71 150 8 08 00057 0B PDF

REPSOL
SUBSTATION 150/30 KV FOR THE PETROCHEMICAL

COMPLEX OF SINES
DETAIL DESIGN
MECHANICAL - HVAC
TECHNICAL SPECIFICATIONS
Revision 0B
Lisbon, 1st of February of 2023
71-150-8-08-00057-0B
MECHANICAL - HVAC
REVISON DATE DESCRIPTION
0A 01/07/2022 First Emission
0B 01/02/2023 General Revision
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REPSOL
SUBSTATION 150/30 KV FOR THE PETROCHEMICAL COMPLEX OF

SINES
DETAIL DESIGN
MECHANICAL - HVAC
TABLE OF CONTENTS
GENERAL TECHNICAL SPECIFICATIONS 5
1 SCOPE OF WORK - GENERAL 5
1.1 MODE OF EXECUTION OF WORKS .................................................................... 5

1.1 LABOUR .......................................................................................................... 6
1.2 AUXILIARY CONSTRUCTION MEANS ................................................................. 6
1.3 DAMAGE AND REPAIRS ................................................................................... 6
1.4 UNAPPROVED JOBS ......................................................................................... 6
1.5 UNSPECIFIED JOBS........................................................................................... 6
1.6 TESTS .............................................................................................................. 7
1.6.1 MECHANICAL INSTALLATIONS .............................................................................. 7
1.6.1.1 VENTILATORS ........................................................................................................ 7
1.6.1.2 AIR TIGHTNESS TESTS — AERAULIC CIRCUITS ...................................................... 8
1.6.1.3 DIRECT EXPANSION CLIMATE UNITS ..................................................................... 8
1.6.1.4 AIR DISTRIBUTION ................................................................................................. 9
1.6.1.5 ELECTRIC MOTORS ................................................................................................ 9
1.6.1.6 GENERAL TESTS ..................................................................................................... 9
1.6.1.7 TYPES OF TESTS ................................................................................................... 10
1.6.1.8 NOISE TESTING .................................................................................................... 10
1.6.1.9 MISCELLANEOUS ................................................................................................. 10
2 SCOPE OF WORK – MECHANICAL INSTALLATIONS 11
2.1 GENERAL PROVISIONS ................................................................................... 11

2.1.1 MAIN WORK ........................................................................................................ 11
2.1.2 CIVIL CONSTRUCTION WORKS ............................................................................ 12
2.1.3 MAINTENANCE PLAN .......................................................................................... 13
2.1.4 EQUIPMENT ........................................................................................................ 13
2.2 AIR TREATMENT AND INDOOR AIR QUALITY .................................................. 14
2.2.1 FILTERS AND FILTER HOLDERS ............................................................................ 14
3 PIPING, THERMAL INSULATION AND FINISHING 15
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3.1 REFRIGERANT PIPE NETWORK ....................................................................... 16

3.2 CONDENSATE DRAINAGE ............................................................................... 17
3.3 PIPE SUPPORTS ............................................................................................. 17
3.4 THERMAL INSULATION AND FINISHING .......................................................... 17
3.5 PIPING SURFACE TREATMENT ........................................................................ 19
4 DUCTWORK 19
4.1 DUCTS........................................................................................................... 19
4.1.1 RECTANGULAR DUCTS ........................................................................................ 21
4.1.2 CIRCULAR DUCTS ................................................................................................ 21
4.1.3 THERMAL INSULATION AND COATING ............................................................... 21
4.1.4 AIRTIGHTNESS ..................................................................................................... 22
4.1.5 SEALS ................................................................................................................... 23
4.1.6 DUCT SUPPORT ................................................................................................... 23
4.1.7 INSPECTION DOORS ............................................................................................ 25
4.2 AIR TERMINAL DEVICES ................................................................................. 27
4.2.1 INDOOR GRILLES ................................................................................................. 27
4.2.2 LOUVRES ............................................................................................................. 27
4.3 AIR-FLOW DAMPERS ..................................................................................... 28
4.3.1 MANUAL AIR FLOW DAMPERS............................................................................ 28
5 FIRE SAFETY EQUIPMENT 28
5.1 FIRE DAMPERS .............................................................................................. 29

5.2 FIRE RESISTANT DUCTS .................................................................................. 30
5.3 FIRE RESISTANT INSULATION ......................................................................... 30
5.4 OPENINGS SEALING ....................................................................................... 31
5.5 SMOKE PROTECTION DAMPERS ..................................................................... 31
5.6 COMPENSATION DAMPERS ........................................................................... 33
5.7 SMOKE EXHAUST VENTILATORS ..................................................................... 33
6 CONTROL SYSTEM 34
7 ELECTRICAL EQUIPMENT AND CIRCUITS 34
7.1 SWITCHBOARDS ............................................................................................ 34

7.2 ELECTRICAL AND CONTROL INTERCONNECTIONS............................................ 37
7.3 COMMAND INTERCONNECTIONS ................................................................... 38
7.4 FIELD EQUIPMENT ......................................................................................... 40
7.5 MISCELLANEOUS ........................................................................................... 41
7.5.1 ANTI-VIBRATION SUPPORTS ............................................................................... 41
SPECIFIC TECHNICAL SPECIFICATIONS 42
8 PREAMBLE 42
9 VENTILATION SYSTEMS 43
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9.1 FANS ............................................................................................................. 43

9.1.1 IN-LINE CENTRIFUGAL/AXIAL FANS..................................................................... 44
10 DIRECT EXPANSION SYSTEMS 45
10.1 MONO-SPLIT AIR CONDITIONING SYSTEM...................................................... 45
11 BILL OF EQUIPMENT TYPE CONSIDERED 48
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REPSOL
SUBSTATION 150/30 KV FOR THE PETROCHEMICAL COMPLEX OF

SINES
DETAIL DESIGN
MECHANICAL - HVAC
GENERAL TECHNICAL SPECIFICATIONS
1 SCOPE OF WORK - GENERAL
All works must be performed with solidity and perfection and according to the best
rules of the art of building well.
Any incompatibility between the projects of the various disciplines must be notified in
advance to Inspection to proceed to creating compatibility.
The errors or omissions of the project relating to the quantities and conditions of
execution of the work shall not serve as a basis for the suspension or interruption of
the work, and the Contractor shall have the necessary equipment in due course.
All costs for the construction control testing, as defined in further in this document,
shall be the responsibility of the Contractor.
The Contractor undertakes to install a laboratory, at the site of the works, with
equipment and personnel qualified to carry out all the tests defined in the
Specifications, or to use the appropriate laboratory for their performance, presenting
the corresponding evidence.
When the Contractor intends to use equipment or procedures other than those
provided for, he shall submit his proposal for prior approval by Inspection with a
description of the equipment and methods he intends to adopt.
The Contractor must not perform any work without having previously clarified with
Inspection any doubts that arise on such materials.
1.1 MODE OF EXECUTION OF WORKS
The Contractor shall pay attention to the layout of the existing infrastructure (piping,
cabling, etc.), or to be installed, and predict the displacement and passage of those
systems, to avoid interferences and collisions between them as well as with structural
beams and pillars.
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1.1 LABOUR
All staff members of the construction team shall be duly empowered to carry out the
tasks to which they are committed.
All obligations relating to the workforce employed in this contract are the exclusive
responsibility of the Contractor. However, Inspection reserves the right to dismiss
personnel who they consider not to have sufficient qualifications, or whose stay at the
work are deemed inconvenient for discipline or good progress of the work.
1.2 AUXILIARY CONSTRUCTION MEANS
The Contractor is responsible for supplying all the machines, tools, and utensils,
including the respective repairs, and for supplying, assembling, and dismantling all
auxiliary means, such as scaffolding and fastenings, necessary for the proper execution
of the work.
1.3 DAMAGE AND REPAIRS
The Contractor is responsible for all damage caused by the execution of the works,
obliging himself to substitute the elements which are directly or indirectly damaged.
1.4 UNAPPROVED JOBS
All works which Inspection considers unacceptable because they do not comply with
the conditions laid down in these Technical Conditions shall be immediately corrected
or re-done by the Contractor.
Failure to comply with the orders given by Inspection to the Contractor in this respect,
gives the former the right to have the work rejected and executed anew by the latter.
1.5 UNSPECIFIED JOBS
All works not covered by this document that are necessary for the performance of the
work will be carried out perfectly and soundly, in view of the technical conditions of
assistance and safety imposed by the Regulations, Standards, other legislation in force
concerning it, characteristics that meet the good constructive standards and the
instructions of Inspection and the designer.
Note: In case of omitted information in the Technical Conditions, the Portuguese

Legislation, Manufacturer Instructions, International Standards, and other specific
customer standards in force should be complied.
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1.6 TESTS
During the execution of the work and before provisional receipt, the Contractor shall
carry out the necessary tests to demonstrate that equipment and assemblies meet the
specified conditions in the presence of a representative from inspection. When carried
out in a situation where the extreme or close conditions are not met, they may be
repeated during the guarantee period, if inspection so wishes, when these conditions
occur.
The standards for tests considered are generally the Standards and Regulations in
force and applicable in Portugal. In situations not covered by these standards and
regulations, international standards of recognised quality (ISO; IEC; BSI; DIN; AFNOR)
or specific recommendations (ASHRAE; EUROVENT; SMACNA) shall be considered.
All costs for tests in respect of technical personnel, their travel, equipment, energy,
shall be covered by the Contractor. These include tests that may be required in
recognised laboratories and official bodies. The results of the tests shall be presented
in the form of records and certificates validated by the inspection of the work. All
results will only be accepted expressed in SI units.
1.6.1 MECHANICAL INSTALLATIONS
The following equipment shall be made available for carrying out the tests:
• Manometer - tightness of pipes;

