Product Overview 01

Safety essentials

SHANGHAI
Product Information 05

Overview

Model Meaning 05

LIANCHENGfGRDUPICD
Use conditions MW
Working Principle 07

Structure and Characteristics

LP(T)type pump structure diagram LP(T) 11

Installation

Reception of pump 14
 ®O SHANGHAI LIANCHENG(GRDUP)CD.,LTD

Storage of pump

Preparations before installation

(' )
LP(T)§i1aziW7.KS
LP (T) Vertical Drainage Pump

SHANGHAI
Installation steps

Overview
Installation of peline This manual details the installation, operation and maintenance of LP(T) v-
ertical drainage pump.This manual must be carefully read and fully understo-
od before installation and maintenance.
Operation Jl'f'E With the good design, strict material selection and perfect craftsmanship, t-

LIANCHENG(GRDUP)CD.,LTD
LP(T) ijrn Dnmmm+. his series pumps satisfy the customers’ demand for first-class products and
services and ensure long-term accident-free use. However, proper operation,
Preparations before start-up
M , Wit proper installation, periodic inspection and careful maintenance are musts for
long service life and continued good performance of the equipment and its p-
arts. This manual is designed to help operators get familiar with the product
Operation ww0 ffi awwAroi®%° n structure and master the correct installation, operation and maintenance met-
hods for the products.
Disassembly of pump All personnel involved in the installation, operation, inspection and mainte-
nance must be ensured to be familiar with the provisions relating to the prev-
FJtW)££££L isf5\ ention of accidents and be competent for performing the work. Trainings shall
Maintenance and care be provided to employees who have not received such trainings before. Sha-
MRKroTWJ ±SiJllo 7ffig ,0SJ§ 0 43±ffi nghai Liancheng (Group) Co., Ltd. shall not be liable for any loss or delay ari-
sing from equipment installation,operation and maintenance without following
Troubleshooting iH, WWM instructions of operation manual.
We will provide quality assurance for our products and parts, but not for a-
|] AMrn°nR»J> nn n « , ftTiMO
ny equipment outside the scope of the order.
Annex IW We hope this Manual will be helpful to you!
®O SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

Safety essentials Please carefully observe all cautions and warnings highlig-
Safety protection hted in the Installation, Operation and Maintenance Manual.
•Wear heat-insulation gloves when contacting a high-temperature
shaft or using a shaft heater.
•Wear thickened working gloves when contacting parts with sharp Important Safety Tips
• awniK WfEmt ( $wmwp )o edges, in particular impellers. To: Dear Clients,
•Be sure to wear protective glasses in the machining area (with p- On condition of proper installation, maintenance and operation,
rotective edge) sass. Shanghai Liancheng ( Group ) Co., Ltd. will provide safe and free
•Wear iron protected shoes to protect the feet when handling co- maintenance services within the warranty period.Our experienced
mponents or heavy tools. salesmen and professional after-sales service personnel will pro-
vide you with the best services.
Coupling Safe installation, operation and maintenance of the pump are I-
•Never start the pump before the coupling is installed. am. mportant responsibilities of end users. This Installation, Operation
and Maintenance Manual describes the specific safety risks to w-
hich attention must always be attached to in the product life cycle.
Flange connection The user must get familiarwith and observe the requirements of t-
•Never force connection between the pump and the pipeline. WK , he safety warnings so as to guard personnel, properties and envi-
•Only select fasteners of the appropriate materials and sizes. ronment against injury, loss or damage. However, just obedience
•Make sure that fasteners are tightly installed without omission a- to the warnings is not enough. Users must conform to the safety
nd corrosion. standards of the industry and the company. Finding and eliminati-
ng unsafe installation, operation and maintenance is the common
££<t££ Maintenance safety duty of all personnel participating in the equipment installation, o-
• WBf O •Cut off the power supply. peration and maintenance.
•Before dismantling the pump and piping , ensure that the pumps In addition to normal safety measures, two important potential
have been depressurized and separated from the system. safety hazards must be specially noted for the pump equipment.
•Please use proper lifting and supporting devices to avoid person-
• WMiSSKSB R W UZ A to al injuries or death.
• iWMi® W;£ o •Please follow the proper cleaning procedures.
•Know and observe the company's safety rules.
®Q SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

Warning Product Information

IB w In any circumstances, do not run the pump system when the w- Overview
ater inlet and / or the outlet are blocked. LP(T) -type pumps are vertical, long axis, multi-stage and diversi-
LP(T) JSTiz O.
on shell type drainage pumps. LP(T)type pumps can be widely u-
sed in municipal engineering, iron and steel metallurgy, mining, c-
zk ity water, power plants and water conservancy projects and so on.
Warning
The Installation, Operation and Maintenance Manual clearly de-
scribes correct methods for assembling the pump parts, which mu- Model Meaning
st be observed.
300 LP(T) 2 - 4 0 - X - K 1600 LP(T) B - 15.5 ( + 4 ° )

