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PC 703
Course Information
Air Pollution Control & Design of Equipments (PC703)
Programme: M.Tech (IPC)
Category: Programme Core (PC)
Credits (L-T-P): 04 (3-1-0)
Content:
Introduction. Air pollution laws and standards. Meteorological aspects of air pollution
dispersion. Air pollution sampling and measurements. Air pollution control methods
and design of equipments. Particulate emission control. Control of gaseous emissions.
Air pollution control in specific industries. Acid rain, green house effects, important air
pollution episodes.
References:
Martin Crawford, Pollution Control Theory, McGraw Hill, NY. 1976. Joe Ledbetter, Air
Pollution Part A&B, Marcel Dekker, NY, 1972.
Department:
Chemical Engineering
Chemical Engineering Department Dr. Hari Prasad Dasari
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Course Plan
Evaluation Method:
End-Exam: 50 Marks
Mid-Exam: 25 Marks
Minor Test 1 : 10 Marks
Minor Test 2 : 10 Marks
Assignments: 05 Marks
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Natural sources
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Silent Polluters
Climate change
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• Atmosphere as a Resource
• Types and Sources of Air Pollution
– Major Classes of Air Pollutants
– Sources of Outdoor Air Pollutants
– Urban Air Pollution
• Effects of Air Pollution
• Controlling Air Pollution
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• Ecosystem services
Blocks UV radiation
Moderates the climate
Redistributes water in the
hydrologic cycle
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• Particulate
Material
• Nitrogen
Oxides
• Sulfur
Oxides
• Carbon
Oxides
• Hydrocarbons
• Ozone
Particulate Material…
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• Carbon
Oxides
– Gases
carbon
monoxide
(CO)
and
carbon
dioxide
(CO2 )
– Greenhouse
gases
• Hydrocarbons
– Diverse
group
of
organic
compounds
that
contain
only
hydrogen
and
carbon
(ex:
CH4 -‐ methane)
– Some
are
related
to
photochemical
smog
and
greenhouse
gases
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Ozone
• Tropospheric
Ozone
– Man-‐ made
pollutant
in
the
lower
atmosphere
– Secondary
air
pollutant
– Component
of
photochemical
smog
• Stratospheric
Ozone
– Essential
component
that
screens
out
UV
radiation
in
the
upper
atmosphere
– Man-‐ made
pollutants
(ex:
CFCs)
can
destroy
it
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• Beijing
(left)
• Mexico
City
(above)
Chemical Engineering Department Dr. Hari Prasad Dasari
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• Smokestacks with
scrubbers (right)
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• Ozone thinning/hole
– First identified in 1985
over Antarctica
• Caused by
– human-produced
bromine and chlorine
containing chemicals
– Ex: CFCs
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Acid
Deposition
• Sulfur
dioxide
and
nitrogen
dioxide
emissions
react
with
water
vapor
in
the
atmosphere
and
form
acids
that
return
to
the
surface
as
either
dry
or
wet
deposition
• pH
scale
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Settling Chambers
Settling chambers
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Cyclones
Collectors
• The general principle of inertia separation is that the particulate-
gas is forced to change direction. As gas changes direction, the
inertia of the particles causes them to continue in the original
direction and be separated from the gas stream.
• The walls of the cyclone narrow toward the bottom of the unit,
allowing the particles to be collected in a hopper.
• The cleaner air leaves the cyclone through the top of the chamber,
flowing upward in a spiral vortex, formed within a downward
moving spiral.
Cyclone Collector
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Venturi Scrubbers
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Fabric Filters
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NO
YES
Flow diagram Predict
future
air
q uality,
of accounting
for
growth
NAAQS process
NO YES
Compute
and
enforce
future
Is
it
acceptable? Stop
needed
emission
controls
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Cost-‐Benefit Philosophy
The optimum level is not static, but can change as the circumstances change.
(As technology improves, the cost of pollution reduction may decrease)
As the pollution reduction increases (money (social cost) required also increases).
(As the reduction in pollutants approaches 100%, marginal cost of each additional
unit of pollution reduction rises dramatically)
If public funds are used for pollution control, there is a limit on how much money can
be spent before the budgets of other public services are negatively imparted.
A balance must therefore be found b/w social benefits of pollution reduction vs cost.
A proper balance b/w benefits & costs represents optimum economic level of
production.
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Conversion Tables
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In a source test, the stack was divided into four sectors, each of which had
the same cross-sectional area. The following velocities and pollutant
concentrations were measured in these sectors:
What is the average concentration (cavg) in the gas flowing in this stack?
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A PM10 sampler runs for 23.5 hours at an average flow rate 51 ft3/min. the
tare weight of the filter was 48.02g, and the gross weight of the filter, dried to
the same humidity as the fresh filter, was 48.07g. What is the average PM10
content of the air?
Introduction
Cyclones
provide
a
relatively
low-‐cost
method
of
removing
particulate
matter
from
exhaust
gas
streams.
Their
removal
efficiency
is
accordingly
much
better
than
that
of
settling
chambers.
