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Available online at www.sciencedirect.com

journal homepage: www.elsevier.com/locate/jmrt

Original Article

Compression behaviors of the bio-inspired


hierarchical lattice structure with improved
mechanical properties and energy absorption
capacity

Mingzhi Wang a,b,*, Junchao Zhang a,b, Weidong Wang a,b,**, Libo Gao a,b
a
School of Mechano-Electronic Engineering, Xidian University, Xi'an 710071, China
b
CityU-Xidian Joint Laboratory of Micro/Nano Manufacturing, Shenzhen 518057, China

article info abstract

Article history: Nature materials usually possess unique hierarchical structures, like spongy bone, tendon
Received 6 December 2021 and bamboo, and often exhibit remarkable mechanical properties. In this paper, inspired
Accepted 8 February 2022 by the structural hierarchy of biological materials, the novel configuration design of unit
Available online 15 February 2022 cell with inner hierarchy was developed. The new lattice configuration takes advantage of
the space filling and volume utilization of original BCC structure. The hierarchical lattices
Keywords: with 5  5  5 unit cells were manufactured by digital light processing (DLP) printing
Lattice materials technique, using a hard-tough resin material. Numerical simulation and quasi-static
Additive manufacturing experiment were performed to investigate the mechanical performance and deformation
Structural hierarchy mechanisms of the lattice structures. The novel lattice configuration exhibits superior
Bio-inspired materials mechanical properties and enhanced energy absorption capacity with respect to conven-
Mechanical properties tional BCC lattice, e.g. when loading along x-axis, the improvement can be 38.9% for spe-
cific stiffness, 36.5% for specific energy absorption (SEA) and 73.1% for the crash load
efficiency (CLE). Besides, the enhancement of mechanical performance and energy ab-
sorption capacity is more strong when loading along the z-axis. The mechanical interaction
effect between structural hierarchy, e.g. master and slave cells, is proved to be the main
reason that contributes to the enhancement of mechanical properties of hierarchical lat-
tices. The designed novel configuration of hierarchical lattice will enrich the current lattice
systems and promote the development of multifunctional applications in the future.
© 2022 The Author(s). Published by Elsevier B.V. This is an open access article under the CC
BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

* Corresponding author.
** Corresponding author.
E-mail addresses: wangmz@xidian.edu.cn (M. Wang), wangwd@mail.xidian.edu.cn (W. Wang).
https://doi.org/10.1016/j.jmrt.2022.02.046
2238-7854/© 2022 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
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capacity was investigated. Results revealed that, the spatial


