GA2 MES Status Report ( Monthly )

Line Description Jan Feb Mar Apr May

OPS Layout # 49 41 43 45 47
Connected IOT 6 6 6 5 5
AVG Efficiency from IOT
1 0.00% 36.21% 56.19% 50.23% 52.24%
%
Actual Output Productivity 44.2% 57.71% 95.09% 65.21% 68.67%
%
OPS Layout # 38 48 36 37 39
Connected IOT 5 4 5 5 5
AVG Efficiency from IOT
2 0.00% 36.27% 66.79% 82.38% 75.46%
%
Actual Output Productivity 73.40% 65.47% 78.55% 86.05% 77.53%
%
OPS Layout # 48 45 40 44 49
Connected IOT 6 5 6 6 7
AVG Efficiency from IOT
3 0.00% 48.47% 74.92% 40.32% 56.03%
%
Actual Output Productivity 55.20% 72.95% 90.86% 41.37% 80.47%
%
OPS Layout # 38 46 42 45 53
Connected IOT 9 7 10 8 10
AVG Efficiency from IOT
4 8.31% 33.67% 44.38% 39.29% 44.26%
%
Actual Output Productivity 44.40% 81.00% 85.77% 59.32% 50.33%
%
OPS Layout # 51 51 44 46 47
Connected IOT 8 6 7 7 7
AVG Efficiency from IOT
5 25.05% 37.81% 46.94% 50.65% 49.65%
%
Actual Output Productivity 65.00% 68.83% 74.45% 85.68% 92.80%
%
OPS Layout # 48 48 39 39 44
Connected IOT 8 7 9 8 7
AVG Efficiency from IOT
6 0.00% 38.33% 55.26% 52.66% 32.05%
%
Actual Output Productivity 61.80% 65.21% 70.86% 67.16% 72.47%
%
OPS Layout # 48 51 52 46 55

7
 Connected IOT 7 6 15 14 8
AVG Efficiency from IOT
7 8.25% 32.78% 66.56% 68.41% 58.60%
%
Actual Output Productivity 62.60% 62.84% 49.00% 67.32% 35.80%
%
OPS Layout # 48 58 49 48 49
Connected IOT 5 5 11 9 8
AVG Efficiency from IOT
8 0.00% 41.57% 65.24% 55.78% 77.32%
%
Actual Output Productivity 45.20% 53.05% 31.23% 58.16% 42.47%
%
OPS Layout # 52 60 48 38 57
Connected IOT 5 6 11 13 8
AVG Efficiency from IOT
9 0.00% 49.22% 45.15% 50.91% 59.56%
%
Actual Output Productivity 32.60% 58.21% 39.59% 37.37% 27.87%
%
OPS Layout # 50 63 30 43 55
Connected IOT 9 7 8 8 11
AVG Efficiency from IOT RUNNING
10 5.45% 39.72% 58.46% 50.53%
% POUCH
Actual Output Productivity 34.60% 53.42% 79.64% 57.84% 28.33%
%
OPS Layout # 48 41 30 44 58
Connected IOT 5 4 6 6 6
AVG Efficiency from IOT RUNNING
11 0.00% 44.68% 43.43% 48.16%
% POUCH
Actual Output Productivity 54.00% 48.53% 60.73% 50.53% 26.53%
%
OPS Layout # 48 51 30 42 55
Connected IOT 6 4 5 5 9
AVG Efficiency from IOT RUNNING
12 0.00% 44.91% 50.77% 26.27%
% POUCH
Actual Output Productivity 53.40% 57.89% 51.23% 56.95% 59.80%
%
OPS Layout # 35 60 36 44 55
Connected IOT 4 6 5 3 4
AVG Efficiency from IOT
13 0.00% 29.07% 26.89% 41.42% 56.57%
%
13
Actual Output Productivity 49.60% 13.00% 65.05% 67.58% 61.47%
%
OPS Layout # 36 59 42 42 57
Connected IOT 10 9 8 5 6
AVG Efficiency from IOT
14 13.35% 20.41% 49.56% 42.09% 34.69%
%
Actual Output Productivity 39.00% 49.21% 41.55% 68.89% 51.73%
%
OPS Layout # 67 62 50 44 58
Connected IOT 8 7 9 6 9
AVG Efficiency from IOT
15 13.36% 41.06% 57.89% 57.87% 56.22%
%
Actual Output Productivity 52.00% 85.73% 59.59% 57.47% 65.27%
%
OPS Layout # 67 60 33 44 57
Connected IOT 5 5 7 6 5
AVG Efficiency from IOT
16 13.14% 38.74% 52.79% 73.11% 56.70%
%
Actual Output Productivity
41.60% 75.89% 60.50% 51.95% 47.47%
%
OPS Layout # 66 67 72 84 78
Connected IOT 6 5 6 6 6
AVG Efficiency from IOT
17 0.00% 51.58% 80.86% 80.09% 76.63%
%
Actual Output Productivity 55.40% 93.00% 111.95% 108.00% 79.47%
%
OPS Layout # 66 68 72 80 84
Connected IOT 7 6 8 6 5
AVG Efficiency from IOT
18 0.00% 61.67% 79.46% 71.35% 64.65%
%
Actual Output Productivity
53.80% 96.21% 116.64% 98.68% 102.07%
%
OPS Layout # 66 66 72 84 83
Connected IOT 7 6 8 6 5
AVG Efficiency from IOT
19 11.65% 56.22% 80.38% 72.70% 66.91%
%
Actual Output Productivity 59.20% 93.68% 117.05% 109.47% 104.13%
%
OPS Layout # 66 66 72 84 84

