Professional Documents
Culture Documents
Volume 3 Issue 1
ABSTRACT
The scope of this work is to design and develop a Shredder machine focusing on
chopping of agricultural wastes such as coconut leaves, areca leaves etc., and this
chopped waste can then be used to prepare the vermin-compost. Concepts were
developed with reference of 4 completely different device machines and in operation
processes. This idea is incorporated by considering the security issue users in operation
atmosphere and maintenance. Focusing the need of users requirement and purchasing
for capability, a prototype was fabricated. The main parts in this equipment which are
three-phase motor, bearings, structural frame, cutter and a shaft. The shredder
equipment frame is built by using a material mild steel and stainless steel for cutter tip
preparation. There are two cutters are mounted on the shaft. The power derived from the
electrical motor which is transmitted to cutter shaft through a belt drive assembly.
Cutting action is formed within the chopping house because of the result of tensile,
friction, and impact result in chopping method. The chopped waste is finally collected at
the bottom.
segments within the Indian economy. recurrent sharpening as within the case
Cocoa palm development is one in all of sleek edge reaping hook. One
the important jobs of ranchers of Kerala component impact cutting is also either
and state. It’s been understood that moving or stationary sort. A sway cutter
substantial quantity of farming contains a single high-speed cutting
squanders remains being un-used in component and cuts principally thanks to
light-weight of the very fact that taking inertia. This cutting technique is a cheap
care of, capability and therefore the technique wide employed in rotary field
board connected challenges. The mowers, forage choppers and in some
explanations square measure their Low tractor mounted cutter bar. Sometimes
Mass thickness, intensive one component, sharp edged blade needs
territory/volume for capability. The a rate of regarding ten m/s for impact
ranchers on the sphere consume the bulk cutting. A uninteresting edged single
of those losses when the gathering of component blade needs a rate of
harvests. Therefore, the farming waste regarding forty five m/s. within the
overwhelming wonders is being rotary cutter the knives rotate in a very
rehashed every year. Thus on utilize horizontal plane as within the rotary
these losses for a few financial blessings, mowers, whereas, in flail device the
that the important of such machine was knives rotate in a very vertical plane
felt to use a large vary of agricultural parallel to the direction of travel. In
squanders after destroying, that may be cutting off sort cutting, cutting takes
cheap and practicable. place thanks to shear. A system of forces
acts upon the fabric in such a fashion on
BACKGROUND cause it to fail in shear. Shear failure is
Requirement of our machine is to get invariably in the middle of some
motion for cutting and cutting off of deformation in bending and compression
agricultural wastes. Rotation around a that will increase the energy needed for
rigid axis or a few fixed axis of cutting. a standard manner of applying
revolution or motion with relevancy a set the cutting force is by means that of 2
axis of rotation may be a special case of opposite cutting off parts, that meet and
motility motion. The mounted axis pass one another with very little or no
hypothesis excludes the likelihood of clearance between them. Each or one
associate degree axis ever-changing its among the weather is also moving with a
orientation, and can't describe such linear uniform, reciprocal or motion.
phenomena as unsteady or precession. In This kind of cutting mechanism is most
step with Euler's rotation theorem, generally used for harvest agricultural
synchronous rotation on variety of crops. The reciprocal cutter bars that
stationary axes at identical time is not square measure ordinarily used for
possible. If 2 rotations square measure harvest wheat or paddy crops use this
forced at identical time, a brand new axis principle. The inclined angle between
of rotation can seem. We tend to square the innovative is regarding thirty
measure mistreatment three-phase degrees. The toothed blades cannot
induction motor to get the cutting simply slip between the 2 cutting edges.
operation. Generally, manual harvest Reciprocal cutter bars do a superb job of
involves slicing and tearing actions those harvest however square measure
leads to natural object failure thanks to characterized by high- energy losses,
compression, tension or shear. The short dynamic imbalance and restricted
toothed reaping hook combines a slicing operational speeds.
and sawing action. It doesn't need
Fig. (a) Front view of Model Fig. (b) isometric view of Model
Fig. (c) Top view of Model Fig. (d) Side view of Model
FABRICATED MODEL
The design is made of compactness, better maneuverability and especially for longer use.
CONCLUSION
Fabricated equipment successfully
tested and which much more better
resulting chopping the wastes as per
requirement.
As compare to safety which gives
the very smooth working operation REFERENCES
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The assembled equipment was for Design & Fabrication of Portable
found much more reliable. Organic Waste Chopping Machine
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purpose where very much shredders 2. Y. Prashanth., “Design and
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Extraction Machine”, Department of
AVAILABILITY OF DATA AND Design, M. S. Ramaiah School of
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All the data is calculated as per the 058, Volume 13, pp., 2014
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COMPETING INTERESTS fabrication of Areca fiber extraction
Development of this kind of product Machine”
which is very much essential towards the