BGMEA University of Fashion & Technology

Excellence Through Education

A report on Industrial Training submitted to the Department of Apparel Manufacturing &

Technology of BUFT in partial fulfillment of the requirements for the degree of
Bachelor of Science in Apparel Manufacturing & Technology

Submitted by

Shafayet Hossain Shubho

182-066-101

Supervisor
Md.Monirul Islam Rajib
Assistant Professor

Department of Apparel Manufacturing & Technology

September 2022

I
 BGMEA University of Fashion & Technology
Excellence Through Education

COMPREHENSIVE VIVA

Department : Apparel Manufacturing & Technology (AMT)

Faculty : Apparel Studies

Name : Shafayet Hossain Shubho

182-066-101

Supervisor : Md.Monirul Islam Rajib

Assistant Professor,BUFT

Exam Committee:

------------------------ -------------------- Internal domain expert

------------------------ -------------------- Internal domain expert
------------------------ -------------------- External expert

17 September 2022, 10.00 Am

BUFT, Nishatnagar, Turag, Dhaka 1230, Bangladesh

II
 ACKNOWLEDGEMENT

I am overwhelmed in all humbleness and gratefulness to acknowledge my depth to all those who
have helped me to put these ideas, well above the level of simplicity and into something concrete.

I would like to express my special thanks of gratitude to my internship supervisor Md. Monirul
Islam Rajib and every one of my department who gave me the golden opportunity to do this
internship at ‘Beximco Apparels Limited. This eight-week-long internship helped me in doing a
lot of research and I came to know about so many new things. I am truly indebted to all of them.

I would like to thank Mr.Kamal (Team leader of Intersport), and the whole management of
‘Beximco Apparel merchandising team’ for helping me a lot in gathering different information,
collecting data, and guiding me from time to time in making this internship report, despite of their
busy schedules, they gave me different ideas in making this report unique.

Last but not least thanks go to my precious family and friends. I indisputably believe that any
attempt at any level cannot be satisfactorily completed without the support and guidance of my
parents and friends.

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 Table of Contents

Contents
CHAPTER 1: PROJECT DESCRIPTION ........................................................................................................ 9
Introduction: ..................................................................................................................................... 10
Objectives:..................................................................................................................................... 12
Chapter two: Manpower Management ................................................................................................ 16
Organogram of cutting: ................................................................................................................. 17
Total Employee Summary: ............................................................................................................ 18
Management body ........................................................................................................................ 19
Chapter three: Machine Description & Layout...................................................................................... 21
Section 1: Padma Textile Mills Ltd. (Plant 2) ....................................................................................... 21
Weaving: ....................................................................................................................................... 31
List of Machine: ............................................................................................................................. 34
Machine specifications .................................................................................................................. 34
Sewing ........................................................................................................................................... 34
List of machine .............................................................................................................................. 34
Machine specifications .................................................................................................................. 34
List of machine .............................................................................................................................. 36
Machine specifications .................................................................................................................. 37
Chapter Four : Material Management & Production Planning .............................................................. 38
Section 1: Padma Textile Mills Ltd. (Plant 2) ......................................................................................... 38
Section 2: BEXIMCO Textile Ltd. ......................................................................................................... 38
Printing .......................................................................................................................................... 42
Embroidery .................................................................................................................................... 42
Section 5: Crescent Fashion & Design Ltd. (Apparel Manufacturing) ............................................... 42
Section 6: RR Washing Limited ....................................................................................................... 44
Production parameters .................................................................................................................. 46
Production flow chart of carded yarn ............................................................................................. 46
Production flow chart of combed yarn ........................................................................................... 46

4
Chapter Five : Merchandising Department ........................................................................................... 48
Sampling............................................................................................................................................ 48
Chapter six: Maintenance & Utility ....................................................................................................... 57
Maintenance of machinery ............................................................................................................... 57
Chapter Seven : Conclusion................................................................................................................... 63
Appendix .............................................................................................................................................. 64

5
 Table of Figures

1.1…………………………………………………………………………………………......10
1.2……………………………………………………………………………………………..11
1.3……………………………………………………………………………………………..13
1.4……………………………………………………………………………………………..15
1.5……………………………………………………………………………………………..20
3.1…..…………………………………………………………………………………………33
3.2……………………………………………………………………………….……………34
3.3…………………………………………………………………………………………….35
3.4…………………………………………………………………………………………….35
3.5…………………………………………………………………………………………….35
3.6…………………………………………………………………………………………….35
3.7…………………………………………………………………………………………….36

6
 List of Tables

4.1 ----------------------------------------------------------------------------------------------------------43
4.2 ---------------------------------------------------------------------------------------------------------44
4.3 ----------------------------------------------------------------------------------------------------------44
4.4 ----------------------------------------------------------------------------------------------------------45
4.5 ----------------------------------------------------------------------------------------------------------46

7
8
 CHAPTER 1: PROJECT DESCRIPTION

Name : Beximco Apparel Ltd.

Business line : Manufacturing & Marketing of high Quality Garments.

Listing status : Public listed company

Stock Exchange listing: Dhaka & Chittagong

Year of establishment : March, 1985

Owners of the Project : A S F Rahman, Chairman

Salman F Rahman, Vice Chairman

M A Qasem, Director

A B Siddiqur Rahman, Director

Factory and Head Office: BEXIMCO Industrial Park, Chakraborty

BEXIMCO Industrial Park

Sarabo, Kashimpur, Gazipur.

E-mail: beximchq@bextex.net

Web Site: www.bextex.net

Sponsors, Associate organizations:

World Bank, M Arubeni, CDC, DEG.

Sonali Bank, Local Office- Motejheel C/A, Dhaka-1000.

City Bank N.A., Chamber Building, 122 - 124, Motijheel C/A, Dhaka-1000.

State Bank of India, 24 - 25, Dilkusha C/A, Dhaka.

Standard Chatard Bank, 18 - 20, Motijheel C/A, Dhaka-1000.

Number of Shareholders: 37,929

Product mix: Manufacturing & Marketing of High Quality Garments.

9
Introduction:
Industrial attachment is the most important part of academic syllabus. This allows students to go
through on the job type experience in where he/she can learn the full process and helps him/her to
build understanding. It also improves knowledge in boosting productivity in service. University
education provides us vast theoretical knowledge as well as a more practical attachment, in despite
of all these industrial attachment helps us to be familiar with the technical support of modern
machinery, skill about various process stages.

By means of practical knowledge, it's not possible to apply the theoretical knowledge in the
practical field. For any technical education, practical experience is almost equally important in
association with theoretical knowledge.

Figure 1.1

Attachment in BEXIMCO Group, which is a 100% export-oriented composite Woven & Knit
industry. For continuing the study of internship in the BEXIMCO Group we almost worked all the

10
sections of this company and tried to find out the activities, planning and many other things as
well. In context, we have discussed about these things deliberately to let you know.

