Professional Documents
Culture Documents
1 Fundamentals
Renato Vallejo
Senior Production Engineer
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Course overview
Every day:
Test
Lunch
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Content
Day 1 Day 2
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DAY 1
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Test
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PIPESIM Multiphase flow simulator
Introduction to PIPESIM
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PIPESIM 2021 New features
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Total production system
Compressor
Separator
Pump
Choke Riser
Gas
Flowline Export lines
Oil
Safety Valve
Tubing
Completion Reservoir
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Pressure changes DP Compressor
DP Riser
DP Wellhead choke
DP Pump
DP Flowline
DP Oil export
DP Safety valve
◼ Flow in porous media
◼ Artificial lift
◼ Multiphase flow in pipes DP Gas export
DP Tubing
◼ Chokes/restrictions
◼ Pumps/compressors
DP Reservoir drawdown
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DP Completion 10
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Temperature changes
DT Compressor
DT Riser
DT Wellhead choke
DT Pump
DT Flowline
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DT Completion 11
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Pressure changes: Single-phase flow
dp dp dp dp
= + +
dL dL elev. dL fric. dL acc.
dp g fv 2 dv
= sin + +
dL gc 2gcd g c dl
where:
= friction factor
= fluid density
= fluid velocity
g = acceleration because of gravity
gc = gravitational conversion constant
= flow angle (from horizontal)
d = pipe internal diameter
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Phases present
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Inclination angle
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Oil-water flow
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Add some gas and try 45 degrees!
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Flow patterns
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Horizontal flow regime map: Taitel-Dukler
Flow patterns are determined from maps of superficial liquid velocity versus superficial gas velocity.
75.0
Bubbly
10.0
Intermittent
vsL
1.00 Annular
(ft/s)
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Liquid holdup
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PIPESIM Multiphase flow models
Prediction of:
◼ Flow regime
◼ Liquid holdup
◼ Pressure gradient
◼ Slug characteristics
◼ TUFFP
◼ LedaFlow
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Multiphase flow models: Approaches (2)
Mechanistic models
“A method for describing complex flow phenomena that combines macroscopic conservation
principles with empirical closure relationships.”
◼ Comprehensive models (1st generation)
– Separate models for flow pattern and pressure gradient predictions
– Flow regime transition criteria are decoupled (solved explicitly) from the solution of the momentum equations
– Examples: Taitel-Dukler flow pattern, Xiao et al. Mechanistic model, Ansari, Petalas & Aziz, OLGA-S
◼ Unified models (2nd generation)
– One consistent seamless model for flow pattern and pressure gradient predictions
– Flow regime transition criteria are coupled (solved implicitly) with the solution of the momentum equations
– Example: TUFFP Unified Model
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Multiphase flow models: Approaches (3)
Next generation
◼ Mechanistic models
– Integrated unified modeling of heat transfer and fluid flow
◼ Computational Fluid Dynamics (CFD)
– Attempts to model the system by solving the fundamental transport equations that govern fluid
dynamics.
– Generally involves a numerical solution of the Navier-Stokes equations using a finite difference
approach.
– Has been used to analyze only very specific, small-scale problems. Because of the complexity of
multiphase flow, it has not yet been applied in the petroleum industry to model multiphase flow in
pipes beyond academic studies.
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LedaFlow PM
OLGA-S
Mechanistic
Taitel & Dukler
(Phenomenological) Xiao Ansari Petalas&Aziz TUFFP Unified
Govier, Aziz & Hasan &
Fogarasi Kabir
Empirical Category C
Beggs & Brill
Slip Duns & Orkiszewski
Mukherjee & Brill
Flow Regime Ros
SLB Drift-Flux
More Physics
Single-Phase
Homogeneous 2-Phase (Gas-Liquid) 3-Phase (Gas-Oil-Water) Inclination Angle Evolutionary
(Mixture Reynolds Key:
No.) Darcy-Weisbach-Moody
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Examples of published/public references for multiphase flow correlations
(1)
1. PIPESIM Help
2. Shippen, M., Bailey, W.J., “Steady-State Multiphase Flow – Past, Present, and Future, with a Perspective on Flow Assurance”,
Energy & Fuels Journal (2012) 26, 4145-4157.
3. Beggs, H. D., Production Optimization Using Nodal Analysis textbook, OGCI and Petroskills Publications, Tulsa, OK,
83 – 93.
4. Aziz, K., Govier, G. W., and Forgasi, M.: “Pressure Drop in Wells Producing Oil and Gas,” J. Cdn. Pet. Tech. (July-Sept., 1972),
38-48.
