GEARBOX

23 00 - Gearbox
Pinion to gearbox output shaft
M24 x 1.5
secure with profile waster, Mechanical thread lock
125 Nm
23 12 - Bearing in housing, sealing rings
Bearing retaining plate with bearing carrier to crankcase
M5 x 18 5 Nm
23 14 - Electrical components
Gearbox potentiometer to selector-drum carrier
M5 x 14 5 Nm
23 31 - Internal gearshift components
Locking lever to crankcase
M6 x 30 9 Nm
Locking plate of selector rail to crankcase
M5 x 12, Replace screw
Micro-encapsulated
5 Nm
Selector star to selector drum
M6 x 20, Replace screw
Micro-encapsulated
9 Nm
Bearing carrier of selector drum to crankcase
M6 x 25 9 Nm
Selector shaft (retaining plate) to crankcase
M6 x 16 9 Nm
23 41 - External gearshift components
Selector lever to selector shaft
M6 x 25 8 Nm
Footrest with shift lever to footrest plate
M10 x 35, Replace screw
Micro-encapsulated
38 Nm
Ball joint to shift rod
Locknut, M6 8 Nm
Selector rod to gearbox/gearshift lever
M6 x 20, Replace screw
Micro-encapsulated
8 Nm

FORKS
31 - Front axle, front-wheel steering Value Valid
31 40 - Front forks for motorcycle
Steering damper to frame
M8 x 30, Replace screw
Micro-encapsulated 19 Nm
Steering damper to fork bridge
M8 19 Nm
31 42 - Telescopic forks
Fork bridge, bottom, to fork fixed tube
M8 x 35 19 Nm
Fork bridge, top, to fork fixed tube
M8 x 25 19 Nm
Nut to damper unit 20 Nm
Adjustment specification, steering-head bearing
Bottom slotted nut, M30 x 1 Initial torque, 40 Nm
Swing handlebars through 3 full arcs
at full left lock
Back-off angle (slacken), 80°
at full right lock
Final torque, 15 Nm
Secure with slotted washer and top slotted nut 50 Nm
Readjusting steering-head bearing (for maintenance)
Bottom slotted nut, M30 x 1 at full right lock
Final torque, 15 Nm
Secure with slotted washer and top slotted nut 50 Nm
Cover to fixed fork tube 20 Nm
Fork bridge, top, to steering tube
M28 x 1
Lightly lubricate inner threads, Optimoly TA
120 Nm
Damper unit to slider tube
M10 x 1.25
Loctite 243
30 Nm
Clamping screws in axle holder
M8 x 35 19 Nm
Quick-release axle in threaded bush
M24 x 1.5 50 Nm

HANDLEBARS
Tightening torques 0507 - S 1000 RR
32 - Steering Value Valid
32 71 - Motorcycle handlebars
Handlebar weight to handlebar half
M12 x 50 66 Nm
Handlebar half to fork leg
M8 x 25 19 Nm
Handlebar fitting to handlebar
M6 x 22 8 Nm
Bracket, reservoir to fork bridge
M6 x 12 8 Nm
Expansion tank to bracket
M5 x 18 5 Nm
Clutch lever fitting to handlebar
M6 x 15 8 Nm
32 72 - Handlebar lever
Handlebar lever to handbrake lever fitting
Installing pivot screw, M6 1 Nm
M6, Replace nut
Mechanical thread lock
6 Nm

Throttle twistgrip to handlebar

M3.5 x 32 2 Nm
Handlebar lever to clutch lever fitting
M6, Replace nut
Mechanical thread lock
10 Nm