20
 Connected IOT 9 6 7 6 5
AVG Efficiency from IOT
20 0.00% 45.97% 69.31% 78.41% 66.66%
%
Actual Output Productivity 54.00% 91.79% 114.91% 102.05% 123.93%
%
OPS Layout # 57 68 72 73 61
Connected IOT 8 7 11 11 10
AVG Efficiency from IOT
21 11.37% 50.85% 73.55% 65.10% 59.89%
%
Actual Output Productivity 47.80% 70.95% 107.41% 82.79% 66.73%
%
OPS Layout # 57 69 72 70 56
Connected IOT 5 3 4 4 5
AVG Efficiency from IOT
22 10.36% 42.26% 65.35% 55.12% 63.52%
%
Actual Output Productivity 35.00% 66.16% 102.05% 73.68% 79.60%
%
OPS Layout # 67 63 79 67 69
Connected IOT 5 4 5 5 5
AVG Efficiency from IOT
23 0.00% 41.96% 49.54% 37.31% 31.13%
%
Actual Output Productivity 45.00% 72.47% 62.73% 40.42% 59.60%
%
OPS Layout # 69 65 79 67 68
Connected IOT 2 3 4 5 4
AVG Efficiency from IOT
24 0.00% 50.03% 47.02% 50.76% 51.02%
%
Actual Output Productivity 86.60% 65.37% 56.64% 46.42% 68.40%
%
OPS Layout # 55 58 80 68 66
Connected IOT 3 2 4 5 5
AVG Efficiency from IOT RUNNING RUNNING
25 56.79% 56.19% 62.93%
% POUCH POUCH
Actual Output Productivity 63.00% 56.42% 63.82% 35.58% 45.27%
%
OPS Layout # 72 73 70 68 67
Connected IOT 5 4 5 5 5
AVG Efficiency from IOT
26 10.74% 52.56% 61.76% 50.90% 52.81%
%
 26
Actual Output Productivity 71.00% 56.26% 68.86% 49.21% 47.07%
%
OPS Layout # 72 73 70 68 68
Connected IOT 4 4 6 6 6
AVG Efficiency from IOT
27 9.22% 48.66% 51.72% 55.06% 61.70%
%
Actual Output Productivity 77.60% 56.26% 64.14% 49.74% 46.53%
%
OPS Layout # 55 62 79 68 68
Connected IOT 7 6 8 8 7
AVG Efficiency from IOT RUNNING
28 0.00% 59.05% 54.33% 52.23%
% POUCH
Actual Output Productivity 67.80% 52.89% 61.45% 48.58% 47.13%
%
OPS Layout # 1539 1638 1535 1571 1688
Connected IOT 175 150 210 187 182
AVG Efficiency from IOT
Total 5.39% 41.28% 59.33% 56.61% 55.16%
%
Actual Output Productivity
54.46% 65.73% 74.33% 65.12% 62.82%
$
 Jun Jul Aug Sep Oct Nov Dec
47
4