5. Beggs H . D., and Brill, J. P.: “A Study of Two Phase Flow in Inclined Pipes,” J. Pet. Tech., (May 1973), 607-617.
6. Dukler, E. A., et al.: “Gas-Liquid Flow in Pipelines, I. Research Results,” AGA-API Project NX-28 (May 1969).
7. Duns, H., and Ros, N. C. J.: “Vertical Flow of Gas and Liquid Mixtures in Wells,” 6th World Pet. Congress (1963), 452.
8. Aziz, K., Govier, G. W. and Fogarasi, M.: “Pressure Drop in Wells Producing Oil and Gas,” J. Cdn., Pet. Tech. (July-Sept.,
1972) 38-48.
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Examples of published/public references for multiphase flow correlations
(2)
9. Eaton, B. A.: “Prediction of Flow Patterns, Liquid Holdup and Pressure Losses Occurring During Continuous Two-Phase Flow in
Horizontal Pipelines,” Trans. AIME (1967) 815.
10. Flanigan, O.: “Effect of Uphill Flow on Pressure Drop in Design of Two-Phase Gathering Systems,” Oil and Gas J. (March 10,
1958) 56, 132.
11. Hagedorn, A. R. and Brown, K. E.: “Experimental Study of Pressure Gradients Occurring During Continuous Two-Phase Flow in
Small-Diameter Vertical Conduits,” J. Pet. Tech. (April, 1965) 475-484.
12. Lockhart, R. W. and Martenelli, R. C.: “Proposed Correlation of Data for Isothermal Two-phase, Two-Component Flow in Pipes,”
Chem. Eng. Prog. (January, 1949) 45, 39.
13. Manhane, J. M., Gregory, G. A., and Aziz, K.: “A Flow Pattern Map for Gas-Liquid Flow Pattern in Horizontal Pipes,” Int. J. of
Multiphase Flow.
14. Oliemans, R. V. A.: “Two-Phase Flow in Gas-Transmission Pipeline,” ASME paper 76-Pet-25, presented at Pet. Div. ASME
meeting Mexico City (Sept., 1976).
15. Orkiszewski, J.: “Predicting Two-Phase Pressure Drops in Vertical Pipes,” J. Pet. Tech. (June 1967) 829-838.
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Examples of published/public references for multiphase flow correlations
(3)
16. Palmer, C. M.: “Evaluation of Inclined Pipe Two-Phase Liquid Holdup Correlations Using Experimental Data”, M. S. Thesis, The
University of Tulsa. (1975).
17. Payne, G. A.: “Experimental Evaluation of Two-Phase Pressure Loss Correlations for Inclined Pipe”, M.S. Thesis, The U. of
Tulsa (1975).
18. Taitel, Y. and Dukler, A. E.: “A Model for Predicting Flow Regime Transitions in Horizontal Gas-Liquid Flow,” AICHE Jour., Vol.22,
No.1 (January, 1976) 47-55.
19. Scott, S. L., Shoham, O., and Brill, J. P.: “Prediction of Slug Length in Horizontal Large-Diameter Pipes,” SPE 15103, (April,
1986).
20. Brill, J. P. et al.: “Analysis of Two-Phase Tests in Large Diameter Flow Lines in Prudhoe Bay Field”, Society of Petroleum
Engineers Journal (June) 1981.
21. Norris, L.: “Correlation of Prudhoe Bay Liquid Slug Lengths and Holdups Including 1981 Large Diameter Flowlines Tests”,
Internal Report Exxon (October, 1982).
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Examples of published/public references for multiphase flow correlations
(4)
22. Mukherjee, H. and Brill, J. P.: “Liquid Holdup Correlations for Inclined Two-Phase Flow”, Journal of Petroleum Technology (May,
1983) 1003-1008.
23. Minami, K. and Brill, J. P.: “Liquid Holdup in Wet Gas Pipelines”, SPE Journal of Production Engineering (May, 1987).
24. Ansari, A., Sylvester N. D., Shoham, O., and Brill, J. P.: “A Comprehensive Mechanistic Model for Upward Two-Phase Flow in
Wellbores”, paper SPE 20630, SPE Annual Technical Conference (Sep, 1990).
25. Xiao, J. J., Shoham, O., and Brill, J. P.: “A Comprehensive Mechanistic Model for Two-Phase Flow in Pipelines”, paper SPE
20631, SPE Annual Technical Conference (Sep, 1990).
26. Baker, A. C., Nielsen, K., and Gabb, A.: “Pressure loss, liquid-holdup calculations developed”, Oil & Gas Journal (Mar 14, 1988).
27. Gray, W. G.: “Vertical flow correlation - gas wells”, API Manual 14BM (January, 1978).
28. Bendiksen, K. H., `, D., Moe, R. and Nuland, S.: “The Dynamic Two-Fluid Model OLGA: Theory and Application”, paper SPE
19451 (March, 1990).