1. Introduction arrangement pattern and the difference of cell performance
have significant effects on the overall mechanical properties.
Lattice structures have been widely used in transportation, These previous works were mainly based on the modification
marine, aerospace and other industrial fields, for their excel- of the traditional lattice structures, and have shown great
lent mechanical performance, as well as higher design and potential in many different fields [28e31]. While, it's still
manufacturing flexibilities [1e5]. The rapid advances of ad- necessary to investigate the novel lattice configurations, e.g.
ditive manufacturing (AM) technologies has greatly stimu- taking the inspiration from biological materials [32e34], that
lated the tremendous interests in developing novel lattices would bring better performance characteristics.
with unique mechanical and physical properties, thus making The nature inspired hierarchical design is one of the
them very promising for many leading applications [6e9]. For most attractive strategies to enhance the mechanical
instance, the ability to manufacture the lattice structure with properties of synthetic materials that beyond their original
high specific strength and stiffness (MPa,mm3/g), which is limitations [32e36]. Over millions of years' evolution, the
usually the optimal design criteria in the aerospace field microstructures of biological materials usually possess very
[10e12]. strong and tough mechanical properties that far better than
In the past few decades, numerous efforts have been made the conventional artificial materials [35,37]. As seen in
by the researchers [13e22], and a broad range of lattices with Fig. 1, the structural hierarchy can be observed for many
various cell topologies have been proposed and manufac- biological materials, such as spongy bone [33,38], bamboo
tured. Besides, the mechanical properties of those lattices [34,39], tendon [40,41], nacre [42] and wheat's graded
have been optimized, so that they can satisfy the different structures [34,43] (as shown in Fig. 1 aee, respectively). The
functionality requirements. Among these previous works, the excellent mechanical properties of those biological mate-
body-centered cubic (BCC) [13e15], octet [16], rhombic do- rials are mainly ascribe to their inner structural hierarchy
decahedron [17,18], and their corresponding derived lattice (as shown in Fig. 1) [35], and thus providing valuable in-
configurations [19e21] were widely investigated. Tancogne- spirations to develop the man-made structural materials.
Dejean et al. [22] investigated the compression responses of Until now, researchers mainly focused on the hierarchical
a modified BCC lattice with different relative density. They design of honeycombs [44e47] and composites [48e50], and
found that, the use of tapped beam can significantly improve relatively few attentions were paid on the lattice structures
the specific mechanical properties, e.g. the increase of Young's with structural hierarchy. Dong [51] investigated the
modulus and specific energy absorption (SEA) up to 70% and compression behaviors of self-similar hierarchical octet-
45%, respectively. Li et al. [23] proposed a novel design strategy truss lattice structure, and found that the hierarchical lat-
for the unit cell of lattice structures, e.g. the triangular prism, tice have very competitive mechanical properties when it
quadrangular prism and hexagonal prism, of which the was compared with the other cellular materials [51]. The
manufacturing constraints and tight spatial arrangement mechanical performance and potential deformation mech-
were considered. Besides, the effect of nodes freedom on anism of octet-truss lattice with self-similar hierarchy were
mechanical properties and energy absorption of lattice further revealed by means of numerical simulation, theo-
structures was systematically investigated. Zhou et al. [24] retical analysis and axial compression experiment [52,53].
established an innovative design strategy for the self- Their works [52,53] implied that the bio-inspired hierar-
supporting lattices, and the geometry constraints in additive chical strategy can be used to approximate the unique
manufacturing process were considered. The design of unit mechanical performance that are usually unachievable for
cell is inspired by the multi-fold rotational symmetry of traditional materials. Besides, the specific strength will in-
crystallography, which enables the rational change of defor- crease with hierarchical order through manipulating the
mation type of lattice structures in a stepwise mode. Bai et al. strut slenderness ratios and lattice configurations [53].
[25] proposed a strategy to tailor the mechanical properties of Therefore, it's very significant to develop the new hierar-
lattices by rotating the octahedral structure along stress- chical lattices with high specific stiffness and strength, that
loading axis. The influence of pose angle on relative density are conducive to the multifunctional applications in the
and mechanical properties under axial compression was fully future.
investigated. Besides, the relative density was reduced and In the present work, inspired by the hierarchical structures
SEA was improved with respect to the original BCC structure. of biological materials, a novel configuration design of unit
Li et al. [26] established an extended BCC lattice, by offsetting cell with inner strut hierarchy was developed. The new lattice
the position of body center. The nonlinear discriminant and configuration takes account of the space filling and volume
pattern recognition algorithms were used, in order to find the utilization. The topological structure of the hierarchical lattice
deformation patterns with optimal energy absorption capac- was mathematically described, and manufactured by using
ity. Alomar et al. [12] proposed a circular cell-based lattice 3D printing technique. Numerical simulation and axial
structure, of which the unit cell consists identical circles along compression experiment were performed. The potential
two perpendicular planes. Numerical and experimental re- deformation mechanism and the interaction between master
sults indicate that, the new structure possess evenly distrib- and slave cells were revealed. The novel lattice structure
uted stress, as well as higher load-bearing capacity, with shows competitive mechanical properties and energy ab-
respect to the BCC lattice. The hybrid arrangement of four sorption capacity with respect to the BCC structure, which will
types of lattice unit cells with obvious discrepancies was enrich the current lattice systems and promote the develop-
proposed by Lei et al. [27], and the corresponding load-bearing ment of multifunctional applications.
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Fig. 1 e The nature hierarchical structures existed in biological materials: (a) bamboo [34,39]; (b) tendon [40,41]; (c) spongy
bone [33,38]; (d) nacre [42]; and (e) wheat's graded structure [34,43].

hierarchical structure, and the novel structure is denoted as


2. Geometrical design of the novel HSCBCC.
hierarchical lattice structure Figure 2c shows the planar view of the HSCBCC structure.
In the designed hierarchical lattice structures, the outer and
Figure 2 shows the design strategy of the novel lattice struc- inner hierarchy are denoted as the master-cell and slave-cell,
ture. The BCC lattice is a typical bending dominated structure, respectively, as shown in Fig. 2. The length of the unit cell is L.
and it has excellent mechanical performance [13,19]. Here, The rod diameter values of the master and slave cells can be
another topology of BCC is considered from its periodic different. Here, dM and dS are used to represent the rod
structure, for better use of the inner space and the original diameter of the master and slave cells, respectively. Their
mechanical advantages. In Fig. 2a, the reinforcement of BCC ratio is defined as g, and g ¼ dS =dM . The HSCBCC structure
structure is first realized by its combination with a simple evolves to SCBCC lattice, when g ¼ 0. In the study, the bio-
cubic structure (SC), and it is defined as SCBCC. The length of inspired hierarchy theory is adopted to design the novel
SCBCC unit cell is defined as L, and the rod diameter is d. Here, configuration of lattice structure, so that the mechanical
the SCBCC has a simple hierarchy in its inner space, and it also performance and energy absorption capacity can be
belongs to the strut-reinforced lattice structure [19,54]. In improved. The compression mechanical properties and en-
Fig. 2b, the SCBCC structure is further scaled downward by 1/2 ergy absorption of the conventional BCC lattice, the designed
ratio (the scaled structure is denoted as SCBCC-2). Then, it is hierarchical SCBCC and HSCBCC lattice structures will be fully
combined with the original SCBCC, to form a more complex investigated.
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3. Experiment and simulation

