ABHITECH ENERGYCON LIMITED,MUMBAI.

Summary Observation on Slag & Clinker before & after Thermact dosing in Unit # 50
From 20th Sept till 1st Nov 16

 Observations during Thermact Dosing from 29th Sept till 19th Oct:

 On 29th Sep 2016, the clinker formation was observed at centre of Goose neck
Slope panel at 63.3 Mtr. Boiler elevations. Which can be seen from the Photographs
record taken from Peep Holes near 175 & 176 soot blowers at 63.3 M Elevation of
Boiler?
 As per CGPL official Instruction, Thermact Dosing was started on 30 th Sep 2016 in
1:30 dosing ratio.
 After start of Thermact dosing from our daily observations , gradual reduction in
Slag deposite was observed at Gooseneck centre & more no. of tubes were visible
in Slope panel as well as in between the RH panel and slope panel. Same can be
seen from the Photos taken on 19.10.2016.

Observation Report after stopping Thermact usage 21-oct-2016 till 1 st Nov 2016.

 As per instructions , Thermact dosing was stopped at 11 am on 20 Oct 2016.

 After 3 days of stoppage of Thermact dosing, the continuous increase in the Clinker
size was observed on Goose Neck area, Super heater tubes & Reheater Panel
 We have been taking photos of Goose Neck area 63.3 mtrs elevation , right and left
side and also divisional panel windows from 1 to 9.
 From our daily observations , We have found that the clinker which was formed on
slope panel has started increasing in size as can be seen from the comparison with
previous photos when Thermact usage was carried out in Unit # 50 till 19 th Oct.
 We have also observed that the Reheater tubes panel of LRSB 175 has slag
deposition which was not seen in earlier case during Thermact Usage till 19 th Oct.
 In Divisional panel Window no.7 increase in the slag formation is observed as
compared to earlier period from the photos taken during Thermact Usage
 Divisional window panels also observed high amount slagging.
 On 1st Nov after 10 days of discontinues, we observed big clinker on Gooseneck,
slagging & clinker formation on water wall region.

 We have included the photos which we have taken during past few days(without
Thermact usage ) of Goose neck area , divisional panel and Water wall.
Observations during Thermact Dosing from 29th Sept till 19th Oct:

 On 29th Sep 2016, the clinker formation was observed at centre of Goose neck
Slope panel at 63.3 Mtr. Boiler elevations. Which can be seen from the
Photographs record taken from Peep Holes near 175 & 176 soot blowers at 63.3
M Elevation of Boiler?
 As per CGPL official Instruction, Thermact Dosing was started on 30 th Sep 2016
in 1:30 dosing ratio.

 After start of Thermact dosing from our daily observations , gradual reduction
in Slag deposite was observed at Gooseneck centre & more no. of tubes were
visible in Slope panel as well as in between the RH panel and slope panel.
Same can be seen from the Photos taken on 19.10.2016.

Right Side Goose neck Slope Panel& RH Panel

From 176 LRSB PEEP HOLE

Before Thermact (29th Sep 16) After Thermact (19thOct 16)

 Left Side Goose neck Slope Panel& RH Panel.

175 LRSB PEEP HOLE

Before Thermact (29th Sep 16) After Thermact (19th Oct 16)

Before Thermact (29th Sep 16) After Thermact (19th Oct 16)
 Div. Panel SH Windows
Before Thermact (29th Sep 16) After Thermact (19th Oct 16)
Window 1 Window1

Window 2 Window 2

Window 3 Window 3
 Div. Panel SH Windows
Before Thermact (29th Sep 16) After Thermact (19th Oct 16)
Window 4 Window 4

Window 5 Window 5

Window 6 Window6
 Div. Panel SH Windows
Before Thermact (29th Sep 16) After Thermact (19th Oct 16)
Window 7 Window 7

Window 8 Window 8

Window 9 Window 9
Observation Report without Thermact in Unit #50 dated 21-
oct-2016 to 23-oct-2016.

