TM

Stalwart Technosource
the best, always.
About Us
 Stalwart Technosource is the manufacturer and supplier of all
kinds of welding machines. We undertake contracts for stud
welding, deck sheet fixing and all kinds of structural fabrication
jobs.

 Our head office is located in Mumbai and Manufacturing plant

in Dahanu.

 Stalwart Technosource manufactures more then 30 types of

welding machine and over 200 range of products.

 Stalwart Technosource provides highly sophisticated and

automotive products for dedicated applications

 An ISO 9001:2008 certified company.

Studs and Shear Connectors

 Studs and Shear connectors are available in various shapes and sizes.
Depending on the application ,these studs are readily available or are
customized accordingly.
 They are generally available in diameter size ranging from 3mm to 25
mm.(According to AWS)
 Classified as threaded, non threaded, head or without head etc.
What is Stud Welding?

STUD WELDING is a unique, one step fastening process. It is a high-speed metal

fastening process in which a metal fastener can be applied by arc welding to a
metal work piece.
A key factor that differentiates stud welding from other fastening processes is
that the fastener( stud, shear connector) is attached to the work piece without
damaging the other side or even there is no access required on reverse side.
Types of welding process available
 Capacitor Discharge Stud Welding
 Drawn Arc Stud Welding
 Short cycle process

Capacitor discharge stud welding:

 Especially suited for welding on thin plates from about 0.5 mm.
 Minimum plate thickness: 1/10 of stud diameter. Welding range: M3-M8(M10).
 Small scale applications like household appliances, electronics etc.

Drawn arc stud welding:

 Especially suited for welding on thicker plates of 3 mm and above.
 Minimum plate thickness: 1/8 of stud diameter.
 Welding range: dia. 3 to 25 mm.
 Large scale applications like composite structure, boilers, ship-building etc.

Short cycle stud welding:

 Especially suited for welding on thinner plates.
 Exceptionally suitable for stud diameters of up to 12mm.

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Which Stud Welding to be used?
Capacitor Discharge Stud Welding Drawn Arc Stud Welding

1.Dirty, scaly or oily parent material

2.Structural applications
1.Alloy metal such as aluminum, bronze, brass
3.High strength of fastener
and others
2.Exotic materials such as titanium 4.Fastener diameters larger than 3/16"
5.Higher carbon steels
3.Stud cost
4.High production rates
5.Smaller diameter fasteners...up to 3/8"
6.Reverse side marking
7.Thin parent material
8.Clean parent material
9.Accuracy of stud position
10.Weld splatter or weld fillet interference
11.Deformation or heat distortion
Stud Welding Machine
 The Stud Welding Machine (Drawn Arc) functions under manual and automatic
modes, which is easy to operate to Engineers as well as to the workers.

Welding Range Duty Cycle

6mm – 25mm 8 studs/min.

3mm – 22mm 14 studs/min.

3mm – 20mm 17 studs/min.

Advantages
Some of the advantages of Drawn Arc stud welding

 The welded joint is stronger than the parent material or the stud.

 Deep weld penetration.

 High speed welding of studs on thin steel sheets is possible.

 Limits down time.

 Cuts labor and material cost.

 Is user friendly and easy to operate.

 Machine is equipped with effective safety operations for user.

 Fast attachment.

 No reverse marking.

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Applications
Some of the applications Drawn Arc stud welding
 Construction
 Fabrication of sheet metal products.
 Power Plant
 Rail Over Bridges and Girders
 Boilers
 Automobile industry
 Ship Building
 Tubes
 Windmill
 Oil & Gas industry
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Bridges and Composite Structure
Boilers and Power Plant
PVC and Studded Tubes
Stalwart Technosource Vs Others

4.5

3.5

3
Stalwart
2.5 Technosource
2
Others
1.5

0.5

0
Quality Ease of Operation Service Cost
Thank You