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Uğur YÜCEL
Pamukkale University, Faculty of Science and Art, Department of Mathematics, 20017/Denizli
ABSTRACT
An analytical method for calculating the stiffness and damping coefficients for journal bearings is briefly
reviewed with author’s contributions. These coefficients are required for stability calculations of rotor-bearing
systems. The Reynolds equation governing the pressure field within a bearing is obtained by simplifying the
Navier-Stokes equations in Cartesian coordinates. It is then solved analytically using the short bearing
approximation to obtain pressures in the fluid film. Integration of the pressure obtained by the solution of the
Reynolds equation defines the bearing forces and the corresponding dynamic stiffness and damping coefficients
of short circular bearings. The results presented in this work can be used in the stability calculations of rotor
systems with short circular bearings.
ÖZET
Şaft yataklarının rijidlik ve sönüm katsayılarını hesaplamak için analitik bir metot yazarın katkılarıyla birlikte
kısaca derleniyor. Bu katsayılar rotor-rulman sistemlerinin kararlılık hesaplamaları için gereklidir. Bir rulman
içindeki basıncı veren Reynolds denklemi kartezyen koordinatlarda Navier-Stokes denklemlerinin
sadeleştirilmesiyle elde ediliyor. Daha sonra bu denklem akışkan filmdeki basınçları elde etmek için kısa rulman
yaklaşımını kullanarak analitik olarak çözülüyor. Reynolds denkleminin çözümünden elde edilen basıncın
integrasyonu rulman kuvvetlerini ve bunlara karşılık gelen kısa çembersel rulmanların dinamik rijidlik ve
sönüm katsayılarını tanımlar. Bu çalışmada sunulan sonuçlar kısa çembersel rulmanlara sahip rotor sistemlerinin
kararlılık hesaplamalarında kullanılabilir.
335
Calculation of Dynamic Coefficients for Fluid Film Journal Bearings, U. Yücel
Fluid-film bearings have been succesfully used for sleeve wrapped around the journal. The bearing
millennia, and may well be the most used machine bushing is rigidly supported. Figure 1 shows the 360
element in our civilization. Today large numbers of degree plain journal bearing layout. The journal
fluid-film bearings are used in myriad of rotates with angular velocity Ω and is statically or
applications from small electric motors, to dynamically loaded in the radial direction. Figure 2
automobile and aircraft piston engines, to large illustrates the cross-section of a plain journal
steam turbines for electric power generation. bearing. The bearing center is at the midpoint of the
bearing length L and is denoted by C b . The point
It is well known that the fluid-film bearings play a C b is the origin of the coordinate system X , Y , Z .
significant role in the dynamic behavior of the rotor
(Goodwin 1989; Rao, 1983; Yücel, 2003). Because The bearing journal has radius R and center C j in
the thin film that separates the moving surfaces the XY -plane. It is assumed for simplicity that the
supports the rotor load, it acts like a spring and journal remains parallel to the bearing bushing and
provides damping due to squeeze film effect. The undergoes only tranlational motion parallel to the
stifness and damping properties of the fluid-film XY -plane (in addition to the rotation). In other
significantly alter the critical speeds and out-of- words, any moments arising from journal tilt are
balance responce of a rotor. In addition, rotor neglected.