Apparel education can't be completed without industrial training. Because this industrial training
minimizes the gap between theoretical and practical knowledge and makes us accustomed to the
industrial environment. I got an opportunity to complete industrial training at BEXMICO
TEXTILE & APPAREL DIVISION. It has well-planned & equipped fabric dyeing-finishing and
garments units in addition to facilities for knitting and knitwear manufacturing.

Figure 1.2

11
Objectives:

Objective means the purpose of this report. The objectives of this report are as follows:

 It’s documented for the future.

 To know detail about the RMG sector.

 Information gathers about the Winding procedure.

 Getting idea about the Warping procedure.

 Concept develops about Design and loom production.

 Comparison between classroom learning and practical learning.

 Knowledge gather about the RMG sector related to other organizations.

 To mark out the important part of the Internship Report.

 To have skilled labor for a quality product.

 Regularly behavioral theory practice in the garments industry.

 To find the current scenario of the backward supply chain status of BEXIMCO Group.

Company Profile:
BEXIMCO Group is one of the largest private sector industrial conglomerates in Bangladesh

engaged in diverse business areas. BEXIMCO comprises of five publicly listed companies and

sixteen private companies. Where, pharmaceuticals and textile section are the biggest one.

BEXIMCO covers one of South Asia’s largest vertically integrated textile and garment companies.

The Textile division is a fully integrated manufacturer of cotton and polyester blended garments

for men, women and children, both for domestic and export markets. BEXIMCO is also the largest

exporter of pharmaceuticals in Bangladesh with a presence in 45 countries.

12
 Figure 1.3 : Corporate Logo

Mission & Vision:

BEXIMCO Textile and Apparels Ltd. (the "Company") was incorporated in Bangladesh as a Public
Limited Company with limited liability on 8 March 1994 and commenced commercial operation
in 1995 and also went into the public issue of shares and debentures in the same year. The shares
of the Company are listed in the Dhaka and Chittagong Stock Exchanges of Bangladesh. This is
the largest textile mill in South Asian region. Here, in industrial park, Bextex Ltd. is the most
modern composite mill in the region. Bextex Ltd. has an installed capacity of 288 high-speed air-
jet looms in its weaving section and a high-tech dyeing and finishing section with a capacity of
100,000 yards of finished fabric per day. BEXIMCO Knitting Ltd. has a state of the art composite
knit fabric production mill, which serves the growing needs of high-quality knit garments
exporters in Bangladesh. The project was set up as a state of the art knit fabric knitting, dyeing
and finishing facility. During the year the Company produced and sold high quality of knit fabrics
and bringing forth all the latest in hard and soft technologies in knitting, dyeing and finishing of
knit fabric. The mill section also consisted with the cotton and polyester blended yarn-spinning
mill, with 122,000 spindles is one of the largest spinning mills of the country. The mill was set up
to feed the country's export oriented industries.

13
Products:
Yarn products which are different in counts, types, fibers. These products are ranged from the
knit counts of 60-120. Products are included with Lyocell, Tencel, Modal, Rayon, Viscose etc.
Fabric products which are consisted with different types of dyed fabric and finishing. According
to buyer ‟s requirements various designs are produced here. Twills are mostly used fabric here.
Knit products which are based on cotton and lycra basically. These products are stretchable and
used to produce very basic styles. Jersey, Polo pique, Back pique, Herringbone, Crepe, Auto
Stripe, Rib, Jacquard are mainly ordered products here.

Special yarn products are produced according to the buyer’s requirements. These products are produced
in case of fancy styles with multi counts and other special attributes.

Unique wrinkle free products are generally special products. These products can be produced but it
depends on the order quantity and feasibility.

Fabric – Jersey, Elastane jersey, Auto stripe and feeder stripe jersey, 3 thread fleece ( with or without
elastane ) Pique, Back pique, Elastane pique, Auto stripe and feeder stripe pique, Rib, Rib with elastane,
Interlock, Terry, Terry with Elastane, Flat knit collar and cuff and other CAM design fabrics.

Garment – T-shirt, Polo shirt, Tank top, Cut and sewn T-shirts and polo shirts, Sweat shirt, Jackets, Hoody,
Turtle neck, Strap Tee, Shorts, Trouser and other fancy dresses.

Products manufactured in the factory:

Shirts Denim Jacket kids wear ladies’ item

14
Figure 1.4: buyer logo

15
Chapter two: Manpower Management
Factory Organogram

Chairman

Vice Chairman

CEO

SGM

DGM

Senior Manager

Deputy Manager

Assistant Manager

Senior Executive

Executive

Junior Executive

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Organogram of cutting:
Cutting manager
↓
Cutting executive
↓
Cutting management trainee
↓
Cutting supervisor
↓
Cutting assistant supervisor
↓
Trainee supervisor
↓
Senior cutting man
↓
Cutting man

17
Total Employee Summary:

BEXIMCO Textile in total a huge part of organization with a large number of employees. This is a
combination of Blue collar and White collar employees with different responsibilities. This total
division contains several sections like Design studio, Textile Head office, Lab units, Factories,
Plants etc. so, overall there is 45,00employees for whole textile section where more than 1200
work as Management stuffs.

Commitment to the Environment:

BEXIMCO is very committed to preserve a healthy and pollution-free environment. It has a very
efficient waste collection and disposal system. In order to reduce air pollution by exhaust of gas

18
from engine generators, it maintains a costly plant that uses the exhaust gas to generate steam
for chilling unit. Above measures not only help keep the water & air free from pollution but also
help save cost of water treatment & air conditioning. Your company uses only AZO-free dyes
and is dedicated to ensure a healthy and ecofriendly environment.

Other Facilities:
BEXIMCO Textile is situated in the industrial park so, it is facilitated with employees‟ transport,
lunch facilities and also for workers of factories it has day care center and also prayer rooms for
both men and women. Managerial staffs have their different canteen of lunch and other
facilities. Numbers of foreign managers work here so, they have residence facilities also.

Management body

BEXIMCO Group is the largest private sector industrial conglomerate in Bangladesh engaged in
diverse business areas. BEXIMCO‟s shares constitute 4.84% of the market capitalization of DSE.
So, BEXIMCO is well positioned to capitalize on strong growth across industries in both the
domestic and global markets. Each Group company is managed by an independent,
professional team with significant depth of experience. Management teams have established a
clear strategic plan that will further strengthen the overall platform. BEXIMCO intends to
leverage its market position and global scale, further diversify operations into highly profitable
sectors, capitalize on the domestic growth opportunity and selectively pursue international
opportunities going forward.

