You are on page 1of 19

PKID - SPEED UP TRAINING REPORT WEEK: 39

Style Operation Before After % Result


Style name 02. Stitching Problem/ Issue Cycle Time 320 Improvement Cycle Time 275 Cycle Time -14%
MINI DUFFLE GUSSET Process Output 11 Process Output 13 Process output 16%
XBODY Motion not efficient Change method
Style # Worker's name -ID# Line output 5 Line Output : 10 Line output 100%
37S3LCOU3X ROFI - 20160117 Back/fordward steps NO Back/fordward steps NO Other benefit :
AO# Line - Technician Rpm (M/c Speed) 1800 Rpm (M/c Speed) 1800 better quality as well
MKS-5105 HB 14-DIAH Skill (Manipulation) D Skill (Manipulation) C VIDEO
Style Operation Before After % Result
Style name 19. Unidentified Problem/ Issue Cycle Time 44 Improvement Cycle Time 34 Cycle Time -23%
MSGR PATCH Process Output 82 Process Output 105.9 Process output 29%
Motion not efficient Change method
Style # Worker's name -ID# Line output 3 Line Output : 5 Line output 67%
33S9XKNM6C PUR - 20183873 Back/fordward steps NO Back/fordward steps NO Other benefit :
AO# Line - Technician Rpm (M/c Speed) NO Rpm (M/c Speed) NO better quality as well
MKS-4990 HB 21 - FITRI Skill (Manipulation) D Skill (Manipulation) C VIDEO
PKID - SPEED UP TRAINING REPORT WEEK: 52 12/27/2021 12/31/2021 FactoryB1
Style Operation Before After % Result

1
04.
Style name HeatPressForming&B Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
onding
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

2
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

3
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

4
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
PKID - SPEED UP TRAINING REPORT WEEK: 52 12/27/2021 12/31/2021 FactoryB1
Style Operation Before After % Result

5
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

6
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

7
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

8
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
PKID - SPEED UP TRAINING REPORT WEEK: 52 12/27/2021 12/31/2021 Factory
Style Operation Before After % Result

9
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

10
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

11
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

12
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
PKID - SPEED UP TRAINING REPORT WEEK: 52 12/27/2021 12/31/2021 Factory
Style Operation Before After % Result

13
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

14
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

15
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
Style Operation Before After % Result

16
Style name 02. Stitching Problem/ Issue Cycle Time Improvement Cycle Time Cycle Time Check
Part name Process Output ? Process Output ? Process output Check
Style # Worker's name -ID# Line output Line Output : Line output Check
Back/fordward steps Back/fordward steps Other benefit :
AO# Line - Technician Rpm (M/c Speed) Rpm (M/c Speed) better quality as well
Skill (Manipulation) Skill (Manipulation)
20 Operation
01. Cutting&Splitting
02. Stitching
03. ColdPressForming&Cutting
04.HeatPressForming&Bonding
05. Welding&HeavyDutyPress
06. Apply&Bond
07. Drying&Batching&Moving
08. Trim&Grind&Slit&FormTheEdge
09. PaintTheEdge
10. SkiveTheEdge
11. Punching+Drilling+Riveting
12. Assembly Machine
13. Personal Tool
14. Quality Inspection&Gauge
15. Dying&Washing&InkPrinting
16. Machine for Tools
17. Lab
18. Packaging+Boxing
19. Unidentified
20. Infrastructure Machines
Detail
NEW
Classification Sub Class
01. Cutting&Splitting -
01. Cutting&Splitting -
01. Cutting&Splitting -
01. Cutting&Splitting -
01. Cutting&Splitting -
01. Cutting&Splitting -
01. Cutting&Splitting -
01. Cutting&Splitting -
01. Cutting&Splitting -
01. Cutting&Splitting LineCut&Shapeslitting
01. Cutting&Splitting LineCut&Shapeslitting
01. Cutting&Splitting LineCut&Shapeslitting
01. Cutting&Splitting LineCut&Shapeslitting
01. Cutting&Splitting LineCut&Shapeslitting
01. Cutting&Splitting LineCut&Shapeslitting
01. Cutting&Splitting ShapeCut
01. Cutting&Splitting ShapeCut
01. Cutting&Splitting ShapeCut
01. Cutting&Splitting Splitting
01. Cutting&Splitting Spreading-Loading-Assistance Tool
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching -
02. Stitching Automatic Stitching
02. Stitching Automatic Stitching
02. Stitching Automatic Stitching
02. Stitching Automatic Stitching
02. Stitching Automatic Stitching
02. Stitching Embroidery&Quilt
02. Stitching Manual Stitching
02. Stitching Manual Stitching
02. Stitching Manual Stitching
02. Stitching Manual Stitching
02. Stitching Manual Stitching
02. Stitching Manual Stitching
02. Stitching Manual Stitching
02. Stitching Manual Stitching
02. Stitching Manual Stitching
03. ColdPressForming&Cutting -
03. ColdPressForming&Cutting -
03. ColdPressForming&Cutting -
03. ColdPressForming&Cutting -
03. ColdPressForming&Cutting Cold Roller Press
03. ColdPressForming&Cutting Folding
03. ColdPressForming&Cutting Hammering
03. ColdPressForming&Cutting Pneumatic Press
04. HeatPressForming&Bonding -
04. HeatPressForming&Bonding -
04. HeatPressForming&Bonding -
04. HeatPressForming&Bonding -
04. HeatPressForming&Bonding -
04. HeatPressForming&Bonding -
04. HeatPressForming&Bonding -
04. HeatPressForming&Bonding -
04. HeatPressForming&Bonding Heat Rolling Press
04. HeatPressForming&Bonding Heated Pneumatic Press
04. HeatPressForming&Bonding Heated Pneumatic Press
04. HeatPressForming&Bonding Heated Pneumatic Press
04. HeatPressForming&Bonding Heated Pneumatic Press
04. HeatPressForming&Bonding Heated Pneumatic Press
04. HeatPressForming&Bonding Heated Pneumatic Press
04. HeatPressForming&Bonding Heated Pneumatic Press
04. HeatPressForming&Bonding Seam Seal
05. Welding&HeavyDutyPress -
05. Welding&HeavyDutyPress -
05. Welding&HeavyDutyPress -
05. Welding&HeavyDutyPress -
05. Welding&HeavyDutyPress Mechanical&Hydraulic Press
05. Welding&HeavyDutyPress RF Press
05. Welding&HeavyDutyPress RF Press
05. Welding&HeavyDutyPress RF Press
05. Welding&HeavyDutyPress Ultrasonic Press
06. Apply&Bond -
06. Apply&Bond Plane Application
06. Apply&Bond Plane Application
06. Apply&Bond Plane Application
06. Apply&Bond Plane Application
06. Apply&Bond Spot-Line Application
06. Apply&Bond Spot-Line Application
06. Apply&Bond Spot-Line Application
06. Apply&Bond Spot-Line Application
06. Apply&Bond Spot-Line Application
07. Drying&Batching&Moving -
07. Drying&Batching&Moving -
07. Drying&Batching&Moving -
07. Drying&Batching&Moving -
07. Drying&Batching&Moving -
07. Drying&Batching&Moving -