instability occurs, which is a self-exited vibration
arising out of the bearing fluid-film effects, and this L
is an important factor to be considered in the rotor
design. Lubricant
Mühendislik Bilimleri Dergisi 2005 11 (3) 335-343 336 Journal of Engineering Sciences 2005 11 (3) 335-343
Calculation of Dynamic Coefficients for Fluid Film Journal Bearings, U. Yücel
an accentric journal the fluid film tickness is given We use the other assumptions listed above to
by (Yucel, 2000). simplify the study of the fluid flow between the two
surfaces. Using Cartesian coordinates and neglecting
h(ϕ ) = c − e cos(ϕ − γ ) , (1) body forces, the Navier-Stokes equations can be
stated as;
and for a moving journal with e(t) and γ (t )
∂u ∂u ∂u ∂u
+u +v +w =
∂t ∂x ∂y ∂z
h(ϕ , t ) = c − e(t ) cos(ϕ − γ (t )) . (2)
1 ∂p ⎛ ∂ 2u ∂ 2u ∂ 2u ⎞
− +η⎜ 2 + 2 + 2 ⎟
The following simplifying assumptions are made in ρ ∂x ⎜ ∂x ∂y ∂z ⎟⎠
⎝
the derivation of the governing equation for the ∂v ∂v ∂v ∂v
pressure field within a bearing: +u +v +w =
∂t ∂x ∂y ∂z
, (3)
1. The curvature of fluid film is negligible. 1 ∂p ⎛ ∂ 2v ∂ 2v ∂ 2v ⎞
− +η⎜ 2 + 2 + 2 ⎟
2. The lubricant is massless and ρ ∂y ⎜ ∂x ∂y ∂z ⎟⎠
incompressible. ⎝
∂w ∂w ∂w ∂w
3. The lubricant is Newtonian and its viscosity +u +v +w =
is constant in the whole of the fluid-film. ∂t ∂x ∂y ∂z
4. The flow is laminar. 1 ∂p ⎛ ∂2w ∂2w ∂2w ⎞
5. The pressure of the lubricant is constant in − +η⎜ 2 + 2 + 2 ⎟
ρ ∂z ⎜ ∂x ∂y ∂z ⎟⎠
the radial direction. ⎝
6. The fluid-film thickness is small compared
to the journal radius. Where, ρ and η are the fluid density and
kinematic viscosity, respectively. Further, p is the
In view of the assumption one, we can consider the
fluid filled area of the bearing as the flow region pressure, and u, v, w the fluid velocity components
between an infinite rigid plate and an ondulating in the x, y, z directions. The flow field model is
second surface as shown in Figure 3. completed by the incompressible fluid continuity
equation
y, v
Journal ∂u ∂v ∂w
+ + =0. (4)
U ∂x ∂y ∂z
Mühendislik Bilimleri Dergisi 2005 11 (3) 335-343 337 Journal of Engineering Sciences 2005 11 (3) 335-343
Calculation of Dynamic Coefficients for Fluid Film Journal Bearings, U. Yücel
⎛ c ⎞ ⎡ ∂u ⎛ ∂u ∂u ∂u ⎞⎤ u = 0 , w = 0 at y=0
ℜe⎜ ⎟ ⎢ + ⎜⎜ u +v +w ⎟⎥ =
∂z ⎟⎠⎥⎦
. (11)
⎝ R ⎠ ⎣⎢ ∂t ⎝ ∂x ∂y
u =U , w = 0 at y=h
∂p ∂ 2 u ⎛ c ⎞ ⎛⎜ ∂ 2 u ∂ 2 u ⎞⎟
2
− + 2 +⎜ ⎟ +
∂x ∂y ⎝ R ⎠ ⎜⎝ ∂x 2 ∂z 2 ⎟⎠ Integrating Eqns. (10) with respect to y and
employing the above boundary conditions, we obtain
⎡ c 2 Ω ∂v c ⎛ ∂v ∂v ∂v ⎞⎤
+ ℜe ⎜⎜ u +v +w ⎟⎥
2⎢ η ∂t R ⎝ ∂x ∂y ∂z ⎟⎠⎥
⎛c⎞ ⎢
⎜ ⎟ ⎢ 2 ⎥ u=
1 ∂p 2
2 µ ∂x
( U
y − hy + y )
⎝ R ⎠ ⎢ ∂ v ⎛ c ⎞ ⎛ ∂ 2v ∂ 2v ⎞
2 h
− 2 −⎜ ⎟ ⎜ 2 + 2 ⎟ ⎥ . (8) . (12)
⎢ ∂y
⎣ ⎝ R ⎠ ⎜ ∂x
⎝ ∂ z ⎟
⎠
⎥
⎦ w=
1 ∂p 2
2µ ∂z
y − hy ( )
∂p
=−
∂y We note that u is the sum of the flow due to
⎛ c ⎞ ⎡ ∂w ⎛ ∂w ∂w ∂w ⎞⎤ circumferential pressure gradient ∂p ∂x and the
ℜe⎜ ⎟ ⎢ + ⎜⎜ u +v +w ⎟⎥ =
⎝ R ⎠ ⎢⎣ ∂t ⎝ ∂x ∂y ∂z ⎟⎠⎥⎦ flow due to the no-slip boundary conditions. Note
further that the pressure gradients ∂p ∂x and
∂p ∂ 2 w ⎛ c ⎞
2
⎛ ∂2w ∂2w ⎞
− + +⎜ ⎟ ⎜ + ⎟ ∂p ∂z are independent of y. Substitution from Eqns.
