PENGADAAN MATERIAL

& JASA EXPAND FILLING

PLANT PROJECT
di Gudang 95 Jl. Kalimas Baru PT.
Pelindo Surabaya
PT. Industri Nabati Lestari PT. Puspetindo
Document No : Revisi 0
INL-2200900-IP-QAC-001
WPS & PQR
Page 1 of 19

PROYEK : PENGADAAN MATERIAL & JASA EXPAND FILLING PLANT

LOKASI : SURABAYA JAWA TIMUR

PEMILIK : INDUSTRI NABATI LESTARI

0 09-Des-2022 Issued For Approval STP IMD FMZ

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

 PENGADAAN MATERIAL
& JASA EXPAND FILLING
PLANT PROJECT
di Gudang 95 Jl. Kalimas Baru PT.
Pelindo Surabaya
PT. Industri Nabati Lestari PT. Puspetindo
Document No : Revisi 0
INL-2200900-IP-QAC-001
WPS & PQR
Page 2 of 19

TABULASI
REVISI

Rev Tanggal Halaman Uraian Revisi

0 09-Des-2022 13 HALAMAN Issued For Approval

 PENGADAAN MATERIAL
& JASA EXPAND FILLING
PLANT PROJECT
di Gudang 95 Jl. Kalimas Baru PT.
Pelindo Surabaya
PT. Industri Nabati Lestari PT. Puspetindo
Document No : Revisi 0
INL-2200900-IP-QAC-001
WPS & PQR
Page 3 of 19

CONTENT
DAFTAR ISI

̴ COVER ……………………………………………………………………………….............. 1
̴ TABULASI REVISI ………………………………………………………………………….. 2
̴ DAFTAR ISI…………………………………………………………………………………..... 3
1. SCOPE ...........…………………………………………………………………………………. 4
2. WPS LIST….……........................................................................................................... 4
3. ATTACHMENT……….................................................................................................... 4
 PENGADAAN MATERIAL
& JASA EXPAND FILLING
PLANT PROJECT
di Gudang 95 Jl. Kalimas Baru PT.
Pelindo Surabaya
PT. Industri Nabati Lestari PT. Puspetindo
Document No : Revisi 0
INL-2200900-IP-QAC-001
WPS & PQR
Page 4 of 19

1. SCOPE

This document includes, welding procedure specification for EXPAND FILLING PLANT
PROJECT.

2. WPS LIST

P No
Thk Range Welding
No WPS No P No Qualified AWS No
( mm ) Process
for
GTAW ER70S-6
1 Q-1TM-013 R.2 P1 5.0 ~ 56.00 P1 to P1
SMAW E7018
GTAW ER308L
2 Q-8TM-008 R.1 P8 5.0 ~ 50.00 P8 to P8
SMAW E308L-16
3 Q-1/8TM-017 R.1 P1 to P8 5.0 ~ 26.00 P1 to P8 SMAW E309-16

3. ATTACHMENT
 PENGADAAN MATERIAL
& JASA EXPAND FILLING
PLANT PROJECT
di Gudang 95 Jl. Kalimas Baru PT.
Pelindo Surabaya
PT. Industri Nabati Lestari PT. Puspetindo
Document No : Revisi 0
INL-2200900-IP-QAC-001
WPS & PQR Page 5 of 19

WPS NO : Q-1TM-013 R.2

 PT. PUSPETINDO
GRESIK - INDONESIA
Pa e No.: I of 2
WELDING PROCEDURE SPECIFICATION (WPS)
Section IX, ASME Boiler and Pressure Vessels
WPS No.: Q-ITM-013 R.2 Dale: March 15, 2021 Supporting PQR No.: R-ITM-013
Welding Process: GTAW + SMAW Type: _M_ a_n _ u_a______
l _

.JOINTS (QW-402)
01111 IJcs1gn : uroove & t·1llet Weld Root :Spacing : :Sec Appltcabte Uraw111g
Backing: With & Without Backing Material (type): Weld Metal
Retainers: NIA Impact Test : NIA
Detail :