46.35%

84.05%

46
5

73.32%

81.19%

46
7

56.04%

70.95%

53
10

50.49%

44.05%

48
7

52.62%

103.90%

37
8

45.34%

83.10%

73
 11

62.97%

40.67%

72
7

61.02%

37.05%

72
12

73.04%

47.81%

70
11

56.80%

42.90%

70
8

64.06%

40.71%

70
9

65.99%

42.00%

72
3

67.70%
39.57%

71
9

59.16%

41.38%

53
9

61.87%

56.67%

56
4

53.04%

46.95%

71
6

73.14%

59.71%

60
5

58.70%

57.10%

70
5

63.02%

69.10%

84
 5

69.11%

107.52%

57
9

53.39%

66.19%

55
5

58.72%

69.67%

54
5

55.53%

54.57%

57
4

45.12%

67.76%

66
5

58.15%

48.10%

66
5

49.97%
42.00%

68
6

51.45%

70.90%

66
7

32.40%

50.14%

1731 0 0 0 0 0 0
191 0 0 0 0 0 0

57.80% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

59.49% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

TOTAL
GA2 MES Status Report
Line Description 01-Jul 04-Jul 05-Jul 06-Jul 07-Jul
OPS Layout # 47 47 47 47 47
Connected IOT 4 4 4 4 4
AVG Efficiency from IOT
1 62.37% 59.74% 57.80% 49.96% 62.92%
%
Actual Output Productivity 100% 94% 100% 107% 114%
%
OPS Layout # 46 46 46 46 46
Connected IOT 4 4 4 4 4
AVG Efficiency from IOT
2 0.00% 46.48% 45.08% 45.36% 69.90%
%
Actual Output Productivity 75% 66% 75% 75% 51%
%
OPS Layout # 34 34 47 47 47
Connected IOT 8 8 8 8 8
AVG Efficiency from IOT
3 RUNNING POUCH 40.33% 50.50%
%
Actual Output Productivity 21% 25% 25% 38% 59%
%
OPS Layout # 38 46 46 46 46
Connected IOT 7 7 7 9 9
AVG Efficiency from IOT
4 55.02% 75.78% 72.87% 47.14% 67.71%
%
Actual Output Productivity 48% 60% 81% 67% 76%
%
OPS Layout # 48 48 38 38 38
Connected IOT 7 7 7 7 7
AVG Efficiency from IOT
5 43.54% 32.27% 47.75% 45.01% 52.80%
%
Actual Output Productivity 97% 77% 57% 62% 71%
%
OPS Layout # 37 37 37 37 37
Connected IOT 8 8 8 8 8
AVG Efficiency from IOT
6 39.56% 39.20% 40.53% 33.85% 40.65%
%
Actual Output Productivity 82% 91% 89% 92% 92%
%
OPS Layout # 66 81 81 81 81

7
 Connected IOT 14 14 14 16 16
AVG Efficiency from IOT
7 65.29% 63.92% 59.22% 52.20% 54.27%
%
Actual Output Productivity 59% 51% 49% 54% 57%
%
OPS Layout # 81 81 81 81 81
Connected IOT 9 9 9 9 9
AVG Efficiency from IOT
8 86.74% 85.33% 81.02% 79.16% 71.64%
%
Actual Output Productivity 53% 62% 52% 58% 56%
%
OPS Layout # 82 82 82 82 82
Connected IOT 11 11 11 10 10
AVG Efficiency from IOT
9 79.85% 80.88% 82.09% 77.92% 78.35%
%
Actual Output Productivity 53% 52% 53% 64% 58%
%
OPS Layout # 75 75 81 81 81
Connected IOT 11 11 11 10 10
AVG Efficiency from IOT
10 65.16% 58.03% 70.49% 71.61% 55.75%
%
Actual Output Productivity 46% 44% 44% 46% 47%
%
OPS Layout # 75 81 81 75 75
Connected IOT 5 5 5 6 6

