Hirmer GmbH * 53804 Much * Gewerbegebiet Bövingen 122

* Telefon 02245/6107-0 FAX: 02245/6107-10

* e-mail : info@deltatherm.de
* http://www.deltatherm.de

Betriebsanleitung
User manual

Maschinentype / Machinetype : TM-W90-18/dir-100

O
Operating
ti Manual
M l for
f Tempering
T i Devices
D i off the
th Design
D i Series
S i TM

Table of contents Page

1.) Technical data 2

2.) General safety regulations 3
3.) Description 4
4.) Field of application 4
5.) Transport 5
6.) Installation 6
7.) Consumer circuit 7-8
8.) Connections 8
9.) Cooling water connection 9
10.) Filling 10
11.)) Electrics connection 11
12.) Operational startup 12
13.) Temperature controller 13
14.) Faults & causes 14
15.) Safety thermostat 15
16.) Care and maintenance 16
17 )
17.) Repairs 16
18.) Pump data sheet 17

- Spare parts list

- Ci
Circuit
it di
diagrams
- Process flow schematic
- Temperature controller

1
 Operating Manual for Tempering Devices of the Design Series TM

1. Technical data

Type TM-W90 18/dir/100

Heating capacity kW 18

Refrigerating at dT 3K kW 22

Max. medium temperature °C +60

Area of application °C +10 - +60

Flow rate of the p

pumps
p l/min 100

Discharge pressure bar 1.8

Rated power kW 0.55

Rated current A 1.7

Max. working pressure. bar 10

Dimensions approx.
approx Length mm 945

Width mm 400

Height mm 780

Weight (empty) approx. kg 170

Supply voltage 3 x 400V

400V-PE-50Hz
PE 50Hz
Control voltage 24V AC
Rated connected load 19 kW
Rated connected current 28 A

M
Manufacturer:
f

DELTATHERM Hirmer GmbH

Gewerbegebiet Bövingen 122
D-53804 Much
Tel.: 02245 61070 Fax : 02245 610710

2
Operating Manual for Tempering Devices of the Design Series TM
2. General safety regulation

Qualifying symbols of hints in the operation manual

In this operation manual, safety hints non-compliance with which may result in
dangers to personnel are marked with the general danger symbol "Safety symbol
according to DIN 4844-W9".
4844 W9"

Warnings against electric voltage are marked with the "Safety symbol according
to DIN 4844-W8".

General hints to be observed by the erector or user are marked with the opposite
symbol.

This operation manual does not contain any general safety regulations for
refrigerating and electrical plants .
In line with “EG-Maschinen-Richtlinie” 2006/42EG from May 17th, 2006 schedule
II A, we represent that this designated machine is in conception and construction
as well as in design, introduced by our side, is conform to basics safety and
health requirements
q in line with “EG-Richtlinie” 2004/42/EG schedule I,, article
1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.5.1.
In case of doing any modifications at the plant which are not in agreement with us
this declaration lose its validity.

For this product the agreement with following directives/terms is declared:

-”EG Druckgeräterichtlinie (97/23/EG)” from May 27th, 1997
) from December 15th, 2004
-”EMV Richtlinie ((2004/108/EG)”
-”EG-Niederspannungsrichtlinie (2006/95/EG) from 12th, December 2006

Applied harmonised standards in particular:

-EN 60204-1:6/2007 safety from machines; electrical equipment from machines;
part 1: general requirements
-EN ISO 12100:4/2004 safety from machines; general requirements
-DIN
DIN EN 378-1
378 1 b
b. 4:1/2008 refrigerating plants and heat pumps; safety-related
safety related and
relevant to the environment

3
Operating Manual for Tempering Devices of the Design Series TM

Besides the general safety hints listed hereinafter, you will find further safety hints under the
main items of this operation manual. Any general regulations and standards not mentioned
herein also apply.
Thi operation
This ti manuall contains
t i basic
b i hints
hi t to
t be
b complied
li d with
ith d
during
i iinstallation,
t ll ti operation
ti
and maintenance. Therefore, prior to installation and commissioning, this operation manual
must by all means be read by the erector and user and must always be available at the place
of installation of the machine/plant.
Persons who are not familiar with this operation manual as well as children and juveniles
under 16 must not use the appliance and be shielded from the appliance when connected.
The working area must be suitably blocked and must meet the local regulations for
occupational safety and health.
Use your personal safety equipment such as safety shoes, rubber gloves, safety glasses and
helmet.
Make sure that no escapes from the working area are blocked.
For suffocations and poisonings to be excluded, it must be ensured that sufficient oxygen is
available at the working place and that no poison gases get into the working area.
If any work has to be done by means of welding devices or electric tools, make sure that there
is no explosion hazard.
Immediately upon termination of the work, all safety and protective devices must be attached
and made operational again.
Within the working area of the appliance, the user is responsible to any third party.