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Select the best flow correlation to use
*Currently available
up to PIPESIM 2012
Field
Internal
measurements
Y preferred flow Flow Correlation
Use N of flowing Y
correlations Comparison
them pressures vs.
from field (PIPESIM 2012*)
D or L available
history?
(FGS, PL)?
N
Data Matching
Literature review (Parity in PIPESIM
PIPESIM Help 2017)
Other references: SPE, JIP NOTE: As well conditions change,
studies the appropriate flow correlation to use
also might change.
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PIPESIM workspace options:
Network-centric or Well-centric
You can seamlessly switch between the network-centric and well-centric
perspectives.
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Well tools
Separator PCP
Casing Injection point Gas lift Artificial lift
injection User equipment
Choke Nodal point
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Network tools
Generic User
pump equipment
Well Two-phase
Source separator Expander Spot report Flowline
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Current tasks available in PIPESIM
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Pressure/temperature profile calculation
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Nodal analysis
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System analysis
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Data matching
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VFP tables (generate reservoir tables)
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ESP design
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Gas lift: Deepest injection point
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Gas lift: Gas lift diagnostics (Fixed Qinj and InjP)
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Perforation design
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Network simulation
◼ Identify production
bottlenecks and
constraints.
◼ Benefits of new wells,
pipelines, compression
◼ Deliverability from field
gathering systems
◼ Predict pressure and
temperature profiles.
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Network optimization
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Steps to build a well model in PIPESIM
Visualization /
Results and
Well model Analysis
calibration
Flow
correlations
To define a PVT
Model
Build the
physical model
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Creation/Updating of well model
PIPESIM Tools
Home
Insert
Format
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Creation/Updating of well model
Steps to create a well model
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Creation/Updating of well model
Steps to create a well model
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Creation/Updating of well model
Steps to create a well model
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Fluid modeling alternatives
◼ Black oil: Uses published black oil correlations to determine fluid physical properties.
◼ Compositional: Uses equation of state modeling with pure library components and composite
petroleum fractions.
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Black oil modeling
▪ Valid for fluids with initial GOR less than 1,500 scf/STB.
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Go to Fluid Manager
Black oil modeling: Essential input data
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Black oil modeling: Optional calibration data
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PVT data Go to Completions section
- None
- Dry Gas
- Light Oil + Gas
- Heavy Oil + Gas
- Dead Oil
- Water
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How to run a nodal analysis on PIPESIM
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PVT exercise 1
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Properties
Calibration
Viscosity
Thermal
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Black Oil Calibration
Dead oil is oil at stock tank pressure or oil with no dissolved gas; for example, an oil in which gas has been removed
by a separator and pumped through an export line.
Correlations (example):
➢ Beggs and Robinson
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Black Oil Calibration
Live oil is defined as an oil which containing dissolved gas in solution that may be released from solution at surface
conditions. Live oil is above stock tank pressure and contains dissolved gas.
Correlations
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Black Oil Calibration
Undersaturated Oil
For pressures above the bubble point, there is no vapor phase. The oil is undersaturated because more gas could be
dissolved in the oil, if the gas were available.
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PVT exercise 2
Please calibrate the PVT by using the following data:
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Black Oil Calibration
Mixture, Emulsion Viscosity Method
Liquid viscosity and Oil / Water emulsions
• An emulsion is a mixture of two immiscible liquid phases. One phase (the dispersed phase) is carried as droplets in the other (the
continuous phase).
• In Oil / Water systems at low watercuts, oil is usually the continuous phase.
• As watercut is increased there comes a point where phase inversion occurs, and water becomes the continuous phase. This is the
Critical Watercut of Phase Inversion, otherwise called the cutoff.
• It occurs typically between 55% and 70% watercut. The viscosity of the mixture is usually highest at and just below the cutoff. Emulsion
viscosities can be many times higher than the viscosity of either phase alone
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Black oil modeling: Oil/water mixtures viscosity
Emulsion
Mixture
correlation
viscosity
µ (oil)
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PIPESIM emulsions options
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Emulsions exercise
Please change the emulsion viscosity method and the inversion watercut offset (55, 60, 65, 70).
Then use Water cut sensitivities to see if there is any changes in a System Analysis Task.