• Thermos hygrometer with ambient and contact probes - temperatures (water
and ambient) and relative humidity;
• Anemometer, or Pitot tube - air flow in ducts;
• Anemometer - air flow in diffusers and grilles;
• Tachymeter - rotational speeds fans/motors;
• Multimeter (current, voltage, power and power factor);
• Mega ohmmeter;
• Surface thermometer and/or infrared thermometer/thermographic camera
• Sound meter.
All equipment to be used in the tests shall be appropriately calibrated by an official

body.
The tests described below are established, without invalidating or substituting any
tests which may be considered necessary to be carried out in the meantime.
1.6.1.1 VENTILATORS
The following checks will be carried out:
• Air flow;
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• Fan rotation speed;

• Air discharge speed;
• External static pressure;
• Noise levels
1.6.1.2 AIR TIGHTNESS TESTS — AERAULIC CIRCUITS
Tests shall be carried out in accordance with the European standard Eurovent 2/2 - “Air
Leakage Rate in Sheet Metal Air Distribution Systems”, or with other international
codes accepted by the inspection of the construction owner.
In the tests of the duct systems, fumes will be used for the visualisation of leaks. All
ends of the ductwork must be properly buffered to ensure their tightness during
testing.
The testing shall be performed, if possible, before applying the thermal insulation, in
such a way as to enable visual detection of leakage points. All equipment and materials
necessary for sealing the network will be provided by the Contractor.
As a basis for the classification of ducts, the reference values considered are given in
the table below.
Table 1 — Values for pipeline leakage tests.

Average Speed
Static Pressure Limit
(maximum)
Duct Pressure Class Air Leakage
Positive Negative
(m/s)
(Pa) (Pa)
Low 500 500 10 Category A
Average 1000 750 20 Category B
High 2000 750 40 Class C
According to the methodology, the flow rate of losses in the duct lines must be less
than 1,5 l/(s.m²) of duct area when subjected to a static pressure of 400 Pa. The test
will be carried out on sections to be chosen by Inspection and the Construction Owner,
and at least 10% of the network must be tested.
If the tested network does not meet the requirements, it must be corrected and tested
again, plus 20% of the network chosen in the same way.
If this second test does not meet the requirements, the duct systems must be fully
tested.
1.6.1.3 DIRECT EXPANSION CLIMATE UNITS
The following measurements shall be made on these units:
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• Airflows;
• Air temperatures at the inlet and outlet of the units in the various regimes;
• Noise levels.
1.6.1.4 AIR DISTRIBUTION
The following measurements shall be made in places to be chosen by inspection:
• Air temperature at the outlet of diffusers and grilles;
• Air velocity at the outlet of diffusers and grilles;
• Air temperature at least four points of the treated site, and Hm = 1.6 m;
• Air velocities in the occupation areas, which shall not exceed 0.20 m/s;
• Outside air temperature at the time of other temperature measurements;
• Air velocity in duct systems;
1.6.1.5 ELECTRIC MOTORS
The supply current intensities of the various electric motors shall be measured and the
values obtained shall be compared to the nominal characteristic. It shall be checked
that the thermal relays and the remaining protections of each engine are properly
sized and adjusted.
All electrical protections shall be checked, and the nominal efficiencies of the
equipment shall be assessed.
1.6.1.6 GENERAL TESTS
It will be verified that condensate networks drain properly and that siphons exist and
are correctly installed in all systems. The condensate pipe is insulated or of a
material/thickness that guarantees no condensate formation on the external surface.
The cleaning status of duct networks and all associated accessories and equipment
shall be checked.
Similarly, the correct installation of dampers and other fittings in the ductwork will be
verified.
The following components, equipment, and systems (where applicable) are also
included in the testing:
• Sensors and other control equipment;
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• Measurement and counting equipment (electric energy meters, etc.).
1.6.1.7 TYPES OF TESTS
The tests shall be divided into 4 different types:
• Pre-functional — reception on site;
• Pre-functional — installation;
• Functional (stand-alone);
• Functional (interconnection and control). These tests should also be specified

in the Centralised Technical Management (GTC) project. The Contractor
responsible for the implementation of this project will need to coordinate with
the person responsible for implementing the TGM project to ensure that such
tests are carried out effectively.
1.6.1.8 NOISE TESTING
The maximum permissible noise levels of each equipment and the system as a whole
should be in accordance with the specified or with the legislation in the missing cases.
All equipment whose noise level measured at the places of its influence exceeds the
values shown must be equipped with attenuation systems.
The costs inherent in this solution will have to be included in the overall value of this
contract.
1.6.1.9 MISCELLANEOUS
Perform other tests necessary to assess that all equipment works correctly by isolated
and in the system as a whole, and that they satisfy the design conditions, and that the
installation is regulated from the point of view of air and water flows and
temperatures.
Carry out various checks of materials compatibility that are in direct or transmitted
contact, construction of ground connections, protection of crossings, particularly those
with the exterior with waterproofing to be guaranteed.
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2 SCOPE OF WORK – MECHANICAL INSTALLATIONS
2.1 GENERAL PROVISIONS
2.1.1 MAIN WORK
The Contractor is responsible for the prices they establish in the budget, the supplies,
assembly, and obligations described below:
• Supply and assembly of facilities for ambient treatment and ventilation as

defined in the descriptive report, technical specifications and designed parts;
• Supply and assembly of water supply and sewage connections of equipment

(drains, purges, discharge of safety valves, etc.);
• Supply and assembly of the control switchboards, their electrical control

interconnections, cables, relays and contactors, of all equipment involved in
this project, as well as the electrical connection of the equipment supplied by
the Electrical discipline;
• Supply and assembly of all equipment, networks, accessories, etc., of the HVAC
installation, or other equipment that may be damaged in the course of the
work;
• All civil construction works, such as trenching, pits and holes, supporting slabs
for laying equipment, roof seals, metal structures supporting equipment, and
access to future maintenance, etc., and related finishing;
• Transport and all lifting means necessary for the execution of the installation;
• All protective and finishing paints and identification marks as referred to in

these Technical Conditions;
• Legalisation of all equipment to be installed and obtaining the official licences

necessary for the installation of the equipment;
• The conduct of all tests in accordance with the technical specifications;
• Expenses on electricity, water, telephone and fuel, both during the assembly
and during the testing period;
• All technical support work such as the execution and supply of detailed and
preparation drawings, technical support for the integration of their
preparation drawings with the drawings of all the engineering disciplines of
this work and support for the compatibility between works before the
execution of the work;
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• Conduct installation prototypes for approval by supervision, in particular when

inserting elements with visual impact into the architecture, such as grilles,
diffusers, ambient treatment local terminal units, etc.
• Provide, in a timely manner, subcontractors of the other disciplines, if any,

who have interaction with their own, all the locations and characteristics of
their equipment and the specific needs of each, and ensure that the
connections to be carried out comply with the specifications of the equipment
they intend to install and respond fully to the intended purposes;
• Within deadlines that do not hinder the progress of the work, the following will
be submitted to the inspection for approval:
o Catalogues and constructive standards of all equipment and materials

that is intended to be installed;
o Power schemes and listing of electrical switchgear equipment and layout

of their respective cable paths;
o Control schemes and listing of automatic/manual control equipment for

the installation and layout of the respective cable paths;
o Diagrams and details of fixing and pipe and duct supports;
o Plants, cuts and elevations, with the implantation of all the equipment,
ducts, piping and electrical circuits. Detailed drawings of laying and fixing
of machines, ducts, pipes and electrical and control wiring (1 digital
base, in CAD, and 2 paper copies) will also be executed;
o Instruction of staff who will be in charge of conducting the installations

and technical support during the warranty period.
o And, moreover, all that is necessary so that the installations can

correctly meet the requirements as per which they were designed.
All works must be performed according to the best building practices.
Contractor is responsible for the conservation and immediate repair of all defects and
damages verified in the works until the end of the Warranty Period, originating in
defects of construction or under the normal action of the weather.
2.1.2 CIVIL CONSTRUCTION WORKS
The execution of the Civil Construction works, inherent to the installations and
mechanical equipment, is included in the contract.
It is the obligation of the Contractor to submit, within the established deadlines and in
detail, all the necessary elements for the complete definition of the Civil Construction
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Support works for prior approval of the Inspection, where they are also responsible for
alterations or additional works that may be necessary. Included in this designation are:
• Execution of concrete masses with anti-vibration insulation for laying

machines.
• Execution of metal structures to support equipment.
• Demolition of masonry to create openings for grille placement and transport to

the site of disposal of the resulting products.
• Execution and finishing in plastered and painted masonry, of the spans needed
for the placement of the external grille, passage, etc.
• Execution of gutters, drillings and respective finishing for the passage of the
installations.
• Opening and covering of pits.
• Other Civil Construction Works to support the installations
2.1.3 MAINTENANCE PLAN
Its requisite is to guarantee the optimised operation of the HVAC systems installed,
aiming to establish and maintain the intended design operating parameters of the
HVAC system (pressure drops, flows, temperatures, noise levels, leakage levels etc.).
2.1.4 EQUIPMENT
The characteristics indicated below for the various equipments serve as a guide for
their selection.
The description of the technical characteristics of equipment and materials presented