Please note that under the product liability law, we are not to be held responsible for any
damages caused by our appliance if hints and instructions contained in this operation manual
are not complied with. The same regulations apply to accessories

4
 Operating
p g Manual for Tempering
p g Devices of the Design
g Series TM

3. Description

The tempering devices of the design series TM-W are compact devices and are
suitable for the tempering of water. The area of application of the devices was
stipulated
ti l t d for
f a mediumdi t
temperature
t b t
between +10°C
10°C andd +60°C.
60°C The
Th indicated
i di t d indirect
i di t
refrigerating capacity, expressed in kW, refers to a delta T between fluid and cooling
water temperature of 3K
The filled medium is warmed up through electrical conduit heating units. The
circulation of the warmed-up medium between tempering device and consumer is
implemented through the built-in circulation pump. Using the electronic
temperature controller with PID characteristic behavior, the set-adjusted medium
temperature is stabilized through switching on the electrical heating or, in case of
d i
devices with
i h cooling,
li if required,
i d b by switching
i hi on theh cooling
li over the
h motorized
i d valve.
l
No inflammable or explosion-hazard materials may be employed as medium. To avoid
frost injuries, in case of a longer standstill or transport with ambient temperatures under
4°C, the medium must be complete bled and the lines in the device blown out with
compressed air.

4. Field of application

The tempering devices is suitable for the tempering of the following:

- Molds and extruders in case of plastic processing

- Hydraulic presses and stamps
- Tooling machines
- Laboratories under experimental installations
- Galvanic & chemical baths
- Chemical & cosmetic emulsions
- And other system applications

5
Operating Manual for Tempering Devices of the Design Series TM

5. Transport

Check whether all parts have been delivered according to enclosed delivery note.
Check immediately following receipt of the goods whether they have been damaged during
the transport.
The machines are provided free of charge ex-works (other arranged conditions are
exceptions). Every liability for transport or installation damages is at the expense of the
customer.
It is recommended to remove the packaging only when the machine has been installed in
its final position, in order to avoid possible damages through assembly and installation
work.
Suitable lifting devices should be employed for lifting the machine, as represented in the
illustration,.
illustration
If the machines are lifted with a crane, it is absolutely necessary that a tilt-lever is
employed so that no damage to the machine can arise from cables or wires.
The machine should always be transported vertically and only in extraordinary cases may
the unit be sloped. However, the slope should not exceed 30 to 40 degrees.
Caution:
The different machine components could be displaced from their initial seating, if the
machines have been kept p in a non-recommended,, irregular
g position
p for a longg time during
g
transport.

NO
STEP

6
Operating Manual for Tempering Devices of the Design Series TM

6. Installation

For the correct operation of the entire hydraulic circuit (temperature control system and
installation), the following regulations are to be considered:

In order to ensure that no air pockets are present in the hydraulic circuit, which can
cause serious damage in tempering circuit, "SC" ventilators "SA" must be installed in the
pipes of the consumer installation and on the consumer (Sketch A).
So that the "PRC" pump is operated in the specified characteristic, a "GV" gate valve
must be installed at the outflow of the temperature-controlled medium for the pressure
and flow-through regulation of the pumps.
If the cable length is more than 6 m between device and consumers,
consumers the connecting lines
must be implemented with a diameter larger than the device-sided pipe connections,
where the diameter is to be adapted to the losses existing in the hydraulic circuit (Sketch
C & D).
The return pipe of the system (whose diameter must never be smaller than the suction
connection of the "PRC" pumps) should have an slight slope to the pump, so that the
formation of air pockets is avoided.
For the same reason, possible taper pieces must be adapted in the return flow from the
pipe middle. (Sketch E).
For the installation of the connecting pipes, the currently valid standards and DIN/DVGW
specifications are to be considered.
To avoid unnecessary heat losses and for protection against unintentional contacting of
the heated pipes, these should be provided with a suitable heat insulation.
With the selection of pipes, valves, installation material and flexible hoses, it is to be
ensured that these are suitable and/or authorized for the max. operating temperature.