∂z ∂y 2 ⎝ R ⎠ ⎜ ∂x 2 ∂z 2 ⎟
⎝ ⎠ (12) into the continuity Eqn. (4) yields.
Mühendislik Bilimleri Dergisi 2005 11 (3) 335-343 338 Journal of Engineering Sciences 2005 11 (3) 335-343
Calculation of Dynamic Coefficients for Fluid Film Journal Bearings, U. Yücel
∂ ⎛⎜ h 3 ∂p ⎞⎟ ∂ ⎛⎜ h 3 ∂p ⎞⎟ 3µ
+ ⎜ = 6U
∂h
+ 12
∂h
. (16) p(θ , z , t ) = [ e (Ω − 2γ ) sin θ − 2e cos θ ] z 2
⎜ ⎟
∂x ⎝ µ ∂x ⎠ ∂z ⎝ µ ∂z ⎠ ⎟ ∂x ∂t h3 , (20)
~ ~
+ Cz + D
With this equation and appropriate boundary and ~ ~
initial conditions the pressure p in the fluid-film is where C and D are the integration constants to be
determined. determined using the boundary conditions p = 0 at
z = ± L 2. Making use of these boundary
conditions results in
3. SOLUTION OF THE REYNOLDS
EQUATION p(θ , z , t ) =
3µ ⎛⎜ 2 L2 ⎞⎟ . (21)
3 ⎜
z −
⎟
[ e (Ω − 2γ ) sin θ − 2e cos θ ]
The Reynolds equation derived in the previous h ⎝ 4 ⎠
section is usually solved on the computer using
finite difference or finite element methods. Integrating the pressure obtained by the solution of
However, there are two approximations to Eqn. (16) Reynolds equation, the fluid-film force is
that have closed-form analytical solutions (Kirk and determined. The integration must be done very
Gunter, 1976; Szeri, 1980; Szeri, 1987; Hamrock, carefully since a subambient pressure will not be
1994). These are known as the short bearing and permitted to exist in the fluid film (Kirk and Gunter,
long bearing approximations. For bearings that are 1976). Integrating Eqn. (21) over z gives the fluid
short in the axial direction, the pressure change in film force per unit length in the circumferential
the circumferential direction is neglected. On the direction as
other hand, for a long bearing, the pressure change
in the axial direction is neglected. In this work, we L2 µL3 Ω
only consider the short bearing approximation for q(θ , t ) = ∫ p(θ , z , t ) dz = q * (θ , t ) , (22)
the solution of the Reynolds equation given by Eqn. −L 2 2c 2
(16). Hence, we remove the first term on the left
hand side of Eqn. (16). With ∂p ∂x = 0 , the where
Reynolds equation takes the following form:
⎛ 2γ ⎞ 2ε
ε⎜ − 1⎟ sin θ + cos θ
∂ ⎛⎜ h ∂p ⎞⎟ ∂h ∂h ⎝ Ω ⎠ Ω
q (θ , t ) =
3
*
= 6U + 12 . (17) . (23)
⎜
∂z ⎝ µ ∂z ⎠⎟ ∂x ∂t (1 − ε cos θ )3
With x = Rϕ and h(ϕ , t ) from Eq. (2), we can write In the above equation, ε is the eccentricity ratio
( ε = e c ). In the static case, we obtain
∂h 1
= e sin (ϕ − γ ) −ε sin θ
∂x R q * (θ ) = . (24)
∂h
= −e
∂γ ∂e
sin (ϕ − γ ) − cos(ϕ − γ )
. (18)
(1 − ε cos θ )3
∂t ∂t ∂t
Figure 4 shows the behavior of q * (θ ) for several
Substituting Eqs. (18) into Eq. (17) and using values of the eccentricity ratio ε .
θ = ϕ − γ , we obtain
As can be seen from the figure, in the region
∂ p 6µ 0 < θ < π , q * (θ ) is negative. Therefore, one
2
= [e (Ω − 2γ ) sin θ − 2e cos θ ] , (19)
∂z assumes in this region that q * (θ ) = 0 (Childs, 1993;
2
h3
Kramer, 1993). Possitive pressures occur in the
where the dot indicates the derivative with respect to lower half as a result of the eccentricity vector e in
time. Here, we note that e and eγ correspond to the plane X ′ Y ′ (see Figure 5). The resultant of
the radial and tangential velocities of the journal in
forces dF = qRdθ loads the bearing shell and the
the bearing, respectively. By integration, one
obtains the pressure function journal. The corresponding static equilibrium force
on the journal is shown as F0 .