is not exhaustive to allow the selection of equipment of several reference brands
available in the market.
The descriptive characteristics represent minimum conditions to be met by the

proposed equipment and all the proposals must clearly indicate their compliance and
any other that may represent an added value in relation to those minimum
requirements.
However, competitors are obliged to quote in their base bid the equipment referred to
in the Technical Conditions without prejudice to the submission of other alternatives
they deem appropriate.
It is safeguarded that any alternative solution, in addition to complying with the

provided technical specifications, must be compatible with the Architecture and
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Structure, in particular with regard to the clutter of the equipment and its mass and,
where applicable, its aesthetics.
For the most important equipment, type models that meet the specified minimum
requirements are indicated.
The location of the equipment is represented in the drawings and was properly
coordinated with the Architecture during the execution period of this project.
However, its final location at the work site must be carried out under strict supervision
of the work. Therefore, the installer is obliged to request such coordination in a timely
manner so as not to compromise the normal progress of the work.
This project includes the supply and assembly of the equipment and materials
specified below according to the written and drawn parts and the specific technical
conditions. All equipment shall be supplied and quoted with the accessories expressly
indicated in the Technical Specifications and all others essential to its correct operation
and installation, even if they are not there.
2.2 AIR TREATMENT AND INDOOR AIR QUALITY
2.2.1 FILTERS AND FILTER HOLDERS
Contractor is responsible to ensure that:
• All components of equipment and surfaces in contact with the air have good
accessibility, for the purposes of preventive maintenance and inspection;
• Adequate cleaning during the construction and assembly of the system

installation, as well as during the operation of the installation for testing
purposes;
• Connections to ducts will be flexible, detachable and rot-proof;
• During transport and assembly of units, the openings and duct connections
must be properly buffered to prevent the entry of waste and dust;
• The maintenance of the equipment is facilitated, guaranteeing adequate work

space in order to remove and place the filters.
The connection of the sections that make up the units must be made through
structural profiles using stainless steel hexagonal nuts and bolts. To guarantee a
perfect sealing of the sections between each other a self-adherent sponge tape will be
used (supplied by the manufacturer of the units), which will be placed between the
adjacent faces of the profiles.
All sections are built so as to avoid any distortion, warpage, vibration, or air leakage,
when subjected to differential pressures up to 2000 Pa, either in the panels that
overlay them or in the joints between sections.
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Maximum initial pressure drop of G4 pre-filters, according to EUROVENT 4/5– 50 Pa.
Maximum initial pressure drop of F7 filters, according to EUROVENT 4/5 – 75 Pa.
Maximum initial pressure drop of F8 filters, according to EUROVENT 4/5 – 90 Pa.
Increased maximum pressure drop of the assembly (pre-filter + filter) – 250 Pa.
The maximum permissible front airspeed through the filters shall be that indicated by
the manufacturer.
Filter removal will always be through the filter module access door.
3 PIPING, THERMAL INSULATION AND FINISHING
In addition to the thermal fluid’s distribution networks, the following networks supply,
and assembly also make an integral part of the mechanical installations:
• Equipment drainage (drains, purges, discharge of safety valves, etc.);
The piping installation will ensure the following aspects:
• The layout compatibility with false ceiling structure and pavements provided
by Architecture;
• The layout compatibility and coordination with other disciplines

infrastructures;
• The piping free expansion/contraction possibility, creating fixed points and

wide U-type liras, avoiding as much as possible the expansion joints
installation;
• When passing through walls, floors or ceilings, piping must be enclosed by

protective sleeves (protruding 100 mm on each side and filled with thermally
insulating material), to allow their free expansion;
• The minimum free distances to adjacent areas shall be:
o Walls………………………………………………………………………..........25 mm
o Floors………………………………………………………………………………150 mm
o Ceilings…………………...………………………………………………………100 mm
o Insulated pipeline…………………………………………..………………..25 mm
o Non-insulated pipeline……………………………………………….……100 mm
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• All piping ends shall be adequately protected from their installation until they
are connected to the terminal equipment, in order to avoid small animals,
debris and other objects entry.
• All piping, equipment and accessories should be thoroughly cleaned in

accordance with the respective manufacturer’s recommendations;
• To avoid the piping cut ends oxidation, they must be protected by mass or oil,
which must be eliminated before coupling them;
• Execution shall be preceded by the accurate equipment location knowledge, its

dimensions and the pipe connection points diameters;
• Pipes may not be installed on the front part of the equipment if they interfere
with the space required to remove air filters, coils, heating resistor batteries,
electric motors, or other elements for which disassembly for maintenance or
repair purposes is expected;
• the necessary precautions shall be taken in the piping networks execution

phase so that the expansion or contraction of the pipes does not lead to
unacceptable mechanical stresses either by the pipe material or by the
equipment to which they are connected. When necessary, appropriate
expansion joints should be used. Such joints will have a maximum absorption
of 15 mm.
3.1 REFRIGERANT PIPE NETWORK
The refrigerant gas pipeline should be deoxidized and dehydrated copper with the
fewest welds possible. In cases where welding is required, welding must be brazing
type (70%Ag+28%Cu+2%P) and during the welding process an inert gas (CO2) must
circulate, thus avoiding oxidation at elevated temperatures.
The joints installation, or derivations and their distribution must follow the procedure
indicated by the equipment manufacturer.
The piping diameters indicated by the manufacturer as well as the maximum distances
between the indoor and outdoor units shall be respected.
When outdoors, in addition to being thermally insulated, the piping must also be
mechanically protected through an aluminium sheet coating.
The insulation thicknesses shall be those indicated by the equipment manufacturer.
The piping should be routed through a properly sized technical rail.
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3.2 CONDENSATE DRAINAGE
The equipment piping and condensate drainage fittings, to the nearest sewage points,
or to the storm drain pipe or condensate drain pipe, shall be carried out in rigid plastics
based on polyvinyl chloride (PVC, PN4), duly insulated with material containing vapour
barrier and ring connection system, or also according to the Hydraulic project. The
condensate network must have a minimum slope of 1%.
The joints between the various pipes and, between these and the accessories, will be
made by a neoprene sealing ring, in order to allow free movement of the material.
Siphon installation, also in PVC blocking odours passage to the units, is planned.
3.3 PIPE SUPPORTS
Fixed and spaced support and/or fixing brackets (fixed points) to ensure the
requirements specified and necessary for the installation correct execution shall be
prefabricated type, consisting of galvanised zinc-plated clamps and covered with
rubber.
The spacing between supports must be as follows:
• Up to DN40 2m
• from DN 50 to DN 80 3m
• from DN 100 to DN 150 • 4m
• from DN 200 to DN 300 • 5m
The supports will not allow vibration to be transmitted to the building structure.
3.4 THERMAL INSULATION AND FINISHING
All piping and fittings, including the condensate piping firsts meters after the units,
shall be thermally insulated.
Thermal insulation shall be installed ensuring:
• no insulation is applied to any piping system element without the respective

hydraulic tests being performed;
• all piping fittings shall be insulated;
• all insulation shall be perfectly adjusted to the insulated piping diameter and,
where possible, threaded;
• all joints will be trimmed perfectly and properly glued.
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The thermal insulation to be applied will have a reference thermal conductivity, ref,
0.040 W/mK at 20°C. When using insulation with different thermal conductivity, the
thickness shall be corrected in the direct proportion of the respective  in relation to
the reference value indicated above.
The thermal insulation shall be performed with a shell or plank as necessary, made of
closed cell structure flexible elastomeric foam, a CFC free composition with vapour
barrier, fire reaction class M1, suitable for the circulating fluids temperatures and
installation type.
The thermal insulation thickness and protection vary according to:
• the transported fluid type: water, or refrigerant;
• the transported fluid type temperature: hot/cold water, or refrigerant;
• piping location;
• piping diameter.
The minimum thicknesses shall comply with the values given in the following table:
Table 3.1 – Piping insulation thickness
Outer Fluid temperature (in °C)

Notes
Diameter 40 to 65 66 to 100 101 to 150 151 to 200
Pipes with warm inner fluid
D ≤ 35 20 20 30 40
35 < D ≤ 60 25 30 40 40 Add 10 mm when the pipe is outside.
Coated with aluminium sheet when
60 < D ≤ 90 30 30 40 50
outside the building, in technical areas,
90 < D ≤ 140 30 40 50 50 or in sight.
140 < D 30 40 50 60
Pipes with cold interior fluid
-20 to -10 -9.9 to 0 0.1 to 10 >10
D ≤ 35 40 30 20 20
When the piping is outside, add 10 mm
35 < D ≤ 60 50 40 30 25 to 60 mm diameters and 20 mm in all
other cases.
60 < D ≤ 90 50 40 30 30
Coated with aluminium sheet when
90 < D ≤ 140 60 50 40 30 outside the building, in technical areas,
or in sight.
140 < D 60 50 40 30
Table 3.2 – Equipment and tanks thermal insulation
Equipment and tanks