7
 Operating Manual for Tempering Devices of the Design Series TM

7. Consumer circuit

A SA
GV
GV1 Shut-off valve for the adjustment
VES
SA of the pump pressure
GV2 Shut-off valve for maintenance
operations
SAT Bleeder valve
SC PRC Pumps
VES Expansion vessel
GV1

PRC

GV2

SA
VES The slide gate valve GV1 is used for the
adjustment of the necessary pump pressure.
SC
The set-adjusted value can be read off on the
manometer.

Th slide
The lid gate
t valve
l GV2 iis necessary ffor
GV1
maintenance-work.
PRC

GV2

VES 20 cm SA
Only valid for devices of the design series DT/O
and DT/OH with open circuit.
SC
Devices with open consumer circuit must be
placed so that the highest point in the
GV1
consumer circuit is min. 20 cm below the
H H
expansion vessel.
PRC

GV2

If the cable length between device and

VES
SA consumer is more than 6 m, the diameter of the
connecting lines must be selected according to
SC
the flow loss in the circuit.

GV1

PRC

GV2

8
 Operating Manual for Tempering Devices of the Design Series TM

Richtig The pipe dimensioning of the connecting line between device

and consumer may be in no case dimensioned less than the
device-sided connection dimensions.

With pipes laid vertically to below, it is to be ensured no air

pockets can form
Falsch
Avoid sharp and close narrow during the layout of the pipes.

Falsch

8. Connections

1 2

5 4

3 1 Mediumvorlauf / outlet
2 Mediumrücklauf / inlet
3 Kühlwaasereintritt / cooling water inlet
6 7 4 Kühlwasseraustritt 7 cooling water outlet
5 Sichwerheitsventil / safety valve
6 Entleerung / drain
7 Elektroanschluß / power supply

9
Operating Manual for Tempering Devices of the Design Series TM

9. Cooling water connection

Atmospheric closed operation

By the connection on a closed cooling water circuit the following instructions must be
followed:

1. The water pressure shall be between minimum 2,3 and maximum 3 bar. In case the
pressure is between 3 bar, additional pressure reduction valve must be installed by the
customer. The additional valve is not included in the delivery.

10
 Operating Manual for Tempering Devices of the Design Series TM

10. Filling

When the pipe connections for the consumer circuit and the cooling circuit have been
generated, the consumer circuit can be filled with medium.

The filling of the consumer circuit is implemented over the filling- and draining valve
(see process flow schematic). The filling pressure is max. 3,0 bar
The filling of the device and/or the consumer circuit should be carried out as described
in the following.
1.) The circulation pump must not be switched on (DRY RUN).
2.) Open all vent bleeder valves (SAT)
3.) Open all shut-off valves to the consumer circuit.
4.) Open cold water valve (Pos. 12) and the medium circuit is filled
5.) If water escapes at the vent bleeder valves, these are to be closed.
6.) Only when all vent bleeder valves are closed and the system feed pressure is set-
adjusted, may the circulation pump "M1" be switched on.

The filling procedure (Point 2 to 5) must be repeated so often until the medium circuit is
filled completely and vented.

Immediately after switching on the circulation pump, the rotation direction of the pump
motor must be checked. The shaft must rotate in the direction of the arrow. If the shaft
rotates counter to the set direction, the rotary field must be changed by interchanging
two outer connections.

A flow controller is included in the heating circuit. In case of a too low flow or air
bubbles
in the tubing, the pump is switched

11
 Operating Manual for Tempering Devices of the Design Series TM

11. Electrical connection

The electrical connection of the device must be implemented according to VDE

0/100 and the TAB of the responsible local utility company.
An expert test prior to operational startup must ensure that the required protective
measures are existing.

Mains voltage 3x 400V-PE-50Hz

The connection of the mains feed is implemented at Terminals L1, L2, L3 and PE

After mains connection has been implemented, the rotary field and the rotation
direction of the pumps are to be checked. Where appropriate, the rotation
direction must be corrected by interchanging two outer lines.

The circulation pump may be switched on only with completely filled and vented
pipes. Dry running will destroy the pumps

12
 Operating Manual for Tempering Devices of the Design Series TM
12. Operational startup

Make sure that all hydraulic and electrical lines are properly connected. The unit and the
entire circuit must be completely filled and vented.
Connect the power supply , turn on the main switch Q0 . Remote start switch .
The activation of the unit on via the thermostat ..
See the description in the appendix. ?
Turning the device is also on the temperature controller. After the off de temperature
control switches off the heatingg immediatelyy , the p
pump
p is switched off after the expiry
p y of
delay time .