Board of Directors:
A S F Rahman & Salman F Rahman
Chairman, BEXIMCO Group A S F Rahman is Chairman of the BEXIMCO Group, the largest
private sector industrial group in Bangladesh. During the past 45 years A S F Rahman has played
the leading role with his brother, Salman F Rahman, in building up the Group's industrial and
service activities. He has presided over an expansion and deepening of the Group's
interests,leading the flagshi SalmRahman, the Deputy Chairman of the BEXIMCO

19
Board of Directors:
 Mr. A S F Rahman, Chairman & Managing Director
 Mr. Salman F Rahman, Vice Chairman
 Mr. Iqbal Ahmed, Director
 Mr. M A Qasem, Director
 Mr. O K Chowdhury , Director
 Mr. A B S Rahman, Director
 Dr. Abdul Alim Khan, Director
 Mr. Md. Asad Ullah, Company Secretary

Fig: 1.5

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 Chapter three: Machine Description & Layout

Section 1: Padma Textile Mills Ltd. (Plant 2)

List of machine:
1. Blowroom
2. Carding
3. Draw frame

4. Lap former
5. Comber
6. Simplex / Speed frame / Roving frame
7. Ring frame
8. Auto cone

Machine specifications:

Machine name : Carding

Brand name : Trutzschler
Model : DK 760
Processing capacity : 140 m/min
No of machine : 28

Machine name : Draw frame

Brand name : Trutzschler
No of machine : 24

Machine name : Lap former

Brand name : Trutzschler

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Machine name : Comber
Brand name : Trutzschler

Machine name : Roving frame

Brand name : Trutzschler

Machine name : Ring frame

Brand name : Trutzschler

No of Spindle : 573
No of machine : 88

Machine name : Auto cone

Speed : 1300 meter/min
No of machine :4
Section 2: BEXIMIMCO TEXTILE Ltd. (weaving & dyeing)

22
Winding:
Types of winding:
1. Soft winding
2. Hard winding
Soft winding:
List of machine:
1. Fadis winder
2. RJK Winder
3. Harish Winder
4. Mettler winder
Machine specifications:
Machine name : Mettler
Origin : Switzerland.
Type : Soft Winding.
No. of head : 48X2, 1.5 turns per drum.
RPM : 600 (Depends on yarn count)
No of machine: 02
Volt : 440V
Hard Winding:
List of machine:
1. Textool Winder
2. Kamitsu winder
3. Mettler Winder
Machine specifications:
Machine name : TEXTOOL Winder
Origin : India
Type : Hard Winding.
No. of head : 60X2, 2.5

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 RPM : 650m/min
No of machine : 12
Machine name : Kamitsu Winder.
Origin : Japan.
Type : Hard Winding.
No. of head : 40, 2.5 turns per drum.
RPM : 650m/min
No of machine : 02

Machine name: S. S. Mettler

Origin : Switzerland.
Type : Hard
No. of head : 84 drum, 84 motor
RPM : 600 (D)
No of machine: 01

Sizing:
List of machine:
1. Benninger zell sizing machine
2. Keawamoto sizing machine
Machine specifications:
Machine name : Benninger Zell Sizing M/C.
No. of machine : 2, 2box 10 cylinder, 1 box 12 cylinder.
Manufacture : Germany
R.P.M : 160 m/min.
Size box : 2 (single dip).
Beam creel : 20.
Voltage/frequency: 400v/50Hz
Controlled voltage: 20v/dc.

24
 Main fuse : 20 a.
Working width : 2200 mm (between the flanges).
Sizing bath : working place width 2200mm, roller width 2400mm
Dryer : Steam Pressure 3.5-5 bar, temp. 147ᵒC
Machine name : kawamoto sizing machine
No. of machine : 1, 1 box 16 cylinder
Manufacturing : Japan
Speed : 160mt/min
Width of fabric : 74’’
Roll : 5000 meter
Total ends : 6626
Creel : 20
Size box temperature: 85 degree
Creel tension : 2500N
Cylinder temperature: 4 chamber (140,140,135,130 degree)
Squeezing temperature: 7.0 KN
Refract meter : cheek chemical present in solid fabric and cone tension is 9%
Viscosity : check how much time it will take
Production : 3000-35000 meter per day.
Chemical used : PVA – 8% acrylic – 90%, wax, starch- 85%, water.
Temperature : 92 degree
Time : 35-35 min
Water quantity : 665 liter
Warping:
Types of warping:
1. Sectional Warping
2. Direct/Solid Warping

Sectional Warping:

25
Machine specifications:
Machine name : Beninger
Model : Supertronic-2200
Origin : Switzerland
Creel Capacity : 720
Creel Type : V shape
Warping Speed : 600m/min
Reed Type : Plain reed.
Machine type : Sectional
No. of machine: 03

Direct/Solid Warping:
Machine specifications:
Machine name : Kawamoto
Origin : Japan
Creel Capacity : 550
Creel Type : V shape
Warping Speed: 550m/min
Reed Type : Zigzag reed.
Machine type : Direct
Weaving:
List of machine:

Air jet loom

Types of weaving machine:

1. Conventional
2. Modern

Conventional loom:
Hand loom

26
Modern loom:
1. According to peaking mechanism
2. According to shading mechanism

In BEXIMCO Textile Ltd. Air jet loom used as Picking mechanism, Dobby and Crank also.
List of machine:
1. Air jet loom
2. Dobby loom – 16 shaft
3. Crank loom – 8 shaft
4. Knotting machine
Total no of looms - 293
1. Dobby machine: 36
2. Crank machine :257
3. Knotting machine: 4

Machine specifications:
Machine Name : Air Jet Loom
Motor R.P.M : 1410
Machine Speed : 625 PPM
Motor pulley diameter : 100 mm
Machine pulley diameter : 225 mm
Reed : Profiled Reed
Shedding Cam : Electric Dobby
Take up motion : 7 wheel (Mechanical)
Let off motion : Electronic
Warp Stop : Electrical
Weft Stop : Electronic

27
Wet processing:
1. Pre-treatment:
a. Singeing
b. De-sizing
c. Scouring + Bleaching
d. Mercerizing
e. Dyeing
f. Finishing
Pre-treatment:
Machine specifications:
Singeing:
Machine name : Gas singeing machine
Brand : Kuster
Origin : Germany
No of machine : 1

Scouring + Bleaching:
Machine name : Sinze Cool Bleaching
Brand name : Wuppertal
Origin : Germany
Brand : Goller
Origin : Germany
Temperature : 103 degree
No of machine :1
Mercerizing:
Machine name : Mercerizing machine
Brand : Oshtoff

28
 Origin : Germany
No. of machine : 1

Dyeing:
Machine specifications:
Machine name : Zigger dyeing machine
Brand : Goller
Origin : Germany
No. of machine: 1