Thickness [mm]
(surface area in m²)
≤2 50
>2 80
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After insulation, pipes located in the technical areas, outdoors or indoors shall have a
stainless-steel sheet mechanical protective coating, with a 0.4 mm minimum thickness.
3.5 PIPING SURFACE TREATMENT
All non-polypropylene coated black iron piping and pipe fittings (when crossings fire
compartments, sewer connections, vent, etc.) shall be as follows:
Pipes and fittings for thermal insulation:
• grade SA 2.5 stripping;
• an anticorrosion primer, zinc epoxide coat, 25 microns thick, when dry;
Pipes and fittings, not insulated:
• grade SA 2.5 stripping;
• two anticorrosion primer coats, 50 micron thick, when dry;
• an epoxy-based finishing coat with 30 micron thickness, when dry, in colour

according to standardised and approved by Supervision.
4 DUCTWORK
All ducts, air terminal devices and accessories, located in areas with open false ceiling,
like departures and arrivals hall, baggage reclaim, domestic and international hall, etc.,
will be painted in order to be concealed. The colour is to be defined be architecture,
but as default consider it back.
4.1 DUCTS
The ducts internal dimensions are indicated in the drawings in mm. The required
thermal insulation and coatings as described below must be considered in their
installation. Any changes in dimensions will only be accepted if duly requested and
justified by the installer and approved by the inspection, all in writing.
The duct networks shall be made of galvanised steel sheet and shall be executed in
such a way as to produce a rigid installation.
In the adjacent duct longitudinal paths, their sections shall remain perfectly aligned,
especially when visible.
After the duct network installation and before final connection to units and terminal
equipment, including grilles and diffusers, etc., all ducts shall be cleaned. Such cleaning
shall be carried out by blowing air with autonomous fans, i.e. not part of this project.
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All duct terminals and outlets must be protected by plastic bags, properly secured, to
allow the collection of debris. The bags containing the debris will be immediately and
compulsorily removed from the work site. No installation fan or terminal equipment
shall be connected to the duct networks prior to cleaning.
After cleaning, duct terminals and outlets will always be protected against animals,
debris and other objects intrusion, until they are connected to the respective terminal
equipment.
The galvanised steel sheet to be used in the duct’s execution shall be new and free
from bubbles, depressions, or imperfections in surface treatment. Where galvanised
surface treatment is damaged, for example by cutting or brazing, the affected areas
must be properly cleaned, prepared and painted with a zinc-based paint. This
treatment will be carried out before assembling the respective duct.
Ducts containing flow dampers, batteries, sensors, or other equipment requiring a

regular inspection service shall have inspection doors in accordance with SMACNA
standards. These will be perfectly finished, airtight, smooth and without sharp edges.
The ducts sides shall be ribbed with diamond tips and shall have reinforcements in
galvanised angles where their size so requires.
The inner plates tops will be folded, crushed "U", in order to obtain a correct
aerodynamic profile.
All curves shall be made with an inner radius equal to or greater than the duct width.
Where this is not possible, interior baffles shall be installed.
As a general rule, DW143/EUROVENT Document 2/2 must be considered regarding the

duct required tightness degree.
The ducts lengths shall not be longer than 1,5 m. The joints between sections shall be
made of sliding rails when the wider side dimension does not exceed 600 mm. In the
corners, a strap should overlap to improve the seal, and a suitable seal (silicone, or
other) should be applied to the corners. The sealing will be terminated with the self-
adhesive aluminium tape application over the strap and around the duct perimeter.
For dimensions wider than 600 mm, flanges should be used with "L" steel sections (20
x 20 x 5) welded in the corners and bolts with nut for tightening the flanges to each
other. In the corners the flanges must ensure the necessary duct airtightness. When
attaching the flanges to the duct, a suitable gasket or sealing material must be
attached and the same solution applied to the flange connection between them. The
screws number to be used in the joint between flanges shall not be less than one per
corner and on each duct side, the distance between screws shall not exceed 300 mm.
As an alternative to the flanges mentioned above, prefabricated quality profiles,

specially designed for use in ducts, made of galvanised sheet steel, may be used. The
profile type and dimensions shall be as recommended by the manufacturer for the
intended type and the ducts dimensions. The duct sections fixing shall be carried out
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with the fixing accessories recommended by the profile’s manufacturer, and the same
care must be taken in the above-mentioned installation, as well as the spacing
between the fixing accessories and the duct tightness guarantee.
The duct networks shall have carefully located inspection doors for visual inspection.
4.1.1 RECTANGULAR DUCTS
The rectangular ducts shall be made in galvanized steel sheet and built according with
the SMACNA - Sheet Metal and Air Conditioning Contractors National Association and
the European EN 1505 e EN 1506 Norms, with the thicknesses defined by the largest
dimension. The steel mechanical properties and its surface treatment will follow the
AFNOR A 26-321 Norm.
The galvanized sheets to be used are class 02 with zinc coating not less than 275 gr/m2.
The ducts must be pressure class B (500 to 1000 Pa), with the following minimum
thicknesses depending on the largest dimension:
• Up to 400mm 0,6 mm (BG 24)

• from 400 to 700mm 0,8 mm (BG 22)
• from 700 to 1000mm 1,0 mm (BG 20)
• more than 1000mm 1,2 mm (BG 18)
4.1.2 CIRCULAR DUCTS
The circular section ducts and their accessories shall be rigid spiral tube made with
seals according to DW142 class C, produced in galvanised steel sheet Dx51D and
surface treatment class Z275 in zinc with 275 gr/m² and a 19 m thickness, according
to EN 10142, and with EPDM solvent-free, ozone-resistant and UV-violet rubber seal.
The ducts and accessories will be suitable for operation at pressures between -5000 to
3000 Pa and temperatures from -30 to 100°C.
The interconnection between duct sections, or between these and the fittings, shall be
made by suitable joints, studded with rivets, or self-tapping screws. At all joints, glue,
silicone paste, or other suitable seal must be applied to eliminate any air leaks in the
ducts. After the sealing material application, self-adhesive aluminium tape will be
applied on all joints.
4.1.3 THERMAL INSULATION AND COATING
All ducts associated with heat treated air insufflation shall be insulated. Outdoor, or in
areas subject to damage caused by shocks, these will be mechanically protected with
stainless steel sheet.
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All ducts associated with the heat-treated air return will be isolated. Outdoor, or in
areas subject to damage caused by shocks, these will be mechanically protected with
stainless steel sheet.
In the duct’s thermal insulation execution, the following aspects will be considered:
• the thermal insulation will be carried out section by section and before its final
installation;
• the insulation shall be properly secured to the ducts;
• the thermal insulation joints will be properly bonded using self-adhesive

aluminium tape.
The following shall be considered:
Non-isolated ducts
• without any finishing.
Insulated ducts
• insulated, with semi-rigid mineral wool agglomerated with thermosetting

resins (0.035 W/mK), coated on one side by aluminium foil reinforced with
textile glass fabric and an asphalt oxide film; class of fire resistance M1;
• coated with stainless steel sheet with a 0.4 mm thickness, when in sight indoor
or outdoor.
Table 4.1 – Ducts Insulation Thickness
Air - Ducts and

Thickness Insulation [mm]
accessories
Indoor
Hot Air 30
Cold Air 30
Outdoor
Hot Air 50
Cold Air 50
4.1.4 AIRTIGHTNESS
The losses in the network must be less than 1.5 l /s.m² of duct area when subjected to
a 400 Pa static pressure. The test will be carried out on sections to be chosen by the
Supervision and by the owner, and at least 10% of the network will have to be tested.
If the tested network does not satisfactorily meet the requirements, it will have to be
corrected and re-tested, plus 20% of the network, chosen in the same way.
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If this second test does not meet the requirements satisfactorily, the net will have to
be fully tested.
4.1.5 SEALS
All joints and seams are sealed with liquid mastic applied with brush, or gun.
Before applying the seal, the surfaces must be thoroughly cleaned and degreased.
For transverse joints using corner brackets or iron bars, rubber or neoprene joints shall
be used.
In circular section ducts, the sections joints are sealed with heat-shrinkable
polyethylene-based strips. This material has the following characteristics:
• Resistance to temperatures between -30 and +60°C.
• Resistance to nominal pressures up to 50 kPa at + 23°C.
• Resistance to leakage as defined per ASTM G-21.
4.1.6 DUCT SUPPORT
All duct networks are solidly supported and fixed to the building’s structural elements
(slabs, beams, walls, etc.) or to other permanent metal structures. The ducts and
equipment connections shall be made in such a way that they do not make any effort
to support the ducts, insulation, dampers and other elements integrated or assembled
therein. The supports shall be firmly fixed in such a way as to avoid vibration in the
duct networks, whatever the operating conditions.
Rectangular or circular section ducts supports shall not be more than 2.4 m apart.
Suspension support on the ceilings is made by metal strips, or by trapezoidal supports.
The suspension strips for rectangular ducts are located on the two opposite sides of
the section and fixed to each duct side. In the case of circular ducts, the strips form a
strap perfectly fitted to the duct around its perimeter, with ends of its own shape to
connect to a metal suspension rod. The metal strips have a width equal to or greater
than 25 mm and their thickness shall not be less than that of the sheet forming the
duct to be supported. Circular ducts with a diameter of more than 1000 mm have
"trapezoidal" support. This support type consists of a horizontal angle in which the
duct is suspended by a galvanised iron rod, or another angle of equal flaps with the
same surface treatment.
Ducts that are vertically mounted, whether rectangular or circular in section, have
supports with a maximum distance of 3 meters, in a clamp form, using metal strip or
corner bracket. Ducts which are fitted in this position shall have a suitable support set
so that the vertical path end can move freely due to the thermal expansion which may
occur.
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The suspension rods profiles for horizontal ducts have the minimum dimensions of 25
mm × 3 mm; the angles shall be 25 mm × 3 mm.
"Trapezoidal" supports are constructed according to the following table:
Table 4.2 – Trapezoidal supports
Maximum duct diameter or Corner Diameter of suspension

larger side of duct section [mm] Horizontal Support [mm] rod (*) [mm]
920 40 × 40 × 5 6
1220 50 × 50 × 5 6
1520 50 × 50 × 5 8
2134 50 × 50 × 5 10
(*) Alternatively, 25x25 corner may be used.
The vertical duct supports are constructed in accordance with the following:
Table 4.3 – Rectangular ducts
Corner
Larger side of duct section [mm]
Horizontal Support [mm]
610 25 × 3 (bar)
920 25 × 25 × 3
1220 32 × 32 × 3
1500 40 × 40 × 5
more than 1500 50 × 50 × 5
Table 4.4 – Circular ducts
Maximum diameter Corner