Important:

Check the direction of rotation of the pump. Incorrect direction of rotation interchange any
two phase conductors . Then check the flow rate and the discharge pressure of the pump ,
if necessary,
necessary adjusted by throttling the gate valve . The temperature control circuit is
equipped with a dry-run protection . That is too low water pressure and air bubbles in the
pipes, the pump is switched off . The display of the temperature controller , a corresponding
alarm message is displayed. The acknowledgment of the alarm via the temperature
controller. Before re- switching on the device the level in the medium circuit needs to be
corrected as described above.

The desired operating temperature is set at the electronic remote setpoint transmitter or
directly on the thermostat
thermostat. If the medium temperature exceeds this value
value, open the engine
valve Y1 and remains open until the temperature has dropped.

The electronic temperature controller has the function to maintain the balance between
heating and cooling upright on the basis of the set temperature. Furthermore, alarm and
status messages are displayed.
If the fluid temperature is below the heating turns on . The heater will remain on until the
preset temperature is reached.
The system is equipped with a safety temperature limiter STB . In case of exceeding the
preset switch
switch-off
off caused by drying cycle or of overheating
overheating, the electric heaters are shut off

CAUTION: Before shutdown of the machine, it is absolutely necessary that the medium be
brought to room temperature!
IN NO CASE MUST THE INDICATED OPERATING TEMPERATURE BE EXCEEDED!

13
 Operating Manual for Tempering Devices of the Design Series TM

13. Faults and causes

Fault Cause Elim ination

Medium does not Pump is in operation Check whether all gate valves are opened and
circulate in the the system is sufficiently filled and vented.
consumer circuit Check the rotation direction of the pumps
where the shaft must rotate in the direction of
the arrow and, where appropriate, change the
rotation direction by interchanging two outer
Motor control protection switch of the Pump is not operated in the specified
pumps has triggered characteristic. Throttle slide gate valve GV1
until the necessary pressure adjusts on
manometer MA MA.

Pump is stuck Start up pump at the motor shaft with suitable

tool in the direction of the arrow. Where
appropriate, empty system, open pump
housing and remove foreign bodies or
encrustations.
The systems is Motorized valve "Y1 ' is open Valve cone does not close due to dirt
continuously flowed accumulation or is damaged. Clean motorized
through
g with cold water valve or, where appropriate,
pp p renew.

The cooling circuit does cooling water flowrate to little Check whether cold water shut-off valve is
not function open. Pipe clogged up.

Drive is defective or blocked. Measure

Motorized valve "Y1 ' does not open actuation signal 0-10V, where appropriate,
The set-adjusted Heating capacity too low Fuse protection, contactor or heat resistor is
temperature is not defective. Temperature controller B1 has
reached switched off. Heat resistors encrusted
The adjusted No temperature control possible Temperature controller B1 defective. Contacts
temperature is of contactor stuck or wedged.
No temperature display Temperature controller B1 defective. Renewing temperature controller B1
Adjust the fill level of the medium, ventilate the
tubing, Check the pressure switch B2 for
The pump switches off The medium fill level is too low. possible damages.

14
 Operating Manual for Tempering Devices of the Design Series TM

14. Safety thermostat

The safety temperature limiter switches off the assigned heating unit radiator in case
of exceeding of the max. admissible medium temperature.
Before the resetting of the fault is implemented, the cause must first be eliminated for
the activation of the thermostat. The thermostat does not switch back automatically
following undershooting of the cut-out temperature and must be released using the
red reset key.

The factory adjustment of the safety thermostat must not be changed.

15
 Operating Manual for Tempering Devices of the Design Series TM

15. Care and maintenance

The tempering device does not require to any special maintenance, because the
construction of the device is designed so that a optimally high level of operational
safety is offered, with a simultaneously low level of expenditure for maintenance,
control and supervision.
Nevertheless, in order to avoid faults and damage, it is necessary to consider the
following points.

1.) The filling level, as well as the working pressure of the system, must be
checked at regular intervals by the operator of the system and filled up,
where appropriate.

2.) In case of systems which must be operated with an open medium circuit, the
condition and the dirt accumulation of the medium must be checked at
regular intervals and renewed, where appropriate. Oxygen inclusion leads to
corrosive damage.

If dirt accumulation or calcification arise with the utilization of water as a cooling or

heating medium, the medium must be processed
heating-medium processed.