3.1. Fabrication using 3D printing

The fabrication of specimens was implemented by using a


commercial digital light processing (DLP) 3D printer (NOVA 3D
Bene 4). The CAD models of the specimens were first designed,
as shown in Fig. 3a, and then the geometry files were sliced
and imported into the 3D printing system in stereolithography
format (STL). In the study, the optimized printing parameters
were obtained by a number of pre-printing samples, so that
the inconsistencies of each sample can be avoided. Table 1
listed the resolution of 3D printer and the printing parame-
ters used in the manufacturing of the specimens. After the
printing, each samples were carefully washed by isopropyl
alcohol and then underwent 30 min curing by UV light at a
temperature of 60 C. The designed CAD models of BCC, SCBCC
and HSCBCC lattice structures are shown in Fig. 3a, and the
corresponding 3D printed samples are shown in Fig. 3b.
The hard-tough resin was used as the matrix materials, in
the printing process of the samples. This hard-tough resin
belongs to a urethane acrylate photocurable resin, and it's
very suitable for the DLP printers. It has very high impact
strength, and strong toughness that similar to the ABS fila-
ment. The actual density obtained from experiment is 1.232 g/
cm3, and this value is measured from the samples by using the
printing parameters listed in Table 1. The dog-bone shaped
tensile specimen was used to obtain the basic mechanical
Fig. 2 e Design strategy of the hierarchical lattice structure:
properties of the resin material. The elastic modulus, yield
(a) BCC and SCBCC; (b) HSCBCC; (c) front view of HSCBCC.
strength (0.2% offset) and true stress strain points obtained
from the tensile experiment are listed in Table 2. The
The relative density of typical BCC lattice can be expressed manufacturing parameters for tensile specimen and lattice
in Eq. (1). samples are the same, as shown in Table 1.
In the study, to further reveal the relationship between
 pffiffiffi   2  
4 3L d pffiffiffi d 2 mechanical properties and relative density of lattices, four
rBCC ¼ 3
p ¼ 3p (1)
L 2 L groups of lattice structures with different rod diameter values
were manufactured. The rod diameter ranges from 0.55 mm to
where, d is the rod diameter, and L is length of unit cell.
0.65 mm, and their corresponding geometry parameters are
The relative density of SCBCC lattice can be expressed in
listed in Table 3. All the samples have the same cell dimen-
Eq. (2).
sion, as L ¼ 7.5 mm, and the fabricated lattice structure con-
pffiffiffi  pffiffiffi   2 pffiffiffi! 2 sists of 5 5  5 unit cells in x, y and z directions, as shown in
4 3L þ 2 1 þ 2 L d pffiffiffi 1 þ 2 d
rSCBCC ¼ p ¼ 3þ (2) Fig. 3. The geometry coordinates were also defined, as shown
L3 2 2 L
in Fig. 3, and the definition of coordinate obeys the right-hand
The relative density of HSCBCC lattice can be expressed in principle. Here, for the HSCBCC structure, the same rod
Eq. (3). diameter is used for the manufacturing convenience (g ¼ 1).
 The effect of g value on the interaction effect between master
pffiffiffi pffiffiffi "   2 #
4 3L þ 2 1 þ 2 L dM
2
dS and slave cells, and the mechanical properties of those lattice
rHSCBCC ¼ p þ structures will be discussed in Section 4.2. The mass of the
L3 2 2
pffiffiffi! " 2  2 # (3) lattice structures with different rod diameters were also
pffiffiffi 1 þ 2 dM dS
¼ 3þ p þ measured by using the high-precision electronic scale, and
2 L L
results are listed in Table 3.
where, dM and dS are the rod diameter of the master and slave
cells, respectively. When the rod diameter values of the 3.2. Compression experiment
master and slave cells are the same (e.g. g ¼ 1, and dM ¼ dS ¼ d),
the relative density of HSCBCC structure can be simplified as The in-situ compression experiment was implemented by
pffiffiffi  pffiffiffi  using an electro-mechanical testing machine, with load cell
 2 h  
4 3L þ 2 1 þ 2 L d pffiffiffi  pffiffiffi i d 2
rHSCBCC ¼ 2p ¼ 2 3 þ 1þ 2 p 2 kN. The experiment was performed at room temperature.
L3 L L Figure 4 shows the platform for the compression experiment.
(4) The lattice specimens were placed in the center of the support
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Fig. 3 e The lattice samples: (a) CAD models; (b) 3D printed samples.

x, y and z of the geometry coordinate in Fig. 3), because of the


symmetry of geometric structure. So, only one loading di-
Table 1 e The resolution of 3D printer and the printing
rection is enough to obtain the compression mechanical
parameters used in the manufacturing of specimens.
properties of the BCC lattice. While, the bio-inspired hierar-
Parameter Value
chical structures, SCBCC and HSCBCC, are anisotropic in
Printing speed MAX 55 mm/h nature. As can be seen from Figs. 2 and 3 that, two loading
Layer resolution 0.025e0.01 mm
directions are needed to fully quantify the compression
Platform dimension 130*80*150 mm
mechanical properties of SCBCC and HSCBCC structures.
Bottom exposure time 15 s
Normal exposure time 1.8 s Here, the selected loading directions in experiment are along
Layer thickness 0.05 mm the x and z axis, respectively. For the BCC structure, the
Transfer speed 120 mm/min loading direction in compression experiment is along the
XY print resolution 0.051 mm x-axis.