However,
cyclones
are
not
as
efficient
as
electrostatic
precipitators,
baghouses,
and
venturi scrubbers
but
are
often
installed
as
pre-‐cleaners
before
these
more
effective
devices.
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Separation Principle
These
larger
particles
impact
and
fall
down
the
cyclone
wall
and
are
collected
in
a
hopper.
The
gas
stream
actually
turns
a
number
of
times
in
a
helical
pattern,
much
like
the
funnel
of
a
tornado.
The
range
of
particle
sizes
collected
in
a
cyclone
is
dependent
upon
the
overall
diameter
and
relative
dimensions
of
the
device.
Stacking
cyclones
in
series
or
in
parallel
can
provide
further
alternatives
for
improving
overall
collection
efficiency.
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Axial Inlet
Top Inlet
Bottom Inlet
Chemical Engineering Department Dr. Hari Prasad Dasari
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Cyclones in series
Cyclones in Parallel
Cyclones in series
Larger
particles
can
be
collected
in
the
first
cyclone
and
a
smaller,
more
efficient
cyclone
can
collect
smaller
particles.
Such
an
arrangement
can
reduce
dust
loading
in
the
second
cyclone
and
avoid
problems
of
abrasion
and
plugging.
If
the
first
cyclone
should
plug,
there
still
will
be
some
collection
occurring
in
the
second
cyclone.
The additional pressure drop produced by the second cyclone adds to the
overall pressure drop of the system.
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Cyclones in Parallel
Cyclones
in
parallel
use
a
common
inlet,
higher
volumes
of
gas
can
be
treated
at
reasonable
pressure
drops.
The
axial
entry
type
minimizes
the
eddy
formation
that
is
common
in
tangential
entry
cyclones.
Objects
moving
in
circular
paths
tend
to
move
away
from
the
center
of
their
motion.
The object moves outward as if a force is pushing it out (Centrifugal Force).
The
whirling
motion
of
the
gas
in
a
cyclone
causes
particulate
matter
in
the
gas
to
sense
this
force
and
move
out
to
the
walls.
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Three important parameters can be used to characterize cyclone performance:
The
cut
diameter
is
defined
as
the
size
(diameter)
of
particles
collected
with
50%
efficiency.
It
is
a
convenient
way
of
defining
efficiency
for
a
control
device
since
it
provides
information
on
the
effectiveness
for
a
particle
size
range.
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A
number
of
equations
have
been
developed
for
determining
the
fractional
cyclone
efficiency
(Ei )
for
a
given
size
particle.
Fractional
Efficiency
is
defined
as
the
fraction
of
particles
of
a
given
size
collected
in
the
cyclone,
compared
to
those
of
that
size
going
into
the
cyclone.
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(1) Leith and Licht theory for calculating fractional efficiency (1973):
In this expression, c is a factor that is a function only of the cyclone’s dimensions
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The
sum
of
these
products
in
the
rightmost
section
of
the
box
will
give
the
overall
efficiency.
Pressure drop
The
pressure
drop
across
a
cyclone
is
an
important
parameter
to
the
purchaser
of
such
equipment.
Increased
pressure
drop
means
greater
costs
for
power
to
move
an
exhaust
gas
through
the
control
device.
With
cyclones,
an
increase
in
pressure
drop
usually
means
that
there
will
be
an
improvement
in
collection
efficiency
For
these
reasons,
there
have
been
many
attempts
to
predict
pressure
drops
from
design
variables.
The
idea
is
that
having
such
an
equation,
one
could
work
back
and
optimize
the
design
of
new
cyclones.
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2/9/17
This
equation,
when
compared
to
experimental
data,
was
found
to
have
a
poor
correlation
coefficient.
Chemical Engineering Department Dr. Hari Prasad Dasari
The most popular of the empirical pressure drop equations has the form:
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The
cut
diameter
for
a
specific
type
of
dust
collected
in
a
cyclone
was
found
to
be
25
𝜇m.
I f
the
inlet
velocity
were
doubled,
what
would
the
cut
diameter
be?
17.70 𝜇𝑚
A cyclone currently operates with an efficiency of 84%. Assuming that the flow rate is
increased by 33%, estimate a revised efficiency.
86.10%
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A
large
conventional
cyclone
(no
vanes)
handles
13,000
acfm (60F,
1
atm)
of
a
particulate-‐laden
gas.
The
cyclone
dimensions
are
as
follows:
Kc=0.024
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𝜌 = 0.076 𝑙𝑏/𝑓𝑡 3
=1.32 in H 2O
An
engineer
was
requested
to
determine
the
cut
size
diameter
and
overall
collection
efficiency
of
a
cyclone
given
the
particle
size
distribution
of
a
dust
from
a
cement
kiln.
Particle
size
distribution
and
other
pertinent
data
are
provided
in
Table
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2/9/17
Additional data:
Inlet gas velocity to cyclone = 50 ft/s
Effective number of turns within cyclone = 5
Cyclone diameter = 10 ft
Cyclone inlet width 1= 2.5 ft
Gas Viscosity = 1.34 E -5 lb /(ft.s)
Density of the particle = 181 lb/ft 3
9.94 𝜇𝑚
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2/9/17
66%
54