—
! I— ¥JKn+WTHH$W¥;itE)
gift Please take some time to learn and understand the key po- Semi-open impeller (no indication
in the case of closed impeller)
ints of the instructions for safe installation , operation and Blade angle (no indication in the case of non-
adjustable blades)
maintenance in the Manual. Outlet pipeline under the foundation (no
indication in the case of outlet pipeline iSfS(m)
above the foundation) Pump head (m)
, ¥WHft¥;±¥)
----------------------WS(m) Adjustable blades (Q: fully adjustable; no indi-
Pump head (m)
Safety Precautions cation in the case of non-adjustable blades)
------------------------------- g (WBtPR±Hi)
1 .Do not operate the pump without the coupling correctly installed. Pump stage (no indication Vertical drainage pump (T indicates that shaft
2.Do not run the pumps beyond the rated load. in the case of single stage) sleeve is provided)
ttiDS(mm)
3.Do not run the pump at less than the recommended minimum fl- ------------------------------------------ MS® Pump outlet diameter (mm)
Vertical drainage pump (T indicates
ow I level. that shaft sleeve is provided)
4.Remember to lock the drive power prior to pump maintenance.
-------------------------------------------------- nfS(mm)
5.Do not operate the pump without safety protection device instal- Pump outlet diameter (mm)
led.
6. 6.Do not change the operating status of the pump.
®O SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

Use conditions
1800 LPT C - 2 8 - A - X Working Principle
1) Medium temperature should not exceed 60 °C.
The motor drives the impeller working in the liquid via the shaft;
I— t±izXW!SSa«fl!±T(iS®ill±±0 ±t±i) 2) The media must be neutral, with PH value between 6.5 an d 8.5.
Outlet pipeline under the foundation (no the liquid obtains energy from the impeller, gets its direction diver-
Where the media does not meet the requirements, it should be in-
indication in the case of outlet pipeline ted by the diversion bodies and goes up along the flow path in the
above the foundation) dicated in the order.
, @Stb7Ka , 7W7W±ttio lifting pipe and the outlet seat, and then it is discharged in the ho-
----------- E, HWW ,C.D) 3) The content of suspended solids content of LP pump medium
1 impeller cut (2, 3 and 4 cuts indicated rizontal direction.
must be less than 150 mg/L; the maximum particle size of LPT p-
as B, C and D respectively)
ump medium must be less 2 mm, and the content must be less th-
--------------------- i5fl(m)
Pump head (m) an 2 g/L.
4) LPT type pumps must be provided with clean water or soapy Structure and Characteristics
Rotor removable (no indication in the
case of unremovable rotor) water to lubricate the rubber bearings, and the lubrication water p- Structure Description
ressure should not be less than the working pressure of the pump. This series pump is mainly composed of the pump body section,
Vertical drainage pump (T indicates that
shaft sleeve is provided) 5) At the lowest level, the submerged depth of the first-stage imp- the lifting pipe section, the pump base section (outlet seat and pa-
------------------------------------------------- Hing(mm) eller must be 0.5 m or more, and generally 2-3 m is advisable. cking seal device) and the power system. The pump body section
Pump outlet diameter (mm)
6) The well depth or the submerged depth must be indicated in th- and the lifting pipe section are located below the foundation, the
e order. pump outlet can be located either above or below the foundation,
7) Special conditions should be indicated in the contract or the te- and the power system is located above the foundation.
chnical agreement.
Pump body section: It mainly consists of the strainer, the in-
, PH{t£6.5-8.5?Bm o
let seat, the diversion bodies, the impellers, the impeller shaft, the
turbine guide bearing and other parts. Diversion bodies are conn-
3) LP® >} B /J\T150mg/L; LPT® ected to each other and to the inlet seat with flanges, and the im-
fi ¥T2g/L peller is fixed on the impeller shaft with a cone sleeve or normal f-
o Wk £<
lat key plus shaft end nuts. The impeller is a component which tr-
4) LPT® Hg)t7KnJ6flB zKm }> Ktt7j< , JOeJW ansmits the energy to the media. There are closed type, semi-op-
en type and open type of impellers,and the impeller blades can be
5) ®«01 , , -H& non-adjustable, semi-adjustable or fully adjustable.
Ul(2-3)m j o