Machine name : Thermosol dyeing machine

Brand : Goller
Origin : Germany
No. of machine e : 2

Finishing:
Machine specifications:
Machine name : Stenter machine
Brand : Brückner
Origin : Germany
No. of machine : 1
Finishing type : Mechanical finish
Machine name : Sunforizing machine (Shrinkage Control)
Brand : Mofortex
Origin : Germany
No. of machine : 2
Finishing type : Mechanical finish
Section 3: BEXIMCO Denim Ltd

29
 3.3.1 Winding:
List of machine:
1. West Winding
2. Benimger
Machine specifications:
Machine name : Benimger
Origin : German
Max : 1000kg/beam
Creel Capacity : 546
Max Thread : 90000
Daily Production: 45k meter
RPH : 1000rpm
Dyeing (Yarn dye):
List of machine:
1. Weist Point
2. Bensizetex or Benninger
Machine specifications:
Machine name : Weist Point
Origin :
No. Of Beam : 14
Dye : Indigo
Dyeing Section : 6 section
Washing chamber: 3(Cold + Hot)
Drying chamber : 10 drum

Machine name : Bensizetex or Benninger

No. Of Beam : 14
Dye : Indigo
Dyeing Section : 6 section

30
 Washing chamber: 3(Cold + Hot)
Drying chamber : 10 drum
Sizing:

List of machine:
1. West Winding
2. Benimger

Weaving:

List of machine:
Air jet loom. (Dobby)
Total no of looms: 110
Machine specifications:
Machine name : Air jet loom
Brand name : Tsudakoma (56)
Motor R.P.M : 350
Machine Speed : 625 PPM
Motor pulley diameter : 100 mm
Machine pulley diameter: 225 mm
Reed : Profiled Reed
Shedding Cam : Electric Dobby
Take up motion : 7 wheel (Mechanical)
Let off motion : Electronic
Warp Stop : Electrical
Weft Stop : Electronic
Daily Production : 120 meter

Finishing:

List of machine:
Finishing machine.

31
Section 4: Printing & Embroidery

Printing:

List of machine:
1. M& R Octopus machine
2. Rotary screen printing machine
3. Flatbed screen printing machine
4. Belt curing machine
5. Heat press machine
6. Gas curing machine
7. Flash dryer
8. Auto dryer
9. Hand dryer
10. Manual print table
11. Mixture machine

Machine specifications:
Machine name: M& R Octopus printing machine
Brand Name : YOUCHENG
Model No : YC-P1616
Origin : China
Plates : 16
No of machine: 5

Machine name: Rotary screen printing machine

No of machine: 1

Machine name: Flatbed screen printing machine

No of machine: 1

Machine name: Belt curing machine

No of machine: 2

Machine name: Heat press machine

No of machine: 6

Machine name: Gas curing machine

No of machine: 1

Machine name: Flash dryer

No of machine: 10

32
 Machine name: Auto dryer
No of machine: 13

Machine name: Hand dryer

No of machine: 10
Machine name: Manual print table
No of machine: 2

Machine name: Mixture machine

No of machine: 1

Embroidery:
List of machine:
1. Electronic multi head automatic embroidery machine
2. Bobbin winding machine
Machine specifications:
Machine name : Electronic multi head automatic embroidery
machine.
Brand : JINTEL
Origin : China
Number of head : 20
Number of needle per head: 9
Number of machine : 9 machine of 20 heads and 1 machine of 6 heads.
Number of color used :9
Production capacity : if 1000 stitch required, 300 pieces per hour.

Section 5: Crescent Fashion & Design Ltd. (Apparel Manufacturing)

Figure: 3.1: Cutting Machine

33
 List of Machine:
1. Straight knife cutting machine.
Machine specifications:
Machine name: Straight knife cutting machine
Brand name : KM
Model no : KM-10"
Origin : Japan
No of machine: 6
Function : To cut the fabric lay according to marker direction.
Sewing:
List of machine:
1. Single needle lock stitch
2. Double needle lock stitch
3. Single needle chain stitch
4. Double needle chain stitch
5. Over lock
6. Feed of the arm
7. Kansai special
Machine specifications

Figure 3.2: single needle lock stich

Machine

34
 Machine name: Single Needle Lock Stitch
Brand name : Brother
Model no : S-7100A
Origin : Japan
No of machine: 14
No of Needle : 1

Figure: 3.3: Double Needle Lock Stich Figure: 3.4: Button Hole Stitch Machine

Figure: 3.5: Steam Iron Figure 3.6 : Button hole machine

Section 6: RR Washing Limited:

35
 Figure: 3.7: RR Wash Layout

List of machine:
1. Washing machine
2. Reactive / Over dye machine
3. Hydro-extractor
4. Dryer
5. Steam dryer

Figure: 3.8: Inside Of RR Washing

36
Machine specifications:
Machine name : Washing machine
Brand Name : Tonello machine
Origin : Italy
Model : G1 420 MW2
Installed power : 46 kW
Machine height : 2600 mm
Machine Width : 2940 mm
Machine Depth : 3100 mm

Machine Name : Belly Wash over Dye Machine

Origin : China
Capacity : 10-150 kg

Machine Name : Hydro-extractor

No. of Machine : 07
Capacity : 250 pcs
R.P.M :220

Machine name : Gas dryer

Capacity : 200-250 pcs
No of machine : 2

Machine Name : Steam dryer

Capacity : 300-350 pcs
No of machine : 23

37
Chapter Four : Material Management & Production Planning

Raw material, also known as a feedstock or most correctly unprocessed material, is a basic
material that is used to produce goods, finished products, energy, or intermediate
materials which are feedstock for future finished products.

Section 1: Padma Textile Mills Ltd. (Plant 2)

Raw Material Use in Padma Textile Mills Ltd.:
1. Coal Max Polyester
2. Tencel
3. Indian Type(MCU-5)
4. Sanlcer-6
5. USA Pima Cotton(Type-Star)
6. Cis
7. Syria
8. Burkina Faso Cotton
9. China Cotton (Type SHODU)
10. USA MEMPHIS Cotton etc.

Yarn produced:
1. Mélange yarn.
2. PC

Section 2: BEXIMCO Textile Ltd.

Raw materials used in BEXIMCO Textile Ltd.:
1. Yarn
2. Gray
3. Dyestuffs
Yarn: Yarn is collected mainly from Padma Textiles Ltd (plant 2).
Fabric: Fabric is collected from weaving section of BEXIMCO Textile Ltd.