SEE FABRICATION APPLICABLE DRAWING OR WELDING MAP APPLICABLE

60-'
,

\I
l(SMAW)
+ T
I ( (GTAW)
2:0, i

t -1 1--
3:0> t
BASE METALS (QW-403)
P No. I Group No. 1,2 to I' No. I Group No. 1,2 or
Specification Tvpe and Grade : -- or equivalent
to Specification Tvpe and Grade : -- or equivalent
Thickness Range:
Base Metal (111111): - Groove: Min. 5 ( if impact test is nol reauiredment ) or
Min. -- ( if impact test is required111ent )
Max. 56
- Fillet: All
Other: OW-403.8 l Pass< 1/2 in. (13111111)

FILLER METALS (QW-404)

GTAW SMAW
SF/\ Spec.: 5.18 5.1
AWS Class.: ER 70S-6 (Solid) E 7018
Filler Metal F No.: 6 4
Weld Metal Analvsis A No.: I I
Size of Filler Metal (111111) : 02.4 111111 03.2 111111 - 0 4.0 111111
Weld Metal Thickness (111111) : - Groove: 10 111111 56 mm (Max.)
- Fillet: i\ny Any
Flux I Wire Class. NIA NIA
Flux I Wire Trade Name NIA NIA
Sunnlemental : NIA NIA
Flux type: NIA NIA
Recrushed Slag: NIA NIA
Other: QW-404.14 Deletion Filler Metal is Prohibited QW-404.22 Consumable Insert: NIA
QW-404.23 Product form solid (For GTAW)
POSITIONS (QW-40S) PREHEAT (QW-406)
Position of Groove: All Position Preheat Temp. (min.• 0C) : Up to 25 111111 = 25 °C;
Welding Progression: Up hill or 9en11 hill > 25 - 50 mm = 75 °C
Position of Fillet : Any lntcrpass Temp. (max., °C): 200
Other: -- Preheat Maintenance: During Welding
Other: --
Fonn No. : '.l 120-FR M-02-02 Rev : 00 EfT. Date : 05 Jannari 2021
 PENGADAAN MATERIAL
& JASA EXPAND FILLING
PLANT PROJECT
di Gudang 95 Jl. Kalimas Baru PT.
Pelindo Surabaya
PT. Industri Nabati Lestari PT. Puspetindo
Document No : Revisi 0
INL-2200900-IP-QAC-001
WPS & PQR Page 10 of 19

WPS NO : Q-8TM-008 R.1

 PT. PUSPETINDO
PROCESS EQUIPMENT MANUFACTURER
GRESIK - INDONESIA
Page No. : 1 of 2
WELDING PROCEDURE SPECIFICATION
Section IX, ASME Boiler and Pressure Vessels
WPS No. : Q-8TM-008 R. 1 Date : Februari 18, 2019 Supporting PQR No. : R-8TM-008
Welding Process : GTAW-SMAW Type : Manual

JOINTS (QW-402)
Joint Design : Groove & Fillet Weld Root Spacing : See Applicable Drawing
Backing : With & Without Backing Material (type) : Weld Metal
Retainers : N/A Impact Test : N/A
Detail :
SEE FABRICATION APPLICABLE DRAWING OR WELDING MAP APPLICABLE

BASE METALS (QW-403)

P No. 8 Group No. All to P No. 8 Group No. All or
Specification Type and Grade : All P No. 8 listed in QW-422
to Specification Type and Grade : All P No. 8 listed in QW-422
Thickness Range :
Base Metal (mm) : - Groove : Min. 5.0 ( if impact test is not requiredment ) or
Min. -- ( if impact test is requiredment )
Max. 50
- Fillet : All
Other : QW-403.8 t Pass > 1/2 in. (13mm)

FILLER METALS (QW-404)

