AS PER
PCE ENE E ABS [construction Standards
API STD 650, Welded Tanks for Oil Storag
* API 650 is a standard developed and published by the American Petroleum Institute (API) that
establishes minimum requirements for the design, fabrication, erection, and inspection of
welded storage tanks.
* This standard only applies to tanks with uniformly supported bottoms and to tanks in non-
refrigerated service that have a maximum design temperature of 93 °C (200 °F) oF less
4 5
* API 620s a standard developed and published by API that gives requirements for the design
and construction of large, welded storage tanks with pressures in their gas or vapor spaces of
not more than as Ibffin.2 gaug
APISTD 625, Tank Systems for Refrigerated Liquefied Gas Storage
* API 625 isa standard developed and published by AP! that covers low pressure, aboveground,
vertical, and cylindrical tank systems storing liquefied gases requiring refrigeration (min.
temperature as low as-398°C)* API 653 is standard covers steel storage tanks built to API 650 and its predecessor A\
1s minimum requirements for maintaining the integrity of such tanks after they
Iteration, relocation, and
reconstruction.
* This document provides Ugefullinformnatie ecommended p Bfor the maintenance
and inspection of atmospheric and low-pres get
+ Whereas API 653is a little thin on actual tank inspection practice, ABI
informatiorAPIRP 652, Linings of Aboveground Petroleum Storage Tank
Bottoms.
+ API 652 is recommended practice (RP) provides guidance on achieving effective corr
trol in aboveground storage tanks by application of tank bottom linings
* The purpose of this recommended practice (RP) is to present procedures and practices for
achieving ve corrosion control on aboveground storage tank bottoms through the useAtmospheric
Pressure storage
tanks
ee yee
storage tanks
When referring to (vertical)
tanks, the term “atmospheric
| pressure” usually means tanks
designed to API 653.
API 653 also provides for rules
to design tanks for “higher
internal pressure” Up to 2.5
Ibffin.2 (28 kPa).
Low-pressure storage tanks are those
designed to operate with pressures in their
gas or vapor spaces exceeding the 2.5 Ibffin.
(8 kPa) gauge permissible in API 653, but not
exceeding the a5 Ibffin.? (103 kPa) gauge
maximum limitation of API 620.s
ey
carbon steel, alloy steel, Crude oil, heavy oils, gas oils,
aluminum or other metals, furnace oils, naphtha, gasoline,
depending on service. and non-volatile chemicals.carbon or alloy steel
hcisre easiest
Bi IR SAAD
3
Light crude oil, gasoline
blending stock, light naphtha,
pentane, volatile chemicals,
liquefied petroleum gas (LPG),
liquefied natural gas (LNG),
liquid oxygen, and liquid
nitrogen .Noded Spherol9
“
| Inspection Practices
@ Tank shell inspection
r Tank Floor inspections
Tank Roof Inspection
CPs
‘3s
4 i aT SAADThe purpose of Peri
iH a 2 seasons shales rected byPit gauge:
roof and
rafters
Outside Calipers for
outside stiffeners and
wind girders thickness
measurements,
Plumb boband
line for shell and /q
columns
Air chisel to .
corrosion
MT Kit for crack
detection
= as
PT materials for
crack detection
Earth resistance meter
for Grounding
Connection
Hammer:
Stiffeners Wind
Girders &Anchor
Bolt
Ultrasonic
thickness (UT)
measurement
instruments
Thermography
Hot
& cold spots
Dumpy level
to check
settlement=>__[aPis7s/aPiéss|| Tank inspection tools
@
Calibrated gauge
for leak testing
facuum Box
Tester for floor
welds
Remote UT/MFL.
crawlers for bottom
and shell
Internal scaffolding
for access
straight-beam UT for soil-side
corrosion
Acoustic emission
tests for detecting
leaks and cracking
‘Holiday’ spark tester
for liningsWatch for
pyrophoric
deposits
Working i
confined spaces
API22170,
Safe entry and
cleaning of tanks:
API2015
‘Tank Entry Supervisor
TES Certification + Permit to enter
‘Assurance of an
atmosphere that
contains sufficient
oxygen.
Clear of toxic
chemicals and gas
a
‘Communication with outside people‘The BBRA}in of floating-roof tank shells may
corrode quickly, as both sides are exposed
Crevice corrosion
‘around wind girders! Tests on rivet
ligaments
Measure banding
at horizontal .) wm _checkitguid
eel aires using inate area for
accelerated
straight edge
Check for corrosion
ma _check for cracking
Cheek with torch for ™ (caustic SCC and
hydrogen blistering mechanical cracking)= e =
a aris7s/APisss]|| Tank Floor inspections |Walk on weld
seams: OK
2 rafters: OK9
| Inspection Types and Frequency
Inspections from
internal Inspection
e Inspection Checklists
r Records
ie of the Tani2_| aPiéss ||] Inspections from the Outside of the Tank
* Routine In-service
Inspections
¢ External Inspection
(Scheduled Inspection)
¢ Ultrasonic Thickness
Inspection
* Cathodic Protection
Surveys>_| arisss || Routine In-service Inspections
(UoOcoO ko oan The [ice \jof such
portcii aire
inspections shall be
Tricsit iby close visual consistent with
pena ee CT ene scary
ground on a routine basis A (s
y Peat cae on
THis nspacion may Evidence of leaks; shell”
rent, but shall not ‘ortions; signs of
‘owner/operator } settlement; corrosion;
BBrsonnel and can be exceed one Sidiecadiioe trea
done by otherthan’ month. fot iidati int
authorized inspectors. : rouneanow pan
coatings, insulation
ieee systems, and
this inspection should be appurtenances should be
knowledgeable of the documented for follow-
storage facility
up action by an
Ghecadersder ofthe authorized inspector.