38
Types of fabric:
1. 100% cotton fabric
2. Canvas
3. Lycra poplin
4. Fine Canvas
5. Down proof
6. Rasatello
7. Dallas
8. Air Pop
9. Heavy Twill Elastic
10. Lycra twill fabric
11. Air Twill GB
12. Lotus

Dyestuff:
In this factory they used only reactive dye in BEXIMCO Textile Ltd. The name of the
reactive dyes used in BEXIMCO Textile Ltd. are:
1. Cibacron Turq P GR 150%
2. Cibacron Brown P-6R Gran 150
3. Cibacron Red C-2BL
4. Cibacron Red C-2G
5. Cibacron Navy CR
6. Cibacron Navy CB
7. Cibacron Super Black B
8. Cibacron Black C-2R
9. Cibacron Black P-SG
10. Cibacron Black CNN HE
11. Cibacron Super Black G
12. Cibacron Blue 4R

39
 13. Cibacron Yellow NP
14. Cibacron Yellow C-R-01
15. Cibacron Blue P-3R
16. Everzol Navy C-GG
17. Everzol Turk Blue G
18. Everzol Yellow 3RS
19. Everzol BR Blue R S/p
20. Everzol Black CB
Chemicals & Auxiliaries used in BEXIMCO Textile Ltd.:
1. Sodium Hydrosulphite (Reducing Agent)
2. Sirrix AK (Sequestering Agent)
3. Hostapol (Detergent)
4. Stabilizer SIFA (Stabilizer)
5. Cibaflow pad (Multi-purpose)
6. Soda ash (Medium alkali)
7. Wellin (Wetting agent)
8. Lyoprint RG (Sequestering Agent)
9. Common salt (Fixing Agent)
10. Sodium silicate (Dye fixation)
11. Caustic (To maintain pH)
12. Peraprit (Stiffening agent)
13. Alfalina (Softener)
14. Acetic acid (To maintain pH)
15. Polyflex (Softener)
16. Avivan (Softener)
17. Raomina (Foam Producer)
18. Enzyme (Desizing Agent)
Chemical Source:
1. Huntsmen

40
 2. Clarient
3. Shasha
4. China
5. BASF
6. Italy
7. India
8. Lamberti

Section 3: BEXIMCO Denim Ltd.

Raw materials used in BEXIMCO Denim Ltd.
1. Fabric
2. Dyestuffs
3. Chemicals & Auxiliaries
Fabric: Fabric is collected from weaving section of BEXIMCO Denim Ltd (26-27k meter) &
purchased from outside (33k meter). & Yarn is collected mainly from Padma Textiles Ltd
(1 & 2).
Types of fabric:
1. Raw Denim
2. Vintage Denim
3. Selvage Denim
4. Poly Denim

Dyestuffs: There used Vat dye in BEXIMCO Denim Ltd. The name of the vat dye used in
BEXIMCO Denim Ltd. are as below:

Chemicals & Auxiliaries:

1. Synthetic Indigo Dye (C16H10N2O2)

41
 2. dark blue crystalline powder
3. chloroform
4. nitrobenzene
5. concentrated sulfuric acid
6. sodium phenyl glycinate
7. sodium hydroxide
8. sodamide.
9. aniline
10. picric acid
11. sulfuric acid

Section 4: Printing & Embroidery

Printing: (Flatbed screen printing)
The basic raw materials are:
1. Fabric
2. Dyestuffs

Dyestuffs:
1. Pigment

Embroidery:
The basic raw materials are:
1. Fabric
2. Dyed yarn

Section 5: Crescent Fashion & Design Ltd. (Apparel Manufacturing)

The basic raw materials are:
1. Fabric roll

42
 2. Trims
3. Accessories

Trims: Item that enhances appeal or function of a garment.

List of trims:
1. Sewing thread
2. Zipper
3. Interlining
4. Button
5. Label
6. Motif
7. Pocketing fabric
8. Elastic
9. Rivet
10. Hook and Loop
11. Collar bone etc.

Accessories: Accessories are not directly attached with garment by sewing. These are
used to make a garment attractive for sale and packing. In a word, accessories are used
for decorative purposes.
List of accessories:
1. Plastic collar insert
2. Hang tag
3. Ball head pin
4. Tissue paper
5. Poly bag
6. Carton
7. Carton sticker
8. Safety sticker

43
 9. Hanger

Section 6: RR Washing Limited

Raw materials used in RR Washing Limited
1. Basic Chemical
2. Detergent / Pretreatment
3. Enzyme
4. Dyeing auxiliaries
5. Finishing
6. Special chemical
Basic Chemicals:
Table: 4.1: Basic Chemical Used IN RR Wash
SL No Description Function
1 Acetic acid (GLACIAL) Acid
2 Sodium sulphate (Glauber salt) Salt
3 Sodium carbonate (Soda ash) Alkali
4 Sodium Hydroxide (Caustic soda) Alkali
5 Caustic Soda (Liquid 45%) Alkali
6 Sodium sulphide (Flakes) Alkali
7 Sodium meta bi-sulphate Neutralizer
8 Lava cone mex-02 Neutralizer
9 Hydroxyl ammonium sulphate Neutralizer
13 Bleach K.C.I Bleach chlorine
14 Hydrogen peroxide-50% Oxidizer
15 Pumic stone Stone
16 Potassium permanganate (potash) Oxidizing agent
Enzyme:

Table: 4.2: Enzyme Used In RR Wash:

SL No Description Function

44
 1 Ecozyme 15L Bio polishing agent
2 Hidros ted Bio polishing agent
3 Ecozyme ultra Neutral enzyme
4 Lerzyme 330 Neutral enzyme
5 Lava cell NHC cold Neutral enzyme
6 Denilite 11S Laccas enzyme
7 GZyme ultra Amylase

Dyeing Auxiliaries:

Table: 4.3: Some Dyeing Auxiliaries

SL No Description Function
1 Acramin prefix K Cationizer
2 Asufix EP-F Nuevo Fixing agent
3 Albafix ECO Fixing agent
4 Jinfix ECO RFC-536 Fixing agent
5 Linex HW Cationizer
6 Mordiente Mac Cationizer
7 Mordiente M new Cationizer
8 Rucowet VL Wetting agent
9 Jintexalate SQ-114FE Sequester
10 Jintexalate SQ-117CA Sequester
11 Rewash RNP Stabilizer
12 Geltab RS Stabilizer

Production Planning Operation & Sequence:

45
Production planning means planning of production. Planning demands a careful and exhaustive
study which of co-ordinate and related activities which are necessarily performed by a host of
different departmental Groups.
5.1 Section 1: Padma Textile Mills Ltd. (Plant 2)

Production parameters:

1. Yarn count
2. Spindle speed
3. Drafting
4. Twist etc.
Production flow chart of carded yarn:
Table: 4.4: Flow Chart of Carded Yarn
Stage Machine Input material Output material Package
form
Opening & Blow Room Raw cotton Lap or chute -
cleaning machines feed
Carding Card Lap or chute Card sliver Slivers
feed
1st drawing Breaker Draw Card sliver Drawn sliver Sliver can
frame
2nd Finisher Draw Drawn sliver Drawn sliver Sliver in
drawing frame can.
Roving Speed Frame Drawn sliver Roving Roving
Spinning Ring frame Roving Ring-spun yarn Cops
Post- Winding & Yarn in spinning Yarn Cone,
Spinning Reeling cops Cheese &
processes Hank
Production flow chart of combed yarn:

46
Table: 4.5: Flow Chart of Combed Yarn
Stage Machine Input material Output material Package form
Opening & Blow Room Raw cotton Lap or chute -
cleaning machines feed
Carding Carding Lap or chute Card sliver Carded
machine feed Slivers in
Cans
Pre Breaker Draw Carded Sliver Drawn Sliver Drawn slivers
comber Frame in cans
Drawing
Lap Super Lap or Drawn Slivers Lap Laps in spools
Formation Lap Former
Combing Comber Lap Combed Sliver Combed
sliver in Cans
Post Finisher Draw Combed sliver Drawn sliver Post comber
comber Frame Draw frame
Drawing slivers
Roving Speed Frame Post comber Roving Roving
Draw frame bobbin
sliver
Spinning Ring spinning Roving Ring-spun yarn Spinning
frame Cops
Post- Winding& Yarn in Yarn Cone, Cheese
Spinning Reeling spinning cops & Hank
processes

47
 Chapter Five : Merchandising Department

Merchandising is the department which mediates marketing and production

departments. Sometimes, merchandising department will have to do costing and pricing
also. In any case, the merchandiser is the person whose responsibility is to execute the
orders perfectly as per the costing and pricing. So it is a very valuable department.

Internal & External Communication

Earlier, we had seen the importance of communication with buyers. By the same way,
internal communication is also very much valuable. As the other departments will follow
the instructions given by the merchandising department, they have very high value.
Other departments don't know the buyer's instructions; they know only the
merchandising department's instructions. So it is the sole responsibility of
merchandising department to instruct other departments the specifications and
instructions of buyer's orders clearly.

Sampling
There may be a separate sampling department in a company. But as the merchandiser
is the person who is interacting with the buyers regarding samples and other
requirements, this sampling department will work under the supervision of
merchandising department. Also as the samples are to be made according to the
buyers' price ranges and quality levels, We have to send many samples to buyers. They
are

 Photo samples or fit samples

 Counter samples or reference samples or approval
 Wash test samples
 Photo samples
 Fashion show samples
 Pre-production samples
 Production samples
 Shipment samples

48
  Development samples or enquiry samples:

When we work with some buyers continuously, we will have to keep on sending
samples to them very often. Whenever they have enquiries, buyer may need samples.
Buyers may like to see the garments in a new fabric. For one enquiry, they may need
samples in different fabrics to choose from. If they want to develop new style in new
fabric, then also we will have to send these samples. We may have to spend too much
on these samples. But these samples are inevitably important to develop business.
Sometimes, even the buyer is not so confident of some enquiries, if our samples are
good and attractive at reasonable prices, they will bring orders to us. Also we will have
to send samples to the newly contacted buyers to show our workmanship, product
range, quality standards and price level. These samples should be sent so that they
would attract the buyers. So it is better for a company to have a separate sampling
department so that they can create new styles in new fabrics to impress the buyers.

Photo samples or fit samples

These samples are to be made after getting the order sheets. These samples are
needed to check the measurements, style and fit. So they can be made in available
similar fabrics; but in the actual measurements and specifications. Based on these
samples, buyers may do some changes in measurements, style and fit. Counter
samples or reference samples or approval samples these samples are to be made in
actual fabrics with actual trims. If the order is for 3 colours, buyer may need samples in
anyone colour and swatches (fabric bits) in other colours. These samples should be
strictly as per the specifications in the order sheets. We have to get the approval for
these samples from the buyer before starting production. After getting the approval, the
approved samples should be followed in production. Sometimes, buyer may comment
on fabric, measurements, making, etc. We have to follow his comments carefully in
production. Some buyer will mention that the order sheets subject to the approval of
counter samples. So these samples are very important.

49
Wash test sample

Some buyers need these samples to test the shrinkage, colour fastness,
measurements, dimension stability and spirality of garments after washing. If these
samples are sent before starting production and if we get some remarks or comments
on these samples, we can correct them in production. But some buyers will need us to
send these samples from production before shipment. In this case, these samples may
be considered as 'shipment samples'. If these samples are rejected due to some
complaints, then we will not have any excuse and we will be in real trouble.

Photo samples

Some buyers use to sell their garments by creating a catalogue furnishing all details like
style, colors, sizes and important measurements of garments including photos. These
buyers need these samples for taking photographs. (These buyers are called Catalogue
buyers. They will accumulate the sales quantities; they will place orders repeatedly.
Sometimes, for some styles, we may get many repeat orders continuously years
together. But each order will get small quantity only. But we can get higher prices for
these orders). Some buyers may need these samples if they want to print the photos of
garments on photo inlays, packing box, hang tag, etc. These samples may beneeded
for local advertisement or buyer's promotional occasions. In any case, the samples will
be worn by the highly paid models. The buyers will arrange the photo shoot session, by
spending huge money to the advertising agencies. So the buyers will need these
samples strictly on time. If they don't get samples on time, the buyers will have to pay
more compensation to the advertising agencies and models. Buyers will ask us to make
the photo samples according to the intended model's body fit. So it is important to
strictly adhere to these measurements. Buyer may ask these samples to send either
from production or before starting production. Fashion show samples Some chain
stores buyers will need these samples. They will need these samples in all colors
covering all sizes. Usually they need 2 or 3 samples in each size in each colour. These

50
samples can be sent from production. The buyers will pay the cost of these samples.
Pre-production samples These samples are almost like approval samples. They have to
be made in actual production fabric with actual bulk trims. They will represent that the
production will be like these samples. Production samples These samples are to be
sent before shipment to get the buyer's confirmation for shipment. Hence these samples
are needed to be perfect in all manners. Buyer may check these samples for everything
or anything. Sometimes, they may do wash test also. We should not get any remark or
comment. We have to get only 'OK' from the buyer. Then only we can ship the goods
and we can be sure of getting payment. So these samples are to be sent with more and
more care.

Shipment samples

These samples are to be sent after shipment. They should be sent in actual packing
with all labels, tags, etc. (Generally these samples will not be tested by buyer for
anything. And even if we get some comments from buyers, we can save ourselves by
saying that these samples were sent from the left over garments after the shipment;
hence there might be some mistakes. If we expect any comments in these samples, it is
better to inform the buyer during sending these samples).