16. Repair

In case of required repair, it is absolutely necessary that the following paragraphs

be considered.
Dismantle paneling plates in the switched-off status only.
Carry out all maintenance and repair work only when voltage disconnection is
ensured.
Work on the electrical equipment may be carried out by electrical specialists only.
Relevant VDE determination and connection stipulations of the responsible local
utility company are to be considered.
The safety system may never be jumpered.
In case of a possible defect on the device within the guarantee period, repair
works mayy be implemented
p onlyy through
g the manufacturing g works or an
authorized specialist workshop. Conversion or changes to the device are
admissible only following discussion with the manufacturer. Only original spare
parts may be employed.
We point out that we are not liable, according to the product liability law, for
damages that are caused by our device and are based on incorrect repair
attempts which were not carried out by the manufacturing works or an authorized
specialist workshop, or if no original spare parts were employed in case of a part
replacement.
p
The same stipulations apply for accessories.

16
Operating Manual for Tempering Devices of the Design Series TM
Pump data
Construction
Periperal pump

Einsatzgebiet
For clean liquids without abrasives, without suspended solids, non-explosive,
non-aggressive
non aggressive for the pump materials.
For increasing network pressure (follow local specifications).

Operating conditions
Type NM 25/12 B/A
Liquid tempperature up to max. 90 °C
Ambient temperature up to max. 40 °C
Total suction lift up to max. 7m
Continuous duty yes
Pump casing cast iron
GJL 20 EN 1561
Casing cover/ Impeller cast iron/brass
P-Cu Zn40 Pb2 UNI 5705
Shaft chrome steel 1.4104
AISI 430
Mechanical seal carbon / ceramic / NBR
Motor 2 pole Induktion motor
Frequency/ revolution 50 Hz n = 2900 1/min
Other voltage 3~ 400V
Isulatios class F
Protection IP55
Constructed in accordance IEC 34 , IEC 335-1 (EN 60335-1)

25

20

H 15
m
10

0
l/min 40 50 60 80 100 110 125 140
m³/h
2,4 3,0 3,6 4,8 6,0 6,6 7,5 8,4

D
Data n = 2900 1/min
Q
3~ 400V P2 HP 2,4 3,0 3,6 4,8 6,0 6,6 7,5 8,4
Type m³/h
A kW HP l/min 40 50 60 80 100 110 125 140
NM 25/12 B/A 1,7 0,6 0,8 H 20 19,9 19,8 19,3 18,5 18 17,3 16
17
 (DaTAMERAl)
Maschinen der Kälte-, Wärme- u. Klimatechnik

Water Quality

Requirements and water-care for heat-exchangers (chillers) and heat-balancing plant

(temperature control units)

Subject to the equipment to be cooled or heat-balanced, certain requirements have

to be met by the cooling water regarding cleanliness and purity. The degree of the
watet. ' s contamination, as well as the size and construction of the heat-exchanging-
or —balancing plant determine the process most suitable for the application of
additives and/or care of the water-supply in question.

In the interest of achieving the Optimum layout for operating an appropriate heat-
exchanger unit or heating-cooling plant, the consistency of the water used schould
not deviate too significantly from the following list of hydrological data:

Hydrological Data max. unit

PH-value 7,5 — 8,5 -

Carbonate hardness 3-5 °dH
Free carbonic acid 0 mg/I
Carbonic acid 0 mg/I
Aggesiv carbonic acid 0 mg/I
Chlorid CI <50 mg/I
Sulphate So4 10 mg/I
Nitrate and nitrite <50 mg/I
Ammonia 0 mg/I
Iron Fe 0,1 mg/I
Manganese 0,05 mg/I
Free from solids 0 mg/I
Conductivity 600-1000 pS/cm

With deviating water-quality, we recommend using the services of consultants, or to

have a water analysis or water sample sent to us.
Deltatherm is not liable for any malfunctions or damages arising from deviating water
qualities.