07. Drying&Batching&Moving Conveyor Belt


07. Drying&Batching&Moving Heat Dry
07. Drying&Batching&Moving Heat Dry
07. Drying&Batching&Moving Heat Dry
07. Drying&Batching&Moving Heat Dry

07. Drying&Batching&Moving Heat Dry

07. Drying&Batching&Moving Rack Natural Dry


08. Trim&Grind&Slit&FormTheEdge -
08. Trim&Grind&Slit&FormTheEdge -
08. Trim&Grind&Slit&FormTheEdge -
08. Trim&Grind&Slit&FormTheEdge -
08. Trim&Grind&Slit&FormTheEdge Belt&Edge Forming
08. Trim&Grind&Slit&FormTheEdge Edge Grinding&Polishing
08. Trim&Grind&Slit&FormTheEdge Edge Slitting
08. Trim&Grind&Slit&FormTheEdge Edge Trimming
09. PaintTheEdge -
09. PaintTheEdge -
09. PaintTheEdge Horizontal
09. PaintTheEdge Vertical
10. SkiveTheEdge -
11. Punching+Drilling+Riveting -
11. Punching+Drilling+Riveting -
11. Punching+Drilling+Riveting -
11. Punching+Drilling+Riveting Drilling
11. Punching+Drilling+Riveting Punching
11. Punching+Drilling+Riveting Riveting
12. Assembly Machine -
12. Assembly Machine -
12. Assembly Machine -
12. Assembly Machine -
12. Assembly Machine Flipping Tool
12. Assembly Machine Webbing assembly
12. Assembly Machine Weling Prep
12. Assembly Machine Zipper Trim&Setting
13. Personal Tool -
14. Quality Inspection&Gauge -
15. Dying&Washing&InkPrinting -
16. Machine for Tools -
17. Lab -
18. Packaging+Boxing -
19. Unidentified -
20. Infrastructure Machines -
20. Infrastructure Machines -
20. Infrastructure Machines -
20. Infrastructure Machines -
20. Infrastructure Machines Compressor
20. Infrastructure Machines Generator
20. Infrastructure Machines Printer-Plotter
20. Infrastructure Machines Vacumn
NEW OPS
Sub/Sub Classification_MACHINE Sub Class_MACHINE
- G.Strap Cut -
- G.Length Cut -
- G.Manual -
- Shear Cut -
- G.Slit Cut -
- Hand Cut -
- G.Pattern Cut -
- Splitting Cut -
- G.Fabric Cut -
- - CSC-02
Jig-Required Cut - -
LengthCut - -
Manual - -
Shear Cut - -
SlitCut - -
- - CZ/XL
Manual - -
Numeric Control - -
- - C420RC
- - XD-190
- Bartack -
- Big pattern -
- 3020 -
- Small pattern -
- G.Embroidery -
- G.Chain Stitch -
- Binding Stitch -
- Assembly Stitch -
- Double needle Stitch -
- Single needle Stitch -
- Tacking -
- G.Post Stitch -
- ZigZag Stitch -
- - SPS/E-1507HS-20
Bartack - -
Large - -
Med - -
Small - -
- - TFSN-920
- - KM-340BL
Chain Stitch - -
Horizontal Binding Cyliner - -
Horizontal Cylinder Stitch - -
Multi-Needle Stitch - -
SingleNeedle Stitch - -
Tacking - -
Vertical Post Stitch - -
ZigZag - -
- Roller -
- G.Foling -
- Hammering -
- G.Press -
- - SSE-400
- - AF-450
- - DS-201B
- - APM-07
- G.Heat Roller -
- G.Custom Press -
- Edge Press -
- G.Line Press -
- Large Heatpress -
- Med Heatpress -
- Small Heatpress -
- Seam Sealing -
- - HP-450
- - APM-B/LOGO