3.3. Finite element simulation


plate, and loading rate was 4 mm/min. The upper plate moves
downward, and it withdraws until the specimen is densified. To evaluate the deformation behaviors of lattice structures,
The surface of plate was lubricated, so that the friction can be the finite element (FE) method has been widely used in many
reduced and lateral deformation can be avoided. During the previous works [16,27]. In the study, the Abaqus/Explicit
experiment, the deformation process and associated failure commercial codes [55] were used, to simulate the compres-
behavior of the lattice structures were recorded by using a sion behaviors of the lattice structure under quasi-static
high-resolution video camera. compression. Figure 5 shows the established FE model, ge-
It's noted that, the BCC lattice possesses isotropic me- ometry coordinate and boundary constraints. Here, for the
chanical properties along the three principal directions (e.g. simplicity purpose, only the FE model of HSCBCC lattice under

Table 2 e The basic mechanical properties of the resin material.


Elastic Modulus Yield strength Plastic stress 38.09 42.97 45.12 44.73 43.75 43.16 44.73 46.88
(MPa) (MPa) (MPa)
1649.7 45.4 Plastic strain 0 0.0146 0.0338 0.0556 0.0773 0.109 0.148 0.183
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Table 3 e Geometry parameters and mass of the 3D printed lattice samples.


Number specimen L (mm) d (mm) Dimension Mass (g)
Group-1 BCC 7.5 0.50 5  5 5 1.551
SCBCC 3.492
HSCBCC 4.055
Group-2 BCC 7.5 0.55 5  5 5 2.050
SCBCC 3.291
HSCBCC 4.412
Group-3 BCC 7.5 0.60 5  5 5 2.358
SCBCC 3.720
HSCBCC 5.363
Group-4 BCC 7.5 0.65 5  5 5 2.685
SCBCC 4.223
HSCBCC 5.863

axial compression is shown, and the loading direction is along The effectiveness of the established FE model was veri-
the z-axis, as shown in Fig. 5. As it was discussed in Section 3.2 fied by comparing the loadedisplacement curve between
that, two different loading directions (along the x and z axis) experiment and simulation, as shown in Fig. 6. Here, for the
need to be considered for the SCBCC and HSCBCC lattice simplicity purpose, only the loading direction along x-axis is
structures. The FE model, meshes and boundary constraints shown, and the rod diameter used here is 0.60 mm. As can
are the same for the BCC and SCBCC lattice structures, and the be seen from Fig. 6 that, the loadedisplacement curves ob-
change of loading direction can be easily realized by rotating tained from FE simulations are very close to the experiment.
90 of the lattice structure along the x-axis. Although very small discrepancy can be seen, which may be
The lower plate was fixed, and the upper plate was moved ascribe to the neglecting of the potential damage failure in
vertically downward, up to the prior defined maximum modelling process [19,56]. Results indicate the established
displacement value. The indenter and the lower plate were FE model is effective and reliable. In the study, the estab-
modelled using R3D4 element type, and the lattice structure lished FE model will be used to simulate the deformation
was modelled using beam elements, B31 element type. The behaviors of BCC, SCBCC and HSCBCC structures under axial
material model was assumed as elastoplastic, and the actual compression.
material density, 1.232 g/cm3 was used. The elastic modulus
and plastic stress strain curve in Table 3 were used in FE
simulations. The use of beam element has been proved to be 4. Results and discussion
very effective in predicting the deformation behaviors of lat-
tice structures, and it can greatly reduce the computation 4.1. Compression behaviors and mechanical properties
costs [27,56]. The general contact type was considered, with a
friction coefficient value of 0.3. All the geometry dimensions The experiment compression stress strain curves of BCC,
of specimens are the same with the 3D printed samples. The SCBCC and HSCBCC lattice structures are compared. Figure 7a
minimum element size of 0.1 mm was used for the lattice shows the compression curves for loading along the x-axis.
structure, and convergence of the simulation model was Figure 7b shows the compression curves for loading along the
verified. z-axis. In Fig. 7, for each lattice type, the stress strain curves
obtained from two independent compression experiments are
plotted together, and it is proved that the repeatability of
experiment is good. The red arrows in Fig. 7 imply the relative

Fig. 5 e FE model for simulating the compression behaviors


Fig. 4 e The in-situ compression experiment platform. of the lattice structures.
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but also indicates the total energy absorption by enclosed area