6)
7)
®Q SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

W(LPT§ Lifting pipe section: It mainly consists of the lifting pipe, the b-
racket, the sleeve (for LPT type pump), the drive shaft, the conne-
cting short shaft, the turbine guide bearing, the coupling and oth-
er parts; it is mounted between the pump base and the pump bo-
1ir] hj nraifi , dy, hanging the working parts and directing the pumping medium
from the working parts to the pump outlet. The lifting pipes are co-
nnected with flanges, and the shaft sections are connected with c-
ouplings. Typically, the shaft is partly coated with hard chrome to
OP o
improve the wear and corrosion resistance of the matching surfac-
es and prolong the service life.
P u m p base section: It mainly consists of the outlet seat, the p-
acking seals and other parts, of which the packing assembly mai-
wiaio. ss w nly comprises the packing box, the packing gland, the packings a-
, 0<jt±inam ±04 , tHzK nd the screwed plug. The packing assembly is fixed with screws in
the outlet seat. In the case that the outlet is above the foundation,
sswtrnrask , , th
the outlet seat is fixed on the foundation with bolts; in the case th-
7K) 7KWfflWWo tti at the outlet is below the foundation, the outlet seat is connected
®go with the lifting pipe with bolts. A valve should be installed between
the outlet flange and the pipeline.
Power system: It mainly consists of the standard Y series thre-
e-phase asynchronous motor, the motor base, the anti-reverse d-
evice or the driving device and other parts, of which the anti-reve-
rse device or the driving device is fixed in the motor base with scr-
ews and the motor is fixed on the motor base with bolts. The anti-
reverse device consists of the bearing, the bearing sleeve, the an-
ti-reverse disc, the anti-reverse end cover, bearings, cylindrical pi-
ns, the oil cup, the framework oil seal, the adjusting nut, and so on.
7j<g)o The axial force is borne by the anti-reverse device or the bearings
in the driving device (or by the YLB dedicated three-phase async-
hronous motor which is provided according to the customer's req-
uirement).
Main features:
i) Amoret , 1) Hydraulic design software is used to optimize the design and a-
chieve superior performance, and the anti-abrasion performance
of the impeller and the diversion bodies are taken intofull account,
M; rT<L so that the service life of the impeller, the diversion bodies and ot-
her parts are greatly improved; the product works stably, safely, r-
, [ 04X®±Pg)t±tfe»Tifin , eliably and energy efficiently.
2) A strainer with appropriate opening is provided at the inlet, whi-
J MTzX JWo ch prevents large particles from entering and damaging the pump
3) while minimizing the inlet loss and improving the efficiency of the
pump.
3) The pump impeller is provided with balance holes to balance t-
he axial force, and the front and rear covers of the blades are pro-
vided with replaceable seal rings to protect the impeller, the diver-
sion bodies and the inlet seat.
 Q SHANGHAI LIANCHENG(GRGUP)CO.,LTD

4)
4) The pump shaft,the lifting pipe and the sleeve are composed of LP(T) type pump structure diagram
multiple sections, of which the shaft sections are connected with
MMIWW
screwed coupling or sleeve couplings, and the number of lifting p- z 7 Elastic pin coupling assembly Elastic pin coupling assembly
ipe sections can be determined according to user needs to adapt . w Motor base
Anti-reverse devicei
5) W«fl?) S , MOltWo to different submerged depth. Single or multiple stages of impelle-
Packing seal trnn M* Outlet seat
6) MzKm®£=Wg , mrai5»M£|0]W3 o rs and diversion bodies can be provided to adapt to different head
requirements. Motor shaft
w»±± W7M»i< , 7j<»wwa«< Motor shaft Ml
5) The shaft sections are of reasonable length and sufficient stiffn-
WWffiTWWrpJ Wc , rT ess.
Sleeve Bracket bearing
rajPttSW, 6) The lifting pipe sections are connected with flanges, and a bra-
cket is provided between every two adjacent sections. The brack- Lifting pipe
ets and diversion bodies are all provided with turbine guide beari-
Bracket bearing
ngs made of rubber or cellon. The sleeve is used to protect the s-
Bracket
haft and the turbine guide bearings; in the circumstances that cle-
8) rsoMSP B an water is conveyed, the shaft sleeve can be cancelled.
7) The axial force of the pump and the weight of the rotor can be Lifting pipe Diversion body
Impeller shaft
borne by the anti-reverse device, the thrust bearings in the driving Intermediate bearing : Impeller shaft
device or the motor with thrust bearings. The thrust bearings can Diversion body Seal ring
be lubricated with either lubricating oil or grease. Seal ring sis
Shaft end nut fill
8) The pump shaft is provided with packing seals, and the axial p- Cone sleeve M. Impeller
: Impeller
osition of the impeller can be easily adjusted via the anti-reverse Lower bearing
i Inlet seat
device or the adjusting nuts in the driving device. Strainer
Strainer

L P (T)§y s (-) Di LP(T)3y S(=)( D±t±ina®tu±±)

LP(T) type pump structure diagram (I) (discharge opening LP(T) type pump structure diagram (II) (discharge opening
above the foundation) above the foundation)
 SHANGHAI LIANCHENGlGRDUPJCD.jLTD

LP(T) type pump structure diagram

Elastic p i n coupling assembly
Elastic p i n coupling a s s e m b l y Anti-reverse device
Driving device IftM Motor base ft£ Motor base
Packing seal Wffit fe Anti-reverse e n d cover
Packing seal W W W Connection seat
E m b e d d e d base Bitt® M o t o r shaft
Mt Outlet seat
JI
Screw Sleeve
i Lifting pipe

•revej
Drive shaft
'pe oil c u p
Bracket bearing disc f
Drive shaft
Mit Outlet seat Sleeve coupling assembly
Bracket bearing Fuel tank c a p
Bracket
Lifting pipe

Sleeve coupling assent. Lifting pipe

ff
Screw
Round nut Bearing
Impeller shaft
t Bracket
Sleeve tt. a# Diversion body
Impeller assembly fl Bearing sleeve II Mil
Bearing
IV Oil t a n k
Impeller shaft ’ Diversion cone Wft Jtts Impeller c h a m b e r Sleeve
Diversion b o d y
y£ Inlet seat Framework oil seal Bearing seat
Shaft e n d n u t
Impeller
S e a l ring
MS Strainer
4±J£ Inlet seat