Custom Mold - -
Edge Folding - -
Heated Line - -
Large Heatpress - -
Medium Heatpress - -
Small Heatpress - -
- - AI-107
- G.Hydraulic Press -
- HF Press -
- Custom HF Press -
- G.Ultrasonic Press -
- - ZC-509-30T
- - AN-105WS
RF-generic mold - -
RF-sp mold required - -
- - AVH-411
- - -
- - DS-HMT300
HotmeltGlue - -
SolventGlue - -
WaterbaseGlue - -
- - ASG10065
HotmeltGlue - -
SolventGlue - -
SuperGlue - -
WaterbaseGlue - -
- Conveyor -
- Long Conveyor (Heat) -
- 5M Conveyor (Heat) -
- Short Conveyor (Heat) -
- Strap Dryer -
- G.Rack -
OPF-PGB
- -
- - C3.5-0.5 & CH2.5-0.5
Long&BigDry - -
MediumDry - -
ShortDry - -
-
Strap -
KP-01
- -
- Pipe Trimming -
- G.Grinding -
- Handle Slitting -
- Tubular Trimming -
- - SSE-12
- - PMVN
- - SSE-28
- - CY-302
- Horizonatal Painting -
- Vertical Painting -
- - IB-07
- - EP-06
- Skiving -
- Drilling -
- G.Punching -
- G.Riveting -
- - KB-05
- - APM-06N
- - AS-102
- G.Flipping -
- G.Webbing Assembling -
- G.Welding -
- G.Zipper Trimming -
- - DS-TF705
- - WR-PGB
- - TC-5030
- - ZP-BT
- G.Personal Tool -
- G.Quality checking -
- G.Treatment -
- G.Machine Tools -
- G.Lab -
- G.Packing+Boxing -
- Unidentified M/C -
- Compressor -
- Generator -
- G.Plotter -
- Remove Paint bubble -
- - MICOS-37
- - BDS-600
- - FC8600-160
- - VACC02M
PLM
Sub/Sub_MACHINE Note MAIN 1. Type 2. Quality

- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
CSC-02 -
- -
938N -
DAEJUNG -
WB-012 -
- -
KS-AUV8 -
CZ/XL -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
SPS/C-B1201HA -
SPS/A-5030HS Size: Over 3020
SPS/F-3020-HS-20 Size: 3020
SPS/E-1507HS-20 Size: Under 3020
- -
- -
SC-9214 -
KM-380BL-B -
KM-390BL -
KM-757BL -
KM-340BL -
HT-BT2 -
CS-8365 -
CS-2180 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
LHZ-033 -
LHZ-042ZS -
HL230-H20 -
HTP-4060 Size: Over 100cm
HPM-55 Size: 61~99cm
APM-B/LOGO Size: Under 60cm
- -
- -
- -
- -
- -
- -
- -
AN-105WS -
PKF10 -
- -
- - - - -
- - PKG GLUE GLUE
DS-HMT300 - PKG GLUE GLUE
GRBT - PKG GLUE GLUE
ZS-R500 - PKG GLUE GLUE
- - PKG GLUE GLUE
DS-PHR 10 - PKG GLUE GLUE
DL-22 - PKG GLUE GLUE
MT-410 - PKG GLUE GLUE
ASG10065 - PKG GLUE GLUE
- -
- -
- - - - -
- -
- -
- -
- -
- - - - -
C8-0.68 Size: Over 5M
DL-1240 Size: 5M
C3.5-0.5 & CH2.5-0.5 Size: Under 5M - - -

CV-03 - - - -

- - - - -

- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
PLM
DRY TIME HEAT PRESS
3. Function TEMPERATURE
(MIN) TIME (SEC)
- - - -
HOTMELT 709-4P 160 - -
HOTMELT 709-4P 160 - -
7103LTF - - -
P-560S - - -
P-560S - - -
HOTMELT 709-4P 160 - -
7103LTF - - -
LOCTITE 401 - - -
P-560S - - -

50 1
- 50 1-
50 1
40 10

ROOM
TEMPERATURE
- 50 1-
50 1
50 1
- 50 1-
ROOM
- 2-
TEMPERATURE
ROOM
- 2-
TEMPERATURE

You might also like