When employing chillers at temperatures below + 8°C, an anti-freeze medium must

be added (Release by DELTATHERM).
Operating instructions for UPC type temperature
regulator
 Contents

Operating instructions for UPC type temperature regulator .......................................................... 1

1. Important instructions ........................................................................................................................ 3

2. Disposal of the controller parts ........................................................................................................... 3

3. Operating part ..................................................................................................................................... 4

4. Language selection ............................................................................................................................ 4

5. Main view ............................................................................................................................................ 5

6. Main menu .......................................................................................................................................... 5

6.1 A. Unit ON/OFF ........................................................................................................................... 6

6.2 B. Set value .................................................................................................................................. 7

6.3 C. Time/Date ................................................................................................................................. 7

6.4 D. I/O Display ................................................................................................................................. 8

6.5 E. Alarm history ............................................................................................................................ 9

6.6 F. Terminal Addr. ......................................................................................................................... 9

6.7 G. Service ................................................................................................................................... 10

6.7.1 a. Language ........................................................................................................................... 10

6.7.2 b. Information....................................................................................................................... 11

6.7.3 c. User level......................................................................................................................... 11

6.7.4 d. Operating hours................................................................................................................ 11

7. Alarms.............................................................................................................................................. 12

8. Service level ................................................................................ Fehler! Textmarke nicht definiert.

9. G. Manufacturer level .................................................................. Fehler! Textmarke nicht definiert.

2
1. Important instructions

READ AND FOLLOW THE INSTRUCTIONS IN THIS HANDBOOK CAREFULLY BEFORE

INSTALLING OR OPERATING THE DEVICE.

This device functions safely for the intended purposes, as long as:

· the installation, operation and maintenance are executed in accordance with the instructions
listed in this manual;

· the room conditions and supply voltage correspond to the provided data.

Refrain from any other use or modification not planned by the manufacturer.

The responsibility for injury or damage due to unplanned use lies exclusively with the user.

It should be taken into consideration that this device contains live electrical parts and therefore all
service and maintenance activities should only be performed by qualified experts with the necessary
safety measures.

All mains connections should be cut before opening the device.

Please note that the display windows shown here are only exemplary and may
differ from one device to another.

2. Disposal of the controller parts

The controller is made of metal and plastic parts. All components are to be disposed of in accordance
with local applicable disposal regulations.

3
3. Operating part

4. Language selection

The regulator performs a self-test after the mains power is turned on. The function keys and LED are
subsequently tested.

If these tests are successful, the following screen is displayed after the company logo.

The language may be selected in this display.

The "ENTER" key allows selection of the German or English

language.
The "ESC" key selects the currently displayed language and
switches to the main screen immediately.
Once the display time has run out, the display automatically
switches to the main screen.

4
5. Main view
The upper line of the display shows the date and time during normal operation.

The regulator status is shown on the status line.

The following messages can be displayed:

UnitOn : Device is switched on

OFFbyKEY: Device is switched offswitched off via
OFFbyDIN : Device is switched off via ext. control
BMS stop : switched off via field bus system
(optional)

If the display shows another window, it automatically switches back to the main window after a given
time.

6. Main menu
The "PRG" key allows returning to the main menu. The selection of menu points occurs via the UP or
DOWN keys. The selected menu point is highlighted with a black bar and is opened by pressing the
"ENTER" key.
The "ESC" key allows returning to the main window.

Main menu 1/8

A. On/Off Unit Menu for turning the device on and off

B. Setpoint Menu for entry of the set value

C. Clock/Scheduler Menu for setting date and time

D. Input/Output Display of the in- and outputs

E. Alarm history Display of the alarm history

F. Board switch Display of the internal terminal address (PLAN)

G. Service Opens the service level

H. Manufacturer Opens the manufacturer level (password-protected)

5
6.1 A. Unit ON/OFF

In this menu, the device is switched on or off. The "Unit address" display is the address of the internal
device bus.

Switching the device on:

Press the "ENTER" key, the cursor jumps to the
"SWITCH OFF" position, press the UP or DOWN
keys, the line displays the text "SWITCH ON".
Confirm the entry using the "ENTER" key, the
current status switches to "UnitOn", the device
switches the circulation pump after about 5
seconds.

Turn off device:

Press the "ENTER" key, the cursor jumps to the
position "SWITCH OFF", press the UP or DOWN
keys, the line displays "SWITCH OFF".
Confirm the entry using the "ENTER" key, the
current The status changes to "OFFbyKEY", the
device switched the circulation pump off after
about 10 seconds.
Press the "ESC" key to leave the menu point

Device switched off via ext. switch

If the device was turned off via the digital inputs,
the current status line displays the status
"OFFbyDIN".

6
6.2 B. Set value

The set value for the temperature regulator is shown in this menu (see point 5). The regulation type
currently set for the system is shown in the second line.

Press the "ENTER" key, the cursor jumps to the

target temperature line, set the desired value
using the UP or DOWN keys.

Confirm the input using the "ENTER" key.

Press the "ESC" key to leave the menu point.