[mm] Horizontal Support [mm]
250 50 × 2
500 50 × 2
1000 40 × 3
More than 1500 50 × 5
All wires and other elements used as temporary duct supports during the installation
phase are completely removed at the end of the construction works.
The continuity of the vapour barrier will not be interrupted by suspensions, supports,
or rods. The suspensions, when necessary, may be temporarily withdrawn in order to
facilitate the placement of the thermal insulation, or of the vapour barrier. No
suspension, or support will puncture the duct, or insulation.
Any type of duct support (suspensions, bollards, supports, nuts, etc.) is provided by the
Contractor.
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The nuts, bolts and washers are galvanised, or cadmium.
The cuts or welds that affect the galvanisation will be covered by a thick layer of zinc-
rich paint.
4.1.7 INSPECTION DOORS
Inspection doors are provided along the various duct networks that guarantee air
circulation for intake, extraction, return and rejection. These inspection doors shall be
installed adjacent to the branch, and to allow access on both sides of the following
accessories/components:
• Flow dampers;
• Fire dampers;
• Batteries;
• Sound attenuators;
• In-Line fans;
• Flow measuring devices;
• Deflectors.
in order to guarantee access conditions for ducts and components internal surfaces
maintenance, removal, replacement and cleaning.
Whenever inspection doors are provided in common areas or access areas for building
staff, it is the Contractor responsibility to ensure that access to the inspection doors
guarantees minimum safety requirements, with signalling and even protection
mechanisms, without hindering the easy and free access to the installations and
mechanical equipment cleaning and maintenance personnel.
Inspection doors dimensions
Inspection doors shall be provided with dimensions as indicated in the following

tables. Where it is not possible to guarantee the required minimum dimensions, it is
the Contractor responsibility to specify technically, with the inspection team, the
options taken, for later mechanical designer approval. Due to the discontinuity caused
in the ducts, adequate fixings must be provided in order to minimise the airtightness
loss and the ducts stability. Thus, the following tables transcribe the inspection doors
types to be expected according to the duct type:
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Table 4.5 – Inspection doors in circular ducts, minimum dimensions

Rectangular or oval opening T-shank + minimum diameter cap
Nominal male dimension
Nominal duct diameter Duct entry minimum dimensions Nominal duct diameter
(according to EN 1506) or
(mm) (mm) (mm)
minimum entry (mm)
D AxB Da
d
100 ≤ D < 200 180 x 80 100 100
200 ≤ D ≤ 315 200 x 100 125 100
315 < D ≤ 500 300 x 200 160 125
500 < D 400 x 300 200 160
250 200
315 250
400 315
500 400
≥ 630 500
For additional dimensions the requirements of the next

higher nominal size applies.
Table 4.6 – Inspection doors in rectangular ducts, minimum dimensions

Rectangular or oval opening T-shank + minimum diameter cap
Nominal dimension
Width S of the duct side Minimum inlets dimensions in the Width S of the duct side
(according to EN 1506) or
where the access panel duct walls (mm) where the access panel is
minimum inlet (mm)
is installed (mm) AxB installed (mm)
d
S ≤ 200 300 x 100 ≤ 200 125
200 < S ≤ 500 400 x 100 ≤ 250 160
500 < S 500 x 400 ≤ 300 200
≤ 350 250
≤ 450 315
≤ 630 400
> 630 500
Inspection Door Location
The location and partial access distances must always be provided in line with the
EN12097 standard.
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However, for the systems cleaning and sanitizing procedure, the following
recommendations should be considered:
• In a considerable change in the section size - approximately 50%;
• in a direction variation (> 45º) with inclination (> 3%);
• Up to 15 m between inspection doors for horizontal networks, except for

variations in section and direction;
• at the shafts top and bottom.
Grilles and diffusers can have an inspection door function, whenever the respective
flexible ducts are less than 500mm length.
The inspection door location and respective accesses (trap doors) must be coordinated
on site with the Architecture and the Contractor. In this way it is up to the Mechanical
Installations contractor to present the respective access points identification, for later
approval by the Architecture and the Mechanical Designer.
4.2 AIR TERMINAL DEVICES
4.2.1 INDOOR GRILLES
The supply, return, or extraction grilles will be built in thermo lacquered aluminium, in
a colour to be defined by the Architecture.
The respective assembly frame and other accessories necessary for their installation in
the ducts, walls, or slabs, as indicated in the drawings, are included in their supply.
Whenever they are installed in ducts, the respective full connection is considered
included in the grilles supply.
They will have grille guard whenever they are attached to movable elements, such as
motorized dampers, fire dampers, or fans.
They shall be horizontal adjustable or fixed blade type equipped with flow dampers
where the correct flow rates balancing justifies. They shall have vertical blades, where
the horizontal air flow supply orientation is relevant.
4.2.2 LOUVRES
The louvres will be built in thermo lacquered aluminium, in a colour to be defined by

the Architecture.
They will be designed to be assembled outdoors in the weather and should be

rainwater tight. They will have grille guard (bug mesh).
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It is included in its supply the respective assembly frame and other accessories
necessary for its installation in the ducts, walls, or slabs, as indicated in the drawings.
When they are installed in ducts, the respective connection plenum is considered
included in the supply.
They will be equipped with flow dampers where the correct flow rates balancing
justifies.
4.3 AIR-FLOW DAMPERS
• The flow dampers regulate the air flow and are necessary to obtain a static and
dynamic pressure network balance.
• The dampers control system can be manual, by adjusting the blade position that
regulates the air flow, or automatic, whether its motorised or not.
• The dampers shall be installed according to the location indicated in the drawings
and, where necessary, for the network correct operation and balance.
• The dampers which carry out intake or exhaust to/from outside air shall meet the
following air permeability requirements (EN 1751):
• motor-driven dampers: class 2.
• non-motor-driven dampers: class 3.
4.3.1 MANUAL AIR FLOW DAMPERS
• These will be circular manual Iris-type flow control dampers, with the flow rate
being proportional to the opening, and with an opening position indication.
• The dampers shall be mounted on a galvanised steel metal structure with internal
transversal dimensions equal to the ducts in which they are inserted.
• body and blade in galvanized steel sheet;
• interior tubular joint in silicone;
• rubber seals at both ends.
5 FIRE SAFETY EQUIPMENT
The different fire zones resistances are defined in the safety design. The installer must
be sure of the different zone resistance and only then protect ducts and seal the
openings accordingly.
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All materials to be applied must have a certificate of conformity by European or

American recognised laboratories.
The installer is therefore obliged to present:
• conformity certificates for all the products applied;
• test certificates of all products applied.
The materials application must be carried out by specialized personnel in accordance

with the manufacturer's technical specifications and the certified construction
solution.
5.1 FIRE DAMPERS
Fire dampers will be installed on ducts when crossing different fire compartments.
The fire dampers are normally open in a standby position and closed in an emergency
situation, spring-activated, by absence of voltage, or the centralized SHEV control
panel indication. The reset should be automatic.
The main fire dampers characteristics are the following:
Range of application
• 2-hour compartmentation, CF 2H;
• test pressure 500 Pa;
• rectangular, or circular construction, according to the protected duct section;
Composition
• blade in refractory material (calcium silicate), plaster and asbestos free;
• steel shaft mounted on brass supports;
• electric actuator with spring and start and end switches;
• intumescent gasket to ensure airtightness;
• rupture coil;
• automatic reset command (opening).
The dampers should be sized for a maximum pressure drop of 30 Pa.
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5.2 FIRE RESISTANT DUCTS
As pointed out in the drawings, on certain systems, special ducts will be installed in
fire-resistant material, associated with ventilation/smoke removal systems, in which it
is necessary to guarantee resistance to fire in external and internal fire circumstances.
These ducts will be constructed from calcium silicate panels, with tops and ends of
joints by stapled strips from the same material.
They must obey the following:
• Composition: Calcium silicate
• Fire reaction: M0 non-combustible
• resistance to fungi and insects: unassailable
The ducts must have a fire resistance adjusted to the location / function they serve.
The ducts will be provided with an outside waterproofing surface coating, suitable for
paint finishing, including the supports.
When installed outdoors they shall be coated with a material suitable to resist the
weather.
Dampers must be classified according to standard EN 13501-3 and must be tested

according to standard EN 1366-2.
5.3 FIRE RESISTANT INSULATION
The ducts associated with emergency ventilation, or which pass through distinct fire
zones without dampers, or fire protection closures, shall be covered by a fireproof
material insolation.
The insulation fire resistance shall be equal to or greater than the element crossed.
When outdoors, or in plain view, the ducts involved in fire-resistant material will be
coated with aluminium sheet to provide weather and mechanical protection.
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Table 5.1 – Fire-resistant coating thickness
Fire resistance [minutes] Protection thickness [mm]
Ventilation (fire outside the duct)