Mühendislik Bilimleri Dergisi 2005 11 (3) 335-343 339 Journal of Engineering Sciences 2005 11 (3) 335-343
Calculation of Dynamic Coefficients for Fluid Film Journal Bearings, U. Yücel
2π 2ε 2
q* (θ)
-2 π (1 − ε ) 2 2
. (26)
2π πε
-4 F2 ′ = ∫ q(θ ) sin θ Rdθ = − Fµ
-6
π (
2 1− ε 2 )
32
-8
0 1 2 3 4 5 6 In equations (26) , Fµ is given by
θ
µL3 ΩR
Figure 4. Fluid film force per unit length in the Fµ = . (27)
circumferential direction for several values of ε 2c 2
F1′ 4ε
tan γ = =− . (28)
F′
γ
F0
2 π 1− ε 2
e
Cj The angle α between the vertical direction (load
Cb X direction) and the line of centers (shown in Figure 6)
is related to γ by α = γ + π 2 and consequently is
q* (θ ) given by
F2 ′ π 1− ε 2
tan α = − =− . (29)
Figure 5. Forces due to static loading for short F′ 1
4ε
circular bearing
From the second of equations (25), from equations
Now, we consider a horizontally supported shaft (26) and (28) and using
with static loadings as shown in Figure 6. If F1 and
tan γ 1
F2 are the force components in the X and Y sin γ = , cos γ = , (30)
directions, respectively, then we have 1 + tan γ 2
1 + tan 2 γ
Mühendislik Bilimleri Dergisi 2005 11 (3) 335-343 340 Journal of Engineering Sciences 2005 11 (3) 335-343
Calculation of Dynamic Coefficients for Fluid Film Journal Bearings, U. Yücel
2π
F1′ = ∫ q(θ , t ) cos θ Rdθ = Fµ f 1 (ε , ε, γ )
In general the relation between the force and the
motion is non-linear. For small displacements
π , (32)
2π x1 , x 2 and velocities x1 , x 2 of the journal center
F2 ′ = ∫ q(θ , t ) sin θ Rdθ = Fµ f 2 (ε , ε, γ )
π we linearize the forces F1 and F2 as follows
+
(
πε 1 + 2ε 2 ) 0
∂F ∂F ∂F
. (35)
(
Ω 1− ε 2 )
52
. (33)
F2 = F20 + 2
∂x1 0
x1 + 2
∂x 2 0
x2 + 2
∂x1 0
x1
⎛ 2γ ⎞ πε
f 2 (ε , ε, γ ) = −⎜1 − ⎟ ∂F2
⎝ Ω ⎠ 2 1− ε 2 ( )
32
+
∂x 2
x 2
4εε
0
−
(
Ω 1− ε 2 )
2
where the partial diffrentials with respect to
displacement and velocity are the stiffness and
As it was mentioned earlier the force components damping coefficients, respectively. These
relative to the XY-system are coefficients are to be calculated at the static
equilibrium and given by
F1 = F1′ cos γ − F2 ′ sin γ
. (34) ∂Fi ∂Fi
K ij = , C ij = , i = 1,2, j = 1,2 . (36)
F2 = F1′ sin γ + F2 ′ cos γ ∂x j
0
∂x j
0
With equations (32) to (34) the explicit relations for From equations (34), F1 and F2 are functions of
the magnitude and directions of the journal force are ε , γ and ε, γ . Thus, the required differentials are
obtained as functions of positions ε , γ and of
velocities ε, γ of the journal center C j .
∂Fi ∂Fi ∂ε ∂Fi ∂γ
= +
∂x j ∂ε ∂x j ∂γ ∂x j
Mühendislik Bilimleri Dergisi 2005 11 (3) 335-343 341 Journal of Engineering Sciences 2005 11 (3) 335-343
Calculation of Dynamic Coefficients for Fluid Film Journal Bearings, U. Yücel
Considering that the derivatives of equations (37) Note that a MAPLE worksheet has been used to
are to be calculated at the static equilibrium, and derive the above coefficients. Figure 8 and Figure 9
remembering that ε = e c , we can write show the plots of the dimensionless stiffness and
damping coefficients versus the eccentricity ratio,
∂ε ∂ε cos γ ∂γ ∂γ sin γ respectively.