GTAW SMAW
SFA Spec. : 5,9 5.4
AWS Class. : ER. 308L (Solid) E 308L-16
Filler Metal F No. : 6 5
Weld Metal Analysis A No. : 1 8
Size of Filler Metal (mm) : Ø 2.4 mm Ø 3.2 mm ~ Ø 4.0 mm
Weld Metal Thickness (mm) : - Groove : 10 mm (Max.) 40 mm (Max.)
- Fillet : All All
Flux / Wire Class. : N/A N/A
Flux / Wire Trade Name : N/A N/A
Supplemental : N/A N/A
Flux type : N/A N/A
Recrushed Slag : N/A N/A
Other : QW-404.14 Deletion or additional filler not applicable : N/A QW-404.22 Consumable Insert : N/A
QW-404.23 Product form solid
POSITIONS (QW-405) PREHEAT (QW-406)
Position of Groove : All Preheat Temp. (min., °C) : Room temperature + 30
Welding Progression : Up hill for vertical Interpass Temp. (max., °C) : 200
Position of Fillet : All Preheat Maintenance : N/A
Other : -- Other : --

EF/A4/68/01
Page 31 of 56
Page 32 of 56
 PENGADAAN MATERIAL
& JASA EXPAND FILLING
PLANT PROJECT
di Gudang 95 Jl. Kalimas Baru PT.
Pelindo Surabaya
PT. Industri Nabati Lestari PT. Puspetindo
Document No : Revisi 0
WPS & PQR
INL-2200900-IP-QAC-001 Page 15 of 19

WPS NO : Q-1/8TM-017 R.1

 PT. PUSPETINDO
PROCESS EQUIPMENT MANUFACTURER
GRESIK - INDONESIA
Page No.:I of 2
WELDING PROCEDURE SPECIFICATION
Section IX, /\SMC Boiler and Pressure Vessels
WPS No.: Q-tl8M-017 R.I Date: Februari 18. 2019 Supporting PQR No.: R-IIXM-017
Welding Process : _S_ M _ A _ W
____ _ Type : M_ _ a _n _ua_l______ _

JOINTS (QW-402) �-i AH'°;.�

Jo111t Design:Groove & Fillet Weld Root Spaemg : Sec /\ppilcable Draw111g
//,�1/ .'"I'(')�
Backing: With & Without BackingMaterial (type) :WeldMetal \ .t-\\
v

'/� /

Retainers: NIA Impact Test :NIA UJi, .., ,� Z\

Detail: *
u.. ,..,,u,.nnt::I'( I W�NSI � /

.:Ji)
SEE FABRICATION APPLICABLE DRAWING OR WELDING MAP APPLICAB • -,
\)
ti-..._, Tl �

y y
600+5

2±0.5 '(
,.. �
J-k
I f�}3:1:0.5

BASE METALS (QW-403)

P No. I Group No. All to P No. 8 Group No. All or
Specification Tvoc and Grade All P No. I listed in QW-422
to Specification Type and Grade: All P No. 8 listed in QW-422
Thickness Range:
Base Metal (mm): - Groove: Min. 5.0 ( if impact test is not rcquircdmcnt ) or
Min. -- ( i r impact test is rcquircdmcnt )
Max. 26
- Fillet: All
Other: QW-403.8 t Pass> 112 in. (13mm)

FILLER METALS (QW-404)

SMAW
SF/\ Spec.: 5.4
AWS Class.: E 309-16
Filler Metal F No. : 5
Weld Metal Analysis /\ No.: 8
Size or FillerMetal ( mm): 0 2.6 111111 - 0 4.0 111111
WeldMetal Thickness (111111): - Groove: 26111111 (Max.)
- Fillet: /\II
Flux I Wire Class.: NI/\
Flux I Wire Trade Name: NIA
S upplemental NI/\
Flux type: NIA
Recrushed Slag: NI/\
Other: QW-404.14 Deletion or additional filler not applicable:NI/\
QW-404.23 Product form solid
POSITIONS (QW-405) PREHEAT (QW-406)
Position or Groove : /\II Preheat Temp. (min., °C) Room temperature+ 30
Welding Progression Up hill for vertical lnterpass Temp. (max.. 0C) : 200
Position or Fillet: /\II PreheatMaintenance: NIA
Other: -- Other: --

EF/A4/68/01