under the curve.
In Fig. 7, the compression curves of BCC, SCBCC and
HSCBCC lattice structures exhibit obviously three evolution
stages, and they are the initial elastic stage, yield and plas-
ticity stage and finally the densification stage. In the initial
elastic stage, the compression stress increases linearly with
the initial compression displacement, and then the yield of
structures happens. In the plastic stage, the progressive
collapse and failure occurs, under relative large compression
deformation. In the finally densification stage, the struts will
contact at each other and the overall lattice structure behaves
like the matrix material, and at the same time the stress will
increase quickly.
It's noted that, the compression curves are relatively
smooth when the loading direction is along the x-axis. Be-
Fig. 6 e Comparison of the compression sides, no obvious initial peak stress can be observed in this
loadedisplacement curves of lattice structures between situation. While, the compression curves exhibit obvious
experiment and simulation. oscillation and very obvious initial yield and peak stress, when
the loading direction is along z-axis. That's to say, the defor-
position between lattice unit cell and loading direction. It's mation mechanism may be changed for the SCBCC and
noted that, the compression stress strain curves not only HSCBCC structures, when the compression process is along
reflect the evolution and fluctuation trend of the force the different directions. Overall, the stress strain curves of
response (e.g. stiffness and strengh) of the lattice structure, BCC, SCBCC and HSCBCC exhibit very long stress plateau until
densification occurs.
In Fig. 7, the oscillation of compression stress is relatively
small for the SCBCC structure in both loading directions, and
the stress response is very smooth for the BCC structure. While,
the stress evolution experiences obvious increase for the
HSCBCC structure, e.g. the increase of compression stress at
the strain around 0.5 when loading direction is along the x-axis,
and the obvious peak stress can be observed at the strain round
0.4 when loading direction is along the z-axis. Here, the in-
crease of stress response during loading process may be ascribe
to the interaction effect between the master and slave cells of
the hierarchical structure, and this problem will be further
discussed in Section 4.2. In Fig. 7, the HSCBCC structure show
the highest initial stiffness and compression stress, and the
mechanical properties of SCBCC structure is also larger than
the conventional BCC lattice. That's to say, the bio-inspired
hierarchical design proposed in the study is effective, and it
benefits the improvement of mechanical strength and energy
absorption capacity of the lattice structure.
Table 4 listed the mechanical properties of BCC, SCBCC and
HSCBCC lattice structures, and those values are extracted
from the experiment compression stress strain curves. In

Table 4 e Mechanical properties of the hierarchical lattice


structures.
Lattice Stiffness Strength Specific Specific
type (MPa) (MPa) stiffness strength
(MPa,cm3/g) (MPa,cm3/g)
BCC 0.0874 0.0061 2.9708 0.2063
Loading along x-direction
SCBCC 0.2433 0.0168 5.0151 0.3463
Fig. 7 e The compression stress strain curves of BCC, HSCBCC 0.3174 0.0214 4.1284 0.2782
SCBCC and HSCBCC lattice structures under two different Loading along z-direction
loading directions: (a) loading along the x-axis; (b) loading SCBCC 3.8882 0.2578 80.1474 5.3138
HSCBCC 5.0098 0.3061 65.1569 3.9811
along the z-axis.
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Fig. 8 e Comparison of the mechanical properties between BCC, SCBCC and HSCBCC lattice structures: in (a), (b), (c) and (d)
the loading direction is along x-axis; in (e), (f), (g) and (h) the loading direction is along the z-axis.

Table 4, the specific stiffness and specific strength values are 4.2. Deformation and failure mechanism
calculated by dividing the stiffness and strength with their
corresponding relative density. Figure 8 shows the compari- Figures 9e11 show the deformation behaviors of BCC, SCBCC
son of mechanical properties between those three lattice and HSCBCC lattice structures under axial compression,
structures. respectively in Fig. 9 (XZ-view) and Fig. 10 (XY-view) for
As can be seen from Table 4 that, the HSCBCC lattice loading along x-axis, and in Fig. 11 (XZ-view) for loading along
structure has the highest mechanical parameters, in both z-axis. The deformation behaviors obtained from FE simula-
loading directions, e.g. x and z axis. When the loading direc- tions are also plotted together, to further reveal the potential
tion is along the x-axis, HSCBCC and SCBCC structures have deformation and failure mechanisms of the lattice structures.
higher mechanical properties than the conventional BCC It's noted that, the XY and XZ views of BCC, SCBCC and
structure, with 178.5% (SCBCC) and 263.3% (HSCBCC) HSCBCC lattice structures during compression process are
improvement for the stiffness value, 176.9% (SCBCC) and different when the loading direction is along x-axis. Here, the
252.6% (HSCBCC) improvement for the strength value. When XY-views of the deformation processes obtained from FE
the loading direction is along the z-axis, the improvement of simulations are also presented in Fig. 11 for the BCC, SCBCC
mechanical properties are more strong, as 3354.9% (SCBCC) and HSCBCC structures.
and 4351.5% (HSCBCC) for the stiffness value, 2355.1% (SCBCC) As can be seen from Figs. 9e11 that, all the structures un-
and 2815.2% (HSCBCC) for the strength value. dergo the following stages, as the initial elastic, plastic bulk-
In terms of the specific mechanical parameters, the ing, cell collapse, strut interaction and finally the densification
HSCBCC and SCBCC structure also show higher values than process. Besides, the deformation modes of lattice structures
the conventional BCC structure. When the loading direction is obtained from FE simulations are very consistent with the
along the x-axis, the improvement of the specific mechanical experiment, which indicates the established FE model is
properties are 38.9% (HSCBCC) and 68.8% (SCBCC) for specific effective. In Fig. 9, when the loading direction is along the
stiffness, and 34.9% (HSCBCC) and 67.9% (SCBCC) for the x-axis, the lattice structures exhibit very uniform deformation
specific strength. When the loading direction is along the in the initial stage (e.g. at the strain ε ¼ 0.2). With the increase
z-axis, the mechanical improvement are 1602.8% (HSCBCC) of compression strain (e.g. at the strain ε ¼ 0.4), the first layer
and 1994.6% (HSCBCC) for specific stiffness, 1388.4% (SCBCC) and the last layer appear obvious collapse for BCC, SCBCC and
and 1015.1% (HSCBCC) for the specific strength. Results indi- HSCBCC structures. Then, the middle layers start to collapse
cate the bio-inspired hierarchical design strategy actually gradually (e.g. at the strain ε ¼ 0.6), and finally the further
improved the load bearing capacity of the lattice structure. densification happens.
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Fig. 9 e The XZ-views of the deformation behaviors of BCC, SCBCC and HSCBCC lattice structures, and the loading direction
is along the x-axis.