 As per instructions , Thermact dosing was stopped at 11

am on 20 oct 2016.
 We have taken photos of Goose Neck area 63.3 mtrs
elevation , right and left side and also divisional panel
windows from 1 to 9.
 From our daily observations , We have found that the
clinker which was formed on slope panel has started
increasing in size as can be seen from the comparison
with previous photos when Thermact usage was carried
out in Unit # 50 till 19th Oct.
 We have also observed that the Reheater tubes panel of
LRSB 175 has slag deposition which was not seen in
earlier case during Thermact Usage till 19th Oct.
 In Divisional panel Window no.7 increase in the slag
formation is observed as compared to earlier period
from the photos taken during Thermact Usage.
 We have listed below the photos which we have taken
during past few days(without Thermact usage ) of Goose
neck area & divisional panel
 176 LRSB PEEP HOLE RIGHT SIDE GOOSE NECK SLOPE & RH PANEL
(WITHOUT THERMACT)

During Thermact (19thOct 16) Without Thermact (21stOct 16)

Without Thermact (22ndOct 16) Without Thermact (23rdOct 16)

 176 LRSB PEEP HOLE RIGHT SIDE GOOSE NECK SLOPE & RH PANEL
(WITHOUT THERMACT)

During Thermact (19thOct 16) Without Thermact (24thOct 16)

Without Thermact (25thOct 16) Without Thermact (27thOct 16)

175 LRSB PEEP HOLE RIGHT SIDE GOOSE NECK SLOPE & RH PANEL
(WITHOUT THERMACT)

During Thermact (19thOct 16) Without Thermact (21stOct 16)

Without Thermact (22ndOct 16) Without Thermact (23rd Oct 16)

175 LRSB PEEP HOLE RIGHT SIDE GOOSE NECK SLOPE & RH PANEL
(WITHOUT THERMACT)

During Thermact (19thOct 16) Without Thermact (24th Oct 16)

Without Thermact (25th Oct 16) Without Thermact (27th Oct 16)
 Observation on Slag & Clinker in Unit # 50 on 1st November’16
 As shown above Clinker formation had reduced after 20 days of Thermact Dosing
from 30th September’16 to 20th Oct 16.
 Thermact Dosing Had stopped on 20th October’16 at 11.00 hrs.
 After 3 days of stoppage of Thermact dosing, the continuous increase in the
Clinker size was observed on Goose Neck area, Super heater tubes & Reheater
Panel.
 Divisional window panels also observed high amount slagging.
 On 1st Nov after 10 days of discontinues, we observed big clinker on Gooseneck,
slagging & clinker formation on water wall region. The Photos have been displayed
below:

Right Side Goose neck Slope Panel& RH Panel

From 176 LRSB PEEP HOLE

With Thermact (19th Oct 16) Without Thermact (1st November’16)

 Left Side Goose neck Slope Panel& RH Panel

From 175 LRSB PEEP HOLE

With Thermact (19th Oct 16) Without Thermact (1st November’16)

With Thermact (19th Oct 16) Without Thermact (1st November’16)

 Div. Panel SH Windows
1st November
Window 1 Window 2

Window 3 Window 4

Window 5 Window 6

Div. Panel SH Windows

 1st November

Window 7 Window 8

WINDOW 9
OBSERVATION OF SLAGGING & CLINKER ON WATER WALL REGION

 At Elevation 55 Mtrs, Slagging & Clinker was found on all the Corners of AB Side,
BC Side, CD Side, AD Side.
 Photos had been taken on 29th October’16.
 High Amount of Clinker and Slagging is observed on water wall region.

AB Side Corner 1 BC Side Corner 2

CD Side Corner 3 AD Side Corner 4

OBSERVATION OF SLAGGING & CLINKER ON WATER WALL REGION

 At Elevation 50 Mtrs, Slagging & Clinker was found on all the Corners of AB Side,
BC Side, CD Side, AD Side.
 Photos had been taken on 29th October’16.

AB Side Corner 1 BC Side Corner 2

CD Side Corner 3 AD Side Corner 4

OBSERVATION OF SLAGGING & CLINKER ON WATER WALL REGION

 At Elevation 46 Mtrs, Slagging & Clinker was found on all the Corners of AB Side,
BC Side, CD Side, AD Side.
 Photos had been taken on 29th October’16.

AB Side Corner 1 BC Side Corner 2

 CD Side Corner 3 AD Side Corner 4

OBSERVATION OF SLAGGING & CLINKER ON WATER WALL REGION

 At Elevation 43 Mtrs, Slagging & Clinker was found on all the Corners of AB Side,
BC Side, CD Side, AD Side.
 Photos had been taken on 29th October’16.
 AB Side Near Wall Blower 78 BC Side Near Wall Blower 84

CD Side Near Wall Blower 57 AD Side Near Blower 63

OBSERVATION OF SLAGGING & CLINKER ON WATER WALL REGION

 At Elevation 40 Mtrs, Slagging & Clinker was found on all the Corners of AB Side,
BC Side, CD Side, AD Side.
 Photos had been taken on 29th October’16.
AB Side Near Wall Blower 50 BC Side Near Wall Blower 30

CD Side Near Wall Blower 36 AD Side Near Blower 40