LP(T) type pump structure diagram (discharge opening lp(T) iw+K-¥ ) Anti-reverse device (grease lubricated type) Driving device (lubricated with oil)
below the foundation) LP (T) type pump structure diagram (blade semi-adjustable)
®Q SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

Installation Long-term storage

Reception of pump Long-term storage refers to a storage period of over one month.
Note: Due to the characteristics of the LP (T) series vertical The procedures for long-term storage are basically the same as t-
hose for temporary storage. However, if oil lubricated bearings are
long axis drainage pump, the products are delivered in parts
used, make sure to discharge the residual lubricating oil and refill
and need to be assembled on site.
with an appropriate amount of new oil for lubrication before opera-
SP )mn£ After receiving the pump, check the integrity of all the parts and
ting the pump.
accessories as well as the documents; check all the parts and ac-
cessories are free of surface bump damage, scratches, oil stains,
i® ' }fr; , WWWIJW rust and other problems, and remedial measures should be taken Preparations before installation:
timely in case any problem is found. If the parts and accessories Preparation of parts and accessories
TjBzrX isMUpTo £B®Jk Sis are checked without problems, sign and transfer the waybill to the 1 . Clean the lifting pipe, the brackets, the sleeves ( not applicable
carrier.Lifting equipment (such as forklifts, cranes, slings, pulleys, i. wzkw, 5 sw ( #
for LP pumps), the couplings, the diversion bodies, the inlet seat
/W'
ropes, etc.) must be of sufficient strength and operated by qualifi- and the shaft threads and end face with kerosene.Check if the im-
ed personnel. WMk i£W£fik peller shaft, the drive shaft,the connecting short shaft and the mo-
, «WF±T0.3mm , tor shaft are straight. Check the total runout with a dial indicator; it
should be not more than 0.2 mm for the impeller shaft, not more t-
«wo.lmm , WffiTO. 4!UA itEWS
Storage of pump han 0.3 m m for the drive shaft and not more than 0.1 mm for the
iiww Temporary storage motor shaft, or straightening should be carried out. The threads,
mouths and joint surfaces must be evenly coated with butter befo-
w m mw » Temporary storage mainly refers to a storage period of one mo-
re installation.Rubber bearings should be coated with talc and can
nth or less. If the pump received will not be put into use in a short ±$]£k
, iWW BTWiST time, place it in a clean and dry place subject to no significant ch- not be in contact with oil,as rubber gets “fat” in contact with oil and
fiJlffl;a®M<h&jS W. ange in ambient temperature.Periodically rotate the shaft and lub- thus its service life can be affected. The lifting pipe flange bolts s-
ricate the bearings in order to prevent oxidation or corrosion and hould be symmetrical, even and consistently tightened.
reduce the possibility of friction, corrosion and indentation of the 2. The bearing sleeve and the motor shaft must be pre-assembled,
bearings. The shaft extension and other exposed parts of the equ- and it should be ensured that the sleeve can move along the shaft
W ®J3Z)£ft TWP£MPm o ipment should be coated with anti-rust substance which is easy to by hand.
be removed.
®Q SHANGHAI LIANCHENG(GRDUP)CD.,LTD

Installation steps
3. Generally it is not necessary to disassemble and reassemble t-
The pump is delivered in parts (generally the pump body is asse-
he pre-assembled working parts; however, it should be checked t-
mbly at factory before delivery) and assembled on site (see attac-
hat the rotating parts rotate evenly and flexibly and that the axial hed Figure 2)
shifting meets the requirement. Note : The general installation principle is that the parts sho-
uld be installed in strict accordance with the assembly draw-
ings from the bottom to the top!
#±;t& Ground preparation 1. , AT®zX®± ,W 1 . As the strainer is connected with the inlet seat, install the brack-
et to the upper end of the lower lifting pipe section,install the lower
Before installation, check that the dimensions, position and ele-
lifting pipe section to the upper diversion body, connect the Impel-
vation of the installation base of the pump comply with the requir- ler shaft and the drive shaft with a coupling,tighten the aforement-
ements of engineering design and that the well inner diameter me- ioned parts with a chain wrench and a pipe wrench, clamp the lo-
ets the outward dimension requirements for the underground part. 2. wer lifting pipe section with a pair of clamp plates, lift the assem-
awntt , (at bly and slowly place it into the deep water well so that the clamp
plates rest on the rectangular wood.
2. Clamp one of the end of the middle lifting pipe section with ano-
±imo ) ther pair of clamp plates, fasten the coupling and the sleeve with
Installation of equipment and tools (to be provid- a piece of hemp rope, and then slowly lift the middle lifting pipe s-
3. IWPH'HTPe , ection, the drive shaft and the sleeve. (In order to prevent shaking
ed by the user) , WS® and bending of the shaft, the bracket should be installed to the u-
, RSW- 6m&a pper end of the lower lifting pipe section.)
Simple installation equipment is required for this type of pumps,
; fWIWTSW , ; 3. Slowly release the rope,screw the coupling on the drive shaft to
including a tripod of about 6 m and a manual or electric hoist. Re-
4 . ®BOT i'0] zKW , , the protruding end of the drive shaft to be connected, release the
1200mm£j£ ® -JB quired assembly and disassembly tools are as follows: rope so that the two shaft ends join with each other, and then tigh-
500-600mmWAffi —JB 1 ,200 mm chain wrench: 2 set ten them with a pipe wrench; slowly lower the sleeve, so that the
500-600 mm pipe wrench: 2 set , WS-B A rto sleeve fits with the bracket.
Tube clamp plate: 2 pairs 4. Slowly lower the middle lifting pipe section,match its flange mo-
ixTj A uth with the bracket outer circle, and fix the two flanges with bolts.
Rectangular wood: 2 pcs
Slightly lift the middle lifting pipe section, release the clamp plates
Wire rope: 1 pcs on the lower lifting pipe section, and slowly place it into the well.
Hemp rope: 3 pcs
®O SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