Lab dips
It is the merchandiser's responsibility to get the Lab dips from the processing mill and to
get approval from the buyer. There are different matching systems followed in Labs.
They are -

1. Tube light matching

2. Sunlight matching
3. Ultra Violet matching
4. Sodium light matching (showroom)

51
Each of these above matching will give different results. For example, if a lab dip
matches to the original in tube light, it will differ in sun light. So the lab dips are to be
made according to the buyer's matching system.

Different buyers follow different matching. Hence before proceeding lab dips,
merchandiser should be aware of the buyer's matching system. Accordingly, he
should arrange to make lab dips.

Also he must be sure of making the lab dips in the actual production fabrics. It is
better to make lab dips in more than 3 closer shades. (Some times, the processing
factory will make lab dips in 2 shades and will make them in to 4 bits. If we send the
same to buyer and if buyer finds out this, he will think that he had been cheated
purposely by the merchandiser. Our reliability will get questioned here).Before
sending the lab dips to buyer, the merchandiser should verify whether they are
closer to the required shade. And he should send them to buyer only if he is
confident that

They will get approved. If he sends them with a doubt and if they are not approved,
he will have to make them again. By this way, at least 1 week time will be wasted;
courier expenditure will be wasted unnecessarily. To adjust this wasted time, we will
have to urge the production which may lead to quality problem. So if he is not

Satisfied with the lab dips, he should arrange for the revised lab dips from the
processing mill immediately. When sending the lab dips to buyer, he has to take
some extra care. The lab dip fabric bits are to be ironed and cut into a clean shape.
They should be attached to the shade card in an attractive presentation. This will
give a pleasant mood to buyer when he verifies the shades. (Here we should
understand the psychological effect in this regard. If we see lab dips in the morning,
we may think they are not suitable. If we see the same in the evening or the next
day, we may think they are closer. Our presentation of lab dips will help to get quick
approvals. This is not cheating; just a tip).While making lab dips, the lab in
processing mill will have the recipes noted. They will give different reference

52
 numbers to different lab dips. Accordingly each lab dip will have different reference
number. When sending lab dips to buyer, the merchandiser should keep one set of
counter lab dips with reference numbers. He must be sure that the reference
numbers mentioned to buyer's set are the same in his counter set also. It is advised
to follow the same reference numbers by everybody - processing mill, merchandiser
and buyer. This will help to avoid confusion when processing.

Accessories & trims

The merchandiser has to send the accessories and trims like buttons, zippers,
labels, hang tags, polybags, inner boards, etc to buyer for approval. It is better to
send in 2 or 3 types or qualities for getting approval. This will save a good time.Also
as usual, the counter samples of each of these accessories & trims to be kept in our
files for better follow ups. After getting the buyer's approvals, he should order them
for bulk. It is advised to get the production samples of these accessories and trims
from the suppliers to make sure of the quality. This should be followed for all the
accessories and trims. The bar codes in the hang tags or stickers are to be checked
thoroughly.

If the bar codes are not clear, then it will be difficult for the bar code scanner to read
in the buyers' stores.

Preparing internal order sheets

The merchandising department has to prepare internal order sheets based on the
buyer's order sheets. From the merchandising department only, the other
departments will get all the instructions and specifications. The merchandiser should
be aware of the value of his job. So while preparing internal order sheets, he should
prepare them by taking care of each and every detail. He may omit some information
to other departments, like buyer's address, export price, delivery date, etc. The other
departments may not need this information. But the other information like

53
description, specifications, measurements, accessories, trims, packing and shipping
to be clearly informed to the concerned departments.

Preparing purchase orders

Merchandiser has to prepare purchase orders. They should be advised to the

purchase department. The description, quantity, quality standards, price or price
target, delivery target and payment terms of the required raw materials, accessories
and trims should be clearly mentioned in the purchase orders. The clear information
will help everybody to understand the requirements clearly. Also the merchandiser
has to discuss with the production department and patterning department for the
requirement of fabrics. Accordingly he has to prepare fabric order sheets too. The
fabric order sheets should contain the full details of fabric quality, colours, weight,
diameter and width of required fabrics.

Advising and assisting production

As the merchandiser is the person who knows better about buyer's approvals,
comments and instruction, for the better flawless production, he will have to advise
and assist production. As he has to guarantee the quality to the buyer, though there
is a separate production department, the merchandiser should know about day to
day affairs, status and problems of each stage of production. Also he should always
anticipate problems in all stages and also he should be prepared for suitable
alternates too. So he has to involve in production by advising and assisting the
production staff closely.

54
Advising production and quality department about quality level:

Each garment will have different acceptable quality level according to the buyer's
specification and tolerance level. Though the production and quality departments are
taking responsibility of quality, it is the merchandiser and the marketing manager
who decide whether the quality is up to the acceptable level or not. So the
merchandiser should advise and instruct the production and quality departments
about the quality and tolerance levels of garment.

Co-ordination regarding shipping

It is one of the responsibilities of merchandiser to follow the shipping. He has to give

the shipping instructions clearly to the production, quality, documents and shipping
departments. It is not only enough to give the instructions to them, but also it is the
merchandiser's duty to coordinate with these departments for smooth shipping and
to follow them closely.

Helping documentation department

Though the documentation department takes care of all documents, it is preferable for
the merchandiser to check the important things like the prices, quantity, description,
Category, HS code, consignee's & consignor's addresses, payment terms, delivery
terms, purchase order number, port discharge, etc.

Taking responsibility for inspections

If we work with buying offices or buying agents or buyer's liaison offices, there will be
many inspections like pilot batch, initial, online, mid final and final. If we work with the
buyers directly, the number of inspections will be limited. The buyer may like to see the

55
inspection in the middle production or final inspection. Sometimes, the buyer may ask
any third party (like SGS) to do the inspections. It is better for the merchandiser to take
responsibility for these inspections too.

Following shipment
Finally, the merchandiser has to make sure the vessel details, shipping lines, B/L
instructions, documents, vessel connections, freight & other charges are in accordance
with the buyer's instructions and our suitability.

Stages of merchandising:

1. Techpack collect
2. Fabric Consumption
3. Costing of trimmings and accessories
4. costing of cutting and making and FOB
5. Preparation of cost sheet and final price sheet
6. Sampling
7. Making proto sample against techpack
8. Price negotiation
9. Raw materials sourcing
10. Planned cutting date from production department
11. L/C opening
12. making fit sample
13. PP sample
14. Pre-Production meeting
15. Bulk order production
16. Production follow up
17. Lab Test
18. Final inspection
19. Accounts and Bank payment follow up.

