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SPECIFICATION
HOT-PRESSED DECORATIVE
COATINGS ON PLASTIC 9.55844
normazione COMPONENTS Page: 1/5
Date: 09/28/2001
CMD
PURPOSE
To specify the requirements, test procedures and test equipment for hot-pressed decorative
Code
coatings on plastic parts.
-
Ch.
6
Edition
This Procurement Specification consists of 5 pages and 1 Annex (see page 2).
-- March, Edition 5 - Alcohol resistance test added; editing changes introduced. (DA)
1991
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
= 09/28/01 Edition 6 - Annex 1 : test conditions changed. (FD)
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
CONFIDENTIAL
ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE
§ ”B”: REFERENCES
|50488/01 | Test for chip resistance of paints, protective coatings, etc. (TMD)
|9.01102 | Quality of supplies (CFO).
§ ”C”: ANNEXES
1
GENERAL
1.1
Classification and data processing code
DATA PROCESSING
DRAWING
GRADE USE CODE
CALL-OUT
(See Std. 50022)
2
PRODUCT QUALIFICATION REQUIREMENTS
2.1
Subject component to the tests indicated in the paragraphs below and compare results with the
values specified by design and/or on annexed Specifications Data Sheet applicable to the
specific type.
2.1.1
Where requirements listed below need be satisfied only for the significant surface, the latter shall
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
be indicated on drawing.
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
Where no significant surface is designated, the entire surface of the component is to be
2.2
Test environment (unless otherwise specified)
CONFIDENTIAL
Temperature: 23 ± 5°C
Atmospheric pressure: 860 to 1060 mbar
Relative humidity: 45 to 70%
2.3
Specific requirements
2.3.1
Carry out the tests using procedures and equipment indicated in Material Standard shown for
each characteristic on annexed Specifications Data Sheet.
2.3.2
Alcohol resistance
Rub component for 10 secs (approx) with a cotton wad impregnated with denatured ethyl
alcohol.
3
REQUIREMENTS FOR SUPPLY INSPECTION
(to be carried out by Plant Quality Acceptance Depts)
Supply inspection shall be carried out according to P.S. 9.01102/01 (Restricted distribution).
4
SUPPLIER REQUIREMENTS
The Supplier(s) shall comply with the general requirements contained in P.S. 9.01102 "QUALITY
OF SUPPLIES".
4.1
Product Qualification Supplies
The Supplier(s) shall submit the amount of product specified in the purchase order and attach
the Quality and Conformity Certificate (see P.S. 9.01103); all characteristics specified on the
attached Specifications Data Sheet applicable to the specific type shall be checked.
"Non-conforming" supplies are not permissible.
4.2
Product Supplies
The supplied product shall conform with drawing and this Specification.
When establishing the manufacturing process to be adopted and severity of inspections, the
Supplier shall take into account the classes of importance that FIAT has assigned to each of the
characteristics to which requirements refer (see para. 5).
NOTE: Checks may be performed on components which have been subjected to non-destructive
tests (indicated with NDT in para. 5) during product qualification and supply inspection.
Components which have been subjected to destructive tests (DT) may not be used for furĆ
ther tests or inspections unless otherwise specified case by case.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
5
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
CLASSIFICATION OF CHARACTERISTICS
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
TYPE OF
CHARACTERISTICS
TEST (*)
Adhesion Major DT
(follows)
TYPE OF
CHARACTERISTICS
TEST (*)
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
CONFIDENTIAL
CMD
REQUIREMENTS
CHARACTERISTICS TEST CONDITIONS
GRADE A GRADE B
Code
- Decorative coating shall be continuous and
uniform.
-
Visual inspection -
- Appearance same as basic sample No surface
Ch.
defects or porosity.
6
No coating separation inside crosshatched area.
Adhesion Std. 50461 (Method B1)
Flaking permitted only along scribed lines.
Edition
No stains, blisters, coating separation and/or
Gasoline resistance Std. 50473 (Method B)
removal.
- Results of adhesion
tests carried out
Std. 50451 and 50461
before and after
(Method B1)
weather-ometer
Accelerated weathering + - 500 hrs in carbon arc exposure shall be
-
adhesion weather-ometer or equivalent.
750 hrs in xenon arc
- No blisters, stains or
weather-ometer.
other surface
alterations.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
Fade-Ometer sample.
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
Std. 50184
Results of adhesion tests carried out before and
Temperature cycling + (Method D2)
after temperature cycling shall be equivalent. No
adhesion and Std. 50461
coating alterations (cracking).
+ adhesion
CONFIDENTIAL
REQUIREMENTS
CHARACTERISTICS TEST CONDITIONS
GRADE A GRADE B
Std. 50184
(Method B) No blistering, stains, color change, hardness and
Humidity resistance +
- 150 hrs at 40 ± 2°C adhesion losses of more than 10% with respect to
adhesion
with min. 90% R.H. unexposed specimen.
Std. 50461
No stains, rub-off
Waxing/dewaxing test P.S. 9.55846 - blistering or coating
separation.
CONFIDENTIAL