5. 5. Install all the drive shaft,the lifting pipe and the motor shaft by t- 7X 7. Install the anti-reverse device to the motor base, install the mo-
6. he same method. ± , iSzKB tor base to the outlet seat, and fix with bolts. Adjust the axial shifti-
, JsWMtS'HTPe 4£WttS4atB7Wa± 6. Slow lift the outlet base with a wire rope to the well, align it with ng of the pump and the axial clearance among the diversion bodi-
the motor shaft and slowly lower it, so that the motor shaft passes es, the inlet seat and the impeller, so that the impeller will not rub
through the water base and align with the upper lifting pipe sectio- with the diversion bodies and the inlet seat during operation while
WmhE®5W. M zK¥ JyZAT0.1/1000; n; fix with bolts. If the bottom surface of the outlet seat is not para- IW(JWS-) , : meet the performance requirements. The pump adopts adjusting
Q atiizK nasai inM wSo W4ra llel with the foundation surface, it should be leveled.The horizontal nuts for the adjustment of the axial clearance (see Figure I),and t-
tBzKJ _h ,WHWo <#W-WR iSW4m ,uz deviation of installation should not exceed 0.1/1000; where neces- he main steps are as follows:
sary, oblique horn should be placed between the outlet seat and t- 1) Remove the positioning screws and turn the adjusting nut so t-
<11 WW4KW □ WT180°
he foundation for adjustment. Install the packing box on the outlet hat the shaft can move up and down (newly installed pumps gen-
m , , m ±±ihe o ±«m seat and fix with screws. Fill the packing box with one packing ring 3) ,- x4T7oo erally need adjustment before they can rotate);
, ±WWWS , «ff, each time so that the packings are placed in the proper position; t- -H , W«)3mm ; 700OTfi<] , 2) Take the nut position where the shaft is just able to rotate as th-
he notches of two adjacent packing rings should be staggered for e starting point of adjustment;
180°. After the last ring packing is installed, install the packing gla- 3) Rotate the adjusting nut. In the case of pumps of 700 or above,
2-5mm , 1.5mm ;
nd. Connect the packing box and the packing gland with double e- a circle of the adjusting nut revolution corresponds to an axial mo-
nd studs, tighten the nuts evenly, release them again, and then ti- 4) L{1
vement of about 3 mm; in the case of pumps above 700, it corres-
ghten them to the extent as by fingers. ponds to an axial movement of about 2 mm. The axial shifting of
pump shaft with closed impeller is 2-5 mm, and that of pump shaft
>4 :«Mffl7K¥R iE7K;Jg®5Hl.
Note: Do NOT simply correct the concrete foundation with a with semi-open impeller is 0.5-1 .5 mm;
level bar. 4) Adjust the axial shifting of the pump so that the L value and is
*£Jto 8#H8ilim-2H»ittt, SJNW#»« Note: Do NOT tighten the packings to the extent that no wa- consistent with the L value as indicated on the assembly drawing
44 , 5i6, # Tf£¥5E&< ter is leaked from the packings. A certain amount of leakage
(L value depending on the size of the motor and the coupling) and
the pump can rotate flexibly; otherwise it should be re-adjusted.
from the packings is necessary,or else the packings would be
Note: Improper impeller adjustment will lead to direct conta-
burned, the shaft would be abraded, and the rotor would get
ct between the rotating parts and the stationary parts, resul-
stuck.
ting in sparks and heat and reducing the service life.
 SHANGHAI LIANCHENG(GRGUP)CO.,LTD

8. 2) Check whether the motor shaft is positioned in the center

Install the pump coupling and motor. of the motor rotor; if not, lift and move the motor or fill the cle-
Motoro.
arance between the outlet seat and the foundation for adjust-
ment; if so, carry out trial running of the motor and check the
i Mtaww
rotation direction. Install the driving disc and insert the key to
s Hujmjttft isi toie the keyways of the motor shaft and the driving disc, so that it
\/ Elastic pin coupling assembly