56
 Chapter six: Maintenance & Utility

Maintenance:

Maintenance of machinery: Every machine is thoroughly tested & inspected by manufacturers

before selling it & the purchaser before it is put to use. When it is used, it will be subjected to wear &
tear, hence proper attention should be given to protect the machine & its components from undue wear
& thus protect them from failures. A proper attention means lubrication, cleaning, timely inspection &
systematic maintenance. Maintenance of a machine means efforts directed towards the up-keep &
repair of that machine.
 There are two types of maintenance:
1. Breakdown Maintenance

2. Preventive Maintenance

 Breakdown Maintenance: Breakdown of a machine occurs due to the followings two reasons:
1. Due to unpredictable failure of components

2. Due to gradual wear & tear of the parts

In breakdown maintenance, defects are rectified only when the machine cannot perform its
function any longer and the production department is compiled to call or maintenance
engineers for repair. After repairing the defect, the maintenance engineer does not attend the
machine any longer until another failure occurs.

 Preventive Maintenance: Preventive maintenance is sometimes termed as “Planned

maintenance” or “Scheduled maintenance” or “Systematic maintenance” etc. It is an extremely
important function for the reduction of maintenance cost and to keep the good operational

57
 condition of equipment and hence increase the reliability. Preventive maintenance aims to
locate the sources of trouble and to remove them before breakdown occurs.

Routine maintenance:

1. Daily Maintenance: Every machine is taken maintenance daily by the operators during
production. When a production is started by the operator after handing over from previous shift
operator, he takes a routine maintenance on the machine. He cleans the machine, assures fabric
is fed to the machine properly, cleans the roller & motor etc. All around of the machine are kept
neat and clean as if there is no dirt/spot in the fabric.
2. Schedule/Routine Maintenance: Every machine has a schedule of maintenance of 10 or 15
days. According to date, schedule maintenance is taken on the machines. Operators are
informed about the time of maintenance. After pre-estimated production, they hand over the
machine to the fitters. Thus, fitters assure all machines are ok for any time. For an even flow of
production Routine Maintenance is done once in 6 months in CFDL.
3. Break down maintenance: When product quality hampered and to complete production in due
time break down maintenance is taken. There are many faults seen in the garments during
production. Then operators inform the mechanical fitters and they fix it.

Maintenance in utility department

Utility department contains the following machines:

• Fire tube Boiler

• Generator

• Compressor

• Air Conditioner Following maintenance check should be done in these machines:

• Boiler gas burner

• Boiler filter

58
 • Water filter

• Boiler blow down

• Heating arrangement

• Compressor moisture management system

• Air duct & conditioning of air

Remarks: Maintenance department of BEXIMCO is very skilled. But the scheduled

maintenance is done once in 6month for not disturbing the production process thus

their breakdown maintenance is more.

Utility Services:
Utility facility available:
• Electricity

• Gas

• Steam

9.1 Capacity & other technical details:

Electricity:The main utility electricity is supplied from REB and also by Generator.

Machine specifications:

General Parameter of Generator:

• Oil System:1500rpm

• Ignition: Time setting for each cylinder

• Gas system: Amount of gas per cylinder

59
 • Exhaust system: 7000 Cubic meter/min

• Water Temperature: 93-95c

• Load:700 KW

• Voltage (max & min): 400V-380V

• Frequency: 50Hz

• Power Factor: -0.98

• Battery Voltage: 26V

Gas: Gas is mainly used for steam production in Boiler. The gas is used from DESCO.
Generally, 36m3 gases are required to produce 1-ton steam.

Water: Continuous supply of water for BEXIMCO is ensured by a 4-inch diameter from
BEXIMCO own supply line &Water storage tank.

Steam: Pure steam with required temperature must be produced to meet the continuous
demand of steam in different sections. Steam Boilers are used in EOS Textile Mills Ltd.

Steam Boiler:

• Brand Name: CLEAVER BROOKS

• Origin: Made in USA

• No. of Boiler: 4

• Capacity: 5, 10, 12.5, 15 Ton

• Power: 350-600 HP

• Brand Name: TIZAN

60
General Parameter:

• Boiler Water PH: 9-11

• TDS: 2500 (maximum)

• Steam Pressure: 70-80 PSI

• Maximum Steam Pressure: 150PSI

• No. of Input Water Motor: 2

• Temperature: 300F

Power Management:

1. 5 Ton Boiler used in Bleaching Department for Desizing & Scouring

2. 10 Ton Boiler is used for Bleaching Department

3. 12.5 Ton Boiler is used in Sizing & Dyeing Department

Compressor: Natural gas is drawn by pipe through the filters above the compressor & the
air is compressed. In such a case the air becomes slightly hot. Hence cold water is drawn to
reduce the temperature of compressed air. Thus the cold water becomes slightly hot & goes
through outlet pipe to the overhead reservoir. At the other hand the cooled compressed air
along with some vapors are transferred to the reservoir where the vapors are condensed
and outlets drop by drop. The moist compressed air is transferred to the dryer & a slight
warm compressed air is delivered to required sections of EOS.

Machine specifications:

Machine No.-1

Name : Ingersoll Rand Air Compressor Centac

61
Model : 20V35M*3

Serial No : C12093

Year : 2005

Country : Brazil

Capacity : 90 Nm3/m

Machine No.-2

Name : Ingersoll Rand Air Compressor Cen.

Model : 20V33M3

Serial No : M92-6612

Year : 1992

Country : USA

Intake temperature : 35 deg.C

9.2 Source of utility:

Electrically : REB & Generator.

Steam : Boiler.

Water : DEPZ Authority.

Compressed air: Compressor.

Temperature control : Chiller. Gas : DESCO.

9.3 Cost of different utilities:

Electricity : 2laks BDT(appr.)

Gas : 2laks BDT(appr.)

62
 Chapter Seven : Conclusion

I have completed my internship successfully by the grace of Allah. This Internship send
me to the expected destiny of practical life. The completion of the two months
Internship at Beximco Apparel Ltd. I have got the impression that factory is one of the
most modern export-oriented factory in Bangladesh.

Limitations of the Report:

1. Because of secrecy act, the data on costing and marketing activities has not been
supplied hence data is not provided.

2. I had a very limited time. In spite of our willing to study more details it was not
possible to do so.

3. Some of the points in different chapter are not described properly for the restriction
& security reason of the industry.

Lastly, what special in this report is that the information, data & process description
very much subjective & practical. So, one can easily have an idea about the Beximco
Apparel Ltd. at a single look on it.

63
 Appendix

Beximco industrial park

This establishment is big as an merchandising intern it is so much easy to flowup

any necessary information.

Because all the factories are at same place such as IKAL,ESSESS,RR

Washing,Printing & Dyeing,New DECCA 1 & 2, Fashion Studio. A full-service
vendor with strong vertical production facilities and creative and analytical
capabilities, which sets it apart from other South Asian vendors.

64