To further reveal the deformation modes of those lattice continuously until the densification happens. The layer-by-
structures, the XY-views of the BCC, SCBCC and HSCBCC layer collapse processes and the complex interaction effects
structures are also plotted, as shown in Fig. 10. As can be seen between master and slave cells indicate that, the deformation
from Fig. 10 that, the obvious X-type shear band can be mode of SCBCC and HSCBCC lattices trends to be the stretch
observed for BCC, SCBCC and HSCBCC structures. Results in- dominated.
dicates that, the deformation mode of BCC, SCBCC and The GibsoneAshby model [6,57] has been widely used to
HSCBCC is bending dominated, when the loading direction is predict the mechanical properties and explain the deforma-
along the x-axis. This explains the reason why the relatively tion mechanism of porous structures. According to the
smooth and long stress plateau of compression curves can be GibsoneAshby model [6,57], the deformation of porous
observed for the BCC, SCBCC and HSCBCC lattice structures, structures will be bending dominated when the exponent is 2,
when the loading direction is along the x-axis. and the deformation is stretch dominated when the exponent
In Fig. 11, the SCBCC and HSCBCC lattice structures show is 1 [6,57]. The relationship between relative density and
obvious non-uniform deformation behaviors at the initial relative stiffness of BCC, SCBCC and HSCBCC lattice structures
loading stage (e.g. at the strain ε ¼ 0.2). For both the SCBCC and can be expressed in Eq. (5).
HSCBCC lattice structures, the apex struts of the master cells  nx
collapse first, resulting very high concertation of the stress Ex r
¼ Cx (5a)
distribution. With the increase of compression displacement Es rs
(e.g. at the strain ε ¼ 0.4), the salve cells start to resist the
 nz
deformation, and this is especially obvious for the HSCBCC Ez r
¼ Cz (5b)
structure. Then, each layer of the lattice structure collapses Es rs
2764 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 1 7 : 2 7 5 5 e2 7 7 1

Fig. 10 e The XY-views of the deformation behaviors of BCC, SCBCC and HSCBCC lattice structures, and the loading direction
is along the x-axis.

Fig. 11 e The deformation behaviors of SCBCC, HSCBCC lattice structures under axis compression, and the loading direction
is along z-axis (in XZ view).
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 1 7 : 2 7 5 5 e2 7 7 1 2765

cell located at the center of the 5  5  5 multi-cell structures


Table 5 e Fitting parameters of the relationship between
are present. Besides, the corresponding evolution and oscil-
relative density and relative stiffness.
lation of compression stress strain curves are also plotted
Lattice type Cx nx Cz nz
together, and they are respectively shown in Fig. 12 for loading
BCC 0.1322 2.0070 e e along the x-axis, and in Fig. 13 for loading along the z-axis.
SCBCC 0.0501 1.8259 0.2728 1.4350 In Fig. 12a, the stress strain curve of BCC structure is very
HSCBCC 0.1625 2.3500 0.1287 1.3265
smooth with long plateau. The BCC lattice has hollow inner
space, and the deformation process is quite simple. High
where, E and Es are the stiffness of the lattice structure and stress concentration distributed on the nodes are observed,
matrix material. r and rs are the density of the lattice structure and it is caused by the bending deformation process of the
and matrix material. C and n are the power law fitting pa- BCC structure. In Fig. 12b, for the SCBCC structure, the high
rameters. In Eq. (5), the superscript x and z indicates the values stress distributed on the strut of the master cell at initial
are corresponding to the loading directions along x and z axis, compression stress plateau region, e.g. at the stages I and II,
respectively. and the stress on the slave cell is very small. With the increase
Table 5 listed the fitting results of the BCC, SCBCC and of compression strain, the slave cell begin to deform, and
HSCBCC structures using GibsoneAshby model [57] in Eq. (5). obvious increase of compression stress was observed in stage
As can be seen from Table 5 that, when the loading direction is III. Then, the high stress region transfers from the center of
along the x-axis, values of exponent are close to 2, which in- the strut to the node gradually, e.g. at the stage IV. The similar
dicates the bending dominated the deformation in the phenomenon can also be observed in Fig. 12c for the HSCBCC
compression process. When the loading direction is along structure. Here, it's obvious that, the increase of the
z-axis, the values of exponent are more close to 1. Results compression stress and mechanical performance of lattice
indicate the deformation mode of SCBCC and HSCBCC lattice structure is caused by the further deformation of slave cell.
structures tend to stretch dominated, when the loading di- That's to say, the hierarchical design is effective, and the
rection is along z-axis. interaction effect between master and slave cells mainly
In the designed hierarchical lattice structures, the inter- contributes to the improvement of mechanical properties of
action effect between master and slave cells is also important lattice structures.
factor that contributes to the enhancement of mechanical In Fig. 13, the interaction effect between master and slave
properties of lattice structures. To further reveal the interac- cells also contributes to the increase of compression stress of
tion effect between master and slave cells of the designed hierarchical lattice structures, when loading direction is along
hierarchical structures, the deformation processes of the unit the z-axis. At the initial peak stress of compression stress