6.3 C. Time/Date

Press the "ENTER" key, the cursor jumps to the

date line, set the date and time using the UP or
DOWN keys.

The inputs may be respectively confirmed using

the "ENTER" key.

Press the "ESC" key to leave the menu point.

7
 6.4 D. I/O Display

This menu point shows the status of the digital and analog inputs and outputs.

The "UP" or "DOWN" keys provide access to the next or the previous display window.

Sequential numbering of the in- or outputs Current status

Function description

Please note that the figure only acts as an example

8
6.5 E. Alarm history

This display window saves the last alarms. The "UP" or "DOWN" keys provide access to the next or the
previous display window. The last 10 alarm notifications are saved.

Date and time

Error message

6.6 F. Terminal Addr.

Internal device bus address for additional terminals.

9
6.7 G. Service

The "Service" display menu branches off into further sub-menus that are partially password-protected.
Settings modifications may only be performed by the manufacturer or trained expert personnel.

The selection of menu points occurs via the UP or DOWN keys. The selected menu point is highlighted
by a black bar and can be opened using the "ENTER" key.
The "ESC" key returns to the main display.

Service Menu 1/7

a. Change language Language selection

b. Information System information

c. User Settings User settings

6.7.4 d. Operating hours Operation hours display

e. BMS config Input of the internal bus address (PLAN) "Password-protected"

f. Service-Settings Service level "Password protected"

g. Service Menu 1/7 Information for service "password-protected"

6.7.1 a. Language

Language selection in the display

(German/English)

10
 Switches the "LANGUAGE" display window
off upon starting the regulator.

Modifies the display time of the

"LANGUAGE" display window.

Display of the operating hours.

6.7.2 b. Information

Display of the system information, manufacturer information, cooler information.

6.7.3 c. User level

Not used

6.7.4 d. Operating hours

Operation hours display

11
7. Alarms

As soon as an alarm is pending, the alarm-key lights up RED. Upon pressing the alarm-key, the alarm
is displayed on screen. If several alarms are pending, they can be displayed individually using the "UP"
or "DOWN" keys.
The alarm notification stays active until the cause of the alarm is removed and the alarm is individually
quit using the alarm key.

System alarm

Contact service

System alarm - Memory error

Turn off the power supply and switch the device back
on.

If this error occurs again, service must be notified.

Verify temperature probe and piping

12
Verify pressure sensor and piping

Current consumption too high. Short circuit or motor

overloaded. Operation of the pump outside of the curve

Current consumption too high. Dry run or circulation

rate too low

Current consumption too high. Dry run or circulation

rate too low

13
Check fluid temperature and liquid level.
dry run or controller is defective.

Check fluid temperature and liquid level.

Dry run or controller is defective.

Check the cooling water pressure and valves

14
Check filling level in the medium circuit and pump
rotation. Vent pipes.

15
Current monitor in the water circuit is open. The
circulating quantity is too small. Verify circulating
quantity.

Verify pressure sensor and piping

16
 0 1 2 3 4 5 6 7 8 9

4 1,5 2,5 2,5

1 3 5 1 3 5 1 3 5
-F1
-Q2 I >I >I > -Q4 I >I >I > -Q6 I >I >I >
2 4 6 2 4 6 2 4 6

1 3 5 1 3 5 1 3 5
-Q3 -Q5 -Q7
4.1 2 4 6 4.2 2 4 6 4.3 2 4 6 -T1 24V

-V1

2 4 6
-Q1 -F2
1 3 5

-X1 1 2 3 PE -X1 4 5 6 -X1 7 8 9

PE PE

24V

0V
2/0

2/0
-X0 L1 L2 L3 PE
M2 M
U V W PE 1 2 3 1 2 3
M
-M1 3

EINSPEISUNG -E1 -E2

power input
3x400V
Pumpe Heizung 1 Heizung 2
PE,50 HZ pump heater 1 heater 2 Schaltschranklüfter
m a x . Vo r s i c h e r u n g 32 A 0.55 kW 9 kW 9 kW cabinet fan
max. pre-safety 32 A 1,7 A 13 A 13 A

DIE ZUTREFFENDEN SCHUTZMASSNAHMEN NACH DEN

VORSCHRIFTEN DES ZUSTAENDIGEN EVU.
Protective measures to be taken according to the
specification of the competent electric supply company
Datum 08.02.14 Hauptstromkreis
main circuit TM-W90-18/dir-100 007-400002-25612
Bearb. A.N.
Gepr. Urspr. Page 1
Ers.f
Änderung Datum Name Norm F ü r d i e s e Z e i c h n u n g b e h a l t e n w i r u n s a l l e R e c h t e v o r, g e m ä ß D I N 3 4 Ers.d to 5 Bl.
 0 1 2 3 4 5 6 7 8 9