AVG Efficiency from IOT

11 65.63% 80.74% 75.83% 70.33% 66.50%
%
Actual Output Productivity 40% 44% 50% 45% 64%
%
OPS Layout # 75 81 81 81 71
Connected IOT 8 8 8 8 8
AVG Efficiency from IOT
12 62.58% 69.87% 77.38% 68.63% 72.33%
%
Actual Output Productivity 37% 44% 48% 46% 50%
%
OPS Layout # 76 76 76 76 76
Connected IOT 4 4 4 3 3

13
 AVG Efficiency from IOT
13 78.15% 81.44% 75.45% 83.41% 86.42%
%
Actual Output Productivity 53% 58% 39% 49% 63%
%
OPS Layout # 75 75 81 81 81
Connected IOT 13 13 13 12 12

AVG Efficiency from IOT

14 70.58% 0.00% 0.00% 0.00% 0.00%
%
Actual Output Productivity 52% 43% 49% 51% 49%
%
OPS Layout # 76 76 82 76 76
Connected IOT 10 10 10 10 10
AVG Efficiency from IOT
15 79.47% 72.38% 83.87% 86.82% 83.03%
%
Actual Output Productivity 44% 24% 37% 49% 45%
%
OPS Layout # 76 82 82 82 82
Connected IOT 7 7 7 7 7
AVG Efficiency from IOT
16 79.07% 0.00% 80.27% 78.39% 79.39%
%
Actual Output Productivity 40% 26% 29% 36% 40%
%
OPS Layout # 75 81 81 81 81
Connected IOT 8 8 8 8 8
AVG Efficiency from IOT
17 66.44% 58.77% 82.73% 82.85% 86.17%
%
Actual Output Productivity 36% 20% 35% 46% 47%
%
OPS Layout # 75 81 81 75 75
Connected IOT 6 6 6 7 7
AVG Efficiency from IOT
18 40.49% 28.72% 77.88% 0.00% 82.03%
%
Actual Output Productivity 35% 13% 42% 46% 56%
%
OPS Layout # 75 81 81 81 81
Connected IOT 5 5 5 5 5
AVG Efficiency from IOT
19 83.65% 71.86% 82.33% OFF OFF
%
19
Actual Output Productivity 44% 27% 32% 0% 0%
%
OPS Layout # 84 84 84 84 84
Connected IOT 5 5 5 5 5
AVG Efficiency from IOT
20 72.26% 77.34% 76.26% 81.29% 79.44%
%
Actual Output Productivity 91% 98% 116% 121% 79%
%
OPS Layout # 48 48 60 60 60
Connected IOT 8 8 8 8 8
AVG Efficiency from IOT
21 53.32% 56.53% 61.27% 62.34% 58.46%
%
Actual Output Productivity 52% 64% 67% 62% 76%
%
OPS Layout # 48 48 60 60 60
Connected IOT 6 6 6 5 5
AVG Efficiency from IOT
22 63.64% 65.28% 68.95% 64.95% 67.62%
%
Actual Output Productivity
64% 66% 68% 63% 73%
%
OPS Layout # 47 47 59 59 59
Connected IOT 4 4 4 4 4
AVG Efficiency from IOT
23 66.09% 71.10% 68.66% 75.12% 56.52%
%
Actual Output Productivity 76% 70% 66% 73% 48%
%
OPS Layout # 47 47 59 59 59
Connected IOT 3 3 3 4 4
AVG Efficiency from IOT
24 45.95% 79.87% 79.93% 71.83% 58.40%
%
Actual Output Productivity
32% 72% 46% 38% 20%
%
OPS Layout # 68 68 68 68 68
Connected IOT 5 5 5 4 4
AVG Efficiency from IOT
25 60.11% 64.97% 61.90% 67.00% 73.64%
%
Actual Output Productivity 63% 73% 68% 83% 128%
%
OPS Layout # 65 65 65 65 65