Fig. 12 e The deformation of unit cell and evolution of compression stress during the axial compression process, and the
loading direction is along the x-axis: (a) BCC; (b) SCBCC; (c) HSCBCC.
2766 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 1 7 : 2 7 5 5 e2 7 7 1

obtained from x-axis are shown. The similar trends can also
be observed when loading along the z-axis. In Fig. 14, the
compression curves are obtained from the FE simulations.
As can be seen from Fig. 14 that, the compression stress
response, specific stiffness and specific strength will increase
monotonously with the increasing of l value. This phenome-
non further proved that, the interaction effect between master
and slave cells can be regarded as the enhancement mecha-
nism of the design hierarchical lattice structure. Besides,
when l value is varied from 0.4 to 1.0, the compression stress,
specific stiffness and strength are greatly improved with
respect to the BCC lattice, e.g. when l value is 1.0, the
maximum improvements are 145.4% for the specific stiffness
and 50.4% for specific strength. Here, the effect of l value on
SEA of HSCBCC lattice is also shown in Fig. 14, and it shows
similar raising trend with l value increases, e.g. the maximum
improvement is about 163.8% with respect to original BCC
lattice (the definition of SEA will be described in Section 4.3).
Therefore, through the variation of diameter ratio l between
slave and master cells, the designed hierarchical lattice ex-
hibits tunable mechanical properties and energy absorption
capacity. Results indicate the hierarchical design is very
effective.

4.3. Energy absorption capacity

The energy absorption capacity is also very important in-


dicators, and it can be used to characterize the compression
Fig. 13 e The deformation of unit cell and evolution of performance of lattice structures [19,56]. With respect to the
compression stress during the axial compression process, total energy absorbed (TEA) of the lattice structure, the spe-
and the loading direction is along the z-axis: (a) SCBCC; (b) cific energy absorption (SEA) indicates the absorbed energy
HSCBCC. per unit mass. The SEA of the lattice structure can be defined
as [3,56].
Z U
strain curve (e.g. at stage I), very high stress distributed at the
Pi du
apex angle region of the master cell. With the increase of TEA
SEA ¼ ¼ 0
(6)
compression strain, the apex angle collapsed, resulting the M M
sharp decrease of initial compression stress. Then, the slave where, M represents the total mass of the lattice structure.
cell starts to resist the compression deformation, and the The TEA of the lattice structure during experiment can be
compression stress increases accordingly, e.g. stage II for expressed by the area under the compression loade
SCBCC and stage III for HSCBCC. So, when the slave cell starts RU
to work, the compression stress and mechanical properties of displacement curve, as TEA ¼ Pi du, and u represents the
0
lattice structures will increase accordingly. The above phe- compression displacement, Pi is reaction load, and U is the
nomenon explains the underlying enforcement mechanism of maximum displacement during the axial compression
the designed hierarchical structures. Besides, the proposed experiment [19,56].
bio-inspired hierarchical design and interaction effect be- The energy absorption efficiency is usually expressed as
tween master and slave cells benefit the improvement of the ratio of energy absorbed by a material of structure, up to a
mechanical properties of lattice structures. given strain, to the ideal energy absorber when both produced
In Fig. 14, the diameter ratio l between the master and the same perk of stress [56]. So, the energy absorption effi-
slave cells of HSCBCC lattice structure is gradually changed ciency can be expressed in Eq. (7).
from 0.4, 0.8 to 1.0, and its influence on the corresponding
Z ε
compression stress strain curve and mechanical properties
sðεÞdε
are investigated. Here, the rod diameter of master cell is fixed h¼ 0
(7)
at 0.6 mm, and the rod diameter of slave cell is gradually s*
varied by changing the l value. When l is 0.0, the HSCBCC where, sðεÞ and ε represents the nominal stress and strain of
lattice structure reduces to SCBCC. The comparison of me- the lattice structure under axial compression process. s* is the
chanical properties between HSCBCC and SCBCC lattices has peak stress at the given strain. In Eq. (7), the maximum energy
been described in Section 4.1 (e.g. in Fig. 8). When l value is 1.0, efficiency is denoted as hmax , and the densification strain εd , is
the rod diameter between master and slave cells are the same, defined as the strain value that corresponding to the
as dM ¼ dS . For the simplicity purpose, only the results maximum energy absorption efficiency.
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 1 7 : 2 7 5 5 e2 7 7 1 2767

Fig. 14 e Influence of diameter ratio l on the compression stress strain curve and mechanical properties of the hierarchical
lattice structures (loading along x-axis): (a) stress strain curve; (b) specific stiffness; (c) specific strength; (d) SEA.