= = , = =−
∂x1 ∂x1 h0 ∂x1 ∂x1 e
. (40)
∂ε ∂ε sin γ ∂γ ∂γ cos γ
= = , = = 40
∂x 2 ∂x 2 h0 ∂x 2 ∂x 2 e *
K 11
*
30 K 12
K*21
Here, we note that under the condition of static 20 *
K 22
equilibrium, the first two terms on the right of the
second equations of (37) vanish. In addition, the last
K *i j
10
two terms on the right of the first equations of (37)
vanish since the derivatives ∂ε ∂x j and ∂γ ∂x j 0
-20
With these relationships, one finally obtains after
0.0 0.2 0.4 0.6 0.8 1.0
transformation the following relationships for the
ε
stiffness and damping coefficients of the short
circular bearing
Figure 8. Dimensionless stiffness coefficients for
F0 * F0 * short circular bearing
K ij = K ij , C ij = C ij , (41)
h0 h0 Ω
40
where K ij* and C ij* are the dimensionless stiffness C*11
* *
C 12 =C21
and damping coefficients, respectively. They are 30 C
*
22
given by
*
K 11
⎢⎣
(
= ⎡ 2π 2 + 16 − π 2 ε 2 ⎤ Ψ (ε )
⎥⎦
) 20
C*i j
*
K 12 =
π π 2
− 2π ε
2 2
− (
16 −)π 2
ε4
Ψ (ε )
10
4
( )
ε 1− ε 2 12 0
*
K 21 =−
π π 2
+ 32 ( ) (
+ π 2 ε 2 + 32 − 2π 2 ε 4 (42) ) -10
4 ( )
ε 1− ε 2
12 0.0 0.2 0.4
ε
0.6 0.8 1.0
xΨ (ε )
K 22 =
*
( )
π 2 + 32 + π 2 ε 2 + 32 − 2π 2 ε 4 (
Ψ (ε )
) Figure 9. Dimensionless damping coefficients for
short circular bearing
1− ε 2
( )
These coefficients can now be inserted into the
( )
12
π 1− ε 2 ⎡ π 2 + 2π 2 − 16 ε 2 ⎤ Ψ (ε ) equation of motion of the journal. And then a
*
C11 =
2ε ⎢⎣ ⎥⎦ stability analysis can be performed. This subject
*
C12 = C 21
*
= − ⎡ 2π 2 + 4π 2 − 32 ε 2
⎢⎣
( ) ⎤ Ψ (ε ) ,(43)
⎥⎦
will not be considered in this work.
*
C 22 =
(
π π + 48 − 2π 2 ε 2 + π 2 ε 4
2
) Ψ (ε )
( )
2 12 5. CONCLUSIONS
ε 1− ε 2
Mühendislik Bilimleri Dergisi 2005 11 (3) 335-343 342 Journal of Engineering Sciences 2005 11 (3) 335-343
Calculation of Dynamic Coefficients for Fluid Film Journal Bearings, U. Yücel
dynamic calculations for unbalance response, Kirk, R. G., and Gunter, E. J. 1976. Short Bearing
damped natural frequencies, and stability are based Analysis Applied to Rotor Dynamics Part I: Theory,
on this concept. ASME Journal of Lubrication Technology, January,
47-56.
In recent years, extensive experimental works have
been carried out to measure the bearing coefficients. Kramer, E. 1993. Dynamics of Rotors and
Many rusults show good agrement with the Foundations, Springer-Verlag, Berlin, Heidelberg.
theoretical values. That is why many authors are
still using these coefficients obtained by the method Rao, J. S. 1983. Rotor Dynamics, John Wiley and
just described in this work in their stability analysis. Sons.
Hamrock, B. J. 1994. Fundamentals of Fluid Film Yücel, U. 2003. Stability of Rotor-Bearing Systems,
Lubrication, The Ohio State University, Columbus, Pamukkale University, Engineering College, Journal
Ohio, McGraw-Hill, Inc. of Engineering Sciences, 9 (3), 387-392.
Mühendislik Bilimleri Dergisi 2005 11 (3) 335-343 343 Journal of Engineering Sciences 2005 11 (3) 335-343