Note: Maintaining good coaxiality is essential for extending Anti-reverse device tua Motor base
just contacts the surface of the driving disc. Inset anchor bolts
the life of the equipment. Any substantial deviation of parall- at the outlet seat and grout with cement; after it is cured, tigh-
Packing seal w Outlet seat
elism and concentricity should be promptly corrected. ten the nuts.
Note: Install the motor after the pump is properly install-
9 , YLB bSW W ed and leveled.
Upper lifting pipe
Installation of YLB hollow shaft motor: Bracket bearing

Coupling
, K!l
WJf Mo Drive shaft *
1) Remove the water shield and the driving disc, tighten the lug s- , jreS zXW ATO.1/1000 o •* Upper lifting pipe
Impeller s h a f t « x
crews, and lift the motor. Slowly lower the motor so that the motor Intermediate bearing mb ' x
shaft passes through the hollow rotor; place the motor on the outl- Cone sleeve M, ' y Upper diversion body
et seat, and fix with screws. Seal ring im \ Impeller
Positioning screw Pump delivered as a whole Lower bearing >s '(
Inlet seat
If the pump is delivered as a whole, make the appropriate ,>w
Strainer
JB W ftzKJ MWPWMJWWEo M checks and preparations, and then lift the unit into the deep
jew well. Level the pump foundation surface and the base plane
surface to meet the requirement that the installation level de- Bftif] _ Figure II
viation should not be more than 0.1/1000. Before starting up
PfitSi- the pump rotor, turn the rotor to see if it rotates freely; if not,
Note: The pump assembly is only for reference. The specific
Figure 1 adjust the axial shifting; and then install the motor (Note: Only
structure of the pump shall be as per contract.
when the axial shifting meets the requirement and the rotor r-
otates freely can the pump be started).
®Q SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

Installation of pipeline Note: When arrange the pipeline, allow sufficient space to e-
1. Install the water lubrication system (other pipeline beyond the I- nable dismantling and maintenance of the pump without re-
nlet to be provided by the user). moving the pipeline;appropriate piping, pressure and volume
2, ia»Kmsm 2. Install the corresponding outlet pipeline and the auxiliary equip- should be selected for the lubricating water system.
SgSW , juzaBOTJl : ment.When installing the pump pipelines, the following points sho-
uld be noted:
a. , W&mzi ; WW Operation
a. The inside and ends of the pipes should be cleaned, and the d-
AJAyJM'Ki ; ebris should be removed; the sealing surfaces and threads should Preparations before start-up
b. , 2Ftg be free of damage; Check
MffilBWt , ±iJnlWMWz±i ; b. The weight of the piping system must be supported by its own lx f&WWlx
1. Check the rotation direction of the motor and the pump.
c. tiwtw® , support rather than borne by the pump so as to avoid additional p-
re-stress;
Note:Before any installation or handling of the motor, read t-
; he installation and instruction manual for the motor. Before
c. Pipeline bends should be supported with brackets so as to avoi-
starting the motor and checking its rotation direction, the b-
ck , d strong vibration and shaking when the flow fluctuates; H |R| E&ittfliilfeM-m, |SJ 4 , IB olts for the flange connection of the motor and the motor ba-
d. The flange faces to be connected should be parallel to each ot-
se must be tightened.Observe the rotation direction as mark-
e. w wmw ,• her; the axes of the threaded pipe joints should be aligned,and the
pipes should not be connected by force via the flange bolts or pipe
ed on the pump and motor.Judge the rotation direction at th-
f. }£=}&& , iEMMg rttPWKSR\r™ ; JBk joints; 2x e very instant when the motor is powered on. If the rotation
e. Ensure the air tightness of all pipe connections. direction is incorrect, correct it.
f. Ensure the diameter of flange joints matches the size of the int- 2. Check whether the pump and the motor are aligned.
g. Note: All equipment must be properly grounded to prevent
ernal pipeline; burrs and sharp edges of joints should be removed
i£g |jm 0tt , ; before hand.
3x smzmprai ,m±£x w x tRSx
accidental electrostatic discharge.
g. After the pipeline is connected with the pump, re-check the ori- 3. Remove all the debris in the pump sump, such as wood, bricks,
, mWWBM , »im ginal correction accuracy;if deviation caused by pipe connection is zKitilo fiber, fabrics, wire, etc., and prevent new debris entering the sump
found, adjust the pipeline; when the pump is running.
h. After the pipeline is connected with the pump, do not carry out 4. Check that the water level in the pump sump is above the mini-
4x , W<h
welding or gas cutting over it; where welding or gas cutting is nee- mum submerged depth.If it is less than the specified value, vortex
ded, remove the pipeline or take the necessary measures to prev- may be generated and air may enter the pump, causing vibration
ent welding slags entering into the pump. and cavitation to the pump;in such circumstances, the submerged
depth of the pump should be increased.
®Q SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