The plateau stress is defined in Eq. (8) [19,56]. structure shown in Fig. 15a. While, for the hierarchical struc-
Z ε
ture HSCBCC, the maximum energy absorption efficiency did
sðεÞdε not appear at the end of the platform segment (e.g. the
spl ¼ 0
(8) densification stage). As shown in Fig. 15 d and e, the maximum
εd
energy efficiency appears at the middle part of the plateau
The crash load efficiency (CLE) is defined as the ratio be- (e.g. at the strain around 0.5), where the interaction effect
tween plateau stress and initial peak stress. It reflects the between master and slave cells starts to work (as we have
uniformity of the compression loadedisplacement curve. If discussed in Section 4.2, the stage III of Figs. 12 and 13). Hence,
the CLE value is higher, it means more energy efficiency can be we believe that the hierarchical design and interaction effect
obtained under the same level of transient loads. The defini- between master and slave cells is conductive to reach the
tion of crash load efficiency is expressed in Eq. (9) [56]. maximum energy efficiency earlier, which is beneficial for the
spl energy absorption in real applications.
CLE ¼ (9) Table 6 listed the SEA and CLE values of BCC, SCBCC and
spk
HSCBCC lattice structures, with the rod diameter ranges from
where, spl is the plateau stress and spk is the initial peak stress. 0.50 mm to 0.65 mm. Figure 16a shows the comparison of SEA
Figure 15 shows the comparison between experiment values between BCC, SCBCC and HSCBCC structures.
compression stress strain curve, SEA curve and energy effi- Figure 16b shows the comparison of CLE values of BCC, SCBCC
ciency curve for the BCC, SCBCC and HSCBCC structures under and HSCBCC structures. As can be seen from Fig. 16a that, the
two different loading directions. Besides, the maximum effi- SEA values of BCC, SCBCC and HSCBCC will increase with the
ciency and corresponding densification strain are also clearly rod diameter increases. With respect to the conventional BCC
shown. In Fig. 15, it shows that the maximum energy effi- structure, the HSCBCC structure show highest SEA values,
ciency of SCBCC and HSCBCC is higher than the BCC lattice with maximum improvement of 669.9% (e.g. when
when the loading direction is along the z-axis. d ¼ 0.65 mm and the loading direction is along z-axis). When
As it was pointed out in the works [56,58], the densification the loading direction is along x-axis, the HSCBCC also exhibit
strain εd is usually determined as the strain value that corre- highest SEA values, with maximum improvement of 36.5%.
sponding to the maximum energy absorption efficiency. The improvement of SEA values for SCBCC are smaller than
While, this may be effective for the simple lattice without the the HSCBCC structure, as 468.4% along the z-axis, and 4.2%
complex hierarchy, e.g. the energy efficiency curve of BCC along the x-axis.
2768 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 1 7 : 2 7 5 5 e2 7 7 1

Fig. 15 e Comparison between the compression stress strain curve, SEA curve and energy absorption curve of the lattice
structures (d ¼ 0.50 mm): in (a) for BCC; in (b) and (c) for SCBCC; in (d) and (e) for HSCBCC.

In Fig. 16b, it shows the CLE value seems to decrease with


the rod diameter increases, when the loading direction is along Table 6 e Energy absorption properties of the designed
the x-axis. While, the CLE value show obvious oscillation when hierarchical lattice structure.
the loading direction is along the z-axis. Besides, HSCBCC Lattice d ¼ 0.50 d ¼ 0.55 d ¼ 0.60 d ¼ 0.65
structure exhibits highest CLE value when the loading direction type
is along the x-axis, and the maximum improvement of CLE SEA (J/g) BCC 0.2997 0.4180 0.5740 0.7210
value is 73.1% with respect to BCC lattice (e.g. when d ¼ 0.50). Loading along x-direction
Besides. when the loading direction is along the z-axis, the SCBCC 0.4678 0.4900 0.6080 0.7510
HSCBCC also exhibit higher CEL value than BCC lattice, with HSCBCC 0.5570 0.6130 0.7640 0.9840
Loading along z-direction
maximum improvement 17.1% (e.g. when d ¼ 0.60 mm). While,
SCBCC 2.7240 2.4500 3.9030 4.0980
SCBCC shows lower CLE values than the original BCC lattice, HSCBCC 2.9120 5.3200 5.4870 5.5510
e.g. even 7.7% decrease with respect to BCC structure, when CLE BCC 1.8827 1.60793 1.49251 1.40056
loading direction is along x-axis. This may be because the Loading along x-direction
structural hierarchy and interaction effect of HSCBCC is SCBCC 1.7385 1.8147 1.5667 1.3956
essentially stronger than the SCBCC lattice. Results indicate the HSCBCC 3.2598 2.4834 2.5169 2.4427
Loading along z-direction
developed novel configuration of structural hierarchy and
SCBCC 0.6844 0.5685 0.6981 0.6099
corresponding interaction effect can effectively improve the
HSCBCC 1.1561 1.3678 1.7472 1.5182
energy absorption capacity of lattice structure.
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 1 7 : 2 7 5 5 e2 7 7 1 2769

the designed hierarchical lattice exhibits tunable mechanical


properties and energy absorption capacity. Overall, the
designed novel configuration of lattice will enrich the current
lattice systems and promote the development of multifunc-
tional applications in the future.

Declaration of Competing Interest

The authors declare that they have no known competing


financial interests or personal relationships that could have
appeared to influence the work reported in this paper.

Acknowledgement

This project is supported by the Key Research and Develop-


ment Program of Shaanxi (Program Nos. 2020GY-252, 2021GY-
277), the National Natural Science Foundation of China (No.
52005378), and the Fundamental Research Funds for the
Central Universities (XJS210401).

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