26
 Connected IOT 5 5 5 5 5
AVG Efficiency from IOT
26 50.89% 52.04% 55.40% 57.08% 62.80%
%
Actual Output Productivity 25% 26% 30% 31% 136%
%
OPS Layout # 65 65 65 65 65
Connected IOT 6 6 6 6 6
AVG Efficiency from IOT
27 54.91% 45.81% 61.93% 71.73% 61.92%
%
Actual Output Productivity 24% 33% 28% 29% 42%
%
OPS Layout # 68 68 68 65 65
Connected IOT 7 7 7 7 7
AVG Efficiency from IOT
28 27.64% 68.74% 71.88% 68.94% 74.49%
%
Actual Output Productivity 63% 65% 30% 28% 58%
%
OPS Layout # 1772 1831 1900 1879 1869
Connected IOT 198 198 198 199 199
AVG Efficiency from IOT
Total 60% 59% 67% 60% 65%
%
Actual Output Productivity 53.75% 53.14% 53.75% 55.68% 62.68%
%
08-Jul 11-Jul 12-Jul 13-Jul
 0 0 0 0
0 0 0 0

#DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0!

IOT Status
IOT Number
Remarks
Date: 08/07/2022

Line: HB 05

AO:MKS-4677
 MachineId M10044148

SUMMARY Operation
name

Average
efficiency 50.58% Efficiency(%) 31.81%

Motor-MC
Average ratio 4.22 Time % 2.19

Cycle
LOB rate 75.23 Time(sec) 9

Average output 782 Output 938

Reason

Video link

Tack time 166 Efficicency

Total cycle time 335

total number of
5
operation
Good workmanship
ID Machine Operation name Efficiency Re

M10016793 70.57%

M10019076 67.10%

ID Machine Operation name Efficiency

M10044148 31.81%

M10044286 41.28%

M10045036 42.15%
Change over date : 05-JULY

Style: SM 3IN1 ENV W CRD CS

Q'ty: 909 pcs

Installed 7
IOT rate 71%
Scanned 5
M10045036 M10016793 M10019076 M10044286

42.15% 70.57% 67.10% 41.28%

10.48 3.45 2.98 2.01

166 68 87 5

72 283 209 2406

1st 31.81% Efficicency 4th

2st 41.28% 5th

3st 42.15% 6th

 Reason

Item & Problem Why

Output 183 82%
 67.10% Efficicency 7th

#VALUE! 8th

#VALUE! 9th
 Video link

Why How
#VALUE! Note

#VALUE!

#VALUE!
How Result
Low efficiency & Bottleneck

Iot error

1 worker uses many machines same time

Feedback Video link in Before
Video link in After
412 132

48 157
Date: 08/07/2022

Line: HB 12

AO: MMJ-1130
 MachineId M10043915

SUMMARY Operation
name

Average
efficiency 53.04% Efficiency(%) 53.04%

Motor-MC
Average ratio 1.92 Time % 1.92

Cycle
LOB rate 48.55 Time(sec) 75

Average output 193 Output 193

Reason

Video link

Tack time 75 Efficicency

Total cycle time 75

total number of
1
operation

Good workmanship
 ID Machine Operation name Efficiency

ECRS
ID Machine Operation name Efficiency

M10043915 53.04%
Change over date: 01-JULY

Style: THE SMALL TOTE

Q'ty: 200 pcs

Installed 8
IOT rate 13%
Scanned 1
1st 53.04% Efficicency 4th

2nd #VALUE! 5th

3rd #VALUE! 6th

 Reason

Item & Problem Why

Output 31 16%
#VALUE! Efficicency 7th

#VALUE! 8th

#VALUE! 9th
 Video link

Why How
#VALUE! Note

#VALUE!

#VALUE!
How Result
Low efficiency & Bottleneck

Iot error

1 worker uses many machines same time

Feedback Video link in Before
Video link in After
412 132

48 157
Date: 08/07/2022

Line: HB 17

AO: MMJ-1130
 MachineId M10049197

SUMMARY Operation
name

Average
efficiency 73.38% Efficiency(%) 50.56%

Motor-MC
Average ratio 3.41 Time % 2.84

Cycle
LOB rate 48.55 Time(sec) 55

Average output 326 Output 249

Reason

Video link

Tack time 67 Efficicency

Total cycle time 122

total number of
2
operation
Good workmanship
ID Machine Operation name Efficiency

M10092985 96.20%

ECRS
ID Machine Operation name Efficiency

M10049197 50.56%
Change over date: 07-JULY

Style: THE SMALL TOTE

Q'ty: 200 pcs

Installed 8
IOT rate 25%
Scanned 2
M10092985

96.20%

3.98

67

402

1st 50.56% Efficicency 4th

2nd 96.20% 5th

3rd #VALUE! 6th

 Reason

Item & Problem Why

Output 155 78%
#VALUE! Efficicency 7th

#VALUE! 8th

#VALUE! 9th
 Video link

Why How
#VALUE! Note

#VALUE!