30 20
60 25
90 30
120 35
Smoke exhaust (fire inside the duct)
30 25
60 30
90 35
120 45
5.4 OPENINGS SEALING
The openings used for ducts, pipes, cabling and others compartmentation crossing,
resulting from this project execution shall be sealed with a material with a fire
resistance equal to, or greater than, that required for the construction element
crossed.
The material main characteristics to be applied are as follows:
Type
• Asbestos-free, non-retractable, fireproof, cement-like plaster;
• Fire Reaction………………………………………………………………………………………M0
• Fire Resistance homologated up until……………………………………………..CF 180
Fire-resistant coating thickness
• E60…………………………………………………………………………………….……..………10mm
• E120…………………………………………………………………………………….….………..12mm
• E180……………………………………………………………………………………..…………..20mm
5.5 SMOKE PROTECTION DAMPERS
Smoke protection dampers are used in walls or in ducts to prevent smoke from
spreading. Will be triggered by the centralized SHEV control panel. The dampers are
normally open, which means, in case of electric energy supply cut, they will
automatically open (spring actuator). This feature is particularly important as this
equipment will not be power by an emergency switchboard and need to be open in
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case of fire. In normal operation they must be closed which means they need to be
energized constantly.
Classification
• Casing air leakage to EN 1751, class C
• Closed blade air leakage at a differential pressure of 40 Pa=200 m³/h per m²
• Long-term testing: 10,000 open/close cycles
Construction
• Galvanised sheet steel, corner holes on both sides, brass bearings
• Flange holes on both sides
Special characteristics
• Low differential pressure and sound power level
• Aerofoil blades
• Low-maintenance, robust construction
• No parts with silicone
Construction features
• Rectangular casing, welded, material thickness 1.25 mm
• Blades, material thickness 1 mm, opposed action
• Flanges on both sides suitable for duct connection, either flange holes or
corner holes
• Spring return actuator on the 2nd blade
• Control input signal from the central SHEV control panel
• External linkage, robust and durable, consisting of the coupling rod and
horizontal arms
• Blade shafts with notch to indicate the blade position
• Side seals between the regular blades and the frame
• Travel stop (angle section) ensures tight closure of the top and bottom blades
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Materials and surfaces
• Casing, blades and travel stop (angle section) made of formed galvanised sheet
steel;
• Blade shafts, drive arm and external linkage made of galvanised steel
• Side seal made of stainless steel
• Brass bearings
Installation and commissioning
• Installation position is independent of the airflow direction
• After installation the damper must remain accessible for inspection, cleaning
and repair
Maintenance
• Smoke protection dampers must be maintained regularly and must always be

operational
• Smoke protection dampers must be maintained at least every 12 months
5.6 COMPENSATION DAMPERS
The compensation dampers are used in case of fire to compensate the extracted air
during smoke exhaust. Will be triggered by the centralized SHEV control panel. The
dampers are normally open, which means, in case of electric energy supply cut, they
will automatically open (spring actuator). This feature is particularly important as this
equipment will not be power by an emergency switchboard and need to be open in
case of fire. In normal operation they must be closed which means they need to be
energized constantly.
The dampers installation is independent of the air flow direction. They are operated by
electric motors with return spring. The dampers are multi-blade.
Box and blades made from galvanized steel sheet and will have brass bearings. The
flange flaps are stamped on the corners on both sides.
5.7 SMOKE EXHAUST VENTILATORS
Natural louvred ventilator suitable for natural ventilation as well as smoke control. It
can provide inlet or extract ventilation as well as permit the entry of natural daylight.
Specific for horizontal application in various types of cover and can be installed with
angles of inclination between 3º and 60º. The ventilator base is built in aluminium, or
galvanized steel.
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Ventilators are equipped with an electric actuator powered by 24 Vdc, certified

according to EN 12101-2. Activation is either by local thermal fuse which opens the
unit at a pre-selected temperature, or by responding to an external release signal.
The louvres are double skin aluminium (non-light transmitting), and the seals are low-
loss brush seals, which reduce air leakage when the ventilator is closed.
It’s suitable for fixing either onto a curb, into glazing, into curtain walling, or into roof
sheeting.
The fire resistance class is B-s1,d0.
6 CONTROL SYSTEM
All systems and equipment in this contract must be supplied with stand-alone control.
The necessary field equipment, supply and assembly, to control and command all the
equipment belonging in this contract, as well as the respective electrical interlocks and
wiring, are an integral part of this contract.
These works must be coordinated with the contract work of electrical installations and
equipment.
If, depending on the equipment proposed by the contractor, it is necessary to install

any other control device in addition to those mentioned in the project, in order to
obtain a perfect and fully automatic operation, the contractor will indicate them in its
proposal.
7 ELECTRICAL EQUIPMENT AND CIRCUITS
7.1 SWITCHBOARDS
The switchboards will have the following general characteristics:
Type
• cabinet located inside, with appropriate IP;
• roof cabinets must be installed in compartments for protection from the

weather, or have the appropriate IP;
Construction
• 2 mm thick steel sheet panels, properly locked;
• painted with two coats of anticorrosive primer and finished in kiln-dried and
polished enamel, in a colour to be defined by the architecture;
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• all screws, nuts and washers to be used in the frame structures will be in
cadmium iron; screws, terminals, nuts and washers, or any other connecting
pieces of conductors shall be nickel-plated brass;
• doors with rubber gaskets for watertight sealing and key for closing.
Composition / execution
• two separate panels: one for the power equipment and another for the control
equipment;
• control panel must be equipped with: 6A circuit breaker with neutral cut;
• 230 / 24V transformer;
• fuse ports and respective 2A fuses to protect the transformer secondary;
• a bus (3 phases + neutral + earth), built in bar, or copper rod, based on

porcelain insulators; when dimensioning, a maximum current density of 2A /
mm² should be considered;
• stairwell bus equipped with protective screens in transparent, insulating and

self-extinguishing plastic material;
• connections to the bus made through appropriate tightening terminals, fixed

by screws; there will be as many connections as there are existing circuits;
connections with eyebolts made with the drivers themselves will not be
allowed;
• the apparatus will be based on sheet metal chassis, to which it will be fixed
using screws;
• circuit outputs from terminals (end plates), tightened by screws, based on

suitable profiles. These plates will be obligatorily identified, with the circuits
references they supply and will have a mounting arrangement for measuring
insulation, or any other repair operation, without needing to put the other
circuits out of service;
• at all conductors ends, labels identifying the respective circuits will be

attached;
• the different channels entrances and exits in the switchboard will be made
through appropriate cable glands;
• the switchboard panels will have slots to fit the apparatus; they must be easy
to disassemble and open, and it should not be necessary, for that, to remove
any apparatus contained in the switchboard;
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• Trapholite labels recorded in white on a black background will be mounted to

identify all circuits and all equipment;
• the switchboard must have reserve exits in number of 20% of its effective
exits;
• all switchboards must be class II insulation.
Protections
• 300 mA differential protection on all circuits;
• the circuits differential protection will be carried out individually per circuit;
differential protections for groups of circuits will only be allowed if the
equipment shutdown of one of these circuits implies, for operating conditions,
the shutdown of the equipment supplied by the other circuits;
• thermal and magnetic relays to protect against overloads and current

overloads of the motor supply circuits;
• starting current limit starters to protect the circuits that supply motors with
more than 5 hp; fuses will not be allowed;
• switch with auto - 0 - manual positions, on all circuits controlled by the control
system.
Alarms
• presence of tension on the buses;
• operation of all equipment;
• filters fouling;
• fan flow failures;
• motor thermal relays triggering;
• signal lamps test;
• status indication of all fire dampers, smoke dampers and motorized dampers.
The “normal” busbars of all VAC switchboards are powered from the “normal” busbars
belonging to the Electrical Installations switchboards, will no longer be powered in the
event of an emergency.
The VAC emergency equipment are feed by the emergency buses of the Electrical
Installations emergency switchboards. In the event of a fire, the centralized SHEV
control panel acts through command modules, with potential-free contacts, on the
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emergency busbars and devices associated with the VAC circuits, where interface
relays whose contacts apply voltage to the control devices (contactors) of the
equipment, exceeding the protection devices.
All switchboards must therefore be provided for Interface with the centralized SHEV
control panel.
Inside each switchboard, there must be an electrical power and control scheme and an
operating instructions manual for it, duly updated, with clear indication of the circuits,
terminals and conductors, corresponding to the labelling, numbering and identification
existing in the board equipment and conductors.
All contactors and contacts necessary for command and signalling actions of the
various equipment provided in this project must be provided in the switchboard.
The switchboard construction will obey the safest specialty precepts and regulations,
in line with those required by the contract for Electrical Installations for the building to
which the present project relates, being obliged the contractor to deliver the electrical
schemes and rigorous and detailed construction drawings.
The switchboards will be identical in finish and will have equipment of the same
brands and types as the Electricity contract, with the Mechanical Installations
contractor coordinate their manufacture with the Electricity contractor.
7.2 ELECTRICAL AND CONTROL INTERCONNECTIONS
All electrical interconnections between the VAC switchboard and the VAC equipment
are integrated in the Mechanical Installations, as well as all the necessary interlocks
between the various equipment.
All electrical interconnections between the Electrical Installations switchboards and

