Diameter) FR/QC/CL/013 Rev.04
RII Type Clamping Inspection Report (Same Diameter)
10. If the clamping inspection process has passed all, then the
clamping process can continue.

Finish