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Completion design:
The Darcy equation
k ro
re
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Oil reservoir IPR equations
▪ Well PI (Pwf > PB)
― For undersaturated oil reservoirs q = J ( PR − Pwf )
― Can also be applied to flow below bubblepoint with
minor changes
2
▪ Vogel (Pwf < PB) q Pwf Pwf
= 1 − 0.2 − 0.8
― Empirical relationship qmax PR PR
▪ Fetkovich/Backpressure
q = C ( PR − Pwf ) n
2 2
― Where n ranges from 0.5 to 1 and represents the
degree of turbulence
▪ Jones*
― Modified PI and Darcy equation accounting for PR − Pwf = Aq + Bq 2
turbulent flow
0.00708kh(PR − Pwf )
▪ Darcy Pseudosteady State (Pwf > PB) q=
re
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― Based on Darcy IARF mB ln − 0.75 + S
rw
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IPR: Vertical completions
◼ Fetkovich ◼ Jones
◼ Jones ◼ Forchheimer
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IPR: Horizontal completions
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IPR Equations for vertical completions (1)
◼ Vogel Equation
2 Q = Stock tank liquid rate
Q Pwf Pwf Qmax = Absolute openhole flow potential
= 1 − (1 − C ) − C - Liquid based
C = Vogel’s coefficient (0.8 by default)
Qmax PR PR
C = Flow coefficient
◼ Fetkovich Equation n = Exponent depending on well characteristics
Q = C ( PR − Pwf ) n - Liquid based
2 2
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IPR Equations for vertical completions (2)
◼ Jones’ Equation
QL = Stock tank liquid rate
PR − Pwf = AQL + BQL - Liquid based
2
QG = Stock tank gas rate
PR = Static reservoir pressure
NOTE: Corrections are applied for water and below bubblepoint flowing conditions.
Pwf = Well flowing bottomhole pressure
A = Laminar coefficient
PR − Pwf = AQG + BQG - Gas based
2 2 2
B = Turbulent coefficient
C = Backpressure constant
◼ Back Pressure Equation n = Backpressure exponent
(n ranges from 0.5 to 1; the lower the value of
Q = C ( PR − Pwf ) n - Gas based
2 2
n, the higher the turbulence)
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IPR Equations for vertical completions (3)
QG =
(
2kh PR − Pwf
2 2
) - Gas based
mo = Oil viscosity
mG = Gas viscosity
re Bo = Oil formation volume factor
C2 mG ZT ln − 0.75 + S + DQG T = Reservoir temperature
rw Z = Gas compressibility factor
S = Laminar/mechanical skin
NOTE: This equation is the low pressure form of the gas equation. The pseudo D = Rate-dependent/Non-Darcy skin
pressure form, which is valid for all pressures, is also available. Refer to the
C1 and C2 = Unit conversion factors
PIPESIM help.
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Completion design:
Vogel correction
▪ For cases in which reservoir pressure drops below the bubblepoint pressure, two-phase flow exists.
▪ The Vogel correlation (based on empirical data) predicts the pressure loss below the bubblepoint and
is expressed as:
2
q Pwf Pwf
= 1 − 0.2 − 0.8
qmax PR PR
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Completion design:
Vogel water cut correction (Composite IPR model)
The Vogel water cut correlation is based on a composite IPR model (Brown 1984), which combines the Vogel’s equation with a linear water
productivity considering oil and water fractions.
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Creation/Updating of well model
Artificial lift
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Creation/Updating of well model
Validation
Check the validations
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ESP Exercise
In the current Model please use the ESP design task, and recommend a ESP PUMP
Outlet pressure:100 psi
Design production rate: 2500 bpd
It is needed:
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ESP, Rod Pump exercise
With the following data construct the well model considering:
- Natural flow
- The following artificial lift systems: ESP, Rod Pump
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ROD PUMP DATA
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ESP DATA
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Jet Pump
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How to add a new pump in PIPESIM
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ALS exercise
From the ESP exercise data, change the pump to a P23 CENTRILIFT
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DAY 2
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Test Review
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Nodal analysis
Psep
PR
Inflow
Outflow
ESP
Pwf
Hydraulic Fracture
Pwf PR Psep
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Flow rate
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Current tasks available in PIPESIM
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Nodal Analysis
Nodal analysis is a methodology that views the total producing system as a group of components potentially encompassing the reservoir,
completions, tubing and surface equipment, restrictions, flow lines, and risers. An improper design of any one component, or a mismatch of
components, adversely affects the performance of the entire system. It identifies bottlenecks and serves as a framework for the design of
efficient field-wide production systems. Together with reservoir simulation and analytical tools, nodal analysis is commonly used in planning
new field developments.
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How to run a nodal analysis on PIPESIM
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P/T Profile
Enter the properties for the pressure/temperature profile (T/P Profile) task, including the branch endpoint, calculated variable, and any
sensitivity variables.
General properties
In this area, enter the endpoint that defines the selected branch for the P/T Profile.
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P/T Profile
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P/T Profile exercise
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Velocidad crítica de erosión
EVR = Vf / Vapi
Donde:
Vapi: Velocidad erosional del fluido API
C: Constante adimensional (valor empleado 100)
ρ: densidad promedio del fluido considerado (valor empleado: 1.02g/cc = 63.67 lb/ft3)
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YACIMIENTOS
Pws (psia) 3050
T (F) 200
H(ft) 42
Rw (in) 4.25
K(md) 200
Piny (psia) 2000
re 1800ft
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