the equipment inserted in the Mechanical Installations, as well as all the necessary
interlocks between the various equipment, are an integral part of the Electrical
Installations project.
The electromotive power supply for all Mechanical Installations switchboards are the
responsibility of the Electrical Installations contractor, up to the terminal box next to
the VAC switchboards, being the final wiring and respective connection an integral part
of this contract.
The Mechanical Installations contractor must provide the Electrical Installations

contractor in a timely manner all the electrical characteristics of their equipment
whose supply is the responsibility of that contractor and make sure that the
aforementioned electrical supplies and protections are in accordance with the
specifications of the equipment proposes to install and fully respond to the intended.
The electrical interconnections will be executed in accordance with the legislation and
regulations in force, considering the following:
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• the electrical interconnections for normal power supply will be carried out on
XZ1 cable (frt, zh), except when embedded, in which case H05V or H07V type
conductors will be used, threaded in a VD tube;
• connections inside the switchboard will be made with H05V or H07V type
conductors, with sections appropriate to the nominal intensities of the
apparatus to be connected, and the density of 2A / mm² indicated for the
busbars cannot be exceeded. The minimum section for these conductors will
be 2.5mm²;
• the interconnections associated with emergency ventilation systems (smoke

exhaust) will be made with fire resistant conductors, including the respective
switchboard, type NHXH FE180 E30 / E90.
The electrical and control interconnections layout will, whenever possible, be

established on the cable paths provided for in the electrical installations. Where there
are no cable paths, the cables will always be protected by VD type tubes, in view with
cable ties.
All the equipment accessible metallic parts, which are not directly connected to the
earth conductor, which must exist in all the supplies, will be interconnected, by means
of a 6 mm² bare cable, in order to establish equipotential connections. Likewise, the
piping and duct networks equipotential connection must be established.
Those conductors will be directed to the electrical boxes, left by the electrical
installation contractor, being given continuity from these points by the same.
The characteristics of the wiring to be supplied and installed within the scope of this
contract will consider the existing specifications on them in the Electrical Installations
contract.
The installer will be responsible for ensuring that the cables are suitable for the type of
signals to be transmitted and received.
All control cables must be identified at both ends by serrated clamp labels as follows:
origin + destination.
All power and control equipment and wiring for the electrical installations provided for
in this Contract shall comply with all rules and legislation in force.
7.3 COMMAND INTERCONNECTIONS
For information purposes only, the cables main technical characteristics associated
with the control interconnections are specified.
The recommended cables for the different signal types are as follows:
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Communications network cables
• maximum capacity: 200nF;
• maximum distance between the two points: 300 mm;
• capacity available for the communication cable is: CL = 200nF - (n x o, 6nF).
Digital input and output signals cables
• shield: non-existent;
• minimum flexible bend radius: 15 x cable diameter;
• flexible temperature variation: 5… 70ºC;
• static temperature variation: 30… 80ºC;
• rated voltage: 300 / 500V;
• test voltage: 3000V;
• insulation resistance: 20MW x km;
• conductor’s composition: fine wires according to VDE 0295 class 5;
• colour code: souls with black insulation with white numbering (VDE 0295).
Analog input type signals cables
• shield: existing;
• insulation resistance: 20MW x Km;
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Analog output type signals cables
• shield: non-existent;
• insulation resistance: 20MW x Km;
The analog signal cables coming from the temperature and humidity sensors and from
the communications network, should travel whenever possible independent paths or,
alternatively, they will be properly protected against electromagnetic fields.
Their layout is, whenever possible, established on the electrical cable trays, foreseen in
the mechanical installations or on the cable trays foreseen in the electrical installations
scope. In sections where there are no cable paths, the cables will be protected by VD
type tubes, in view with cable ties.
All cables must be identified at both ends using serrated clamp labels as follows: origin
+ destination.
All cables with a metallic sheath will have this grounded at one end, through a flexible
conductor with a 2.5mm² cross section in green / yellow.
The contractor will be responsible for ensuring that the cables are suitable for the type
of signals to be transmitted and received.
All electrical interconnections between the VAC switchboard and the VAC equipment
are integrated in the Mechanical Installations, as well as all the necessary interlocks
between the various equipment.
7.4 FIELD EQUIPMENT
All control equipment to be supplied must be compatible with the equipment specified
above.
If, depending on the equipment proposed by the contractor, it is necessary to install

some control devices in addition to those mentioned in the project, in order to achieve
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perfect and fully automatic operation, the competitor will indicate them in his
proposal.
7.5 MISCELLANEOUS
Special attention should be paid to the correct sizing of the support/settlement for
various equipment within the scope of this project, as well as to their fixing and lifting
procedures and other materials to be installed.
7.5.1 ANTI-VIBRATION SUPPORTS
The outdoor air conditioning units and fans will be mounted on their own anti-
vibration supports and sized to absorb all vertical or lateral vibrations.
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SPECIFIC TECHNICAL SPECIFICATIONS
8 PREAMBLE
The following characteristics for the various equipment types, serve as a guide for its
selection.
The presented equipment and materials technical characteristics description is not

exhaustive, so that it is possible to make equipment selections from various reference
brands on the market.
The descriptive characteristics represent minimum conditions to be satisfied by the

proposed equipment, and all proposals must clearly indicate it comply, and any other
conditions that may represent an added value in relation to the minimum required.
It is safeguarded that any alternative solution, besides complying with the technical
specifications discriminated, must be compatible with the Architecture and Structure,
namely, regarding the equipment's obstacles and its mass and, when applicable, its
aesthetics.
For the equipment considered most important, type models meeting the minimum
specified requirements are indicated.
The various equipment location is represented in the drawings and was duly
coordinated with the architecture during the project execution period. However, their
final location on site should be carried out under the strict guidance of the DFD.
Therefore, the installer is obliged to request this coordination in a timely manner so as
not to prejudice the normal work evolution.
This project includes the specified below equipment and materials supply and
assembly, in accordance with the written and drawn parts. All equipment must be
supplied and quoted with the accessories expressly indicated in the Technical
Specifications and all other essential to its proper operation and installation, even if
not there.
Special attention is drawn to the lifting devices required considering the height and
span to be overcome, as well as the different equipment weights and support
structures.
The materials and the respective paints and protective coatings to be considered
should ensure that the base material is not subject to corrosion for a 20 years period.
Elements exposed to weather are particularly unprotected, followed by the outside air
intake networks.
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9 VENTILATION SYSTEMS
9.1 FANS
Each fan will be installed in order to:
• provide low operating noise;
• avoid the vibrations and noise transmission and propagation, both to ducts
and structural elements;
• facilitate maintenance by ensuring the necessary spaces to remove any

elements, in particular motors and fan volute casing.
The connections between fans and ducts shall be made by a flexible, detachable and
rot-proof sleeve.
Particular attention shall also be paid to the following procedures:
• All fans shall be properly protected against weather if they are not installed
immediately upon arrival on site;
• fans shall always be protected against animal intrusion, waste and other
objects, while they are not connected to the respective ducts or put into
operation.
All fans shall be equipped with:
• thermal device for automatic power shut off in case of overheating;
• local shut off switch, located outside the box, and in the outdoor fan the
switch must be watertight and, also, if they are attached to fans dedicated to
emergency situations, they must have their status properly signalled on the
respective switchboards;
• an identification plate with the main technical characteristics, namely: air

flows, fans static pressures and the motors electric power; it will also have the
identification in this installation (SEF, EV, etc.).
• the accessories indicated in the respective tables.
In box fans with filtering case, the enclosure must be sized to insert the filter.
All fans must be CE marked and comply with the ErP2018 (Eco-design) directive.
Motors with a power of more than 0,8 kW must meet at least the efficiency
requirements corresponding to the IE2 classification
The static pressures presented in the characteristic’s tables were calculated in order to
select the fans, based on the proposed equipment and ducts layout. They will have to
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be recalculated by the installer according to the equipment and circuits installed or

executed.
Any presented alternative will have to meet the maximum permissible dimensions
where the equipment will be installed.
The units must meet the capacities indicated in the table presented.
9.1.1 IN-LINE CENTRIFUGAL/AXIAL FANS
Centrifugal or Axial, in-line fans, especially suitable for installation in ducts and wall-
mounted, will be provided. Its general features are the following:
Type
• Centrifugal / Axial;
• Indoor installation;
• Suitable for installation in circular duct;
Construction
• Built in galvanised sheet steel with circular connection;
• High efficiency plastic turbine with recessed blades;
• Pre-assembled installation support;
Composition
• The fans are centrifugal with maintenance-free external rotor motor (CE);
• Integrated electronic motor protection;
• They should be supplied with an integrated sensor control module, even for
constant flow operation;
• They should include a pre-wired potentiometer (0-10V) to allow adjustment of