+5Vref
J1 J2 J3 J18

+Vdc

+VDC
GND

GND

B10

B11

B12

GND
B1

B8
B2

B3

B4

B9
G0

B5

B6

B7
G

-N1

3
4
5
7 4-20mA
9
+ + 24 0

11 OUT

10 IN
-U1
1 3 + -
-B3

1
-X2 -X2 -X2 -X3 -X3
1 2 345 1 2 3 4
bl
bu
bn

-B1

U
P
-B2

0V 0V
1.9 3.0
24V 24V
1.9 3.0
NTC HT

pressure transmitter

ext. Sollwertvorgabe
0-10V = 10-60°C
Vorlauffühler
outlet sensor

ext. setpoint
Drucksensor

ext. Fühler
ext. sensor
PT100

Datum 08.02.14 analoge EIngänge

analog inputs TM-W90-18/dir-100 007-400002-25612
Bearb. A.N.
Gepr. Urspr. Page 2
Ers.f
Änderung Datum Name Norm F ü r d i e s e Z e i c h n u n g b e h a l t e n w i r u n s a l l e R e c h t e v o r, g e m ä ß D I N 3 4 Ers.d to 5 Bl.
 0 1 2 3 4 5 6 7 8 9

J4 J5

DIC1

GND
DI1

DI2

DI3

DI4

DI5

DI6

DI7

Y1

Y2

Y3

Y4
-N1

STB1

STB2
-X3
5

4.3

4.3
13 13 13
-Q2 -Q4 -Q6
14 14 14
4 -X2
6 7 8

-X3 -V1
6 3

COM
Y1

24V
M RA
-Y1

0V 0V
2.9 4.0
24V 24V
2.9 4.0

cooling valve
LS Heizung 1

LS Heizung 2
cb heater 1

cb heater 2

ext. ON/OFF

Kühlventil
Fernstart
LS Pumpe
cb pump

SSR

Datum 08.02.14 digitale EIngänge

digital inputs TM-W90-18/dir-100 007-400002-25612
Bearb. A.N. analoge AUsgänge
analog outputs
Gepr. Urspr. Page 3
Ers.f
Änderung Datum Name Norm F ü r d i e s e Z e i c h n u n g b e h a l t e n w i r u n s a l l e R e c h t e v o r, g e m ä ß D I N 3 4 Ers.d to 5 Bl.
 0 1 2 3 4 5 6 7 8 9

J12 J13 J14

NO1

NO2

NO3

NO4

NO5

NO6

NO7

NC7
C1

C2

C3
-N1

A1 A1
-Q5 -Q7
-X3 -X3 -X3
A2 A2
3.2

3.2
7 8 9
STB1

STB2

3 3
2

A1
-Q3
1

-B4 -B5
A2

3.9 0V
24V
3.9

5 6 5 6 5 6

1/2 3 4 1/5 3 4 1/7 3 4

1 2 1 2 1 2

Pumpe Heizung 1 Heizung 2 Sammelstörung

pump heater 1 heater 2 fault message

Datum 08.02.14 digitale Ausgänge

digital outputs TM-W90-18/dir-100 007-400002-25612
Bearb. A.N.
Gepr. Urspr. Page 4
Ers.f
Änderung Datum Name Norm F ü r d i e s e Z e i c h n u n g b e h a l t e n w i r u n s a l l e R e c h t e v o r, g e m ä ß D I N 3 4 Ers.d to 5 Bl.
 0 1 2 3 4 5 6 7 8 9

Terminal UPC Bus RS485/t-lan Valve 1 Valve 2 Serial Card

J7 J8 J10 J11 J17 J6

Vout
Rx-

Tx-

Tx+
Rx+

GND

GND
RJ11
-N1

Bedienpanel

Datum 08.02.14 BUS Anschlüße

bms connections TM-W90-18/dir-100 007-400002-25612
Bearb. A.N.
Gepr. Urspr. Page 5
Ers.f
Änderung Datum Name Norm F ü r d i e s e Z e i c h n u n g b e h a l t e n w i r u n s a l l e R e c h t e v o r, g e m ä ß D I N 3 4 Ers.d to 5 Bl.