oduct stored~—2_| aPlés3 || External Inspection -All tanks shall be
givenav shall be called the
external inspection external inspection
by and must be
conducted at least
need to have
insulation removed
only to the extent
necessary to
determine
Tank grounding
system
components such
shall be
* visually checked.External ultrasonic The ultrasonic thickness
thickness measurements measurements shall be
of the shell can bea made
means of
Determining a
rate of uniform
general corrosion
while the tank is
indication of the
integrity of the
shell.
The maximum i
interval shall be shall be theFIGURE 12- CP ol Fi Ect
Where exterior tank bottom
corrosion is controlled by
of the system shall be conducted in
accordance with2_| aPiéss ] Internal Inspection
Internal inspection
Bottom
Shell
Leak testing
Linings
Roof and structural members
Internal equipment= 2_| aPiéss ] Internal Inspection =2_| aPiéss ] Internal Inspection
Initial Internal Inspection Interval.
The interval from initial service date until the first internal inspection shall
unless a tank has one or more ofThe initial inspection interval
1
| ‘An RBBiincludes steel bottoms, synthetic materials, clay liners, concrete pads, and all
other barriers or combinations of barriers é, which
have the function of:The SUbsequent inspection interval shallot exceed
oleae} a (RPB) Release Prevention Barrier, or
‘CUTE E-LEARNING
AMIR. SAAD.2_| aPiéss ] Inspection Checklists
provides ae checklists of items for consideration when
SF cure c-1caRNincpat ae ser npecion Chek
yo
9 tateeepeee oa——————— an ee eee epnapection Chacha
ee
————
Cama
2 EE a TTAComplete record file consisting of three types of records,
namely:
1) Construction Records
* Construction records may include nameplate information, drawings,
specifications, construction completion report, and any results of
material tests and analyses.
2) Inspection History
+ The inspection history includes all measurements taken, the condition of
all parts inspected, and a record of all examinations and tests.
3)Repair/Alteration History
‘+ The repair/alteration history includes all data accumulated on a tank
from the time of its construction with regard to repairs, alterations,
replacements, and service changes (recorded with service conditions such
as stored product temperature and pressure).tet) ofinspecton|
inspection methods and tests used (visual, MFL, UT, etc.) and results of each inspection method or test;
ttlement survey measurements and analysis if performed),Reports
ae tk)Dr. Samir Saad
General Manager
Cutech Arabia LLG
Experience: 18 Years (Oil and Gas)
Skills & Expertise
+ Welding and Welding Inspection
+ Non-Destructive Testing
Material Technology
In Service & On-stream Inspection
Corrosion and Management
Asset Integrity Management
Dr. Samir Saad
Professional Certification
Project Management Professional (PMP)®,: PMP@ Number: 3280417
'PMI Risk Management Professional (Pill-RMP)®:PWI-RMPO Number: 3223598,
PMI Agile Certified Practitioner (PIl-ACP)® :PMACP@ Number: 3230301
[ASME Authorized Inspector (Al), Boiler anc Pressure Vessel
‘ASNT NDT LEVEL II in 11 methods, ASNT ID: 190902
Vieual and Optical Testing (VT), "7. Magnetic fux leakage Testing (MFL),
Radiographic Testing (RT), 8. inferred ermal testing (IR),
Uttrasonic Testing (UT), 9. Acoustic Emission Testing (AE)
Liquid Penetrant Testing (PT), 10. Leak Testing (LT),
Magnetic Testing (MT), 11, Neutron Radiography (NR)
Electromagnetic Testing (ET),
‘AWS-CWEng.- Certled Weng Engineer, ID NO. 17010046,
‘AWS-CWE -Cortied Welting Educator ID NO. 1902001E.
‘AWS-CWM - Cerfieg Welding Inspector, ID NO. 19021324
‘AWS-CWS -Certied Welding Supervisor, ID NO. 20030008.
‘AWS-CWSR - Certfed Welding Sales Representative, ID NO.2003000R
{CSWIP 3.2.2 - Senior Weking inspector Personal, ID NO.74306,
[BGAS-CSWIP-Paining Inspector Grade 2-8GAS,ID:58970.
[API 610- Pressure Vessel Inspector ID NO. 35376,
[API B70- Process Piping Inspector ID NO. 38328.
[APL 683. aboveground storage tank inspector ID NO. 26171
‘API RP 680 Risk-Based inspection professional, ID NO. 52764
[APIRP 671. Corrosion and Matera Professional ID NO. 56359
‘APL 936 - Refractory Personnel, ID NO. 94784
'APL677 - Welding inspection and Metallurgy ID NO. 94785
{API SIFE-Source Inepector Fed Equipment, | NO. 95780
[API SIRE - Source inspector Rotating Equipment, ID NO. 99952
{API SIEE-Source Inspector Electrical Equipment, ID NO. 105108
[APL TES-Tank Entry Superior ID NO. 108678
[Lead auditor according to 180 8001:2018 trom IRC