the operating point of the installation.
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10 DIRECT EXPANSION SYSTEMS
10.1 MONO-SPLIT AIR CONDITIONING SYSTEM
Autonomous climate control ("split") systems are foreseen for spaces with distinct
operation conditions.
The split air-conditioning systems will be composed of an outdoor unit - OU and one
indoor air conditioning units (IU), cassette type, suitable for installation in sight in the
false ceiling.
The outdoor units will interconnect to the respective indoor unit, by insulated copper
piping for refrigerant circulation.
All the electrical equipment necessary for the unit’s perfect operation is included in
this contract, including control panels, energy and control wiring, and all the necessary
connections.
The refrigerant used should have zero ozone depletion potential and a low global
warming potential.
The mural digital remote control, connected to the respective indoor air conditioning
units, will be placed in a place to be defined in coordination with the Architecture.
The distances indicated in the drawings must be observed. Any change must follow the
equipment supplier's instructions.
Outdoor Units (OUs)
The outdoor unit is an air-cooled direct expansion unit capable of connection with one
indoor unit, suitable for outdoor installation and having the following general
characteristics:
Type
• Direct expansion;
• Dual-pipe refrigeration circuit;
• Suitable for outdoor installation;
Composition
• Hermetic scroll compressor;
• Refrigerant fluid/air heat exchanger expanded copper piping in aluminium fins;
• Axial fans with high-pressure switch protection and their drive motors;
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• Refrigerant circuit equipped with expansion valve;
• Electronic module by control microprocessor;
Construction
• Galvanised steel sheet enclosure, epoxy paint for corrosion protection, thermal
and acoustically insulated, with access panels for maintenance;
• Compressors shall be mounted on anti-vibration supports and shall be

provided with safety valves, liquid sight glass, filter drier, non-return valve,
electric and thermal motor protection and crankcase resistance. They must be
easily removable from the unit without the need to disassemble other
components;
• The motors will be mounted on resilient supports;
• Fan grille guard and filter placed in the fan air inlet, supported on a rigid base
also removable, with an efficiency equivalent to EUROVENT EU3 class;
• Condensate tray in corrosion resistant material;
• The entire assembly must be mounted on the same base and supported by
anti-vibration supports;
• Single-phase power supply (230 V / 50 Hz);
Their size shall be compatible with indoor unit thermal power.
Indoor Units (IUs)
The indoor units assigned to the various spaces shall have the following general
characteristics:
Type
• Cassette type units for ceiling installation;
• Dual-pipe refrigeration circuit;
Composition
• Refrigerant/air heat exchanger;
• Double-entry centrifugal fan and advanced bending blade, single-phase motor

coupling with three or more speeds and made of corrosion-protected material;
• Fan motors must be installed with overload protection.
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• Washable air filter, easily removable and in resistant material, with efficiency
equivalent to EUROVENT EU3 class;
• Control accessories (air temperature return probe, liquid and gas pipe
temperature probes, electronic control expansion valve) factory assembled;
• Condensate tray in corrosion resistant material;
• The cassette units will be provided with an integrated condensate pump.
Control
• Electronic module by control microprocessor;
• Remote control with programming possibility and operating state visualisation

(heat / cold / dehumidification / ventilation), selected temperature and room
temperature, ventilation speed and air direction [auto swing]), malfunction
self-diagnosis and dirty filter alarm.
• It must have hourly control for 7 days a week and memory for 10 hours in a
power interruption case.
The indoor units shall meet the capacities indicated in the table, under the project's
indoor and outdoor conditions. The units must be selected for the sensible and total
cooling load.
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11 BILL OF EQUIPMENT TYPE CONSIDERED
Type Normal Manual dB(A) dB(A)

Reference Building Local Qnt Type Ref. Brand Ref. Model Type connection kVA power state Fire state switch? power pressure Working
GAE 1 Cabinets Room Wall 2 Outdoor grille TROX WG n.a. No
Medium Voltage
GAE 2 Room Wall 4 Outdoor grille TROX WG n.a. No
GAE 3 Generator Room Wall 1 Outdoor grille TROX WG n.a. No
External Overpressure
GES 1 Cabinets Room Wall 1 grille TROX n.a. No
Medium Voltage External Overpressure
GES 2 Room Wall 4 grille TROX n.a. No
RM 1 Cabinets Room Wall 1 Damper w/ actuator TROX JZ-LL-AL Control --- 230 Closed Open No
RM 2 Cabinets Room Wall 1 Damper w/ actuator TROX JZ-LL-AL Control --- 230 Closed Open No
Medium Voltage
RM 3 Room Wall 8 Damper w/ actuator TROX JZ-LL-AL Control --- 230 Closed Open No
RM 4 Generator Room Wall 2 Damper w/ actuator TROX JZ-LL-AL Control --- 230 Closed Open No
Medium Voltage Central Smoke Vent
CD 1 Room Wall 1 w/ Push Button D+HE VLAM VERT Control --- 24 Closed Open No
Medium Voltage Central Smoke Vent
CD 2 Room Wall 1 w/ Push Button D+HE VLAM VERT Control --- 24 Closed Open No
UE 1 Cabinets Room Roof 1 Mono Split DAIKIN RZAG71NV1 Power 2,9 230 On Off Yes 64 ??? Continuous
UI 1 Cabinets Room Wall 1 Mono Split DAIKIN FAA100B Power --- 230 On Off Yes 65 ??? Continuous
VE 1 Distribution Room Wall 1 Exhaust Fan - Axial SODECA HEP/EW-31-2/H-B-M-D Power 0,35 230 On Off Yes 74 ??? Continuous
Distribution
VE 2 Room Wall 1 Exhaust Fan - Axial SODECA HEP/EW-31-2/H-B-M-D Power 0,35 230 On Off Yes 74 ??? Continuous
Distribution
Distribution
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Type Normal Manual dB(A) dB(A)

Reference Building Local Qnt Type Ref. Brand Ref. Model Type connection kVA power state Fire state switch? power pressure Working
VE 5 Cabinets Room Wall 1 Exhaust Fan - Axial SODECA HRE/EC-25-M Power 0,50 230 On Off Yes 57 ??? Continuous
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Lisbon, 1st of February of 2023
Olivier Passos Márcio Pereira

(Project Manager) (Head of HVAC - Mechanical Engineer)
(Assinatura) (Assinatura)
Rodrigo Baião
(Mechanical Engineer)
(Assinatura)
50

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REPSOL

SUBSTATION 150/30 KV FOR THE PETROCHEMICAL

REVISON DATE DESCRIPTION

0A 01/07/2022 First Emission

0B 01/02/2023 General Revision

SUBSTATION 150/30 KV FOR THE PETROCHEMICAL COMPLEX OF

GENERAL TECHNICAL SPECIFICATIONS 5

1 SCOPE OF WORK - GENERAL 5

1.1 MODE OF EXECUTION OF WORKS .................................................................... 5

2 SCOPE OF WORK – MECHANICAL INSTALLATIONS 11

2.1 GENERAL PROVISIONS ................................................................................... 11

3 PIPING, THERMAL INSULATION AND FINISHING 15

3.1 REFRIGERANT PIPE NETWORK ....................................................................... 16

5 FIRE SAFETY EQUIPMENT 28

5.1 FIRE DAMPERS .............................................................................................. 29

7 ELECTRICAL EQUIPMENT AND CIRCUITS 34

7.1 SWITCHBOARDS ............................................................................................ 34

SPECIFIC TECHNICAL SPECIFICATIONS 42

9.1 FANS ............................................................................................................. 43

10 DIRECT EXPANSION SYSTEMS 45

10.1 MONO-SPLIT AIR CONDITIONING SYSTEM...................................................... 45

11 BILL OF EQUIPMENT TYPE CONSIDERED 48

SUBSTATION 150/30 KV FOR THE PETROCHEMICAL COMPLEX OF

GENERAL TECHNICAL SPECIFICATIONS

1 SCOPE OF WORK - GENERAL

1.1 MODE OF EXECUTION OF WORKS

1.2 AUXILIARY CONSTRUCTION MEANS

1.3 DAMAGE AND REPAIRS

1.4 UNAPPROVED JOBS

1.5 UNSPECIFIED JOBS

Note: In case of omitted information in the Technical Conditions, the Portuguese

1.6.1 MECHANICAL INSTALLATIONS

• Manometer - tightness of pipes;

All equipment to be used in the tests shall be appropriately calibrated by an official

The following checks will be carried out:

• Fan rotation speed;

1.6.1.2 AIR TIGHTNESS TESTS — AERAULIC CIRCUITS

Table 1 — Values for pipeline leakage tests.

1.6.1.3 DIRECT EXPANSION CLIMATE UNITS

The following measurements shall be made on these units:

1.6.1.4 AIR DISTRIBUTION

The following measurements shall be made in places to be chosen by inspection:

• Air temperature at the outlet of diffusers and grilles;

• Air velocity at the outlet of diffusers and grilles;

• Outside air temperature at the time of other temperature measurements;

• Air velocity in duct systems;

1.6.1.5 ELECTRIC MOTORS

1.6.1.6 GENERAL TESTS

• Sensors and other control equipment;

• Measurement and counting equipment (electric energy meters, etc.).

1.6.1.7 TYPES OF TESTS

The tests shall be divided into 4 different types:

• Pre-functional — reception on site;

• Functional (interconnection and control). These tests should also be specified

1.6.1.8 NOISE TESTING

2 SCOPE OF WORK – MECHANICAL INSTALLATIONS

2.1 GENERAL PROVISIONS

2.1.1 MAIN WORK

• Supply and assembly of facilities for ambient treatment and ventilation as

• Supply and assembly of water supply and sewage connections of equipment

• Supply and assembly of the control switchboards, their electrical control

• All protective and finishing paints and identification marks as referred to in

• Legalisation of all equipment to be installed and obtaining the official licences