5. Before starting the pump, check if the anti-reverse device is eff- Disassembly of pump
, emm , mwaj s. ective and if the unit rotates correctly and freely; in case of any a- The disassembly of the pump is substantially a process opposi-
nomaly, the causes should be found and eliminated. te to the assembly process.lt may be done with reference to Figu-
6. Check if the anchor bolts of the f oundation have been ightened JA_tSJT A» , re 2 from top to bottom, and some special tools should be used.
J±Bo and the packing gland is appropriately compacted. 1. , mzK 1 . First remove the motor; if the submerged depth of the pump and
7. , «». 7. Check the piping and the corresponding instrumentation to ens- the field conditions permit, lift out the outlet seat and the submerg-
ure proper operation. ed part out as a whole, and then disassemble the parts with refer-
M: SlIl JSiEWilitlU a *, A jUEsJc P 8. Check if the bearings are properly lubricated. ence to the assembly drawing from top to bottom; if not, disasse-
Note: The bearings should be properly lubricated to prevent mble the pump coupling with special tools such as a pipe clamp,
excessive heat, sparks or premature damage of the parts. remove the motor base and the anti-reverse device as a whole fr-
WIW
Pre-lubrication om the outlet seat, and then remove the parts from the foundation
£zK £fl!J , mt±i7K ifiJW iI ?L)± in accordance with the installation methods from top to bottom.
Before starting the pump, infuse clean water or soap water via
AWzK E zK , o
the outlet seat or the threaded holes of the packing box to ensure
the pre-lubrication of the shaft and the turbine guide bearings. 2. : 2. Pay attention to the following instructionswhen disassemble th-
e pump:
1) Make necessary marks at matching sites to facilitate the next I-
is$$ Operation nstallation.
Jmfi 7R»T4/J\0 i Before starting a newly installed pump, at least 4 hours of test 2) Prepare a number of small boxes to contain the disassembled
, Wv' o
?±b«, nm™ run should be carried out,during which great importance should be
attached to the maintenance and observation and the pump shou-
small parts to prevent loss, and the fasteners at each site should
be contained separately,marking the installation sitesand the type
ld be stopped for examination in case of any of the following circu- of the parts on the boxes - do not mix up.
mstances: 3) All contact surfaces, the end face of the drive shaft and the lifti-
'>o
2)zX W0 ra ; 1 ) The ampere meter fluctuates greatly or the current exceeds the ng pipe and the threaded surfaces should be cleaned with keros-
3) Et M M»7W o
JMSHid85 C o rated value; ene and coated with anti-rust oil; anti- rust paint should be coated
2) The pump obviously vibrates; where necessary.
, BPrTJxAlE 3) The temperature of the motor or the bearing part of the motor f- 4) The following parts often can not be reused and should be rep-
rame exceeds 85 °C. laced: O-type rubber seals, packings, rusted fasteners, etc.
After the test run, stop and check the pump; in case of no abno-
rmalities, put the pump into normal operation.
 ®O SHANGHAI LIANCHENG(GRDUP)CD.,LTD

D Product maintenance plan

Maintenance and care
As the product operating environment is too diverse, it is impos-
sible to provide a unified preventive maintenance schedule; howe-
ver, some regular inspection procedures must be developed and
observed. We recommend establishing a regular inspection and
WrTLWJ 6<]T W M» , M»fW maintenance file, so as to keep the pump in good working conditi-
ons in order to prevent great losses.
During the maintenance of the pump, it is advisable to record t-
, ftmB TS a K rW he operation of each period. After a predetermined period of oper-
/ft. S ation, the pump should be thoroughly examined. The appropriate
0 i0]0<) s i5]w»m , running time vary with circumstances and can only be determined
according to experience. However, new equipment should be che-
cked after a short running time, while the interval for the next che-
ck can be longer. Follow this procedure until reaching the maxim-
um running time.
ww i Rt mwa o Maintenance of the pump can only be carried out when the pu-
mp is stopped.
i±M:m{tT Ri fiiMiOlffk W£&™$
Note: The repair work can only be done by trained and expe-
rienced personnel familiar with this Manual or the manufact-
W« “ifiX’ urer's service personnel. All the work should be recorded in
the "Record Sheet" with signature for confirmation.
A nn i+ J
W : SOW! , Every week: Check the amount of lubricant and supplement if it
is insufficient.
Every two weeks: Check the bearing temperature with a therm-
ometer instead of a hand. If the bearing is overheated, it is possi-
bly due to excessive or inadequate lubrication. If it cannot be reli-
eved by replacing the lubricant or adjusting the lubrication level,
disassemble the bear for examination. Check the leakage at the
packings, and replace the packings if necessary.
Every month: Check if fasteners are loose or rusted; if so, repl-
ace them. Check if the pump and the driving device are aligned;
adjust with gaskets when necessary. Check if the pipe brackets a-
re solid, stable and efficient; adjust timely if necessary.
Every six months: Check parts for wear and replace if necessa-
i±«: IWtfffltmWKimgm i£§-M£b ry-
Note: The above schedule is based on the assumption that t-
he unit is started and runs under monitoring,which should be
consistent with the actual operation of the unit. During regu-
lar maintenance, the limit or special circumstances should be
taken into full consideration.
®Q SHANGHAI LIANCHENG(GRDUP)CD.,LTD