#VALUE!
How Result
Low efficiency & Bottleneck
Iot error

1 worker uses many machines same time

Feedback Video link in Before
Video link in After
412 132

48 157
Date: 08/07/2022

Line: HB 23

AO: COH-6641
 MachineId M10073531

SUMMARY Operation
\
name

Average
efficiency 48.58% Efficiency(%) 48.58%

Motor-MC
Average ratio 4.31 Time % 4.31

Cycle
LOB rate 88.5 Time(sec) 239

Average output 24 Output 24

Reason

Video link

Tack time 239 Efficicency

Total cycle time 239

total number of
1
operation
Good workmanship
ID Machine Operation name Efficiency R

ID Machine Operation name Efficiency

M10073531 48.58%
Change over date: 08-JULY

Style: Crossgrain Leather Clara Shoulder Bag

Q'ty: 1,090 pcs

Installed 4
IOT rate 25%
Scanned 1
1st 48.58% Efficicency 4th

2nd #VALUE! 5th

3rd #VALUE! 6th

 Reason

Item & Problem Why

Output 66 41%
#VALUE!

#VALUE!

#VALUE!
 Video link

Why How
Note
How Result
Low efficiency & Bottleneck

Iot error

1 worker uses many machines same time

Feedback Video link in Before
Video link in After
412 132

48 157
Date: 08/07/2022

Line: HB 26

AO: MKS-4602
 MachineId M10094544

SUMMARY Operation
name

Average
efficiency 53.39% Efficiency(%) 52.22%

Motor-MC
Average ratio 3.94 Time % 4.58

Cycle
LOB rate 80.15 Time(sec) 103

Average output 159 Output 152

Reason

Video link

Tack time 103 Efficicency

Total cycle time 204

total number of
2
operation
Good workmanship
ID Machine Operation name Efficiency Rea

M10093087 54.56%

ECRS

ID Machine Operation name Efficiency

M10094544 52.22%
Change over date: 06-JULY

Style: LG 3IN1 TOTE

Q'ty: 448 pcs

Installed 5
IOT rate 40%
Scanned 2
M10093087

54.56%

3.30

101

165

1st 52.22% Efficicency 4th

2nd 54.56% 5th

3rd #VALUE!
 Reason

Item & Problem Why

Output 155 72%
#VALUE!

#VALUE!
 Video link

Why How
Note
How Result
Low efficiency & Bottleneck

Iot error

1 worker uses many machines same time

Feedback Video link in Before
Video link in After
412 132

48 157
Date: 08/07/2022

Line: HB 09

AO:MMJ-1130
 MachineId M10093091

SUMMARY
Operation name

Average efficiency 83.89% Efficiency(%) 86.70%

Average ratio 2.49 Motor-MC

%
Time
1.72

LOB rate 48.55 Cycle Time(sec) 39

Average output 949 Output 626

Reason

Video link

Tack time 39 Efficicency

Total cycle time 92

total number of 3
operation
Good workmanship
ID Machine Operation name Efficiency Re

M10076785 87.96%

M10093091 86.70%

ECRS
ID Machine Operation name Efficiency

M10049184 77.00%
Change over date: 07-JULY

Style: THE MINI TOTE

Q'ty: 500 pcs

Installed 10
IOT rate 30%
Scanned 3
M10076785 M10049184

87.96% 77.00%

3.66 2.10

14 39

1703 517

1st 77.00% Efficicency 4th

2nd 86.70% 5th

3rd 87.96% 6th

 Reason

Item & Problem Why

Output 147 74%
#VALUE! Efficicency 7th

#VALUE!

#VALUE!
 Video link

Why How
#VALUE! Note
How Result
Low efficiency & Bottleneck

Iot error

1 worker uses many machines same time

Feedback Video link in Before
Video link in After
412 132

48 157