The overhaul cycle depends on the operating conditions of

the pump,during which the inlet passage must be cleaned up. Pt a Fault Possible causes Measures
If no pump vibration is observed and the current data are nor-
RTil i iW , mal after 1 year, the overhaul circle may be extended to every
2 years as appropriated but no more than every 3 years. If o-
M7J W$SW4rJ WW«, JS?LW$o W bvious vibration occurs with the pump within 1 year, the bear-
ings in the pump bracket or the motor shaft packings may ha-
ve been prematurely worn and should be replaced ; if it is be- I . T h e clearance between
the impeller and the dive- 1 Adjust the axial cle-
cause the particles and impurities contained in the media ex-
rsion body is too large, or arance or replace the
ceeds the standard, treatment of the media should be consid- the seal ring is seriously seal ring
ered. worn 2.Replace the impell-
2.M&H+&
2.Improper clearance ad- er
3.w«« justment has caused imp- 3.Increase the impell-
eller wear er stages or use a hi-
The pump fl- 3.The dynamic water lev- gher head pump
ow is low an- el in the well has signific- 4.Repair the strainer
, i*
4.{l If}jt7j<ra d cannot me- antly dropped 5.Check the power s-
et the requir- 4.The strainer is blocked upply and adjust to r-
5W& ement 5.Incorrect rotation speed each the rated speed
Fault Possible causes Measures 6. 7XW®m;ft7K 6.Leakage at the lifting pi- 6.Check if there is le-
Troubleshooting 6. B®zKW pe joints akage at the lifting pi-
1 . Friction between the I- 7. The impeller may be s- pe joints and if the br-
s Pi s mpeller and the diversion W, SSW?WzK?M]$ , ubject to slipping or displ- acket end faces are
body or friction between acement due to insufficie- smooth
The motor p- 1 . Adjust the axial/r- nt tightening of the sleeve, /.Reassemble the p-
the impeller and the seal
ower gets in-
ring
adial clearance 7.1 or the impeller is not pro- ump
creased duri- 2. Treat the media perly installed.
2. The medium contains
mm ng operation
(over current)
large particles or excess-
3. Replace the ball
bearings
ive impurities
3. Motor ball bearing da-
mage
®O SHANGHAI LIANCHENG(GRDUP)CD.,LTD ®O SHANGHAI LIANCHENG(GRGUP)CG.,LTD

JWTj'JS Fault Possible causes Measures SkPtW Fault Possible causes Measures

1.The dynamic water le-

vel is lower than the str-
1.Replace the pac-
ainer 1.Increase the sub-
king
2.The drive shaft is bro- merged depth of the 1. The packings have be-
it 2.B&WWMQ 2.Replace the pac-
ken pump en worn
kings, add an addi-
3.WW®, 3.There are cracks and 2.Study the causes -H±>mj±M±s 2. The packings are too
tional ring of packi-
serious leakage at the j- of breaking and rep- 2.±am?Ifl!6WM Excessive I-
hard or not compact eno-
ng or compact the
No water is oints between the diver- lace the drive shaft ugh
& eakage at t- packing gland
JgjzK s.sjwhbmei , sucked sion body and the inlet 3.Study the causes 3. mEtt he packings
3. The shaft swings or g-
3.Straighten the sh-
seat, between the diver- of cracking, replace ets bent
W zKWiS P » sion bodies, between the the parts and elimin- 4. The shaft or the packi-
aft
4.Replace the shaft
Sz frfD s/WzX diversion body and the I- ate the defects ngs have been seriously
or the packings and
ifting pipe and between 4.Reassemble the I- worn
4.IWJ&M 4.®OI1M$6 lifting pipe sections. mpeller
check the sand co-
ntent of the media
4.The impeller has fallen
off

1.No water is infused b-

1. Infuse the pump
i5frbn3i7j<rm®>a efore start-up, so that t- 3.Loosen the pack-
according to the pr- 1.The packings are over
i.®?mn lzK here's vibration until wa- l-wmaja ,m ing gland to check
elubrication proced- compacted or the shaft e-
Violent vib- ter is discharged Packing gl- the installation con-
zswwie] ure nd is bent
2.q+$6 ,Wf ifi ration of th- 2.There's friction betwe-
2. Re-adjust the axi-
and gets o-
2.There's insufficient or
ditions
PM e pump en the impeller and the 2.±imrtyrtzm 6 ver heated 4.Loosen the pack-
zK SJl al clearance no water in the packing
ings so that there's
3.saie tt diversion body and inlet
3. Straighten the dr- box
3.WMM seat water flowing out
ive shaft
3.The drive shaft is bent
SHANGHAI LIANCHENG(GRDUP)CD.,LTD SHANGHAI LIANCHENG(GRGUP)CG.,LTD

Device Manager List Record Sheet

e'Mggwiiwao.k Every operator who has received, read or collated this ma- Every maintenance task should be recorded by the operator with
nual is required to sign below. signature and approved by the person in charge.
iftiemi.
If the operator does not carefully follow the manual, the m-
, ®IBFSW £{RJBf£o anufacturer will not take any responsibility.

Maintenance Signature of Signature

EIME $>SA$ Signature work content
Date operator of PIC
& £ S ME S % Name Date